CN113767996B - Multistage circulating drying device for black tea processing and drying method thereof - Google Patents
Multistage circulating drying device for black tea processing and drying method thereof Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B11/00—Machines or apparatus for drying solid materials or objects with movement which is non-progressive
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/001—Air generating units, e.g. movable or independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/02—Applications of driving mechanisms, not covered by another subclass
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
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- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
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Abstract
本申请涉及一种红茶加工用多级循环干燥装置及其干燥方法,一种红茶加工用多级循环干燥装置,包括底板,还包括:循环干燥机构,通过支撑板连接于底板顶部,循环干燥机构包括毛火干燥腔、足火干燥腔和提香干燥腔;换料过渡区,通过隔板组件设置于毛火干燥腔与足火干燥腔、毛火干燥腔与提香干燥腔、足火干燥腔与提香干燥腔之间;盖板,连接于循环干燥机构顶部,盖板底壁上设置有放置架;循环管道,连接于盖板顶部;第一驱动组件,通过支撑架连接于底板顶部;第二驱动组件,设置于底板顶部;本发明能够有效地避免在对茶叶干燥时发生大量浪费的情况,同时避免工作人员在操作时发生对身体造成伤害的情况,同时能够提高茶叶的干燥效率。
The application relates to a multi-stage circulating drying device for black tea processing and a drying method thereof. A multi-stage circulating drying device for black tea processing includes a bottom plate, and also includes: a circulating drying mechanism, which is connected to the top of the bottom plate through a support plate, and the circulating drying mechanism Including the raw fire drying chamber, the foot fire drying chamber and the Titian drying chamber; the refueling transition area is set in the raw fire drying chamber and the foot fire drying chamber, the raw fire drying chamber and the Titian drying chamber, and the foot fire drying chamber through the partition assembly. Between the chamber and the Titian drying chamber; the cover plate, connected to the top of the circulating drying mechanism, and a placing rack is arranged on the bottom wall of the cover plate; the circulation pipe is connected to the top of the cover plate; the first drive component is connected to the top of the bottom plate through the support frame The second drive assembly is arranged on the top of the bottom plate; the present invention can effectively avoid the situation of a lot of waste when drying the tea leaves, avoid the situation that the staff will cause harm to the body during operation, and can improve the drying efficiency of the tea leaves. .
Description
技术领域technical field
本发明涉及一种工夫红茶多级热循环干燥装置及其干燥方法,属于茶叶加工装置技术领域。The invention relates to a multi-stage thermal cycle drying device for Gongfu black tea and a drying method thereof, belonging to the technical field of tea processing devices.
背景技术Background technique
茶叶种类繁多,红茶便是其中一种,红茶属全发酵茶,是以适宜的茶树新牙叶为原料,经萎凋、揉捻(切)、发酵、干燥等一系列工艺过程精制而成的茶。There are many kinds of tea, and black tea is one of them. Black tea is a fully fermented tea, which is made from suitable new teeth leaves of tea trees as raw materials, and is refined through a series of technological processes such as withering, rolling (cutting), fermentation, and drying.
在红茶加工过程中,需要对其进行干燥处理,干燥处理通常是红茶加工工序中的最后一步,目的是迅速终止茶叶中酶的活性,固定叶内品质成分,发挥香气,其干燥工序分为:毛火、足火和提香三个阶段,每个阶段的除水量和干燥温度依次降低。In the process of black tea processing, it needs to be dried. Drying is usually the last step in the black tea processing process. The purpose is to quickly stop the activity of enzymes in the tea leaves, fix the quality components in the leaves, and exert the aroma. The drying process is divided into: There are three stages of Maohuo, Zuhuo and Titian, and the water removal and drying temperature of each stage are decreased in turn.
经检索,公开号为CN112450287A的中国发明专利,公开了一种红茶加工用多级循环干燥装置,该装置包括毛火箱,所述毛火箱的两侧焊接有足火箱,所述足火箱和所述毛火箱之间通过通气管一连接,所述足火箱的内部放置有干燥组件,所述毛火箱的顶部焊接鼓风箱,所述鼓风箱的内壁固定连接有风机,所述风机的上方且位于所述鼓风箱侧壁设置有进气机构,所述风机的下方设有均匀分布的电热管,所述鼓风箱与所述毛火箱之间连接有通气管二,所述通气管二表面设置有电磁阀一;通过通气管之间的配合不仅能够实现毛火箱向足火箱再返回毛火箱之间的空气流通,也能够实现足火箱向毛火箱再返回足火箱之间的空气流通,能够根据毛火干燥时间和足火干燥时间的不同进行空气流通方向的转换,满足交替循环的操作,减少热气向外排。After searching, the Chinese invention patent with the publication number CN112450287A discloses a multi-stage circulating drying device for black tea processing. The box and the raw fire box are connected by a ventilation pipe, the inside of the full fire box is placed with a drying component, the top of the raw fire box is welded with a blast box, and the inner wall of the blast box is fixedly connected with a fan, so An air intake mechanism is arranged above the blower and located on the side wall of the blower box, and evenly distributed electric heating pipes are arranged below the blower. The second surface of the ventilation pipe is provided with a solenoid valve 1; through the cooperation between the ventilation pipes, not only the air circulation between the raw fire box to the foot fire box and back to the raw fire box can be realized, but also the air flow from the foot fire box to the raw fire box can be realized. The air circulation between the return and foot fire boxes can change the direction of air circulation according to the difference between the drying time of the hair fire and the drying time of the foot fire, so as to meet the operation of alternating circulation and reduce the hot air to be discharged to the outside.
但是该装置仍存在一定的不足之处:1、该装置在进行加工时虽然能够对各火箱内部的热量进行一定的循环利用,但是其在进行干燥工序替换时仍会造成大量热量发生浪费的情况;2、该装置仅仅通过简单的加热装置对其内部的茶叶进行干燥操作,干燥效率较为低下,影响茶叶的干燥效率;3、该装置在将每个工序进行换料操作时,其内部温度较大,从而对工作人员健康造成一定的伤害。However, this device still has certain shortcomings: 1. Although the device can recycle the heat inside each fire box to a certain extent during processing, it will still cause a lot of heat waste when the drying process is replaced. 2. The device only uses a simple heating device to dry the tea leaves inside, and the drying efficiency is relatively low, which affects the drying efficiency of the tea leaves; Larger, thus causing certain harm to the health of the staff.
因此我们对此做出改进,提出一种红茶加工用多级循环干燥装置。Therefore, we have improved this and proposed a multi-stage circulating drying device for black tea processing.
发明内容SUMMARY OF THE INVENTION
(一)本发明要解决的技术问题是:1、现有装置在进行加工时虽然能够对各火箱内部的热量进行一定的循环利用,但是其在进行干燥工序替换时仍会造成大量热量发生浪费的情况;2、现有装置仅仅通过简单的加热装置对其内部的茶叶进行干燥操作,干燥效率较为低下,影响茶叶的干燥效率;3、现有装置在将每个工序进行换料操作时,其内部温度较大,从而对工作人员健康造成一定的损伤。(1) The technical problems to be solved by the present invention are: 1. Although the existing device can recycle the heat inside each fire box to a certain extent during processing, it will still cause a large amount of heat to occur when the drying process is replaced. The situation of waste; 2. The existing device only uses a simple heating device to dry the tea leaves inside, and the drying efficiency is relatively low, which affects the drying efficiency of the tea leaves; 3. When the existing device performs the refueling operation for each process , the internal temperature is large, which will cause certain damage to the health of the staff.
(二)技术方案(2) Technical solutions
为了实现上述发明目的,本发明提供了一种红茶加工用多级循环干燥装置,包括底板,还包括:In order to achieve the above-mentioned purpose of the invention, the present invention provides a multi-stage circulating drying device for black tea processing, which includes a bottom plate and also includes:
循环干燥机构,通过支撑板连接于底板顶部,所述循环干燥机构包括毛火干燥腔、足火干燥腔和提香干燥腔,所述毛火干燥腔、足火干燥腔和提香干燥腔分别用于对红茶茶叶进行毛火处理、足火处理以及提香处理;The circulating drying mechanism is connected to the top of the bottom plate through the support plate, and the circulating drying mechanism includes a fur-fire drying chamber, a foot-fire drying chamber and a Titian drying chamber, and the fur-fire drying chamber, the foot-fire drying chamber and the Titian drying chamber are respectively It is used for rough fire treatment, foot fire treatment and Titian treatment of black tea leaves;
换料过渡区,通过隔板组件设置于毛火干燥腔与足火干燥腔、毛火干燥腔与提香干燥腔、足火干燥腔与提香干燥腔之间,用于循环干燥机构内部的红茶进行过渡以及上下料;The refueling transition area is set between the raw fire drying chamber and the foot fire drying chamber, the raw fire drying chamber and the Titian drying chamber, and the foot fire drying chamber and the Titian drying chamber through the partition assembly, and is used for the circulation inside the drying mechanism. Transition and loading and unloading of black tea;
盖板,连接于循环干燥机构顶部,所述盖板底壁上设置有放置架,所述放置架与循环干燥机构和换料过渡区相互配合;The cover plate is connected to the top of the circulating drying mechanism, and a placing rack is arranged on the bottom wall of the cover plate, and the placing rack cooperates with the circulating drying mechanism and the material changing transition area;
加热组件,分别单独设置于毛火干燥腔、足火干燥腔和提香干燥腔内部,用于分别保持毛火干燥腔、足火干燥腔和提香干燥腔内部的温度;The heating components are separately arranged in the fur-fire drying chamber, the foot-fire drying chamber and the inside of the Titian drying chamber, respectively, for maintaining the temperature inside the fur-fire drying chamber, the foot-fire drying chamber and the Titian drying chamber respectively;
循环管道,连接于盖板顶部,且所述循环管道将毛火干燥腔、足火干燥腔和提香干燥腔依次相连通,用于毛火干燥腔、足火干燥腔和提香干燥腔之间热气流的流通;A circulating pipeline is connected to the top of the cover plate, and the circulating pipeline connects the wool drying chamber, the foot fire drying chamber and the Titian drying chamber in sequence, and is used for the connection between the wool drying chamber, the foot fire drying chamber and the Titian drying chamber. the circulation of thermal air;
第一驱动组件,通过支撑架连接于底板顶部,用于驱动循环干燥机构进行传动;The first drive assembly is connected to the top of the bottom plate through the support frame, and is used to drive the circulating drying mechanism for transmission;
第二驱动组件,设置于底板顶部,其输出端与放置架相配合,用于提高红茶干燥效率。The second driving component is arranged on the top of the bottom plate, and its output end is matched with the placing rack to improve the drying efficiency of black tea.
作为本申请优选的技术方案,所述第一驱动组件包括第一驱动电机,所述第一驱动电机设置于支撑架顶部,所述第一驱动电机输出端穿过支撑架并与盖板相连接。As a preferred technical solution of the present application, the first drive assembly includes a first drive motor, the first drive motor is arranged on the top of the support frame, and the output end of the first drive motor passes through the support frame and is connected to the cover plate .
作为本申请优选的技术方案,所述循环管道外壁上均设置有风机和电磁阀门,用于对热气流的输送与干燥,所述支撑板顶部设置有连接柱,所述连接柱远离支撑板的一端连接于盖板底壁上,所述连接柱侧壁上开凿有卡槽,所述隔板组件与卡槽相配合。As a preferred technical solution of the present application, fans and electromagnetic valves are arranged on the outer wall of the circulation pipeline for conveying and drying the hot air flow, and a connecting column is arranged on the top of the supporting plate, and the connecting column is far from the supporting plate. One end is connected to the bottom wall of the cover plate, the side wall of the connecting column is cut with a clamping groove, and the partition plate assembly is matched with the clamping groove.
作为本申请优选的技术方案,所述隔板组件由四组相互滑动配合的挡板构成,四组相互配合的所述挡板之间设置有伸缩组件,所述伸缩组件与盖板之间设置有联动机构,且最外层所述挡板固定设置于支撑板顶壁上。As a preferred technical solution of the present application, the baffle plate assembly is composed of four sets of baffle plates that are slidably matched with each other, a telescopic assembly is arranged between the four groups of the baffle plates that cooperate with each other, and a telescopic assembly is arranged between the telescopic assembly and the cover plate There is a linkage mechanism, and the outermost baffle plate is fixedly arranged on the top wall of the support plate.
作为本申请优选的技术方案,所述伸缩组件包括剪刀式连杆架,所述剪刀式连杆架一端连接于最外层所述挡板内壁开凿的条形槽内壁上,另一端与最内侧挡板相连接,且中间两组所述挡板均与剪刀式连杆架转动相连接。As a preferred technical solution of the present application, the telescopic assembly includes a scissors-type link frame, one end of the scissor-type link frame is connected to the inner wall of the strip groove cut out on the inner wall of the outermost baffle, and the other end is connected to the innermost The baffles are connected, and the middle two groups of the baffles are connected in rotation with the scissor link frame.
作为本申请优选的技术方案,所述联动机构包括间歇设置的齿牙、第一齿轮、转轴、收卷轮和线缆,所述齿牙连接于盖板外壁上,所述转轴转动连接于最外层挡板内部,且所述转轴的一端穿过最外层挡板顶部并向外延伸,所述第一齿轮连接于转轴顶壁上,且所述第一齿轮与齿牙啮合相连,所述收卷轮设置于转轴外壁上,所述线缆一端设置于收卷轮外壁上,另一端设置于第二组挡板外壁上,且最外层所述挡板和与其相邻挡板之间设置有复位弹性件。As a preferred technical solution of the present application, the linkage mechanism includes intermittently arranged teeth, a first gear, a rotating shaft, a winding wheel and a cable, the teeth are connected to the outer wall of the cover plate, and the rotating shaft is rotatably connected to the most Inside the outer baffle, and one end of the rotating shaft passes through the top of the outermost baffle and extends outward, the first gear is connected to the top wall of the rotating shaft, and the first gear is meshed and connected with the teeth, so The winding wheel is arranged on the outer wall of the rotating shaft, one end of the cable is arranged on the outer wall of the winding wheel, and the other end is arranged on the outer wall of the second group of baffles, and the outermost baffle and its adjacent baffles are connected. A reset elastic member is arranged between.
作为本申请优选的技术方案,所述齿牙间歇设置有三组,所述第一齿轮与隔板组件相互配合设置六组,且三组所述齿牙与六组所述第一齿轮均相互配合。As a preferred technical solution of the present application, the teeth are intermittently provided with three groups, the first gear and the baffle assembly are mutually matched with six groups, and the three groups of the teeth and the six groups of the first gear are all matched with each other .
作为本申请优选的技术方案,所述第二驱动组件包括第二驱动电机、转动座、齿环和第二齿轮,所述第二驱动电机连接于底板顶壁上,所述转动座嵌合转动连接于支撑板顶壁上,所述齿环设置于转动座内壁上,所述第二齿轮设置与放置架底壁上,且所述第二齿轮与齿环啮合相连,所述放置架外壁上还设置有扰流板。As a preferred technical solution of the present application, the second drive assembly includes a second drive motor, a rotating seat, a gear ring and a second gear, the second drive motor is connected to the top wall of the bottom plate, and the rotating seat is fitted and rotated Connected to the top wall of the support plate, the gear ring is arranged on the inner wall of the rotating seat, the second gear is arranged on the bottom wall of the placing rack, and the second gear is meshed with the gear ring, and the outer wall of the placing rack is A spoiler is also provided.
作为本申请优选的技术方案,所述换料过渡区配合设置有门体,所述门体外壁上设置有把手,且所述门体与盖板、隔板组件和支撑板之间均设置有密封条。As a preferred technical solution of the present application, a door body is arranged in the refueling transition zone, a handle is arranged on the outer wall of the door, and a door is arranged between the door body and the cover plate, the partition assembly and the support plate. sealing strip.
一种红茶加工用多级循环干燥装置的干燥方法,具体包括以下步骤:A drying method of a multi-stage circulating drying device for black tea processing, specifically comprising the following steps:
S1:初始使用时,放置架处于换料过渡区内部,打开门体,然后将需要干燥处理的茶叶放置到放置架上,并关闭门体,同时启动加热组件,使加热组件分别保持毛火干燥腔、足火干燥腔和提香干燥腔内部的温度,以便良好的对茶叶进行干燥处理;S1: In the initial use, the placing rack is located in the transition area of the refueling, the door is opened, then the tea leaves to be dried are placed on the placing rack, the door is closed, and the heating components are activated at the same time to keep the heating components dry The temperature inside the chamber, the foot fire drying chamber and the Titian drying chamber can be used to dry the tea leaves well;
S2:当需要将换料过渡区内部的茶叶送入至循环干燥机构内部时,启动第一驱动电机带动其输出端连接的盖板进行转动,盖板则会带动与其相连的放置架进行转动,同时带动其外壁上间歇设置的齿牙进行转动,当齿牙转动时则会带动与其啮合相连的第一齿轮进行转动,从而带动转轴进行转动,进而带动其外壁上连接的收卷轮进行转动并对线缆进行收卷,线缆收卷时带动伸缩组件进行收缩,进而带动四组相互滑动配合的挡板进行收缩,此时循环干燥机构与其相邻配合的换料过渡区则会相互连通,放置架转动与隔板组件收缩同时进行,进而循环干燥机构内部的放置架及茶叶则会进入到换料过渡区内部,当其进入到换料过渡区内部后,相配合的齿牙和第一齿轮则彼此之间相互错过,此时通过设置的复位弹性件则会使得隔板组件重新将换料过渡区和循环干燥机构彼此隔开,此时对其进行上下料则可以方便的避免循环干燥机构内部温度较大而对工作人员健康造成伤害的情况;S2: When it is necessary to send the tea leaves inside the refueling transition area into the circulating drying mechanism, start the first drive motor to drive the cover plate connected to the output end to rotate, and the cover plate will drive the placement rack connected to it to rotate. At the same time, the teeth intermittently arranged on the outer wall are driven to rotate, and when the teeth rotate, it will drive the first gear meshed with it to rotate, thereby driving the rotating shaft to rotate, and then driving the winding wheel connected to the outer wall to rotate and The cable is reeled, and when the cable is reeled, the telescopic component is driven to shrink, and then the four sets of baffles that are slidingly matched with each other are driven to shrink. At this time, the circulating drying mechanism and the adjacent refueling transition area will be connected to each other. The rotation of the placing rack and the shrinking of the baffle assembly are carried out at the same time, and then the placing rack and the tea leaves inside the circulating drying mechanism will enter the interior of the refueling transition area. The gears miss each other. At this time, the reset elastic member will make the baffle assembly separate the refueling transition zone and the circulating drying mechanism from each other again. At this time, the loading and unloading can easily avoid the circulating drying. The situation where the internal temperature of the institution is high and causes harm to the health of the staff;
S3:当需要将换料过渡区内部的茶叶置入到下个工序时,继续启动第一驱动电机带动盖板进行转动,放置架和隔板组件则会重复如步骤S2的操作流程,并使得换料过渡区内部的放置架及茶叶送入至下一个循环干燥机构内部进行干燥处理,因此该装置又能够有效地避免干燥工序替换时循环干燥机构内部的热量发生大量浪费的情况,起到良好的环保节约效果;S3: When it is necessary to put the tea leaves in the refueling transition area into the next process, continue to start the first drive motor to drive the cover plate to rotate, and the placing rack and the partition plate assembly will repeat the operation process as in step S2, and make The racks and the tea leaves in the transition zone are fed into the next circulating drying mechanism for drying. Therefore, the device can effectively avoid a lot of waste of heat inside the circulating drying mechanism when the drying process is replaced. environmental protection and saving effect;
S4:当放置架处于循环干燥机构内部时,启动第二驱动电机带动其输出端连接的转动座进行转动,进而则会带动其内壁上连接的齿环进行转动,从而带动与其啮合相连的第二齿轮进行转动,进而带动放置架进行转动,使得放置架上的茶叶能够更加均匀的受热,从而提高茶叶的干燥效果,通过设置的扰流板,则能够有效地使循环干燥机构内部的热气流产生相应的流动性,提高热气流的分散性,从而能够进一步的使放置架上的茶叶均匀受热,从而有效提高茶叶的干燥效率;S4: When the placing rack is inside the circulating drying mechanism, start the second drive motor to drive the rotating base connected to its output end to rotate, and then drive the gear ring connected to its inner wall to rotate, thereby driving the second drive motor connected to its meshing connection to rotate. The gear rotates, and then drives the rack to rotate, so that the tea leaves on the rack can be heated more evenly, thereby improving the drying effect of the tea leaves. The corresponding fluidity can improve the dispersibility of the hot air flow, so that the tea leaves on the rack can be heated evenly, thereby effectively improving the drying efficiency of the tea leaves;
S5:通过设置的循环管道,能够满足毛火干燥腔、足火干燥腔和提香干燥腔彼此之间热气流的流通,对毛火干燥腔、足火干燥腔和提香干燥腔的余热起到良好的循环利用,减少热气流向外排放,避免热量发生浪费的情况,同时通过设置的风机和电磁阀门,能够有效地对热气流的流通起到良好的控制,避免循环干燥机构内部温度过高而对茶叶造成损坏。S5: The circulation pipes set up can satisfy the circulation of hot air between the wool drying chamber, the foot fire drying chamber and the Titian drying chamber, and the residual heat of the wool drying chamber, the foot fire drying chamber and the Titian drying chamber can be generated. To achieve good recycling, reduce the discharge of hot air to the outside, and avoid waste of heat. At the same time, through the set fan and electromagnetic valve, it can effectively control the circulation of hot air and avoid the internal temperature of the circulating drying mechanism being too high. damage to the tea leaves.
(三)有益效果(3) Beneficial effects
本发明所提供的一种红茶加工用多级循环干燥装置,其有益效果是:The multi-stage circulating drying device for processing black tea provided by the present invention has the following beneficial effects:
1.通过设置的换料过渡区,能够在工序替换时对热量进行有效节约的效果,解决了现有技术中在进行干燥工序替换时仍会造成大量热量发生浪费的情况的问题;1. Through the set material change transition zone, the effect of effectively saving heat when the process is replaced, solves the problem that a large amount of heat is wasted when the drying process is replaced in the prior art;
2.通过设置的换料过渡区,还能够有效地避免工作人员与循环干燥机构直接相接触,解决了现有技术中在将每个工序进行换料操作时,其内部温度较大,而对工作人员健康造成一定的损伤的问题;2. By setting the refueling transition zone, the direct contact between the staff and the circulating drying mechanism can also be effectively avoided, which solves the problem that the internal temperature of each process is relatively large when the refueling operation is performed in the prior art. The health of the staff has caused certain damage;
3.通过设置的第一驱动组件和隔板组件,能够有效地自动对茶叶干燥工序进行替换操作和便于上下料操作,既能避免大量热量发生浪费的情况,又能有效地避免工作人员与循环干燥机构内部的高温相接触对身体造成伤害的情况;3. By setting the first drive assembly and the partition assembly, the tea drying process can be effectively and automatically replaced and the operation of loading and unloading can be facilitated, which can not only avoid the waste of a large amount of heat, but also effectively avoid the staff and circulation. The situation where the high temperature inside the drying mechanism will cause harm to the body;
4.通过设置的循环管道、风机和电磁阀门,实现了能够满足毛火干燥腔、足火干燥腔和提香干燥腔彼此之间热气流的流通,对毛火干燥腔、足火干燥腔和提香干燥腔的余热起到良好的循环利用,减少热气流向外排放,避免热量发生浪费的情况;4. The circulation pipes, fans and electromagnetic valves are set to realize the circulation of hot air between the wool drying chamber, the foot drying chamber and the Titian drying chamber. The waste heat of the drying chamber of Titian plays a good role in recycling, reducing the discharge of hot air to the outside and avoiding the waste of heat;
5.通过设置的第二驱动组件和扰流板,提高了放置架上茶叶受热的均匀度,从而有效地茶叶干燥的效率,解决了现有技术中茶叶干燥效率低下的问题。5. The second driving component and the spoiler are arranged to improve the uniformity of the tea leaves on the rack, thereby effectively drying the tea leaves, and solving the problem of low drying efficiency of the tea leaves in the prior art.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the accompanying drawings used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本申请提供的红茶加工用多级循环干燥装置的结构示意图一。1 is a schematic structural diagram 1 of a multi-stage circulating drying device for black tea processing provided by the application.
图2为本申请提供的红茶加工用多级循环干燥装置的结构示意图二。FIG. 2 is a second structural schematic diagram of a multi-stage circulating drying device for black tea processing provided by the application.
图3为本申请提供的红茶加工用多级循环干燥装置的主视图。FIG. 3 is a front view of the multi-stage circulating drying device for black tea processing provided by the application.
图4为本申请提供的红茶加工用多级循环干燥装置的内部结构示意图一。FIG. 4 is a schematic diagram 1 of the internal structure of the multi-stage circulating drying device for black tea processing provided by the application.
图5为本申请提供的红茶加工用多级循环干燥装置的内部结构示意图二。FIG. 5 is a second schematic diagram of the internal structure of the multi-stage circulating drying device for black tea processing provided by the application.
图6为本申请提供的红茶加工用多级循环干燥装置的内部结构俯视图。FIG. 6 is a top view of the internal structure of the multi-stage circulating drying device for black tea processing provided by the application.
图7为本申请提供的红茶加工用多级循环干燥装置的隔板组件结构示意图。FIG. 7 is a schematic structural diagram of the partition plate assembly of the multi-stage circulating drying device for black tea processing provided by the application.
图8为本申请提供的红茶加工用多级循环干燥装置的隔板组件和伸缩组件结构示意图。FIG. 8 is a schematic structural diagram of the partition assembly and the telescopic assembly of the multi-stage circulating drying device for black tea processing provided by the application.
图9为本申请提供的红茶加工用多级循环干燥装置图5中A部分的放大图。Fig. 9 is an enlarged view of part A in Fig. 5 of the multi-stage circulating drying device for black tea processing provided by the application.
图中标示:Indicated in the figure:
100、底板;101、支撑板;102、连接柱;200、循环干燥机构;201、毛火干燥腔;202、足火干燥腔;203、提香干燥腔;204、放置架;2041、扰流板;205、换料过渡区;2051、门体;2052、把手;206、盖板;300、循环管道;301、风机;302、电磁阀门;400、第一驱动组件;401、支撑架;402、第一驱动电机;500、第二驱动组件;501、第二驱动电机;502、转动座;503、齿环;504、第二齿轮;600、隔板组件;601、挡板;602、剪刀式连杆架;603、齿牙;604、第一齿轮;605、转轴;606、收卷轮;607、线缆;608、复位弹性件。100, bottom plate; 101, support plate; 102, connecting column; 200, circulating drying mechanism; 201, wool drying chamber; 202, foot fire drying chamber; 203, Titian drying chamber; 204, placing rack; 2041, spoiler plate; 205, refueling transition zone; 2051, door body; 2052, handle; 206, cover plate; 300, circulation pipeline; 301, fan; 302, electromagnetic valve; 400, first drive assembly; 401, support frame; 402 500, the second drive assembly; 501, the second drive motor; 502, the rotating seat; 503, the gear ring; 504, the second gear; 600, the partition assembly; 601, the baffle plate; 602, the
具体实施方式Detailed ways
下面结合说明书附图和实施例,对本发明的具体实施方式做进一步详细描述。以下实施例仅用于说明本发明,但不能用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are only used to illustrate the present invention, but not to limit the scope of the present invention.
实施例:Example:
如图1-6所示,本实施方式提出一种红茶加工用多级循环干燥装置,包括底板100,还包括:As shown in Figures 1-6, this embodiment proposes a multi-stage circulating drying device for black tea processing, comprising a
循环干燥机构200,通过支撑板101连接于底板100顶部,循环干燥机构200包括毛火干燥腔201、足火干燥腔202和提香干燥腔203,毛火干燥腔201、足火干燥腔202和提香干燥腔203分别用于对红茶茶叶进行毛火处理、足火处理以及提香处理;The circulating
换料过渡区205,通过隔板组件600设置于毛火干燥腔201与足火干燥腔202、毛火干燥腔201与提香干燥腔203、足火干燥腔202与提香干燥腔203之间,用于循环干燥机构200内部的红茶进行过渡以及上下料,能够有效地起到在进行干燥工序替换时仍会造成大量热量发生浪费的情况,同时能够避免在将每个工序进行换料操作时,其内部温度较大,而对工作人员健康造成一定的损伤的问题;The
盖板206,连接于循环干燥机构200顶部,盖板206底壁上设置有放置架204,放置架204与循环干燥机构200和换料过渡区205相互配合;The
加热组件,分别单独设置于毛火干燥腔201、足火干燥腔202和提香干燥腔203内部,用于分别保持毛火干燥腔201、足火干燥腔202和提香干燥腔203内部的温度;The heating components are separately arranged inside the fur
循环管道300,连接于盖板206顶部,且循环管道300将毛火干燥腔201、足火干燥腔202和提香干燥腔203依次相连通,用于毛火干燥腔201、足火干燥腔202和提香干燥腔203之间热气流的流通,能够满足毛火干燥腔201、足火干燥腔202和提香干燥腔203彼此之间热气流的流通,对毛火干燥腔201、足火干燥腔202和提香干燥腔203的余热起到良好的循环利用,减少热气流向外排放,避免热量发生浪费的情况;The
第一驱动组件400,通过支撑架401连接于底板100顶部,用于驱动循环干燥机构200进行传动;The
第二驱动组件500,设置于底板100顶部,其输出端与放置架204相配合,用于提高红茶干燥效率。The
如图1-2所示,作为优选的实施方式,在上述方式的基础上,进一步的,第一驱动组件400包括第一驱动电机402,第一驱动电机402设置于支撑架401顶部,第一驱动电机402输出端穿过支撑架401并与盖板206相连接。As shown in FIG. 1-2 , as a preferred embodiment, on the basis of the above-mentioned manner, the
如图1-4所示,作为优选的实施方式,在上述方式的基础上,进一步的,循环管道300外壁上均设置有风机301和电磁阀门302,用于对热气流的输送与干燥,支撑板101顶部设置有连接柱102,连接柱102远离支撑板101的一端连接于盖板206底壁上,连接柱102侧壁上开凿有卡槽,隔板组件600与卡槽相配合,同时通过设置的风机301和电磁阀门302,能够有效地对热气流的流通起到良好的控制,避免循环干燥机构200内部温度过高而对茶叶造成损坏,提高设置的卡槽,能够有效地保证隔板组件600和连接柱102之间的密封性,避免发生热流相互流通不受控制而对茶叶造成损坏的情况。As shown in Figures 1-4, as a preferred embodiment, on the basis of the above method, further, a
如图5-7所示,作为优选的实施方式,在上述方式的基础上,进一步的,隔板组件600由四组相互滑动配合的挡板601构成,四组相互配合的挡板601之间设置有伸缩组件,伸缩组件与盖板206之间设置有联动机构,且最外层挡板601固定设置于支撑板101顶壁上,通过隔板组件600由四组相互滑动配合的挡板601构成,进而便于对隔板组件600进行收缩和伸张,便于循环干燥机构200和换料过渡区205相连通,从而便于工序的替换以及上下料操作,并且避免发生热量大量流失的情况。As shown in FIGS. 5-7 , as a preferred embodiment, on the basis of the above method, further, the
如图5-7所示,作为优选的实施方式,在上述方式的基础上,进一步的,伸缩组件包括剪刀式连杆架602,剪刀式连杆架602一端连接于最外层挡板601内壁开凿的条形槽内壁上,另一端与最内侧挡板601相连接,且中间两组挡板601均与剪刀式连杆架602转动相连接,通过设置的剪刀式连杆架602,便于实现隔板组件600的伸缩,从而实现循环干燥机构200和换料过渡区205的互通与关闭。As shown in FIGS. 5-7 , as a preferred embodiment, on the basis of the above method, the telescopic assembly further includes a
如图1、图2和图8所示,作为优选的实施方式,在上述方式的基础上,进一步的,联动机构包括间歇设置的齿牙603、第一齿轮604、转轴605、收卷轮606和线缆607,齿牙603连接于盖板206外壁上,转轴605转动连接于最外层挡板601内部,且转轴605的一端穿过最外层挡板601顶部并向外延伸,第一齿轮604连接于转轴605顶壁上,且第一齿轮604与齿牙603啮合相连,收卷轮606设置于转轴605外壁上,线缆607一端设置于收卷轮606外壁上,另一端设置于第二组挡板601外壁上,且最外层挡板601和与其相邻挡板601之间设置有复位弹性件608,通过设置的联动机构,能够实现对放置架204调节时将循环干燥机构200和换料过渡区205处于互通状态。As shown in FIG. 1 , FIG. 2 and FIG. 8 , as a preferred embodiment, on the basis of the above method, the linkage mechanism further includes intermittently arranged
如图1-5所示,作为优选的实施方式,在上述方式的基础上,进一步的,齿牙603间歇设置有三组,第一齿轮604与隔板组件600相互配合设置六组,且三组齿牙603与六组第一齿轮604均相互配合,能够实现循环干燥机构200和换料过渡区205之间的联动效果。As shown in FIGS. 1-5 , as a preferred embodiment, on the basis of the above method, further, three groups of
如图3、图4、图5和图9所示,作为优选的实施方式,在上述方式的基础上,进一步的,第二驱动组件500包括第二驱动电机501、转动座502、齿环503和第二齿轮504,第二驱动电机501连接于底板100顶壁上,转动座502嵌合转动连接于支撑板101顶壁上,齿环503设置于转动座502内壁上,第二齿轮504设置与放置架204底壁上,且第二齿轮504与齿环503啮合相连,放置架204外壁上还设置有扰流板2041,通过设置的第二驱动组件500和扰流板2041,提高了放置架204上茶叶受热的均匀度,从而有效地茶叶干燥的效率。As shown in FIG. 3 , FIG. 4 , FIG. 5 and FIG. 9 , as a preferred embodiment, on the basis of the above-mentioned manner, the
如图1-3所示,作为优选的实施方式,在上述方式的基础上,进一步的,换料过渡区205配合设置有门体2051,门体2051外壁上设置有把手2052,且门体2051与盖板206、隔板组件600和支撑板101之间均设置有密封条,通过设置的门体2051和把手2052,方便对换料过渡区205内部的物料进行换料操作,通过设置的密封条,能够有效避免热量流失的情况。As shown in Figures 1-3, as a preferred embodiment, on the basis of the above-mentioned method, further, a
具体的,本红茶加工用多级循环干燥装置在工作时/使用时:初始使用时,放置架204处于换料过渡区205内部,打开门体2051,然后将需要干燥处理的茶叶放置到放置架204上,并关闭门体2051,同时启动加热组件,使加热组件分别保持毛火干燥腔201、足火干燥腔202和提香干燥腔203内部的温度,以便良好的对茶叶进行干燥处理;当需要将换料过渡区205内部的茶叶送入至循环干燥机构200内部时,启动第一驱动电机402带动其输出端连接的盖板206进行转动,盖板206则会带动与其相连的放置架204进行转动,同时带动其外壁上间歇设置的齿牙603进行转动,当齿牙603转动时则会带动与其啮合相连的第一齿轮604进行转动,从而带动转轴605进行转动,进而带动其外壁上连接的收卷轮606进行转动并对线缆607进行收卷,线缆607收卷时带动伸缩组件进行收缩,进而带动四组相互滑动配合的挡板601进行收缩,此时循环干燥机构200与其相邻配合的换料过渡区205则会相互连通,放置架204转动与隔板组件600收缩同时进行,进而循环干燥机构200内部的放置架204及茶叶则会进入到换料过渡区205内部,当其进入到换料过渡区205内部后,相配合的齿牙603和第一齿轮604则彼此之间相互错过,此时通过设置的复位弹性件608则会使得隔板组件600重新将换料过渡区205和循环干燥机构200彼此隔开,此时对其进行上下料则可以方便的避免循环干燥机构200内部温度较大而对工作人员健康造成伤害的情况,当需要将换料过渡区205内部的茶叶置入到下个工序时,继续启动第一驱动电机402带动盖板206进行转动,放置架204和隔板组件600则会重复如步骤S2的操作流程,并使得换料过渡区205内部的放置架204及茶叶送入至下一个循环干燥机构200内部进行干燥处理,因此该装置又能够有效地避免干燥工序替换时循环干燥机构200内部的热量发生大量浪费的情况,起到良好的环保节约效果;当放置架204处于循环干燥机构200内部时,启动第二驱动电机501带动其输出端连接的转动座502进行转动,进而则会带动其内壁上连接的齿环503进行转动,从而带动与其啮合相连的第二齿轮504进行转动,进而带动放置架204进行转动,使得放置架204上的茶叶能够更加均匀的受热,从而提高茶叶的干燥效果,通过设置的扰流板2041,则能够有效地使循环干燥机构200内部的热气流产生相应的流动性,提高热气流的分散性,从而能够进一步的使放置架204上的茶叶均匀受热,从而有效提高茶叶的干燥效率;通过设置的循环管道300,能够满足毛火干燥腔201、足火干燥腔202和提香干燥腔203彼此之间热气流的流通,对毛火干燥腔201、足火干燥腔202和提香干燥腔203的余热起到良好的循环利用,减少热气流向外排放,避免热量发生浪费的情况,同时通过设置的风机301和电磁阀门302,能够有效地对热气流的流通起到良好的控制,避免循环干燥机构200内部温度过高而对茶叶造成损坏。Specifically, the multi-stage circulating drying device for black tea processing is in operation/use: during initial use, the
以上实施方式仅用于说明本发明,而非对本发明的限制。尽管参照实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,对本发明的技术方案进行各种组合、修改或者等同替换,都不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Although the present invention has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that various combinations, modifications or equivalent replacements to the technical solutions of the present invention do not depart from the spirit and scope of the technical solutions of the present invention, and should cover within the scope of the claims of the present invention.
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| CN113767996A (en) | 2021-12-10 |
| CN116045627A (en) | 2023-05-02 |
| CN115615163A (en) | 2023-01-17 |
| CN116045627B (en) | 2025-05-16 |
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