CN113814693A - Counter gear assembly machine and assembly method thereof - Google Patents

Counter gear assembly machine and assembly method thereof Download PDF

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Publication number
CN113814693A
CN113814693A CN202111205943.4A CN202111205943A CN113814693A CN 113814693 A CN113814693 A CN 113814693A CN 202111205943 A CN202111205943 A CN 202111205943A CN 113814693 A CN113814693 A CN 113814693A
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China
Prior art keywords
cone
assembly
counter
station
assembling
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CN202111205943.4A
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CN113814693B (en
Inventor
张勇
吴丛林
刘重龙
谢兵
万霖
唐鸿儒
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Chongqing Intelligence Water Co ltd
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Chongqing Intelligence Water Co ltd
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Priority to CN202111205943.4A priority Critical patent/CN113814693B/en
Publication of CN113814693A publication Critical patent/CN113814693A/en
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Publication of CN113814693B publication Critical patent/CN113814693B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control

Abstract

The invention discloses a counter roller assembly assembling machine and an assembling method thereof, wherein the counter roller assembly assembling machine comprises a workbench, a roller assembly placing station, a roller shaft penetrating station and a roller assembly assembling station which are arranged on the workbench, an assembling die, a driving mechanism and a transferring mechanism are arranged on the workbench, the driving mechanism is used for driving the assembling die to switch between the roller assembly placing station and the roller shaft penetrating station, the transferring mechanism is used for transferring a finished roller assembly on the assembling die to the roller assembly assembling station, and an aligning assembly corresponding to the roller assembly assembling station is arranged on the workbench; the combined die is adjustable and comprises a die base and two side die blocks which are symmetrically arranged on two sides of the top of the die base. The self-assembly of the cone assembly and the assembly on the counter can be realized quickly, the correction of the character wheel character codes can be realized, the secondary operation is avoided, the integral structure of the equipment is effectively simplified, the implementation is convenient, the reliability is better, the assembly efficiency and the quality are ensured, and the manufacturing cost of the equipment is reduced at the same time.

Description

Counter gear assembly machine and assembly method thereof
Technical Field
The invention belongs to the field of water meter measurement, and particularly relates to a counter cone assembly assembling machine and an assembling method thereof.
Background
The counter is the important part in the water gauge, it mainly includes spare parts such as punch holder, character wheel axle, the gear wheel, the bearing pin, character wheel lid, the equipment step of counter in the conventional art is mainly to install the character wheel on the punch holder, then impress the character wheel axle character wheel subassembly, again install the gear wheel on the punch holder, then impress the bearing pin subassembly, it can accomplish the equipment to compress tightly the character wheel lid at last, mainly adopt manual assembly, there is the trouble and laboursome, low working efficiency, workman intensity of labour is big scheduling problem.
Of course, with the development of automation technology, the automation assembly of parts and components becomes a necessary trend of reducing the cost of factories and improving the production efficiency, and some automation assembly equipment appears on the market, for example, the invention patent with the patent number of "CN 203409499U" and the patent name of "water meter assembling equipment" discloses that the assembly of a print wheel and a cone in a counter is carried out by automatic equipment, wherein the character wheel and the gear wheel are grabbed and placed by the manipulator, in the subsequent research and development process of the applicant, it is found that most of the prior similar devices still have the defects that the directions of transition wheels or character wheel carry columns are not aligned, even character wheel characters are not aligned and need to be corrected by manual codes in the later period, the character wheel shaft and the gear wheel shaft are inconvenient to penetrate through, the requirement on equipment processing or action precision is high, otherwise, the circuit board and the like are easily damaged, the equipment cost is relatively increased, and meanwhile, the reliability is greatly influenced.
Disclosure of Invention
In view of the above, the invention provides a counter cone assembly assembling machine and an assembling method thereof, so as to solve the problems of complex assembling equipment, poor reliability and the like in the prior art.
The technical scheme is as follows:
the utility model provides a counter cone subassembly kludge which the key lies in: the automatic assembling device comprises a workbench, a cone set placing station, a cone shaft penetrating station and a cone set assembling station, wherein the cone set placing station, the cone shaft penetrating station and the cone set assembling station are arranged on the workbench;
the assembling die comprises a die base and two side modules symmetrically arranged on two sides of the top of the die base, the assembling groove is formed by encircling the die base and the two side modules, the side modules are movably arranged relative to the die base, and the side modules can move relatively to be close to or far away from the die base.
Scheme more than adopting, mainly carry out whole sign indicating number through whole sign indicating number subassembly to the character wheel on the counter, make the character code on each character wheel align one by one, be favorable to the normal use of follow-up counter, avoid the secondary adjustment, can be fine combine with manual assembly line, it is succinct also to improve certain production efficiency overall system, the equipment stable performance is reliable, on the other hand adopts adjustable composite mold structure, can use not unidimensional gear wheel, can press from both sides tightly in advance to the gear wheel simultaneously, guarantee to remove the process and can align one by one, wear to establish of the gear wheel axle of being convenient for.
Preferably, the method comprises the following steps: the stacking mechanism comprises stacking rods corresponding to the number of the character wheels and stacking cylinders for driving the stacking rods to lift;
the counter comprises a character wheel bin and a bottom plate, the top and the front side of the character wheel bin are open, character wheel shaft clamping grooves are symmetrically arranged on two sides in the length direction of the character wheel bin, the top of each character wheel shaft clamping groove is open, a gear wheel shaft clamping groove is arranged on the front side of each character wheel shaft clamping groove, and the front side of each gear wheel shaft clamping groove is open;
the tooth wheelset assembly station is equipped with the carrier subassembly, the carrier subassembly include with carrier that the counter suited works as when the counter is located the carrier, the uncovered front side in character wheel storehouse is up, and whole yard pole is located the front side in character wheel storehouse, and whole yard wheel is located the uncovered top side in character wheel storehouse. By adopting the scheme, the relative positions of the carriers and the whole code assembly are reasonably arranged according to the counter structure, the integral compactness of the equipment is improved, and the circuit board in the counter is prevented from being damaged.
Preferably, the method comprises the following steps: the workbench is provided with a whole yard base A which corresponds to the driving and rotating mechanism, wherein the whole yard base A is provided with a whole yard side plate in sliding fit with the whole yard base A, the driving and rotating mechanism is arranged on the whole yard side plate, and the whole yard base A is provided with a whole yard pressing cylinder which is used for driving the whole yard side plate to horizontally move so as to be close to or far away from the tooth wheel set assembling station. By adopting the scheme, the whole-code compression cylinder resets, so that a space can be reserved for assembling a finished product cone assembly, and interference with a transfer mechanism is avoided.
Preferably, the method comprises the following steps: the rotary limiting mechanism is arranged on the workbench, the whole base B is arranged corresponding to the rotary limiting mechanism, the whole base B is provided with a whole vertical plate in sliding fit with the whole vertical plate, the whole vertical plate is provided with a vertical downward buffer cylinder, the whole rod is connected with a piston rod of the buffer cylinder through a connecting seat, the whole cylinder is fixedly arranged on the whole base B, and the whole vertical plate can be driven to vertically move up and down. The mode of controlling the lifting by the two-stage cylinder has certain resilience capability, and can relieve impact damage to the counter caused by errors.
Preferably, the method comprises the following steps: the transfer mechanism comprises a vertical frame, a sliding seat in sliding fit with the vertical frame, and a push rod cylinder A for driving the sliding seat to lift;
the sliding seat is provided with a guide part which is in sliding fit with the sliding seat and is horizontally arranged, the far end of the guide part is provided with a finger grasping forceps which is matched with the finished cone set, and the vertical frame is provided with a push rod cylinder B which is used for driving the finger grasping forceps to horizontally move between a cone shaft penetrating station and a cone set assembling station. The two cylinders are adopted to realize the displacement motion in the horizontal direction and the height direction, and the transfer and press mounting of the finished cone assemblies can be quickly completed.
In order to further improve the overall compactness of the equipment, the far end of the guide part is fixedly provided with a nipper fixing plate which is L-shaped, a finger nipper is fixedly arranged at the bottom of the nipper fixing plate, and when the stacking assembly is in a standby state, the finger nipper is positioned between the stacking wheel and the stacking rod in the height direction.
Preferably, the method comprises the following steps: the clamping force application parts of the finger graspers are arranged on two sides of the finger graspers, and the middle parts of the finger graspers are provided with abdicating ports matched with the cone assemblies. Because the diameter of the cone is small and the cone is relatively fragile, the finger nipper adopting the structure can greatly reduce the damage to the cone and can ensure the stability and reliability of clamping and press mounting.
Preferably, the method comprises the following steps: the cone set placing station and the cone shaft penetrating station are respectively provided with a cone temporary storage bin and a cone shaft temporary storage bin, the cone temporary storage bin and the cone shaft temporary storage bin are arranged side by side, and the cone set placing station and the cone shaft penetrating station are provided with a cone pushing mechanism and a cone feeding mechanism which are arranged corresponding to the cone temporary storage bin, and a cone shaft pushing mechanism and a cone shaft feeding mechanism which are arranged corresponding to the cone shaft temporary storage bin;
the cross section of the cone temporary storage bin is adapted to the cone, the cone shaft temporary storage bin comprises a storage hopper, a leveling channel and a material waiting tank which are sequentially arranged from top to bottom, wherein the leveling channel is in a regular chord wave shape, and two ends of the material waiting tank are open. By adopting the scheme, the character wheel shaft moves from top to bottom, is acted by the leveling channel, can accurately fall into the material groove to be treated finally, is positioned at the central part, reduces left and right deviation, is convenient for pushing to penetrate into the gear wheel, reduces errors and improves the working reliability of equipment.
On the basis, the counter cone assembly assembling method is provided based on the counter cone assembly assembling machine, so that the reliability of counter cone assembly is improved.
The technical scheme is as follows:
the method for assembling the counter cone assembly is characterized in that the counter cone assembly is adopted and comprises the following steps:
s1, starting a machine, and respectively supplying a preset number of cones and cone bearing shafts to the cone temporary storage bin and the cone bearing shaft temporary storage bin;
s2, the combined die is initially over against the cone temporary storage bin, the cone pushing mechanism is started, a preset number of cones are pushed into the combined groove, and pre-clamping is carried out through the side module;
s3, moving the combined die to face the cone shaft temporary storage bin through the driving mechanism, starting the cone shaft pushing mechanism, pushing out the cone shaft, and penetrating all cones in the combined groove to form a finished cone assembly;
s4, placing the counter with the cone pulley assembly on a carrier, enabling the opening of a cone pulley shaft clamping groove in the counter to be vertically upward, starting a transfer mechanism, grabbing the finished cone pulley assembly to be right above the cone pulley shaft clamping groove through a finger gripper, and moving downwards to clamp two ends of a cone pulley shaft into the corresponding cone pulley shaft clamping grooves;
and S5, resetting the transfer mechanism, starting the code arranging assembly, arranging the character wheels on the counter, and ensuring that the character codes on all the character wheels are aligned one by one to finish the assembly.
Compared with the prior art, the invention has the beneficial effects that:
by adopting the counter cone assembly assembling machine and the assembling method thereof provided by the invention, the self-assembly of the cone assembly and the assembling on the counter can be quickly realized, the character wheel character codes can be corrected, the secondary operation is avoided, the man-machine combination is convenient, the requirements of various production lines are met, the integral structure of the equipment is effectively simplified, the implementation is convenient, the reliability is better, the assembling efficiency and the quality are ensured, and the manufacturing cost of the equipment is reduced.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic structural view of a cone set placing station and a bearing pin penetrating station;
FIG. 4 is an isometric view of FIG. 3;
FIG. 5 is a top view of FIG. 3;
FIG. 6 is a schematic structural diagram of a code arranging assembly;
FIG. 7 is a schematic view of a carrier assembly;
FIG. 8 is a cross-sectional view of the segmented mold;
FIG. 9 is a schematic view of a finger grasper configuration;
FIG. 10 is a cross-sectional view of a bearing pin temporary storage magazine;
FIG. 11 is a schematic view of a counter configuration (without the combination wheel and cone assemblies);
FIG. 12 is a schematic view of the counter and the carrier in a matching and positioning state;
FIG. 13 is a schematic representation of a counter configuration (assembled character wheel assembly and cone assembly).
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 13, in order to facilitate understanding of the assembly of the cone assemblies of the counter and the assembly method thereof, first, a brief description is made of the structure of the counter 600, the core of the counter 600 is mainly composed of a character wheel housing 610 and a bottom plate 620, the bottom plate 620 is usually a circuit board, the character wheel housing 610 is mainly used for mounting a counting assembly, the counting assembly is composed of a character wheel assembly and a cone assembly, wherein the character wheel assembly comprises a transition wheel 630, a character wheel 640 and a character wheel shaft 650, the transition wheel 630 and the character wheel 640 have the same diameter, when assembling, usually, the transition wheel 630 and a plurality of character wheels 640 are sequentially arranged on the character wheel shaft 650, the cone assembly mainly comprises a plurality of cones 670 which penetrate through a cone shaft 660, the number of the cones 670 is one less than that of the character wheels 640, the cones 670 are arranged between two adjacent character wheels 640, one end of each cone 670 is engaged with a driving tooth B641 of one of the character wheel 640, during assembly, it is usually required that carry columns of all the character wheels are aligned one by one, that is, character codes are aligned one by one, as shown in fig. 11, in the present application, a top side and a front side of a character wheel bin 610 of a counter 600 are opened to form an opened front side and an opened top side of the character wheel bin 610, character wheel shaft slots 611 symmetrically arranged are provided on both sides of a length direction of the character wheel bin 610, a top of the character wheel shaft slots 611 is opened, an opening direction is consistent with the opened top side of the character wheel bin 610, and the character wheel bin 610 is provided with two gear shaft slots 612 symmetrically arranged on the opened front side and used for mounting a cone assembly.
Referring to fig. 1 to 13, the counter cone assembly machine of the present application mainly includes a workbench 700, and a cone set placement station disposed on the workbench 700, a cone shaft penetration station and a cone set assembly station, an assembly mold 710, a driving mechanism 720 and a transfer mechanism 730 are disposed on the workbench 700, the assembly mold 710 has an assembly groove 711 adapted to a cone, the driving mechanism 720 is used for driving the assembly mold 710 to switch between the cone set placement station and the cone shaft penetration station, the transfer mechanism 730 is used for transferring a finished cone assembly in the assembly groove 711 to the cone set assembly station, and the workbench 700 has an assembly fixture 800 corresponding to the cone set assembly station.
Specifically, as shown in the figure, a cone temporary storage bin 740 and a cone shaft temporary storage bin 750 are respectively arranged at the cone group placing station and the cone shaft penetrating station, the cone temporary storage bin 740 and the cone shaft temporary storage bin 750 are arranged side by side, and has a cone pushing mechanism 741 disposed corresponding to the cone temporary storage 740, and a bearing pin pushing mechanism 751 disposed corresponding to the bearing pin temporary storage 750, of course, the working table is also provided with a cone feeding mechanism 742 and a cone shaft feeding mechanism 752 which are arranged corresponding to the cone temporary storage bin 740 and the cone shaft temporary storage bin 750 one by one, wherein cone feeder 742 is capable of feeding cones into cone temporary storage 740 in a fixed orientation, while cone temporary storage 740 has a drop passage with a cross-section compatible with the cones, if the direction is opposite, the cone pushing mechanism 741 and the bearing pin pushing mechanism 751 cannot fall to a pushing channel at the bottom, and each pushing cylinder and the corresponding pushing rod form the cone pushing mechanism 741 and the bearing pin pushing mechanism 751.
Referring to fig. 10, the dental axle temporary storage bin 750 in this embodiment includes a storage hopper 753, a leveling channel 754, and a material waiting slot 755, which are sequentially arranged from top to bottom, wherein the leveling channel 754 is in a regular chord wave shape, and two ends of the material waiting slot 755 are open.
It should be noted that, in order to substantially increase the compactness of the apparatus, cone pushing mechanism 741 and bearing pin pushing mechanism 751 are disposed on the same side of cone temporary storage 740 and bearing pin temporary storage 750, while the combined die 710, the driving mechanism 720 and the transfer mechanism 730 are arranged on the opposite side, referring to fig. 2 to 5 and 8, the driving mechanism 720 mainly comprises a push rod cylinder C721 which is parallel and horizontally arranged with the connecting line of the cone temporary storage bin 740 and the cone shaft temporary storage bin 750, the end of the push rod cylinder C721 is connected with a translation base 722, the combined die 710 is horizontally arranged on the translation base 722, it should be noted that in this embodiment, the split mold 710 is composed of a mold base 712, and two side mold blocks 713 symmetrically disposed at both sides of the top of the mold base 712, the combination groove 711 is surrounded by the die base 712 and the two side blocks 713, and has a tooth-shaped sidewall corresponding to the cone.
In this embodiment, in order to meet the requirements for assembling various types of cones and fixing the cone stations or the shaft penetrating process, the finger cylinder 723 is arranged on the translation base 722, the finger cylinder 723 is vertically arranged, and two opposite pneumatic fingers of the finger cylinder are respectively fixedly connected with the two side modules 713, so that the two side modules 713 can be driven to be relatively close to or far away from each other, and the cone is fixed.
As shown in fig. 3, 4 and 9, the transfer mechanism 730 mainly includes an upright 731, a sliding seat 732 slidably engaged with the upright 731, and a push rod cylinder a733 for driving the sliding seat 732 to vertically lift and lower.
The sliding base 732 is provided with a guide part 734 which is in sliding fit with the sliding base and is horizontally arranged, the guide part 734 is generally formed by two cylindrical rods, the distal end of the guide part 734 is provided with a finger gripper 735 which is adaptive to a finished cone set, the finger gripper 735 works similar to a principle finger cylinder, and the difference is that the finger gripper 735 has a shape adaptive to the finished cone assembly, namely, the gripping parts of the finger gripper 735 are two ends of a cone shaft, the middle part of the finger gripper 735 is provided with an abdicating hole adaptive to a plurality of cones, and the vertical frame 731 is provided with a push rod cylinder B736 which is used for driving the finger gripper 735 to horizontally move between a cone shaft penetrating station and a cone assembly station.
During the concrete implementation, the distal end of guide part 734 sets firmly has nipper fixed plate 737, nipper fixed plate 737 is L shape, finger nipper 735 sets firmly in this nipper fixed plate 737 bottom, realizes the height compensation through this figurative nipper fixed plate 737, promptly when whole yard subassembly 800 is in the state of awaiting the work, finger nipper 735 is located between whole yard wheel 811 of back text and whole yard pole 821 on the direction of height, is convenient for realize the cross arrangement of a plurality of parts in high space, and can not interfere to the action production separately.
As shown in fig. 6 and 7, a carrier assembly 900 is disposed at the cone assembly station, the carrier assembly 900 mainly includes a carrier 910 adapted to a counter, and specifically, to improve the assembly efficiency, in this embodiment, the carrier assembly 900 includes an assembly base 920 and a push rod cylinder D930 for driving the assembly base 920 to move horizontally, the moving direction of the push rod cylinder D930 is perpendicular to the moving direction of the push rod cylinder C721, at least two carriers 910 are disposed thereon in parallel, the bottom of the carrier 910 has a reset base 940 correspondingly connected one by one, the assembly base 920 has a reset cylinder 950 parallel to the push rod cylinder C721, the reset cylinder 950 and the reset base 940 are correspondingly disposed one by one, the piston rod thereof is connected to the reset base 940, and it is capable of controlling the position of the reset base 940 in a telescopic manner, so that the position of the corresponding carrier 910 is changed, when the finger 735 gripper reaches the cone assembly station, the extension of the reset cylinder 950 enables the corresponding carrier 910 to face the finger grippers 735, when the reset cylinder 950 is retracted, the corresponding carrier 910 is relatively close to the edge of the workbench 700, so that the assembled counter can be taken down and then assembled into the counter to be assembled again, and on the other hand, the positions of the carriers 910 can be switched through the push rod cylinder D930 to enable the carriers to face the finger grippers 735 respectively, which is beneficial to improving the assembly efficiency.
As shown in fig. 1, 6 and 7, the rotation regulating assembly 800 of the present application mainly includes a rotation driving mechanism 810 and a rotation limiting mechanism 820, the rotation driving mechanism 810 includes a rotation regulating wheel 811, and a whole code motor 812 for driving the whole code wheel 811 to rotate, the whole code wheel 811 has whole code teeth with character wheels corresponding to one another, when the whole code motor 812 is started, the whole code wheel 811 is contacted with the character wheel to drive the character wheel to rotate, the rotation limiting mechanism 820 comprises whole code rods 821 corresponding to the number of the character wheels and a whole code cylinder 822 for driving the whole code rods 821 to ascend and descend, the whole code rods 821 are lifted between the two connected character wheels during operation, and corresponding to the position of the carrying post of the print wheel, the print wheel will inevitably abut against the whole number rod 821 within a circle of rotation, the resistance force can overcome the friction force from the whole number wheel 811, the corresponding character wheels stop rotating, and when all the character wheels stop rotating, the character codes of all the character wheels are aligned one by one.
Specifically, the workbench 700 is provided with a stacking base a813, the stacking base a813 is provided with a stacking side plate 814 in sliding fit therewith, and a stacking pressing cylinder 815 for driving the stacking side plate 814 to be arranged in parallel along the moving direction of the push rod cylinder C721, the driving mechanism 810 is arranged on the stacking side plate 814, wherein the stacking wheel 811 is arranged in parallel with the combination groove 711.
The top of carrier 910 has the constant head tank that matches with the counter, the constant head tank on the carrier 910 is vertical upwards, when the counter was located on carrier 910, the uncovered front side of former character wheel storehouse 610 then becomes upwards, its uncovered top side becomes towards the horizontal direction and just right with whole yard wheel 811, its uncovered front side becomes vertical upwards, relative with whole yard pole 821, its bottom plate 620 hugs closely with the lateral wall of carrier 910, at this moment, only need whole yard hold-down cylinder 815 drive whole yard curb plate 814 to remove towards the counter, can make whole yard wheel 811 and the character wheel one-to-one contact on the counter, rethread whole yard motor 812 can drive the character wheel and rotate.
Correspond limit commentaries on classics mechanism 820 and be equipped with whole yard base B823 on workstation 700, whole yard base B823 is gone up and has whole yard riser 824, whole yard riser 824 and whole yard base B823 sliding fit, whole yard cylinder 822 is fixed in whole yard base B823, it can drive whole yard riser 824 and be vertical elevating movement, and be equipped with cushion cylinder 825 on whole yard riser 824, a plurality of whole yard poles 821 pass through the connecting seat and link to each other with cushion cylinder 825's piston rod, adopt two-stage elevation structure, whole yard cylinder 822 mainly realizes big stroke displacement, and cushion cylinder 825 mainly drives whole yard pole 821 and carries out little stroke displacement, certain resilience has, can alleviate the pressure loss to the counter greatly.
Referring to the counter cone assembly machine shown in fig. 1 to 13, as mentioned above, the counter includes a character wheel magazine 610 and a bottom plate 620, the top and front side of the character wheel magazine 610 are open, the two sides in the length direction thereof have symmetrically arranged character wheel shaft slots 611, the top of the character wheel shaft slots 611 is open, the front side thereof is provided with a bearing wheel shaft slot 612, and the front side of the bearing wheel shaft slot 612 is open; on the basis, the counter cone assembly assembling method is correspondingly provided and comprises the following steps:
first, cone feed mechanism 742 and bearing pin feed mechanism 752 are activated to feed a predetermined number of cones and bearing pins, respectively, into cone temporary storage 740 and bearing pin temporary storage 750.
And secondly, the combined die 710 is initially opposite to the roller cone temporary storage bin 740, the roller cone pushing mechanism 741 is started, a preset number of roller cones are pushed into the combined groove 711, and the roller cones are pre-clamped through the side die blocks 713.
Third, the combined mold 710 is moved by the driving mechanism 720 to face the cone shaft temporary storage 750, and the cone shaft pushing mechanism 751 is started to push out the cone shaft to punch up all cones in the combined groove 711 to form a finished cone assembly.
And fourthly, placing the counter with the cone pulley assemblies on the carrier 910, as shown in fig. 10 and 11, wherein the openings of the cone pulley shaft clamping grooves in the counter are vertically upward, starting the transfer mechanism 730, gripping the finished cone pulley assemblies to be right above the cone pulley shaft clamping grooves by the finger grippers 735, and moving the finished cone pulley assemblies downwards to clamp the two ends of the cone pulley shaft into the corresponding cone pulley shaft clamping grooves.
And fifthly, resetting the transfer mechanism 730, starting the code arranging assembly 800, arranging the character wheels on the counter, and ensuring that the character wheels are aligned one by one to finish assembly.
Sixthly, the whole code assembly 800 is reset, the push rod cylinder D930 and the reset cylinder 950 work to realize switching of the carrier B910, the assembled counter is taken away, a new counter to be assembled can be installed, and the assembly is continued.
Finally, it should be noted that the above-mentioned description is only a preferred embodiment of the present invention, and those skilled in the art can make various similar representations without departing from the spirit and scope of the present invention.

Claims (9)

1. A counter cone assembly machine, characterized by: the automatic assembling device comprises a workbench (700), a cone set placing station, a cone shaft penetrating station and a cone set assembling station which are arranged on the workbench (700), wherein an assembling die (710), a driving mechanism (720) and a transferring mechanism (730) are arranged on the workbench (700), the assembling die (710) is provided with an assembling groove (711) matched with a cone, the driving mechanism (720) is used for driving the assembling die (710) to be switched between the cone set placing station and the cone shaft penetrating station, the transferring mechanism (730) is used for transferring a finished cone assembly in the assembling groove (711) to the cone set assembling station, and an integral code assembly (800) arranged corresponding to the cone set assembling station is arranged on the workbench (700);
the combined die (710) comprises a die base (712) and two side die blocks (713) symmetrically arranged on two sides of the top of the die base (712), the combined groove (711) is formed by encircling the die base (712) and the two side die blocks (713), and the side die blocks (713) are movably arranged relative to the die base (712) and can move relatively to be close to or far away from the die base.
2. The counter cone assembly machine of claim 1, wherein: the stacking mechanism (800) comprises a driving mechanism (810) and a rotation limiting mechanism (820), the driving mechanism (810) comprises a stacking wheel (811) and a stacking motor (812) for driving the stacking wheel (811) to rotate, and the rotation limiting mechanism (820) comprises stacking rods (821) corresponding to the number of the character wheels and stacking cylinders (822) for driving the stacking rods (821) to lift;
the counter comprises a character wheel bin (610) and a bottom plate (620), the top and the front side of the character wheel bin (610) are open, character wheel shaft clamping grooves (611) are symmetrically arranged on two sides in the length direction, the top of each character wheel shaft clamping groove (611) is open, a bearing wheel shaft clamping groove (612) is arranged on the front side of each character wheel shaft clamping groove (611), and the front side of each bearing wheel shaft clamping groove (612) is open;
the tooth wheelset assembly station is equipped with carrier subassembly (900), carrier subassembly (900) include with carrier (910) that the counter suited, work as when the counter is located carrier (910), the uncovered front side of character wheel storehouse (610) is up, and whole yard pole (821) are located the front side of character wheel storehouse (610), and whole yard wheel (811) are located the uncovered top side of character wheel storehouse (610).
3. The counter cone assembly machine of claim 2, wherein: the workbench (700) is provided with a whole code base A (813) which is arranged corresponding to the driving and rotating mechanism (810), wherein the whole code base A (813) is provided with a whole code side plate (814) in sliding fit with the whole code base A, the driving and rotating mechanism (810) is arranged on the whole code side plate (814), and a whole code pressing cylinder (815) which is used for driving the whole code side plate (814) to horizontally move to be close to or far away from a gear set assembling station is arranged on the whole code base A (813).
4. The counter cone assembly machine of claim 2 or 3, wherein: have on workstation (700) and correspond whole yard base B (823) that sets up with limit rotation mechanism (820), have on this whole yard base B (823) rather than sliding fit's whole sign indicating number riser (824), have vertical decurrent cushion cylinder (825) on this whole sign indicating number riser (824), whole sign indicating number pole (821) link to each other through the piston rod of connecting seat with cushion cylinder (825), whole sign indicating number cylinder (822) set firmly on whole yard base B (823), and it can drive whole sign indicating number riser (824) and do vertical elevating movement.
5. The counter cone assembly machine of any one of claims 1 to 3, wherein: the transfer mechanism (730) comprises a stand (731), a sliding seat (732) in sliding fit with the stand (731), and a push rod cylinder A (733) for driving the sliding seat (732) to lift;
the sliding base (732) is provided with a guide part (734) which is in sliding fit with the sliding base and is horizontally arranged, the distal end of the guide part (734) is provided with a finger gripping tongs (735) which is adaptive to the finished cone set, and the vertical frame (731) is provided with a push rod air cylinder B (736) which is used for driving the finger gripping tongs (735) to horizontally move between a cone shaft penetrating station and a cone assembly station.
6. The counter cone assembly machine of claim 5, wherein: the remote end of the guide part (734) is fixedly provided with a nipper fixing plate (737), the nipper fixing plate is L-shaped, a finger nipper (735) is fixedly arranged at the bottom of the nipper fixing plate (737), and when the stacking assembly (800) is in a standby state, the finger nipper (735) is positioned between the stacking wheel (811) and the stacking rod (821) in the height direction.
7. The counter cone assembly machine of claim 5, wherein: the clamping force application parts of the finger graspers (735) are arranged on two sides of the finger graspers, and the middle parts of the finger graspers are provided with abdication ports matched with the cone assemblies.
8. The counter cone assembly machine of claim 1, wherein: the cone set placing station and the cone shaft penetrating station are respectively provided with a cone temporary storage bin (740) and a cone shaft temporary storage bin (750), the cone temporary storage bin (740) and the cone shaft temporary storage bin (750) are arranged side by side, and the cone set placing station and the cone shaft penetrating station are provided with a cone pushing mechanism (741) and a cone feeding mechanism (742) which are arranged corresponding to the cone temporary storage bin (740), and a cone shaft pushing mechanism (751) and a cone shaft feeding mechanism (752) which are arranged corresponding to the cone shaft temporary storage bin (750);
the cross section of the cone temporary storage bin (740) is adapted to a cone, the cone shaft temporary storage bin (750) comprises a storage hopper (753), a leveling channel (754) and a material waiting tank (755) which are sequentially arranged from top to bottom, wherein the leveling channel (754) is in a regular chord wave shape, and two ends of the material waiting tank (755) are open.
9. A method of assembling a counter cone assembly using the counter cone assembly machine of any one of claims 1-8, comprising the steps of:
s1, starting a machine, and respectively supplying a preset number of cones and bearing pins to the cone temporary storage bin (740) and the bearing pin temporary storage bin (750);
s2, the combined die (710) is initially opposite to the roller cone temporary storage bin (740), the roller cone pushing mechanism (741) is started, a preset number of roller cones are pushed into the combined groove (711), and pre-clamping is carried out through the side die block (713);
s3, the combined die (710) is moved to a position opposite to the cone shaft temporary storage bin (750) through the driving mechanism (720), the cone shaft pushing mechanism (751) is started, and the cone shaft is pushed out to penetrate all cones in the combined groove (711) to form a finished cone assembly;
s4, placing the counter with the character wheel assembly on a carrier (910), enabling the opening of a cone pulley shaft clamping groove in the counter to be vertically upward, starting a transfer mechanism (730), grabbing the finished cone pulley assembly to be right above the character pulley shaft clamping groove through a finger grabbing clamp (735), and moving downwards to enable two ends of the cone pulley shaft to be clamped into the corresponding cone pulley shaft clamping grooves;
s5, resetting the transfer mechanism (730), starting the code arranging assembly (800), arranging the character wheels on the counter, and ensuring that the characters on all the character wheels are aligned one by one to finish the assembly.
CN202111205943.4A 2021-10-16 2021-10-16 Counter gear wheel assembly machine and assembly method thereof Active CN113814693B (en)

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Application Number Priority Date Filing Date Title
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CN113814693B CN113814693B (en) 2022-09-09

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102353414A (en) * 2011-06-23 2012-02-15 浙江甬岭供水设备有限公司 Locking device of water meter clamp ring
CN205684984U (en) * 2016-06-28 2016-11-16 宁波东海仪表水道有限公司 The charging equipment of pointer during water meter assembling
CN108058017A (en) * 2017-12-21 2018-05-22 宁波东海仪表水道有限公司 The assembly equipment of water meter measurement display
CN207556605U (en) * 2017-12-21 2018-06-29 宁波东海仪表水道有限公司 The alignment means of water meter measurement display character wheel
JP6482627B1 (en) * 2017-10-17 2019-03-13 株式会社デック Water meter disassembly jig

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102353414A (en) * 2011-06-23 2012-02-15 浙江甬岭供水设备有限公司 Locking device of water meter clamp ring
CN205684984U (en) * 2016-06-28 2016-11-16 宁波东海仪表水道有限公司 The charging equipment of pointer during water meter assembling
JP6482627B1 (en) * 2017-10-17 2019-03-13 株式会社デック Water meter disassembly jig
CN108058017A (en) * 2017-12-21 2018-05-22 宁波东海仪表水道有限公司 The assembly equipment of water meter measurement display
CN207556605U (en) * 2017-12-21 2018-06-29 宁波东海仪表水道有限公司 The alignment means of water meter measurement display character wheel

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