CN113718418A - Knitting method of warp knitting bottom plate - Google Patents
Knitting method of warp knitting bottom plate Download PDFInfo
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- CN113718418A CN113718418A CN202111161094.7A CN202111161094A CN113718418A CN 113718418 A CN113718418 A CN 113718418A CN 202111161094 A CN202111161094 A CN 202111161094A CN 113718418 A CN113718418 A CN 113718418A
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- warp
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- knitting
- knitted
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- 238000009940 knitting Methods 0.000 title claims abstract description 81
- 238000000034 method Methods 0.000 title claims abstract description 18
- 239000002994 raw material Substances 0.000 claims abstract description 116
- 238000003780 insertion Methods 0.000 claims abstract description 76
- 230000037431 insertion Effects 0.000 claims abstract description 76
- 238000009941 weaving Methods 0.000 claims abstract description 71
- 239000004744 fabric Substances 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 46
- 238000003825 pressing Methods 0.000 claims description 36
- 239000000835 fiber Substances 0.000 claims description 19
- 229920000728 polyester Polymers 0.000 claims description 8
- 239000012209 synthetic fiber Substances 0.000 claims description 7
- 229920002994 synthetic fiber Polymers 0.000 claims description 7
- 239000002657 fibrous material Substances 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 3
- 239000004953 Aliphatic polyamide Substances 0.000 claims 1
- 229920003231 aliphatic polyamide Polymers 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B23/00—Flat warp knitting machines
- D04B23/24—Flat warp knitting machines with cut needle presser arrangements to produce patterns
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a method for weaving a warp knitting bottom plate, which comprises the following steps: manufacturing a bottom tissue L3; selecting a weaving fabric and a warp direction insertion raw material L2, and weaving the weaving fabric to form a plurality of weaving raw materials L1; the invention uses the bottom structure of warp knitting fabric woven by three-comb bar Raschel machine, and the raw material of warp insertion raw material and the raw material of bottom structure are clamped from two sides, thereby keeping stable state, meanwhile, the warp insertion raw material can fully expose the surface by leaving the swing interval of weaving raw material in latitude direction, moreover, even if jacquard pattern is added, the warp insertion raw material is kept on the bottom structure L3 in stable state, the jacquard pattern is not restrained, more bottom structures can be woven, thereby the bottom plate with pattern can be woven by few comb bars, and cost can be saved.
Description
Technical Field
The invention belongs to the technical field of warp knitting, and particularly relates to a knitting method of a warp knitting bottom plate.
Background
In the prior life, the warp knitting refers to a method for connecting warp wales and loops into fabrics in knitting, mechanical equipment used in the warp knitting is various, raschel warp knitting is one of the raschel warp knitting, in practical application, a warp knitting bottom plate knitted by a raschel warp knitting machine with three comb joints of bottom texture is often used, and warp insertion raw materials are knitted by matching with a warp knitting jacquard machine to set various functions and decorativeness, the raschel warp knitting machine is a warp knitting machine which is structurally characterized in that the fabric drawing direction forms an included angle of more than 140 degrees with the plane of a needle rod, the raschel warp knitting machine is commonly used for knitting warp knitting knitted fabrics with complex tissue structures such as curtains, tablecloths, bed covers, blankets, lace decoration belts, female inner coats, fishing nets, packaging bags and the like, the raschel machine is commonly used with the number of 10-48 needles/50.8 mm, the highest number of 64 needles/50.8 mm and the commonly used working width of 1900-6600 mm, the widest can reach 9650 mm, the raschel machine usually uses latch needle, some machines use grooved needle initially, at the same time, the raschel machine swings the yarn guide needle back and forth between the knitting needles in the course of looping, and moves transversely in front of the needle and behind the needle according to the requirement of pattern, the yarn is wound and padded to the knitting needle stopped at the highest position, when the knitting needle descends, the grid-shaped knocking over plate supports the old loop of the fabric, so as to facilitate the new and old loops to be looped, when the knitting needle ascends, the old loop is kept at the original height mainly by the downward pulling force of the fabric and the blocking of the bottom surface of the sinker, and the old loop is ensured to relatively slide to the needle rod from the hook.
However, in the prior art, the warp knitting jacquard machine designs the pattern according to three comb knots, or a raw material is directly inserted into the pattern, so that the same effect can be obtained after four comb knots are changed, but when the raw material of the weft is frequently used or the tension needs to be adjusted during jacquard, if the tension is not uniform, the middle inserted raw material cannot be well pressed, even the weft needs to weave the pattern left and right more frequently in order to better press the middle inserted raw material, so that the trend of the jacquard is limited, the performance of freely jacquard originally can be difficult, and the practical application and operation are not facilitated.
The invention content is as follows:
the present invention has been made to solve the above problems, and an object of the present invention is to provide a method for knitting a warp knitted master, which solves the problems of the related art.
In order to solve the above problems, the present invention provides a technical solution:
a method for knitting a warp knitting master includes the steps of:
s1, preparing a bottom structure L3;
s2, selecting a weaving fabric and a warp-wise insertion raw material L2, and weaving the weaving fabric to form a plurality of weaving raw materials L1;
s3, arranging the weaving raw material L1 adjacent to two sides of the warp insertion raw material L2 on the outer side of the surface and extending along the warp direction, and arranging the bottom tissue L3 along the latitudinal direction to form a closed loop;
s4, after forming two lock stitches, the knitting raw material L1 is distributed to adjacent knitting rows, the lock stitches are formed by the closed loops, the original stitches are returned, and then the knitting is performed by the closed loops;
s5, the knitting materials L1 are alternately arranged in adjacent arrangement to form an arrangement sequence, which forms a pressing portion contacting with the warp direction insertion material L2 when being swung in the latitudinal direction, and the pressing portion is abutted with the warp direction insertion material L2 from the outside;
s6, clamping the warp insertion raw material L2 from two sides through the pressing parts and the bottom tissues L3, keeping the warp insertion raw material L2 on the bottom tissues L3, and adjusting the area of the warp insertion raw material L2 exposed between the pressing parts according to actual requirements;
s7, weaving a jacquard pattern on the side where the pressing part is connected with the warp insertion raw material L2.
Preferably, the ground weave L3 in step S1 is knitted by a raschel machine with three comb knots.
Preferably, the bottom structure L3 production step in step S1 is:
s11, weaving the inserted raw materials extending along the radial direction and the raw materials connected beside the inserted raw materials along the direction;
s12, weaving and arranging in sequence every time the weaving and arranging are carried out in a cross-locking way at a certain length, and weaving the weaving and arranging in a plurality of spaced surface arrangements through weft jacquard;
s13, the weft material is connected to one end of the warp-wise insertion material while being traversed in the weft direction aligned on the surface, and then the weft material is also connected to the other end of the insertion material while being traversed.
Preferably, the raw material of the base structure L3 in step S1 is one of regenerated fibers, natural fibers, semisynthetic fibers, synthetic fibers of polyester raw material, synthetic fibers of fatty polyamide, mixed fibers, long fiber raw material, and textile yarns.
Preferably, the specific operation steps of knitting the knitting raw material L1 in the step S2 are as follows: the knitted fabric was alternately lock-knitted by arranging and repeating the knitted fabric a plurality of times to form a plurality of knitted materials L1.
Preferably, the knitted fabric in step S2 is knitted using an 18-needle machine using a long fiber material of 83D made of polyester fibers, and the warp direction insertion material L2 in step S2 is a processed material of polyester fibers 167D.
Preferably, the bottom stitch L3 is alternately woven at the weaving position between the two weaving sequences while forming the weaving sequence in step S5, that is, the weaving is performed by weaving in the latitudinal direction, and the warp direction insertion raw material L2 is in contact with the straight inner side.
Preferably, the specific operation of adjusting the area of the warp-wise insertion raw material L2 exposed between the pressing portions in step S6 includes: the length of the knitting material L1 that is locked and knitted in the array is adjusted according to actual needs, and the interval between the pressing parts, that is, the area of the warp insertion material L2 that is exposed between the pressing parts is indirectly adjusted.
The invention has the beneficial effects that: the invention uses three bar Raschel machines to weave the warp knitting face fabric bottom texture, and inserts the raw material forming the weaving sequence and the raw material of the bottom texture in the warp direction to clamp from two sides, thereby keeping a stable state, and simultaneously, by making the interval of the weaving raw material swinging in the latitude direction free, the warp insertion raw material can be fully exposed on the surface, and the interval arranged in the latitude direction can be adjusted by the length of the lock stitch forming the cataloging sequence, therefore, the inserted raw material can be kept flat and fully exposed only by three comb joints, and even if jacquard patterns are added, as the warp direction insertion raw material also keeps the ground texture in a stable state, the jacquard patterns are not restrained, more bottom textures can be woven, so that the patterned bottom plate can be woven by fewer comb knots, and the cost can be saved.
Description of the drawings:
for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.
FIG. 1 is a flow chart of a method for knitting a warp knitted master according to the present invention.
The specific implementation mode is as follows:
as shown in fig. 1, the following technical solutions are adopted in the present embodiment:
example (b):
a method for knitting a warp knitting master includes the steps of:
s1, preparing a bottom structure L3;
s2, selecting a weaving fabric and a warp-wise insertion raw material L2, and weaving the weaving fabric to form a plurality of weaving raw materials L1;
s3, arranging the weaving raw material L1 adjacent to two sides of the warp-wise insertion raw material L2 on the outer side of the surface and extending along the warp-wise direction, and arranging the bottom tissue L3 along the latitudinal direction all the time to form a closed ring, so that the closed ring can be formed better;
s4, after forming two lock stitches, the knitting raw material L1 is distributed to adjacent knitting rows, the lock stitches are formed by the closed loops, the original stitches are returned, and then the closed loops are knitted, so that a knitting sequence is formed better;
s5, and the knitting materials L1 are alternately arranged in adjacent arrangement to form an arrangement sequence, which forms a pressing part contacting with the warp insertion materials L2 when being swung in the latitudinal direction, and the pressing part is butted with the warp insertion materials L2 from the outer side, so as to form a pressing part better;
s6, clamping the warp-wise insertion raw material L2 from two sides through the pressing parts and the bottom tissue L3, keeping the warp-wise insertion raw material L3 on the bottom tissue L3, and adjusting the area of the warp-wise insertion raw material L2 exposed between the pressing parts according to actual requirements, so that the exposed area of the warp-wise insertion raw material L2 can be adjusted under the condition that the warp-wise insertion raw material L2 is kept stable;
s7, a pattern with jacquard is woven on the side where the pressing part meets the warp direction insertion raw material L2, and since the base structure L3 is already woven in a stable state, it is not necessary to press the warp direction insertion raw material L2 with the raw material for jacquard, and it is not restricted to this, and more patterns can be woven, and by exposing the surface of the warp direction insertion raw material L2, the pattern woven on the upper surface produces a prominent effect, which is advantageous for practical use.
The base structure L3 in step S1 is woven by a three-comb raschel machine, which facilitates better formation of the base structure L3.
Wherein the bottom structure L3 in the step S1 is prepared by the following steps:
s11, weaving the inserted raw materials extending along the radial direction and the raw materials connected beside the inserted raw materials along the direction;
s12, weaving and arranging in sequence every time the weaving and arranging are carried out in a cross-locking way at a certain length, and weaving the weaving and arranging in a plurality of spaced surface arrangements through weft jacquard;
s13, the weft material is connected to one end of the warp-wise insertion material while being traversed in the weft direction aligned on the surface, and then the weft material is also connected to the other end of the insertion material while being traversed.
The raw material of the base structure L3 in the step S1 is one of regenerated fiber, natural fiber, semisynthetic fiber, polyester raw material synthetic fiber, fatty polyamide synthetic fiber, mixed fiber, long fiber raw material, or textile yarn, so that the raw material of the base structure L3 can be selected better.
The specific operation steps of knitting the knitting raw material L1 in the step S2 are as follows: the woven fabric is arranged and repeatedly and alternately locked and woven into a plurality of woven raw materials L1, so that the woven raw materials L1 can be formed better.
The knitted fabric in the step S2 is made of 83D long fiber material made of polyester fiber, and the warp direction insertion material L2 in the step S2 is made of 167D polyester fiber and knitted by using an 18-needle machine, so that the material can be selected more easily.
In step S5, the bottom stitch L3 is alternately woven at the weaving position between two weaving sequences, that is, the weaving is performed in the direction of latitude while the weaving sequence is formed, and the bottom stitch L3 is in contact with the warp direction insertion raw material L2 from the inner side of the straight surface, which facilitates better contact between the bottom stitch L3 and the warp direction insertion raw material L2.
The specific operation steps of adjusting the area of the warp-wise insertion raw material L2 exposed between the pressing parts in the step S6 are as follows: the length of the knitting material L1 in the array to be lock-knitted is adjusted according to actual needs, the interval between the pressing portions, that is, the area of the warp direction insertion material L2 exposed between the pressing portions is indirectly adjusted, when it is desired to expose a large amount of the warp direction insertion material L2, if the lock-knitting length of the knitting material L1 is increased, the interval between the pressing portions is increased, and the exposure area of the warp direction insertion material L2 can be increased, and further, if the warp direction insertion material L2 is retained, the length of the lock-knitting of the knitting material L1 can be shortened, and the interval between the pressing portions can be reduced, so that the interval between the pressing portions can be appropriately adjusted according to actual needs regardless of the material used for the warp direction insertion material L2, and knitting can be performed with three bars.
Specifically, the method comprises the following steps: in practical application, firstly, a bottom weave L3 is made, the inserted raw materials extending along the radial direction by three bar-comb Raschel machines are woven in a plurality of numbers together with the raw materials connected beside the inserted raw materials along the direction, the weaving arrangement of the cross-lock weaving is in sequence every certain length, and the raw materials are woven on the surface arrangement provided with a plurality of intervals by weft jacquard, the raw materials of the weft are continuously transversely moved in the weft direction of the surface arrangement to connect one end of the inserted raw materials along the radial direction, and then the raw materials of the weft are also connected to the other end of the inserted raw materials by transverse movement; then selecting a weaving fabric and a warp direction insertion raw material L2, and alternately locking and weaving the weaving fabric into a plurality of weaving raw materials L1 in a repeated arrangement manner; next, the weaving raw material L1 is adjacent to two sides of the warp-wise insertion raw material L2 on the outer side of the surface, and is arranged in an extending mode along the warp direction, and meanwhile, the bottom tissue L3 is arranged along the latitudinal direction to form a closed loop; meanwhile, the knitting raw material L1 is distributed to adjacent knitting rows after two lock knittings are formed, the lock knittings are formed by the closed loops, the original knittings are returned, and the knitting is performed by the closed loops; then weaving raw materials L1 are alternately woven in adjacent weaving to form a weaving sequence, a pressing part which is contacted with the warp direction insertion raw material L2 is formed when the weaving raw materials L1 are swung in the latitude direction, the pressing part is butted with the warp direction insertion raw material L2 from the outer side, the bottom weave L3 is alternately woven at the weaving position between the two weaving sequences while the weaving sequence is formed, namely, the weaving is performed in the latitude direction, and the bottom weave L3 is contacted with the warp direction insertion raw material L2 from the inner side of the straight surface; at this time, the warp insertion material L2 is sandwiched from both sides by the pressing portion and the bottom structure L3 and held by the bottom structure L3, meanwhile, the length of the knitting raw material L1 in the arrangement is adjusted according to the actual requirement, the interval of the pressing parts is indirectly adjusted, that is, when the area of the warp insertion raw material L2 exposed between the pressing portions is adjusted and it is desired to expose a large amount of the warp insertion raw material L2, if the knitting length of the knitting material L1 is increased, the interval between the pressing portions is increased, and the exposure area of the warp insertion material L2 can be increased, and further, the length of the lock knitting of the knitting material L1 can be shortened by holding the warp insertion material L2, therefore, the interval of the pressing parts can be properly adjusted according to actual requirements and three comb knots can be used for weaving no matter what raw material is used for the warp insertion raw material L2; finally, a pattern with a jacquard is woven on the side where the pressing part is in contact with the warp direction insertion raw material L2, and since the base structure L3 is already woven in a stable state, it is not necessary to press the warp direction insertion raw material L2 with the raw material for jacquard, and a more number of patterns can be woven without such restriction, and by exposing the surface of the warp direction insertion raw material L2, the pattern woven on the base structure will produce a prominent effect, which is advantageous for practical use, by using the warp knitting face fabric base structure L3 woven by a three-bar Raschel machine, and by sandwiching the raw material constituting the knitting sequence of the warp direction insertion raw material L2 and the raw material of the base structure L3 from both sides, the stable state is maintained, and by leaving the interval of the weaving raw material L1 swinging in the latitudinal direction, the warp direction insertion raw material L2 can be sufficiently exposed on the surface, and the interval in the latitudinal direction can be arranged, and the length of the lock constituting the knitting sequence can be adjusted, therefore, the insertion raw material can be kept flat and in a fully exposed state only by three comb knots, and even if a jacquard pattern is added, the warp insertion raw material L2 is kept on the bottom texture L3 in a stable state, so that the jacquard pattern is not restricted, more bottom textures can be woven, and the patterned bottom plate can be woven by few comb knots, and the cost can be saved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A method for knitting a warp knitting master is characterized by comprising the following steps:
s1, preparing a bottom structure L3;
s2, selecting a weaving fabric and a warp-wise insertion raw material L2, and weaving the weaving fabric to form a plurality of weaving raw materials L1;
s3, arranging the weaving raw material L1 adjacent to two sides of the warp insertion raw material L2 on the outer side of the surface and extending along the warp direction, and arranging the bottom tissue L3 along the latitudinal direction to form a closed loop;
s4, after forming two lock stitches, the knitting raw material L1 is distributed to adjacent knitting rows, the lock stitches are formed by the closed loops, the original stitches are returned, and then the knitting is performed by the closed loops;
s5, the knitting materials L1 are alternately arranged in adjacent arrangement to form an arrangement sequence, which forms a pressing portion contacting with the warp direction insertion material L2 when being swung in the latitudinal direction, and the pressing portion is abutted with the warp direction insertion material L2 from the outside;
s6, clamping the warp insertion raw material L2 from two sides through the pressing parts and the bottom tissues L3, keeping the warp insertion raw material L2 on the bottom tissues L3, and adjusting the area of the warp insertion raw material L2 exposed between the pressing parts according to actual requirements;
s7, weaving a jacquard pattern on the side where the pressing part is connected with the warp insertion raw material L2.
2. The method of claim 1, wherein the ground weave L3 of step S1 is woven by a Raschel machine with three comb segments.
3. The method for knitting a warp knitted master according to claim 1, wherein the step of producing the base structure L3 in the step S1 is:
s11, weaving the inserted raw materials extending along the radial direction and the raw materials connected beside the inserted raw materials along the direction;
s12, weaving and arranging in sequence every time the weaving and arranging are carried out in a cross-locking way at a certain length, and weaving the weaving and arranging in a plurality of spaced surface arrangements through weft jacquard;
s13, the weft material is connected to one end of the warp-wise insertion material while being traversed in the weft direction aligned on the surface, and then the weft material is also connected to the other end of the insertion material while being traversed.
4. The method of claim 1, wherein the raw material of the base weave L3 in the step S1 is one of regenerated fiber, natural fiber, semi-synthetic fiber, synthetic fiber of polyester raw material, synthetic fiber of aliphatic polyamide, mixed fiber, long fiber raw material, or textile yarn.
5. The method for knitting a warp knitting master as claimed in claim 1, wherein the knitting raw material L1 in the step S2 comprises the following specific steps: the knitted fabric was alternately lock-knitted by arranging and repeating the knitted fabric a plurality of times to form a plurality of knitted materials L1.
6. The method of claim 1, wherein the step S2 is performed by using 83D long fiber material made of polyester fiber, the step S2 is performed by using 167D warp insertion material L2, and the warp knitting is performed by using an 18-needle machine.
7. The method of claim 1, wherein the weaving of the warp knitted master is performed in step S5 while the base weave L3 is woven alternately at the weaving position between the two weaving sequences, that is, weaving is performed with weaving swinging motion in the latitudinal direction, and the warp direction insertion raw material L2 is contacted from the inner side of the straight face.
8. The method for knitting the warp knitting master according to claim 1, wherein the specific operation steps of adjusting the area of the warp insertion raw material L2 exposed between the pressing portions in the step S6 are as follows: the length of the knitting material L1 that is locked and knitted in the array is adjusted according to actual needs, and the interval between the pressing parts, that is, the area of the warp insertion material L2 that is exposed between the pressing parts is indirectly adjusted.
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CN202111161094.7A CN113718418A (en) | 2021-09-30 | 2021-09-30 | Knitting method of warp knitting bottom plate |
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JP2004143619A (en) * | 2002-10-24 | 2004-05-20 | Kanebo Ltd | Unidirectional reinforced multilayer sheet |
CN1769557A (en) * | 2004-10-28 | 2006-05-10 | 利巴机械制造有限公司 | Method for preparing flat ruche with large crystalline host lattice perforated twin-shaft mesh structure |
JP2006263314A (en) * | 2005-03-25 | 2006-10-05 | Kawashima Selkon Textiles Co Ltd | Sling sheet |
CN101061268A (en) * | 2004-11-19 | 2007-10-24 | 美利肯公司 | Edgecomb resistant weft insertion warp knit fabric |
CN102425033A (en) * | 2011-09-27 | 2012-04-25 | 东华大学 | Wave-absorbing knitted fabric comprising warp-knitted carbon filament core-spun yarn and inlaid warp and inlaid weft and application thereof |
CN103082590A (en) * | 2009-07-13 | 2013-05-08 | Ykk株式会社 | Woven zipper teeth chain belt |
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2021
- 2021-09-30 CN CN202111161094.7A patent/CN113718418A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20010005994A1 (en) * | 1999-12-22 | 2001-07-05 | Sakae Lace Co., Ltd. | Warp knit and method of knitting the same |
JP2004143619A (en) * | 2002-10-24 | 2004-05-20 | Kanebo Ltd | Unidirectional reinforced multilayer sheet |
CN1769557A (en) * | 2004-10-28 | 2006-05-10 | 利巴机械制造有限公司 | Method for preparing flat ruche with large crystalline host lattice perforated twin-shaft mesh structure |
CN101061268A (en) * | 2004-11-19 | 2007-10-24 | 美利肯公司 | Edgecomb resistant weft insertion warp knit fabric |
JP2006263314A (en) * | 2005-03-25 | 2006-10-05 | Kawashima Selkon Textiles Co Ltd | Sling sheet |
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