CN113717419B - 自清洁膜层及采用该自清洁膜层的接水盘、空调器 - Google Patents

自清洁膜层及采用该自清洁膜层的接水盘、空调器 Download PDF

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CN113717419B
CN113717419B CN202010448497.9A CN202010448497A CN113717419B CN 113717419 B CN113717419 B CN 113717419B CN 202010448497 A CN202010448497 A CN 202010448497A CN 113717419 B CN113717419 B CN 113717419B
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温博
李云蹊
郝玉密
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Hisense Air Conditioning Co Ltd
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Abstract

本发明提出一种自清洁膜层及采用该自清洁膜层的接水盘、空调器,属于高分子材料技术领域,能够解决现有空调接水盘上的冷凝水浸润在其表面,冷凝水及污物不能即时排出空调外、易滋生细菌等技术问题。该自清洁膜层由下至上依次为塑料基底层、底漆膜层和表面膜层,所述表面膜层由具有微/纳二元结构的超疏水颗粒形成得到,所述超疏水颗粒为利用疏水改性用材料改性粉末基材得到。本发明提供的自清洁膜层可应用于空调接水盘表面,可使污物随冷凝水及时排出空调器,起到良好的清洁效果。

Description

自清洁膜层及采用该自清洁膜层的接水盘、空调器
技术领域
本发明属于高分子材料技术领域,尤其涉及一种自清洁膜层及采用该自清洁膜层的接水盘、空调器。
背景技术
在空调组件中,接水盘用于承接换热器落下的冷凝水,并将冷凝水排出空调。行业现用的接水盘,其上的冷凝水浸润在表面难以流至出水口,因此不能即时排出空调外,极易造成灰尘的积累,并导致微生物的富集,影响生活环境质量,损害人体健康。
目前的空调清洁方案多为空调蒸发器、冷凝器的双清洁技术方案,针对接水盘的处理也主要集中在防漏水、降噪等方面,而对其清洁问题没有切实解决。
专利申请CN105386032A公开了一种利用冷喷涂技术制备耐磨超疏水涂层的方法及其产品,在对基材进行粗化处理后,通过冷喷涂微纳米金属及合金、陶瓷复合粉末制备涂层,经再次喷涂修饰有低表面能物质的粉末后,即制得耐磨超疏水涂层及产品。该方法制备的涂层虽具有耐磨疏水性,但在制备时基体表面必须经过粗化处理,且工艺对温度要求较高,预热温度为100-600℃。并且,上述疏水涂层的使用多集中在金属基材和玻璃基材上,相对来说对工艺要求也较高。
发明内容
本发明提出一种自清洁膜层及采用该自清洁膜层的接水盘、空调器,该自清洁膜层具有微/纳二元结构的超疏水膜层,应用于空调接水盘表面时,可使冷凝水不浸润停留在接水盘表面,可使污物随冷凝水及时排出空调器。
为了达到上述目的,本发明提供了一种自清洁膜层,所述自清洁膜层由下至上依次为塑料基底层、底漆膜层和表面膜层,所述表面膜层由具有微/纳二元结构的超疏水颗粒形成得到,所述超疏水颗粒为利用疏水改性用材料改性粉末基材得到。
作为优选,所述塑料基底层中的塑料选自ABS塑料、ASA塑料、AS塑料、聚苯乙烯、聚丙烯、聚甲基丙烯酸甲酯、聚乙烯、聚甲醛、聚碳酸酯、聚对苯二甲酸丁二醇酯、聚氯乙烯和聚酰胺中的至少一种。
作为优选,所述底漆膜层中的底漆的主要成分选自环氧树脂类、聚酯树脂类、聚氨酯树脂类、、聚丙烯酸酯类、聚硅氧烷类、苯乙烯嵌段共聚物、不定型含氟聚合物和醇酸树脂混合物中的至少一种。
作为优选,所述底漆膜层中的底漆的主要成分可以为环氧树脂、聚氨酯、聚甲基丙烯酸甲酯、甲基硅树脂、甲基苯基硅树脂、氟硅树脂、聚苯乙烯、丙烯酸树脂、聚苯乙烯、聚丙烯酸酯、聚异丁烯、聚异戊二烯、聚乙烯吡咯烷酮、聚乙烯醇、氨基硅树脂中的至少一种。
作为优选,所述粉末基材选自二氧化硅、二氧化钛、氧化铝、氧化铁、氧化锌、硅酸铝、硅酸镁、氧化镁和疏水性硫化矿物中的至少一种。
作为优选,所述疏水改性用材料选自硅烷偶联剂、酸酯偶联剂、含氟化合物、饱和脂肪类化合物中的至少一种。
作为优选,所述疏水改性用材料选自氨基硅烷、环氧基硅烷、硫基硅烷、甲基丙烯酰氧基硅烷、乙烯基硅烷、脲基硅烷、异氰酸酯基硅烷、正十六烷基三甲氧基硅烷、单烷氧基酸型酯偶联剂、单烷氧基焦磷酸酯型酸酯偶联剂、螯合型酸酯偶联剂、配位体型酸酯偶联剂、聚偏氟乙烯、聚四氟乙烯、全氟辛醇、氟烷基有机硅、四氯邻苯二甲酸含氟酯、油酸、全氟丁酸、全氟辛酸、氟氯戊酸、含氟烷基磺酸钠、全氟氧杂酰胺季铵盐、含氟酸三甘油酯、饱和脂肪酸、含有巯基的高分子硫醇、异丁基三硅醇和笼状倍半硅氧烷中的至少一种。
作为优选,所述超疏水颗粒选自直径为10nm-20μm的纳米级-微米级颗粒。将颗粒直径限定在上述范围内原因在于:颗粒直径小于10nm时会对纳米级微观结构影响较小,而大于20μm则表面粗糙度过大,制成的材料表面疏液性差。
作为优选,利用疏水改性用材料改性粉末基材材料时,疏水改性用材料与粉末基材材料的物质的量比为1:(5-20)。
本发明提供了一种接水盘,所述接水盘表面涂覆有根据上述任一项技术方案所述的自清洁膜层。
本发明提供了一种空调器,包括上述技术方案所述的接水盘。
与现有技术相比,本发明的优点和积极效果在于:
本发明提供了一种基于高分子材料的自清洁膜层,该自清洁膜层的表面膜层为具有微/纳二元结构的超疏水膜层,由于纳/微二元结构可提高表面的空气接触面积,减少固液之间的接触面积且减少表面与污染物的接触面积,因此与膜层上的疏水基团共同作用,可起到良好的清洁效果。将该自清洁膜层应用于空调接水盘表面时,可使冷凝水不浸润停留在接水盘表面,从而可将污物随冷凝水及时排出空调器。
附图说明
图1为本发明实施例所提供的实施例1疏水粉末电镜图;
图2为本发明实施例所提供的实施例1接触角测试结果图;
图3为本发明实施例所提供的实施例2接触角测试结果图。
具体实施方式
为了更清楚详细地介绍本发明实施例所提供的自清洁膜层及采用该自清洁膜层的接水盘、空调器,下面将结合具体实施例进行描述。
实施例1
在ABS塑料基底层上涂布一层氨基硅树脂,将超疏水颗粒分散喷涂在氨基硅树脂层上,形成自清洁膜层。其中,超疏水颗粒为疏水改性处理的二氧化硅颗粒,具体制备方法如下:
将20份去离子水、20份无水乙醇以及适量氨水混合均匀调节pH为8-10;将18份原硅酸四乙酯,缓慢滴入充分混合后的溶液中,在40℃恒温搅拌下;待反应完毕,将产物离心分离处理并清洗、干燥并制成疏水性粉末二氧化硅粉末,粉末粒径50nm-2.5μm,其电镜图如图1所示。
将20份无水乙醇和20份去离子水与乙酸调节pH为3-6,加入所得粉末混合均匀;随后缓慢滴加正十六烷基三甲氧基硅烷(正十六烷基三甲氧基硅烷的添加量为二氧化硅粉末物质的量的1/10);反应结束后,清洗干燥得到疏水改性处理的纳米二氧化硅颗粒,粉末粒径50nm-2.5μm。
在上述制备过程中,具有大表面能的纳米粒径颗粒在水与乙醇的碱性溶液中易自发团聚降低表面能形成微米级的大颗粒,可以得到纳米级粗糙度、微米级粒径的特殊结构粉末。
实施例2
在基底材料聚苯乙烯塑料上涂布一层氨基硅树脂,将超疏水颗粒分散喷涂在氨基硅树脂层上,形成自清洁膜层。其中,超疏水颗粒为疏水改性处理的纳米二氧化硅和纳米二氧化钛的混合物,具体制备方法如下:
将8份水与32份乙醇混合均匀,滴加乙酸使pH在3-5;将1份钛酸四丁酯与4份乙醇混合(钛酸四丁酯与水的物质的量比为1:80);加入油酸,保持油酸与钛酸四丁酯的物质的量比1:15,在60℃的搅拌条件下反应3h,清洗、干燥后得到粒径约为20nm疏水性的纳米二氧化钛粉体。
将粒径为0.5微米的二氧化硅用实施例1的方法进行疏水改性。
实施例3
在聚丙烯基底材料塑料上涂布一层丙烯酸树脂,将超疏水颗粒分散喷涂在氨基硅树脂层上,形成自清洁膜层。其中,超疏水颗粒为疏水改性处理的硅酸镁:
将粒径为0.4μm的硅酸镁浸渍在油酸中,浸渍1h后取出。
实施例4
在ABS塑料基底上涂布一层EP-12环氧树脂,将超疏水颗粒分散喷涂在氨基硅树脂层上,形成自清洁膜层。其中,超疏水颗粒为疏水改性处理的纳米二氧化钛与氧化铝的混合物,具体制备方法如下:
将粒径为70nm的二氧化钛颗粒与粒径200nm的氧化铝浸渍与异丙基二油酸酰氧基钛酸酯(一种酸酯偶联剂)混合,加入适量水,搅拌1h后,取出并干燥疏水颗粒。
性能测试
对实施例1和2所制备得到的自清洁膜层进行性能测试,测试方法如下:
如上表数据可见,在疏水材料和表面粗糙结构的双重效用下,制备得到的自清洁膜层均具有良好的疏水效果;脏污的水滴不易在膜层表面停留、附着,可以起到膜层表面的自清洁作用。应用此类膜层的空调器部件可有效降低表面污染物留存的概率,保持空调器清洁。

Claims (6)

1.自清洁膜层,其特征在于,所述自清洁膜层由下至上依次为塑料基底层、底漆膜层和表面膜层,所述表面膜层由具有微/纳二元结构的超疏水颗粒形成得到,所述超疏水颗粒为利用疏水改性用材料改性粉末基材得到;
利用疏水改性用材料改性粉末基材材料时,疏水改性用材料与粉末基材材料的物质的量比为1:(5-20);
所述粉末基材选自二氧化硅、二氧化钛、氧化铝、氧化铁、氧化锌、硅酸铝、硅酸镁、氧化镁和疏水性硫化矿物中的至少一种;
所述疏水改性用材料选自硅烷偶联剂、酸酯偶联剂、含氟化合物、饱和脂肪类化合物和具有3D结构的低表面能高聚物中的至少一种;
所述超疏水颗粒选自直径为10nm-20μm的纳米级-微米级颗粒。
2.根据权利要求1所述的自清洁膜层,其特征在于,所述塑料基底层中的塑料选自ABS塑料、ASA塑料、AS塑料、聚苯乙烯、聚丙烯、聚甲基丙烯酸甲酯、聚乙烯、聚甲醛、聚碳酸酯、聚对苯二甲酸丁二醇酯、聚氯乙烯和聚酰胺中的至少一种。
3.根据权利要求1所述的自清洁膜层,其特征在于,所述底漆膜层中的底漆的主要成分选自环氧树脂类、聚酯树脂类、聚氨酯树脂类、聚丙烯酸酯类、聚硅氧烷类、苯乙烯嵌段共聚物、不定型含氟聚合物和醇酸树脂混合物中的至少一种。
4.根据权利要求1所述的自清洁膜层,其特征在于,所述疏水改性用材料选自氨基硅烷、环氧基硅烷、硫基硅烷、甲基丙烯酰氧基硅烷、乙烯基硅烷、脲基硅烷、异氰酸酯基硅烷、正十六烷基三甲氧基硅烷、单烷氧基酸型酯偶联剂、单烷氧基焦磷酸酯型酸酯偶联剂、螯合型酸酯偶联剂、配位体型酸酯偶联剂、聚偏氟乙烯、聚四氟乙烯、全氟辛醇、氟烷基有机硅、四氯邻苯二甲酸含氟酯、油酸、全氟丁酸、全氟辛酸、氟氯戊酸、含氟烷基磺酸钠、全氟氧杂酰胺季铵盐、含氟酸三甘油酯、饱和脂肪酸、含有巯基的高分子硫醇、异丁基三硅醇和笼状倍半硅氧烷中的至少一种。
5.接水盘,其特征在于,所述接水盘表面涂覆有根据权利要求1-4任一项所述的自清洁膜层。
6.空调器,其特征在于,包括权利要求5所述的接水盘。
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