CN113785989B - Waxberry juice processing is with beating device that denucleates - Google Patents
Waxberry juice processing is with beating device that denucleates Download PDFInfo
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- CN113785989B CN113785989B CN202110932268.9A CN202110932268A CN113785989B CN 113785989 B CN113785989 B CN 113785989B CN 202110932268 A CN202110932268 A CN 202110932268A CN 113785989 B CN113785989 B CN 113785989B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N4/00—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device
- A23N4/02—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit
- A23N4/04—Machines for stoning fruit or removing seed-containing sections from fruit, characterised by their stoning or removing device for stoning fruit for peaches, plums, apricots or the like
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N1/00—Machines or apparatus for extracting juice
- A23N1/02—Machines or apparatus for extracting juice combined with disintegrating or cutting
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a denucleation and beating device for processing waxberry juice, which belongs to the technical field of denucleation and beating devices and comprises a denucleation device and a beating device, wherein the denucleation device is arranged above the beating device, the upper end of a charging basket of the beating device is rotatably connected with a disc, the circumference of the inner side of the disc is uniformly and fixedly connected with a kernel receiving barrel, the disc is driven by a power device to rotate, one side of the charging basket is provided with a brushing device for cleaning pulp adhered to kernels, the side wall of the charging basket is also provided with an ejection cleaning device, and the ejection cleaning device is used for ejecting and cleaning the kernels which are brushed in the kernel receiving barrel; the invention can further strip the pulp on the kernel, thereby avoiding waste.
Description
Technical Field
The invention relates to the technical field of coring and pulping devices, in particular to a coring and pulping device for processing waxberry juice.
Background
The traditional waxberry denucleating and beating device has a waxberry denucleating process before beating, generally a nail quickly penetrates through the waxberry to eject the whole waxberry kernel out of the waxberry, and the removed waxberry kernel can be directly discarded. However, because the waxberry kernel is integrally ejected, partial pulp remains at the upper end and the lower end of the kernel, and waste is caused by direct discarding.
Based on the above, the invention designs a denucleation and pulping device for processing waxberry juice, so as to solve the problems.
Disclosure of Invention
In order to solve the above problems, the present invention provides the following technical solutions:
the utility model provides a waxberry juice processing is with beating device that denucleates, includes denucleate device and beating device, its characterized in that: the device that denucleates is installed in making beating device top, the storage bucket upper end of making beating device is rotated and is connected with the disc, the even fixedly connected with kernel of the inboard circumference of disc holds a section of thick bamboo, the disc is rotated by the power device drive, storage bucket one side is installed and is used for clearing up the attached brushing device of pulp of kernel, ejection cleaning device is still installed to the storage bucket lateral wall, ejection cleaning device is used for ejecting and the kernel of clearing up after being scrubbed in the kernel holds a section of thick bamboo.
As a further scheme of the invention, an annular rotating groove is formed in the upper end of the charging barrel, an annular rotating ring is fixedly connected to the lower end of the disc, the rotating ring is rotatably connected with the rotating groove, adjacent kernel bearing barrels are communicated through a concave guide groove, the guide groove is located in the upper portion of the kernel bearing barrel, the guide groove is of a structure with a high middle and low sides, and the kernel bearing barrel is located inside the charging barrel.
As a further scheme of the invention, the pulping device comprises a charging basket, a support ring is fixedly arranged on the outer wall of the charging basket, a plurality of support legs are uniformly arranged on the circumference of the support ring, the lower part of the charging basket is conical, a pulp outlet is formed in the lower end of the charging basket, and a screen plate is fixedly arranged on the lower part of the inner wall of the charging basket; the improved structure of the beater comprises a support ring, wherein a first installation rod is installed on one side of the support ring, one end, located above a charging basket, of the first installation rod is fixedly connected with a first motor, an output shaft of the first motor is fixedly connected with a beating shaft, a plurality of beating plates are evenly installed on the circumference of the beating shaft, the lower end of the beating shaft is fixedly connected with a scrubbing brush, and bristles are densely distributed at the lower end of the scrubbing brush.
As a further scheme of the present invention, the denucleation device comprises a second motor, the second motor is installed at one end of a second installation rod, the second installation rod is fixedly connected with a support ring, an output shaft of the second motor is fixedly connected with one end of a denucleation drum, the other end of the denucleation drum is open, a plurality of rows of waxberry holes for fixing waxberries are arranged on the circumference of the denucleation drum, kernel holes for the kernels to pass through are arranged at the bottoms of the waxberry holes, the diameters of the kernel holes are smaller than those of the waxberry holes, and the kernel holes penetrate through the denucleation drum; the upper end of the second mounting rod is fixedly connected with a third mounting rod, the third mounting rod is fixedly provided with a first cylinder, the movable end of the first cylinder is fixedly connected with a coring plate, the lower end of the coring plate is uniformly and fixedly connected with a plurality of coring nails, and the coring nails are aligned with the uppermost row of red bayberry holes; a fourth mounting rod is fixedly mounted on one side of the second mounting rod of the support ring, the upper end of the fourth mounting rod is fixedly connected with a material storage device, the material storage device is used for stacking waxberries, the lower end of the material storage device is obliquely arranged downwards, and the distance between the end of the material storage device and the outer wall of the denucleation roller is less than two millimeters; the device of denucleating still includes the stock guide, the first end of stock guide is located the cylinder of denucleating in the middle of, and the second end is located the kernel and accepts a section of thick bamboo top, and by first end to second end height reduce gradually, the second end is located between ejection cleaning device and the brushing device, the stock guide passes through fifth installation pole and support ring fixed connection.
As a further aspect of the present invention, the brushing device includes a third motor, an output shaft of the third motor is fixedly connected with a brushing head, the brushing head is used for brushing the kernels in the kernel receiving cylinder, the third motor is fixedly installed at one end of an installation plate, the other end of the installation plate is fixedly connected with a movable end of a second cylinder, and the second cylinder is installed at one side of the support ring.
As a further scheme of the invention, the power device comprises a telescopic rod fixedly installed on one side of a movable rod of the second cylinder, one end of the telescopic rod is fixedly connected with a spring plate, a spring is sleeved outside the telescopic rod, two ends of the spring are respectively and fixedly connected with the spring plate and the movable rod of the second cylinder, one side of the spring plate is fixedly connected with a guide rod, and one end of the guide rod is rotatably connected with a guide head; the power device still includes disc outside lower extreme fixed connection's power ring, the power ring outer wall is equipped with a plurality of end to end's power groove, lead head and power groove clearance fit, the power groove is including being used for keeping the static portion that the disc is static when the brush-washing head moves down, keeps the static portion of breaking away from of disc when the brush-washing head shifts up and breaks away from the core and accepts a section of thick bamboo to and be used for driving disc pivoted drive division when the brush-washing head breaks away from the back and shifts up, the portion of breaking away from overlaps with the hypomere of static portion, the degree of depth that breaks away from the portion is greater than the static portion, the degree of depth of the initial section of static portion is greater than the end section of power portion, static portion and power portion all are equipped with one section climbing.
As a further scheme of the invention, the ejection cleaning device comprises an ejection mechanism positioned in the charging basket and a cleaning mechanism positioned outside the charging basket, wherein the ejection mechanism is used for ejecting the kernels in the kernel bearing barrel, and the cleaning mechanism is used for sweeping the kernels ejected by the ejection mechanism out of the disc.
As a further scheme of the present invention, the ejection mechanism includes an ejection plate located at the bottom of the kernel receiving cylinder, the ejection plate has hollowed holes distributed densely on any kernel receiving cylinder, the lower end of the ejection plate is fixedly connected with an ejection rod, the ejection rod passes through the kernel receiving cylinder and the lower end of the ejection rod falls on the upper end of a stationary ring, one side of the upper end of the stationary ring is fixedly connected with an ejection plate, one side of the ejection plate is an ejection lobe for climbing the ejection rod, and the upper end of the ejection plate is a stationary lobe for maintaining the state of the ejection plate.
As a further scheme of the invention, the cleaning mechanism comprises a cleaning plate positioned above the disc, the cleaning plate is hook-shaped, one end of the cleaning plate is fixedly connected with a first cleaning rod, the lower end of the first cleaning rod is rotatably connected with a support ring, the lower part of the first cleaning rod is fixedly connected with a torsion spring plate, the lower end of the torsion spring plate is fixedly connected with a torsion spring, the torsion spring is sleeved outside the first cleaning rod, and the lower end of the torsion spring is fixedly connected with the support ring; the cleaning device is characterized in that a first gear is fixedly connected to the upper portion of the first cleaning rod and meshed with a second gear, the lower end of the second gear is rotatably connected with the upper end of the second cleaning rod, the lower end of the second cleaning rod is fixedly connected with the support ring, a plurality of racks are fixedly connected to the outer wall of the disc, and the racks are meshed with the second gear.
Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
the kernel of the waxberry is removed through the kernel removing device, the removed kernels can enter the small kernel bearing cylinder, the kernel bearing cylinder provided with the kernels moves to the lower side of the brushing device along with the intermittent rotation of the power device driving disc, the brushing device brushes the pulp attached to the kernels, the cleaned pulp is thrown out of the kernel bearing cylinder along with the rotation of the cleaning device, and then the pulp enters the charging basket, and the kernels cannot pass through the kernel bearing cylinder. The waxberries without the kernels fall into the charging basket along with the rotation of the kernel removing device, then are pulped into pulp by the pulping device, and the kernels without pulp, which are intercepted in the kernel bearing cylinder, are pushed out of the kernel bearing cylinder by the ejection cleaning device along with the rotation of the disc and are cleaned by the ejection cleaning device. The invention can further strip the pulp on the kernel, thereby avoiding waste.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic bottom view of the present invention;
FIG. 4 is a schematic view of a pulping apparatus of the present invention;
FIG. 5 is a schematic view of a brush plate structure according to the present invention;
FIG. 6 is a cross-sectional structural view of a disk according to the present invention;
FIG. 7 is a schematic view of a coring apparatus of the present invention;
FIG. 8 is a schematic view of a coring drum of the present invention;
FIG. 9 is a schematic view of a material guide plate according to the present invention;
FIG. 10 is a schematic view of a brushing apparatus and power plant of the present invention;
FIG. 11 is an enlarged view of portion A of FIG. 10 in accordance with the present invention;
FIG. 12 is a schematic view of a cleaning mechanism of the present invention;
fig. 13 is an enlarged view of the portion B of fig. 12 according to the present invention.
In the drawings, the reference numbers indicate the following list of parts:
1-a coring device, 2-a beating device, 3-a barrel, 4-a disc, 5-a stone receiving cylinder, 6-a power device, 7-a brushing device, 8-a rotating groove, 9-a rotating ring, 10-a guide chute, 11-a support ring, 12-a support leg, 13-a screen plate, 14-a first mounting rod, 15-a first motor, 16-a beating shaft, 17-a beating plate, 18-a scrubbing brush, 19-a second motor, 20-a second mounting rod, 21-a coring roller, 22-a waxberry hole, 23-a stone hole, 24-a third mounting rod, 25-a first cylinder, 26-a coring plate, 27-a coring nail, 28-a fourth mounting rod, 29-a stocker, 30-a guide plate, 31 a third motor, 32-brush head, 33-mounting plate, 34-second cylinder, 35-telescopic rod, 36-spring plate, 37-spring, 38-guide rod, 39-guide head, 40-power ring, 41-stationary part, 42-disengagement part, 43-driving part, 44-climbing, 45-ejection plate, 46-ejection rod, 47-stationary ring, 48-ejection plate, 49-ejection lobe, 50-stationary lobe, 51-cleaning plate, 52-first cleaning rod, 53-torsion spring plate, 54-torsion spring, 55-first gear, 56-second gear, 57-second cleaning rod, and 58-rack.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-13, the present invention provides a technical solution:
the utility model provides a waxberry juice processing is with beating device that denucleates, includes denucleate device 1 and beating device 2, its characterized in that: the device 1 that denucleates is installed in making beating device 2 top, 3 upper ends of the storage bucket of making beating device 2 rotate and are connected with disc 4, the even fixedly connected with kernel of 4 inboard circumferences of disc holds a section of thick bamboo 5, disc 4 is rotated by the drive of power device 6, 3 one sides of storage bucket are installed and are used for clearing up the attached brushing device 7 of pulp of kernel, 3 lateral walls of storage bucket still install ejecting cleaning device, ejecting cleaning device is used for ejecting and clears up the kernel after having scrubbed in the kernel holds a section of thick bamboo 5.
Remove the kernel of waxberry earlier through the device 1 that denucleates, the kernel after being got rid of can get into little kernel and hold a receiver 5 in, along with power device 6 drive disc 4 intermittent type rotates, the kernel that is equipped with the kernel holds a receiver 5 and moves to brushing device 7 below, brushing device 7 scrubs adnexed pulp on the kernel, the pulp that is cleared up down is thrown away out kernel and holds a receiver 5 along with cleaning device's rotation to get into storage bucket 3 in, the kernel can not pass kernel and hold a receiver 5. The waxberries without the kernels fall into the charging basket 3 along with the rotation of the kernel removing device 1, and then are pulped by the pulping device 2, and the kernels without pulp, which are intercepted in the kernel bearing barrel 5, are pushed out of the kernel bearing barrel 5 by the ejection cleaning device along with the rotation of the disc 4 and are cleaned by the ejection cleaning device. The invention can further strip the pulp on the kernel, thereby avoiding waste.
As an embodiment of the invention, the upper end of the charging basket 3 is provided with an annular rotating groove 8, the lower end of the disc 4 is fixedly connected with an annular rotating ring 9, the rotating ring 9 is rotatably connected with the rotating groove 8, adjacent fruit stone receiving barrels 5 are communicated by a concave guide chute 10, the guide chute 10 is positioned at the upper part of the fruit stone receiving barrel 5, the guide chute 10 is of a structure with a high middle and two low sides, and the fruit stone receiving barrel 5 is positioned inside the charging basket 3.
The disc 4 can rotate at the upper end of the charging basket 3 through the matching of the rotating ring 9 and the rotating groove 8, the plurality of kernel bearing barrels 5 can work simultaneously in the process that the brushing device 7, the ejection cleaning device and the kernels enter the kernel bearing barrels 5, and the efficiency is higher. When the disk 4 rotates, the kernels can not accurately fall into the kernel receiving cylinders 5, and can fall into the material guide groove 10 to be guided into the kernel receiving cylinders 5 on two sides through the material guide groove 10.
As a further scheme of the invention, the pulping device 2 comprises a charging basket 3, the outer wall of the charging basket 3 is fixedly provided with a support ring 11, the circumference of the support ring 11 is uniformly provided with a plurality of support legs 12, the lower part of the charging basket 3 is conical, the lower end of the charging basket 3 is provided with a pulp outlet, and the lower part of the inner wall of the charging basket 3 is fixedly provided with a screen plate 13; a first installation rod 14 is installed to support ring 11 one side, and first installation rod 14 is located the one end fixed connection of storage bucket 3 top and has first motor 15, and the output shaft fixedly connected with of first motor 15 beats thick liquid axle 16, and a plurality of beating plates 17 are evenly installed to 16 circumferences of beating axle, 16 lower extreme fixed connection scrubbing brushes 18 of beating axle, and the lower extreme of scrubbing brushes 18 is densely covered with the brush hair.
The specific working process of the pulping device 2 is as follows: first, the first motor 15 drives the beating shaft 16 to rotate, the beating shaft 16 drives the beating plate 17 to rotate to beat the waxberries into pulp, and the pulp leaks downwards through the mesh plate 13 and is finally discharged through the pulp outlet. Failure to leak indicates that the fluid is not yet slurried and will continue to be hit by the beater plate 17. The rotation of the beating shaft 16 can drive the rotation of the scrubbing brush 18, and the brush hairs can sweep the meshes of the screen 13 to avoid the blockage of the mesh opening.
As an embodiment of the present invention, the stoning device 1 includes a second motor 19, the second motor 19 is installed at one end of a second installation rod 20, the second installation rod 20 is fixedly connected with the support ring 11, an output shaft of the second motor 19 is fixedly connected with one end of a stoning drum 21, the other end of the stoning drum 21 is open, a plurality of rows of waxberry holes 22 for fixing waxberries are arranged on the circumference of the stoning drum 21, a kernel hole 23 for passing a kernel is arranged at the bottom of the waxberry hole 22, the diameter of the kernel hole 23 is smaller than that of the waxberry hole 22, and the kernel hole 23 penetrates through the stoning drum 21; the upper end of the second mounting rod 20 is fixedly connected with a third mounting rod 24, the third mounting rod 24 is fixedly provided with a first cylinder 25, the movable end of the first cylinder 25 is fixedly connected with a coring plate 26, the lower end of the coring plate 26 is uniformly and fixedly connected with a plurality of coring nails 27, and the coring nails 27 are aligned with the uppermost row of waxberry holes 22; the supporting ring 11 is also fixedly provided with a fourth mounting rod 28 at one side of the second mounting rod 20, the upper end of the fourth mounting rod 28 is fixedly connected with a storage device 29, the storage device 29 is used for stacking waxberries, the lower end of the storage device 29 is arranged downwards in an inclined way, and the distance between the end and the outer wall of the denucleation drum 21 is less than two millimeters; the denucleation device 1 further comprises a guide plate 30, the first end of the guide plate 30 is located in the middle of the denucleation roller 21, the second end is located above the kernel receiving cylinder 5, the height of the first end to the second end is gradually reduced, and the second end is located between the ejection cleaning device and the brushing device 7.
The pit removing device 1 is specifically used as follows: a large quantity of waxberries is first poured into the hopper 29 and the waxberries are deposited at the lower end of the hopper 29, i.e. the end that abuts the coring drum 21. The second motor 19 drives the denucleation roller 21 to intermittently rotate, the waxberries firstly enter a row of waxberry holes 22 on one side of the denucleation roller 21 close to the stocker 29, along with the intermittent rotation of the denucleation roller 21, when the denucleation roller 21 filled with the waxberries moves right above, at the interval when the motor stops, the first cylinder 25 can push the denucleation plate 26 and the denucleation nail 27 to move downwards, the denucleation nail 27 penetrates through the waxberries to eject the whole waxberry kernels out, the waxberry kernels can fall on the guide plate 30 through the kernel holes 23 and slide down along the guide plate 30 to enter the kernel receiving barrel 5. The kernel in the kernel receiving cylinder 5 is just cleaned by the ejection cleaning device, and the kernel with pulp enters the brushing device 7 after waiting for the rotation of the disc 4. When the stoning nail 27 ejects the kernel, the first cylinder 25 retracts to enable the stoning nail 27 to leave the waxberry hole 22, and the second motor 19 continues to drive the stoning roller 21 to rotate. The waxberry holes 22 containing the waxberry pulp with the pit removed are gradually downward, and the waxberry pulp falls into the charging basket 3.
In one embodiment of the present invention, the brushing device 7 comprises a third motor 31, a brushing head 32 is fixedly connected to an output shaft of the third motor 31, the brushing head 32 is used for brushing the kernels in the kernel receiving cylinder 5, the third motor 31 is fixedly installed at one end of an installation plate 33, the other end of the installation plate 33 is fixedly connected with a movable end of a second air cylinder 34, and the second air cylinder 34 is installed at one side of the support ring 11.
Along with the rotation of the disc 4, the kernel receiving cylinder 5 filled with a certain amount of kernels is moved to the lower part of the brushing device 7, at the moment, the second air cylinder 34 contracts to drive the third motor 31 and the brushing head 32 to fall down, the brushing head 32 enters the kernel receiving cylinder 5, the third motor 31 drives the brushing head 32 to rotate at a high speed to brush and break the pulp on the kernels, and along with the high-speed rotation of the brushing head 32, the broken pulp can be thrown out all around, and the pulp passes through the kernel removing roller 21 to enter the material barrel 3. After brushing for a certain time, the movable rod of the second cylinder 34 extends out to drive the third motor 31 and the brush-washing head 32 to move upwards, and the brush-washing head 32 is separated from the kernel receiving cylinder 5. The disc 4 can now continue to rotate and move the next core receiving cylinder 5 containing a core below the brush head 32.
As an embodiment of the present invention, the power device 6 includes an expansion link 35 fixedly installed at one side of the movable rod of the second cylinder 34, one end of the expansion link 35 is fixedly connected with a spring plate 36, a spring 37 is sleeved outside the expansion link 35, two ends of the spring 37 are respectively fixedly connected with the spring plate 36 and the movable rod of the second cylinder 34, one side of the spring plate 36 is fixedly connected with a guide rod 38, and one end of the guide rod 38 is rotatably connected with a guide head 39; the power device 6 further comprises a power ring 40 fixedly connected with the lower end of the outer side of the disc 4, a plurality of power grooves connected end to end are formed in the outer wall of the power ring 40, the guide head 39 is in clearance fit with the power grooves, the power grooves comprise a static part 41 used for keeping the disc 4 static when the brushing head 32 moves downwards, a separation part 42 used for keeping the disc 4 static when the brushing head 32 moves upwards to separate from the core receiving barrel 5, and a driving part 43 used for driving the disc 4 to rotate when the brushing head 32 moves upwards after separation, the separation part 42 is overlapped with the lower section of the static part 41, the depth of the separation part 42 is larger than that of the static part 41, the depth of the initial section of the static part 41 is larger than that of the final section of the power part, and the static part 41 and the power part are both provided with a section of climbing slope 44.
In the process that the movable rod of the second cylinder 34 contracts to drive the third motor 31 and the washing head to move downwards, the movable rod of the second cylinder 34 drives the telescopic rod 35, the guide rod 38 and the guide head 39 to move downwards synchronously, in the process, the guide head 39 is positioned in the static part 41 and slides from top to bottom, and when the guide head slides to the lower section of the static part 41, the guide head enters the separation part 42, and the separation part 42 is a vertical groove as the static part 41. The reason for entering the separation part 42 is that the depth of the separation part 42 is larger than that of the static part 41, so the spring 37 restores partial deformation, pushes the expansion rod 35 to extend, pushes the guide head 39 to enter the separation part 42 until the guide head 39 slides to the lower end of the separation part 42, at this time, the washing head completely enters the pit receiving cylinder 5, and then the washing device starts to wash the pulp of the pits. After the washing is finished, the movable rod of the second air cylinder 34 extends out to drive the guide head 39 to move upwards, initially, the guide head 39 slides in the separation part 42, when the guide head slides to the upper end of the separation part 42, the washing head is completely separated from the stone receiving barrel 5, the second air cylinder 34 extends continuously, as the depth of the separation part 42 is larger than that of the static part 41, the guide head 39 can enter the power part which is obliquely arranged at the upper end of the separation part 42, as the power part is obliquely arranged, the disc 4 can be pushed to rotate in the process that the guide head 39 vertically moves upwards in the power part, and meanwhile, as the climbing slope 44 exists in the power part, the guide head 39 can climb to the height, the telescopic rod 35 is shortened, and the spring 37 is further compressed. When the guide head 39 moves to the upper end of the power part, the power part enters the static part 41 again, and because the depth of the initial end of the static part 41 is greater than that of the upper end of the power part, the telescopic rod 35 extends under the action of the spring 37 again, the guide head 39 enters the static part 41, and at the moment, the disc 4 rotates for a certain angle, so that the transposition of the kernel receiving barrel 5 is realized. Then the movable rod of the second air cylinder 34 retracts again, and the kernel is brushed by the brushing device 7.
As an implementation mode of the invention, the ejection cleaning device comprises an ejection mechanism positioned in the charging basket 3 and a cleaning mechanism positioned outside the charging basket 3, wherein the ejection mechanism is used for ejecting the kernels in the kernel receiving barrel 5, and the cleaning mechanism is used for sweeping the kernels ejected by the ejection mechanism out of the disc 4.
When the disc 4 rotates, the ejection mechanism will eject the scrubbed kernels out of the kernel receiving cylinder 5 and after ejection, the cleaned kernels are cleaned by the cleaning mechanism so that the kernel receiving cylinder 5 is filled with new kernels.
As an embodiment of the invention, the ejection mechanism comprises an ejection disc 45 positioned at the bottom of the kernel receiving cylinder 5, the ejection disc 45 is provided with hollowed holes densely distributed on the kernel receiving cylinder 5, the lower end of the ejection disc 45 is fixedly connected with an ejection rod 46, the ejection rod 46 penetrates through the kernel receiving cylinder 5 and the lower end of the ejection rod falls on the upper end of a stationary ring 47, one side of the upper end of the stationary ring 47 is fixedly connected with an ejection plate 48, one side of the ejection plate 48 is an ejection peak 49 for the ejection rod 46 to climb, and the upper end of the ejection plate 48 is a stationary peak 50 for maintaining the state of the ejection plate 48.
When the disk 4 rotates, the lower end of the ejector rod 46 will climb along the ejector waveshape 49 to the upper end of the ejector plate 48, and the upper end surface of the ejector disk 45 is flush with the upper end surface of the disk 4. And when the push-out rod 46 moves continuously, the push-out rod moves for a certain distance on the stationary waveplate 50, and in the process, the push-out disc 45 is always flush with the upper end face of the disc 4, so that the cleaning mechanism can clean fruit stones conveniently. The ejector rod 46 then falls on one side of the ejector plate 48, onto the stationary ring 47, where the ejector plate 45 also falls on the bottom of the core receiver 5.
As an embodiment of the present invention, the cleaning mechanism includes a cleaning plate 51 located above the disc 4, the cleaning plate 51 is hook-shaped, one end of the cleaning plate 51 is fixedly connected with a first cleaning rod 52, the lower end of the first cleaning rod 52 is rotatably connected with the support ring 11, the lower part of the first cleaning rod 52 is fixedly connected with a torsion spring plate 53, the lower end of the torsion spring plate 53 is fixedly connected with a torsion spring 54, the torsion spring 54 is sleeved outside the first cleaning rod 52, and the lower end of the torsion spring 54 is fixedly connected with the support ring 11; the upper part of the first cleaning rod 52 is fixedly connected with a first gear 55, the first gear 55 is meshed with a second gear 56, the lower end of the second gear 56 is rotatably connected with the upper end of a second cleaning rod 57, the lower end of the second cleaning rod 57 is fixedly connected with the support ring 11, the outer wall of the disc 4 is fixedly connected with a plurality of racks 58, and the racks 58 are meshed with the second gear 56.
When the push-out plate 45 moves up to be flush with the upper end face of the disc 4 and is located at the cleaning range of the cleaning plate 51, the rack 58 moves to be meshed with the second gear 56. When the original pattern continues to rotate, the rack 58 drives the first gear 55 to rotate via the second gear 56, so that the first sweeping rod 52 rotates, and the sweeping plate 51 rotates, so as to sweep the kernels out of the disc 4. In the process, the torsion spring 54 is deformed, and when the rack 58 is disengaged from the second gear 56, the torsion spring 54 drives the first cleaning rod 52 to rotate in the opposite direction, so that the cleaning plate 51 is reset for the next cleaning.
The waxberry suspension is obtained through the scheme; the waxberry suspension can be further processed into concentrated waxberry juice by the following scheme without limitation:
1. removing cores and pulping to form waxberry suspension.
2. Adding low-temperature cellulase at 10 ℃, stirring at 100r/min, and performing enzymolysis for 12 hours.
Sterilizing at 3.550MPa and ultrahigh pressure, wherein the pressure is increased for 3 minutes, the pressure is maintained for 10 minutes, and the pressure is released for 5 seconds.
4. And (5) entering an aseptic filling workshop, and separating residues and liquid.
5. Introducing into a low-temperature concentration device with a built-in copper pipe, concentrating at ultra-low temperature for 2 hours, leading out the concentrated solution, evaporating ice, and collecting ice water to prepare the waxberry pure dew.
6. And (4) carrying out 600MPa ultrahigh pressure sterilization after filling the obtained concentrated waxberry juice, wherein the pressure rise time is 3 minutes, the pressure maintaining time is 10 minutes, and the pressure release time is 6 seconds.
Storing at 7.4 deg.C or introducing into mold and freezing to specific shape.
Claims (6)
1. The utility model provides a waxberry juice processing is with beating device that denucleates, includes denucleate device (1) and making beating device (2), its characterized in that: the kernel removing device (1) is installed above the pulping device (2), the upper end of a charging basket (3) of the pulping device (2) is rotatably connected with a disc (4), the inner side circumference of the disc (4) is uniformly and fixedly connected with a kernel receiving barrel (5), the disc (4) is driven by a power device (6) to rotate, one side of the charging basket (3) is provided with a brushing device (7) for cleaning pulp adhered to the kernels, the side wall of the charging basket (3) is also provided with a jacking cleaning device, and the jacking cleaning device is used for jacking and cleaning the kernels brushed in the kernel receiving barrel (5);
an annular rotating groove (8) is formed in the upper end of the charging barrel (3), an annular rotating ring (9) is fixedly connected to the lower end of the disc (4), the rotating ring (9) is rotatably connected with the rotating groove (8), adjacent fruit core bearing barrels (5) are communicated through a concave guide chute (10), the guide chute (10) is located in the upper portion of the fruit core bearing barrel (5), the guide chute (10) is of a structure that the middle is high and two sides are low, and the fruit core bearing barrel (5) is located inside the charging barrel (3);
the pulping device (2) comprises a charging basket (3), a support ring (11) is fixedly installed on the outer wall of the charging basket (3), a plurality of support legs (12) are uniformly installed on the circumference of the support ring (11), the lower portion of the charging basket (3) is conical, a pulp outlet is formed in the lower end of the charging basket (3), and a screen plate (13) is fixedly installed on the lower portion of the inner wall of the charging basket (3); a first mounting rod (14) is mounted on one side of the support ring (11), one end, located above the charging basket (3), of the first mounting rod (14) is fixedly connected with a first motor (15), an output shaft of the first motor (15) is fixedly connected with a pulping shaft (16), a plurality of pulping plates (17) are uniformly mounted on the circumference of the pulping shaft (16), the lower end of the pulping shaft (16) is fixedly connected with a scrubbing brush (18), and bristles are densely distributed at the lower end of the scrubbing brush (18);
the denucleation device (1) comprises a second motor (19), wherein the second motor (19) is installed at one end of a second installation rod (20), the second installation rod (20) is fixedly connected with a support ring (11), an output shaft of the second motor (19) is fixedly connected with one end of a denucleation roller (21), the other end of the denucleation roller (21) is open, a plurality of rows of waxberry holes (22) for fixing waxberries are formed in the circumference of the denucleation roller (21), kernel holes (23) for the kernels to pass through are formed in the bottoms of the waxberry holes (22), the diameters of the kernel holes (23) are smaller than those of the waxberry holes (22), and the kernel holes (23) penetrate through the denucleation roller (21); the upper end of the second mounting rod (20) is fixedly connected with a third mounting rod (24), the third mounting rod (24) is fixedly mounted with a first cylinder (25), the movable end of the first cylinder (25) is fixedly connected with a pit removing plate (26), the lower end of the pit removing plate (26) is uniformly and fixedly connected with a plurality of pit removing nails (27), and the pit removing nails (27) are aligned with the uppermost row of waxberry holes (22); a fourth mounting rod (28) is fixedly mounted on one side of the second mounting rod (20) of the support ring (11), a hopper (29) is fixedly connected to the upper end of the fourth mounting rod (28), the hopper (29) is used for stacking waxberries, the lower end of the hopper (29) is arranged obliquely downwards, and the distance between the end and the outer wall of the denucleation drum (21) is less than two millimeters; the device (1) that denucleates still includes stock guide (30), the first end of stock guide (30) is located the cylinder (21) that denucleates in the middle of, and the second end is located the stone and holds a section of thick bamboo (5) top, and by first end to second end height reduce gradually, the second end is located between ejection cleaning device and brushing device (7).
2. The pitting and beating device for processing waxberry juice as claimed in claim 1, wherein: brushing device (7) include third motor (31), the output shaft fixedly connected with brush-washing head (32) of third motor (31), brush-washing head (32) are used for scrubbing the kernel in kernel bearing section of thick bamboo (5), third motor (31) fixed mounting is in mounting panel (33) one end, the expansion end fixed connection of mounting panel (33) other end and second cylinder (34), support ring (11) one side is installed in second cylinder (34).
3. The pitting and beating device for processing waxberry juice as claimed in claim 2, wherein: the power device (6) comprises an expansion link (35) fixedly mounted on one side of a movable rod of the second air cylinder (34), one end of the expansion link (35) is fixedly connected with a spring plate (36), a spring (37) is sleeved outside the expansion link (35), two ends of the spring (37) are respectively and fixedly connected with the spring plate (36) and the movable rod of the second air cylinder (34), one side of the spring plate (36) is fixedly connected with a guide rod (38), and one end of the guide rod (38) is rotatably connected with a guide head (39); the power device (6) also comprises a power ring (40) fixedly connected with the lower end of the outer side of the disc (4), the outer wall of the power ring (40) is provided with a plurality of power grooves which are connected end to end, the guide head (39) is in clearance fit with the power grooves, the power groove comprises a static part (41) for keeping the disc (4) static when the brush head (32) moves downwards, a separation part (42) for keeping the disc (4) static when the brush head (32) moves upwards and separates from the core receiving cylinder (5), and a driving part (43) for driving the disc (4) to rotate when the brush head (32) moves upwards after being disengaged, the disengagement part (42) overlaps with the lower section of the stationary part (41), the disengagement part (42) has a depth greater than that of the stationary part (41), the depth of the initial section of the static part (41) is greater than the final section of the power part, and the static part (41) and the power part are both provided with a section of climbing slope (44).
4. The pitting and beating device for processing waxberry juice as claimed in claim 1, wherein: the ejection cleaning device comprises an ejection mechanism positioned in the charging bucket (3) and a cleaning mechanism positioned outside the charging bucket (3), wherein the ejection mechanism is used for ejecting out kernels in the kernel bearing barrel (5), and the cleaning mechanism is used for sweeping out the kernels ejected by the ejection mechanism out of the disc (4).
5. The coring and beating device for processing waxberry juice according to claim 4, wherein: the ejection mechanism comprises an ejection disc (45) located at the bottom of a kernel receiving barrel (5), hollowed holes are densely distributed in the ejection disc (45) and the kernel receiving barrel (5), an ejection rod (46) is fixedly connected to the lower end of the ejection disc (45), the ejection rod (46) penetrates through the kernel receiving barrel (5) and the lower end of the ejection rod falls on the upper end of a stationary ring (47), an ejection plate (48) is fixedly connected to one side of the upper end of the stationary ring (47), an ejection part (49) used for climbing of the ejection rod (46) is arranged on one side of the ejection plate (48), and a stationary part (50) used for maintaining the state of the ejection plate (48) is arranged on the upper end of the ejection plate (48).
6. The coring and beating device for processing waxberry juice according to claim 4, wherein: the cleaning mechanism comprises a cleaning plate (51) positioned above the disc (4), the cleaning plate (51) is hook-shaped, one end of the cleaning plate (51) is fixedly connected with a first cleaning rod (52), the lower end of the first cleaning rod (52) is rotatably connected with the support ring (11), a torsion spring plate (53) is fixedly connected to the lower part of the first cleaning rod (52), a torsion spring (54) is fixedly connected to the lower end of the torsion spring plate (53), the torsion spring (54) is sleeved outside the first cleaning rod (52), and the lower end of the torsion spring (54) is fixedly connected with the support ring (11); first gear (55) of first cleaning rod (52) upper portion fixedly connected with, first gear (55) and second gear (56) meshing, second gear (56) lower extreme and second cleaning rod (57) upper end rotate to be connected, second cleaning rod (57) lower extreme and support ring (11) fixed connection, disc (4) outer wall fixedly connected with a plurality of racks (58), rack (58) and second gear (56) meshing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110932268.9A CN113785989B (en) | 2021-08-13 | 2021-08-13 | Waxberry juice processing is with beating device that denucleates |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110932268.9A CN113785989B (en) | 2021-08-13 | 2021-08-13 | Waxberry juice processing is with beating device that denucleates |
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| CN113785989A CN113785989A (en) | 2021-12-14 |
| CN113785989B true CN113785989B (en) | 2022-08-30 |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6070519A (en) * | 1998-12-15 | 2000-06-06 | Sham; John C. K. | Juice extractor and beverage mixer apparatus |
| CN103504451B (en) * | 2013-10-31 | 2015-05-13 | 合浦果香园食品有限公司 | Mango kernel cleaning machine |
| CN203985963U (en) * | 2014-07-31 | 2014-12-10 | 山东绿丰生态农业有限公司 | Floating type cherry making beating stoner |
| CN106509919A (en) * | 2015-09-11 | 2017-03-22 | 赵忠宝 | Denucleating and pulping machine for waxberries |
| CN108850918A (en) * | 2018-06-08 | 2018-11-23 | 塔里木大学 | Jujube deep processing and jujube core recycle set composite |
| CN108576837A (en) * | 2018-06-26 | 2018-09-28 | 王鹏 | A kind of Waxberry enucleation draining device |
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| CN113785989A (en) | 2021-12-14 |
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