CN104397215A - Primary processing production line linked system of green tea fannings - Google Patents
Primary processing production line linked system of green tea fannings Download PDFInfo
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- CN104397215A CN104397215A CN201410590658.2A CN201410590658A CN104397215A CN 104397215 A CN104397215 A CN 104397215A CN 201410590658 A CN201410590658 A CN 201410590658A CN 104397215 A CN104397215 A CN 104397215A
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Abstract
The invention belongs to the field of tea making, particularly to a primary processing production line linked system of green tea fannings. An enzyme-deactivation machine, a spiral kneading and twisting machine, a rotary cutting machine, a deblocking machine, a primary firing drying machine and a final firing drying machine which are connected through a belt conveyer are successively arranged along the direction of an operation line, wherein air cooling devices are respectively arranged on the belt conveyer between the enzyme-deactivation machine and the spiral kneading and twisting machine, between the spiral kneading and twisting machine and the rotary cutting machine, and between the deblocking machine and the primary firing drying machine, a fresh leaf charging machine is arranged at the upper operating part of the enzyme-deactivation machine, and the lower operating part of the final firing drying machine is connected with a primary tea spreading region through a belt conveyer, wherein an air operated machine is arranged at the tail end of the belt conveyer. The linked system disclosed by the invention has the benefits that the labor intensity of artificially transmitting primary tea is reduced, the quality of enzyme-deactivated leaves is ensured, and the production efficiency and the tea making quality are improved.
Description
Technical field
The invention belongs to tea making field, specifically a kind of broken green tea just production line linked system processed.
Background technology
In CTC broken green tea just technological process of production process processed, first to enter to complete after the green grass or young crops of fresh leaf stand process, water-removing leaves enters spiral again and rubs favourable turn, rub turn, rub again turn cut, deblock, gross fire cures dry sufficient fire to the last and cures drying and make gross tea, per pass process product out after all need manually to insert Turnover Box (basket) after, transporting to feed intake by handcart enters in the plant equipment of next procedure again, and labor strength is quite large, and production efficiency is also lower.
Summary of the invention
The object of the invention is to overcome above-mentioned deficiency, a kind of broken green tea just production line linked system processed is provided, decreases the labour intensity of man-handling of materials gross tea, improve tea-making quality.
For realizing above-mentioned technical purpose, scheme provided by the invention is: a kind of broken green tea is production line linked system processed just, green-keeping machine is set gradually along production line direction, favourable turn rubbed by spiral, turn and cut machine, deblocking machine, gross fire dryer, foot heat dryer, connected by belt conveyer between aforementioned each machine, wherein, rub between favourable turn at green-keeping machine and spiral, spiral is rubbed favourable turn and is turned and cuts between machine, belt conveyer between deblocking machine and gross fire dryer all arranges air cooling equipment, the operation upstream of described green-keeping machine arranges fresh leaf feeder, the belt feeder connection gross tea that the operation downstream of described sufficient heat dryer is provided with air operated machine by end spreads district.
And, described fresh leaf feeder comprises the belt feeder be arranged in frame, motor-driven doctor roll is provided with above belt feeder, the baffle plate that this doctor roll is arranged by belt feeder both sides supports, its direction of rotation is contrary with the belt feeder direction of motion, the discharging end of belt feeder is provided with blanking groove, arranges anti-blocking air blast in blanking groove.
And described doctor roll is four-bladed roller, every sheet blade adopts flexible material.
Beneficial effect of the present invention is: the labour intensity decreasing man-handling of materials gross tea, ensures water-removing leaves steady quality, improves production efficiency and tea-making quality.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of fresh leaf feeder.
Fig. 3 is the structural representation of doctor roll.
Wherein, 1, fresh leaf feeder, 2, green-keeping machine, 3, favourable turn rubbed by spiral, 4, turn and cut machine, 5, deblocking machine, 6, gross fire dryer, 7, sufficient heat dryer, 8, belt conveyer, 9, air operated machine, 10, air cooling equipment, 11, belt feeder, 12, doctor roll, 12.1, blade, 13, motor, 14, baffle plate, 15, blanking groove, 16, anti-blocking air blast, 17, gross tea spreads district.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described.
The present embodiment provides a kind of broken green tea just production line linked system processed, as shown in Figure 1, green-keeping machine 2 is set gradually along production line direction, favourable turn 3 rubbed by spiral, turn and cut machine 4, deblocking machine 5, gross fire dryer 6, foot heat dryer 7, connected by belt conveyer 8 between aforementioned each machine, wherein, rub between favourable turn 3 at green-keeping machine 2 and spiral, spiral is rubbed favourable turn 3 and is turned and cuts between machine 4, belt conveyer 8 between deblocking machine 5 and gross fire dryer 6 all arranges air cooling equipment 10, the operation upstream of described green-keeping machine 2 arranges fresh leaf feeder 1, the belt conveyer 8 that the operation downstream of described sufficient heat dryer 7 is provided with air operated machine 9 by end connects gross tea and spreads district 17.
Further, as shown in Figure 2, above-mentioned fresh leaf feeder 1 comprises the belt feeder 11 be arranged in frame, the doctor roll 12 that motor 13 drives is provided with above belt feeder 11, its direction of rotation is contrary with belt feeder 11 direction of motion, the baffle plate 14 that this doctor roll 12 is arranged by belt feeder 11 both sides supports, and the discharging end of belt feeder 11 is provided with blanking groove 15, arranges anti-blocking air blast 16 in blanking groove 15.
Further, as shown in Figure 3, above-mentioned doctor roll 12 is rollers of quaterfoil 12.1, and every sheet blade 12.1 adopts flexible material.
The broken green tea that this programme provides is production line linked system processed just, couples together, and needing spreading for cooling cooling process to configure air cooling equipment 10 by just making to produce between each operation by belt conveyer 8 and the pneumatic auxiliary equipment of part.Whole process realizes automation, cancels man-handling of materials and fills the traditional handicraft fed intake, decrease the labour intensity of man-handling of materials gross tea.
In producing green tea process, the operation that completes is most important, the height of the temperature that completes, old and tender in fresh leaves de-enzyming process, directly causes several quality factors of the sense organs such as the fragrance of green tea finished product, soup look, flavour.Because green-keeping machine 2 thermal source comes from coal fired stove, temperature is not constant, for ensureing water-removing leaves steady quality, in the discharging opening Front-end Design of fresh leaf feeder 1, we have installed that speed is adjustable, direction is contrary with conveyer belt, doctor roll 12 that four flexible material blades 12.1 make is housed to control inferior lobe amount, when green-keeping machine 2 bowl temperature is higher, the speed of adjustment quantitative roller 12 strengthens throws fresh leaf amount, otherwise then reduces.And in blanking groove 15 anti-blocking air blast 16, prevent fresh leaf from blocking in blanking groove 15, ensure blanking unobstructed, preferably resolve the problem of water-removing leaves quality instability.
Cure dry discharging place at sufficient fire and air operated machine 9 has been installed, sufficient fire is made to cure dried gross tea, utilize wind-power to be transported to gross tea to spread district 17 by windchill, not only solved cooling but by gross tea wind model to spreading district's spreading for cooling, replace original man-handling of materials gross tea, decrease the labour intensity of man-handling of materials gross tea, production efficiency and quality effect are all clearly.
, a CTC broken green tea just production line processed, originally needs 9 operative, if after using this linked system only 6 workmans just can complete originally identical workload, production efficiency improves about 15%, and significantly reducing production cost, product quality is also stable to be improved.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the premise without departing from the principles of the invention; can also make some improvement or distortion, these improve or distortion also should be considered as protection scope of the present invention.
Claims (3)
1. a broken green tea just production line linked system processed, it is characterized in that: set gradually green-keeping machine along production line direction, favourable turn rubbed by spiral, turn and cut machine, deblocking machine, gross fire dryer, foot heat dryer, connected by belt conveyer between aforementioned each machine, wherein, rub between favourable turn at green-keeping machine and spiral, spiral is rubbed favourable turn and is turned and cuts between machine, belt conveyer between deblocking machine and gross fire dryer all arranges air cooling equipment, the operation upstream of described green-keeping machine arranges fresh leaf feeder, the belt feeder connection gross tea that the operation downstream of described sufficient heat dryer is provided with air operated machine by end spreads district.
2. a kind of broken green tea according to claim 1 just production line linked system processed, it is characterized in that: described fresh leaf feeder comprises the belt feeder be arranged in frame, motor-driven doctor roll is provided with above belt feeder, the baffle plate that this doctor roll is arranged by belt feeder both sides supports, its direction of rotation is contrary with the belt feeder direction of motion, the discharging end of belt feeder is provided with blanking groove, arranges anti-blocking air blast in blanking groove.
3. a kind of broken green tea according to claim 2 just production line linked system processed, is characterized in that: described doctor roll is four-bladed roller, and every sheet blade adopts flexible material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410590658.2A CN104397215A (en) | 2014-10-29 | 2014-10-29 | Primary processing production line linked system of green tea fannings |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410590658.2A CN104397215A (en) | 2014-10-29 | 2014-10-29 | Primary processing production line linked system of green tea fannings |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104397215A true CN104397215A (en) | 2015-03-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410590658.2A Pending CN104397215A (en) | 2014-10-29 | 2014-10-29 | Primary processing production line linked system of green tea fannings |
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| CN (1) | CN104397215A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108378144A (en) * | 2018-01-16 | 2018-08-10 | 湖北省农业科学院果树茶叶研究所 | A kind of machine fresh tea picking broken green tea just refined integral processing method |
| CN113767996A (en) * | 2021-09-17 | 2021-12-10 | 江苏九香茶业有限公司 | Multistage circulating drying device for black tea processing and drying method thereof |
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| CN1051480A (en) * | 1990-08-16 | 1991-05-22 | 安徽省黟县茶叶实验场 | The manufacture method of broken green tea |
| CN101647503A (en) * | 2009-08-18 | 2010-02-17 | 周忠 | Continuous baking machine device for tea leaves |
| CN101946830A (en) * | 2010-07-23 | 2011-01-19 | 杭州千岛湖丰凯实业有限公司 | Automatic quantitative tea feeding distribution system |
| CN202773977U (en) * | 2012-08-29 | 2013-03-13 | 蚌埠市筑金明月草科技开发有限公司 | Top pressurizing device for twisting device |
| CN202800040U (en) * | 2012-09-11 | 2013-03-20 | 湖北汉家刘氏茶叶有限公司 | Automatic production line for green tea |
| CN103340250A (en) * | 2013-07-25 | 2013-10-09 | 贵州省茶叶研究所 | Industrialization production method for green tea capable of being made by room-temperature water |
| CN103461562A (en) * | 2013-09-05 | 2013-12-25 | 常熟市新艺机械厂 | Simple tea rolling machine |
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2014
- 2014-10-29 CN CN201410590658.2A patent/CN104397215A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1051480A (en) * | 1990-08-16 | 1991-05-22 | 安徽省黟县茶叶实验场 | The manufacture method of broken green tea |
| CN101647503A (en) * | 2009-08-18 | 2010-02-17 | 周忠 | Continuous baking machine device for tea leaves |
| CN101946830A (en) * | 2010-07-23 | 2011-01-19 | 杭州千岛湖丰凯实业有限公司 | Automatic quantitative tea feeding distribution system |
| CN202773977U (en) * | 2012-08-29 | 2013-03-13 | 蚌埠市筑金明月草科技开发有限公司 | Top pressurizing device for twisting device |
| CN202800040U (en) * | 2012-09-11 | 2013-03-20 | 湖北汉家刘氏茶叶有限公司 | Automatic production line for green tea |
| CN103340250A (en) * | 2013-07-25 | 2013-10-09 | 贵州省茶叶研究所 | Industrialization production method for green tea capable of being made by room-temperature water |
| CN103461562A (en) * | 2013-09-05 | 2013-12-25 | 常熟市新艺机械厂 | Simple tea rolling machine |
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| 刘金荣: "茶叶机械", 《粮油加工与食品机械》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108378144A (en) * | 2018-01-16 | 2018-08-10 | 湖北省农业科学院果树茶叶研究所 | A kind of machine fresh tea picking broken green tea just refined integral processing method |
| CN113767996A (en) * | 2021-09-17 | 2021-12-10 | 江苏九香茶业有限公司 | Multistage circulating drying device for black tea processing and drying method thereof |
| CN113767996B (en) * | 2021-09-17 | 2022-10-21 | 江苏九香茶业有限公司 | Multistage circulating drying device for black tea processing and drying method thereof |
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Application publication date: 20150311 |