CN113715147A - Ceramic panel processing system - Google Patents
Ceramic panel processing system Download PDFInfo
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- CN113715147A CN113715147A CN202010453887.5A CN202010453887A CN113715147A CN 113715147 A CN113715147 A CN 113715147A CN 202010453887 A CN202010453887 A CN 202010453887A CN 113715147 A CN113715147 A CN 113715147A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 21
- 238000012545 processing Methods 0.000 title claims abstract description 17
- 239000002002 slurry Substances 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims description 33
- 238000005520 cutting process Methods 0.000 claims description 19
- 238000000227 grinding Methods 0.000 claims description 17
- 238000001354 calcination Methods 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000010409 ironing Methods 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 10
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- 229910052742 iron Inorganic materials 0.000 abstract description 5
- 239000003973 paint Substances 0.000 abstract description 4
- 238000004140 cleaning Methods 0.000 abstract description 3
- 230000032683 aging Effects 0.000 abstract description 2
- 230000035699 permeability Effects 0.000 abstract description 2
- 238000010298 pulverizing process Methods 0.000 abstract description 2
- 238000004383 yellowing Methods 0.000 abstract description 2
- 239000002253 acid Substances 0.000 abstract 1
- 239000003513 alkali Substances 0.000 abstract 1
- 230000007797 corrosion Effects 0.000 abstract 1
- 238000005260 corrosion Methods 0.000 abstract 1
- 238000009413 insulation Methods 0.000 abstract 1
- 239000007921 spray Substances 0.000 abstract 1
- 239000000463 material Substances 0.000 description 15
- 239000011347 resin Substances 0.000 description 12
- 229920005989 resin Polymers 0.000 description 12
- 238000005498 polishing Methods 0.000 description 6
- 239000004575 stone Substances 0.000 description 5
- 239000000843 powder Substances 0.000 description 4
- 244000137852 Petrea volubilis Species 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 238000001694 spray drying Methods 0.000 description 3
- 239000012257 stirred material Substances 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 238000000498 ball milling Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000008239 natural water Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 244000269722 Thea sinensis Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000003373 anti-fouling effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000015895 biscuits Nutrition 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000011362 coarse particle Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000010981 drying operation Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000007688 edging Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000011499 joint compound Substances 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002103 nanocoating Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a ceramic panel processing system which comprises a stirrer, wherein a first hoister is arranged at the bottom end of the stirrer, a ball mill is arranged on the other side of the first hoister, an iron remover is arranged at a discharge port of the ball mill, a slurry tank is arranged at the bottom end of the iron remover, and a second hoister is arranged on the inner side of the slurry tank. The ceramic panel processing system has excellent temperature resistance, acid and alkali resistance and corrosion resistance, small aging degree caused by ultraviolet rays, good weather resistance, yellowing and pulverization of a coating film, stable and low surface energy capable of keeping the characteristics of the coating film for a long time, excellent oleophobic hydrophobicity and scrawling resistance, easy cleaning performance, can realize normal-temperature curing of a paint film, is simple and convenient to construct, can be roll-coated, dip-coated, spray-coated, and smeared, has high gloss, high fullness, high transparency, air permeability and hardness of the paint film, and has excellent performances of water resistance, stain resistance, wear resistance, easy cleaning, electric appliance insulation and the like.
Description
Technical Field
The invention relates to the technical field of ceramic plate processing, in particular to a ceramic panel processing system.
Background
The similar products sold in the market at present are mainly produced by processing and producing a celadon plate, an Yaan plate and a Henan plate as base materials. However, the inner plate has more defects. Such as: the green stone plate has the defects of inconsistent thickness, difficult processing, small density, easy fracture of natural water seams, inconsistent density, high water absorption rate, difficult drying, large power consumption in the drying process, elegant appearance and south-of-the-river plate: the thickness of the plate is not consistent, the plate has natural water seams which are easy to break, the density is not consistent and the like.
Disclosure of Invention
The present invention is directed to a ceramic panel processing system to solve the above problems.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a ceramic panel system of processing, includes the mixer, the bottom of mixer is equipped with first lifting machine, the opposite side of first lifting machine is equipped with the ball mill, the discharge gate department of ball mill is equipped with deironing machine, the thick liquid pond has been seted up to deironing machine's bottom, the second lifting machine has been placed to thick liquid pond inboard, the discharge gate bottom of second lifting machine is equipped with the drying tower, one side of drying tower is equipped with the molding press, one side of molding press is equipped with the drying-machine, the opposite side of drying-machine is equipped with the calcining chamber, the cutting polisher is installed to the opposite side of calcining chamber, the opposite side of cutting polisher is equipped with the drying chamber, one side of drying chamber is equipped with the operation panel.
Preferably, the drying tower, the molding press, the dryer, the calcining chamber, the cutting and grinding machine, the drying chamber and the two adjacent devices of the operating platform are communicated through a conveying mechanism.
Preferably, the inner side of the slurry pool is provided with a stirring blade communicated with the motor.
Compared with the prior art, the invention has the beneficial effects that: this ceramic panels system of processing through the combination of equipment, has improved the efficiency of production product greatly, has avoided slabstone thickness to differ, and the inconsistent condition also can appear in the limit of grinding out, and it is high to workman's manual skill requirement, and work load is big to slabstone absorbs water and is difficult for drying greatly during the stoving operation, and the thickness differs, and oven-dry mass is difficult for mastering, slabstone face unevenness, the problem that has the water seam to beat the end.
The product ceramic tile biscuit is processed and produced by omitting the working procedure of sticking a glass fiber net on the bottom surface in the processing and production process, has consistent thickness, no deformation, no water gap, certain toughness and difficult fracture, is easy to cut and fracture, is easy to dry in the processing process, can save 30 to 50 percent of electricity consumption, can customize ceramic tiles with different thicknesses, different sizes, different colors and different water absorption rates according to requirements, saves resource waste, has good weather resistance, has slight phenomena of yellowing, pulverization, disappearance of gloss and the like of a coating film, can keep stable low surface energy of the coating film for a long time, has outstanding oleophobic hydrophobicity and scrawlproof easy cleaning performance, can realize normal-temperature curing of a paint film, is simple and convenient to construct, can be rolled, dipped, sprayed, smeared, and smeared, has high gloss, high fullness, high transparency, air permeability and hardness, and the paint film has very good waterproof performance, water resistance and good water resistance, Antifouling, wear-resisting, easy to clean, electrical apparatus insulating etc. performance, mainly can be applied to top-grade stone texture ceramic plate TV cabinet, tea table, dining table mesa, etc..
Drawings
FIG. 1 is a schematic view of the structure of the present invention.
In the figure: 1. the device comprises a stirrer, 2, a first hoister, 3, a ball mill, 4, an iron remover, 5, a pulp tank, 6, a second hoister, 7, a drying tower, 8, a forming press, 9, a dryer, 10, a calcining chamber, 11, a cutting and grinding machine, 12, a drying chamber, 13 and an operating platform.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a ceramic panel processing system comprises a stirrer 1, materials such as mud, sand, stone powder and auxiliary materials are uniformly mixed by the stirrer 1, a first lifting machine 2 is arranged at the bottom end of the stirrer 1, the uniformly-stirred materials are guided into the inner side of a ball mill 3 by the first lifting machine 2, the other side of the first lifting machine 2 is provided with the ball mill 3, the ball mill 3 is used for refining the uniformly-stirred materials, a deironing machine 4 is arranged at a discharge port of the ball mill 3, paste doped in the materials is removed by the deironing machine 4, meanwhile, a screening machine can be arranged to screen out coarse particles, a slurry pool 5 is arranged at the bottom end of the deironing machine 4, deviation among different batches of materials can be reduced by mixing in the slurry pool 5, so that the materials can reach more stable and uniform, stirring blades communicated with a motor are arranged on the inner side of the slurry pool 5, the motor works to drive the blades to rotate, so as to increase the uniform mixing effect on the inner side of the slurry pool 5, when the stirring is not needed, the motor stops working, a second lifting machine 6 is placed on the inner side of the pulp tank 5, a feed inlet at the bottom end of the second lifting machine 6 is arranged at the lowest point in the pulp tank 5, so that the material can conveniently enter the second lifting machine 6, the material is conveyed into a drying tower by the second lifting machine 6, a drying tower 7 is arranged at the bottom end of a discharge port of the second lifting machine 6, the material is subjected to heat exchange and moisture evaporation with high-temperature flue gas in a spray drying tower to become granular powder with the moisture content of 5-6%, a molding press 8 is arranged on one side of the drying tower 7, the dried material is filled into a mold of the molding press 8 for molding operation, a drying machine 9 is arranged on one side of the molding press 8, a calcining chamber 10 is arranged on the other side of the drying machine 9, a cutting and grinding machine 11 is installed on the other side of the calcining chamber 10 and used for cutting and grinding the molded plate in a recorded manner, and a drying chamber 12 is arranged on the other side of the cutting and grinding machine 11, an operation table 13 is arranged on one side of the drying chamber 12, after the plate is placed on the operation table 13, the operations of sticking the grainy paper, applying resin, polishing, packaging and the like are sequentially carried out, the two adjacent devices of the drying tower 7, the molding press 8, the drying machine 9, the calcining chamber 10, the cutting and grinding machine 11, the drying chamber 12 and the operation table 13 are communicated through a conveying mechanism, and the conveying mechanism can use a transfer cart, a conveying belt and a roller for conveying.
Preparing materials: putting the raw materials into a stirrer to be stirred and mixed.
Ball milling: the materials are conveyed into a ball mill by a first elevator, the stirred materials are refined by the operation of the ball mill, the grinding fineness reaches 1-2 percent of the screen residue, the water content of (250-mesh) slurry is controlled between 30-32 percent
Iron removal and sieving: the material after ball-milling carries out the deironing operation through the deironing machine, carries out the coarse grain of screen cloth detach the inside simultaneously, can use deironing machine and reciprocating sieve to carry out the operation. Avoiding the occurrence of black spots on the surface of the ceramic plate caused by the oxidation of iron impurities in the blank after the calcination.
Aging in a pulp tank: the mixing of the pulp tank can reduce the deviation between different batches of materials, so that the materials can be more stable and uniform. Spray drying: the slurry and the high-temperature flue gas are subjected to heat exchange and water evaporation in a spray drying tower to become granular powder with the water content of 5-6%.
Molding: according to different sizes of the ceramic plates, the powder is punched into a block blank by a die with required size through a forming press.
And (3) drying: the green compact with the water content of 5-6% is changed into a dry compact with the water content of below 1% through a roller dryer, and the strength is obviously enhanced. The green body is not dried, and the subsequent processes cannot be finished because the green body has poor strength and cannot pass the wire.
And (3) firing: the green body is fed into a calcination chamber and fired in a high temperature kiln (typically around 1200 c).
Cutting: and cutting the ceramic plate into required size on a bridge type infrared cutting machine. The infrared bridge type cutting machine is high in cutting precision, capable of cutting a plurality of plates at one time and higher in cutting efficiency than a table type cutting machine.
Edging: and grinding the cut ceramic plate into required edge shapes by using a grinding wheel on a numerical control special-shaped edge grinding machine. Because the thickness of the ceramic plate is the same, the edge shape is the same, and the redundant edges and corners are ground by using an angle grinder.
Drying: and drying the plate formed by grinding by a dryer, wherein the drying temperature is controlled to be about 60 ℃. The starting time is set to be 1-2 hours, and the drying operation of the plate can be completed.
The panel was then placed on the bench for the following operations:
sticking the stone paper: the special 6000-7000 white latex is smeared on the board surface by a proper amount by a gumming machine, then the glue is evenly coated on the board surface by a roller brush, and the selected stone-grain paper is slowly covered on the board surface coated with the glue, so that bubbles and wrinkles can not be generated when the stone-grain paper is pasted. Then naturally drying and applying resin.
Resin coating: the prepared resin is added into curing agent and is uniformly brushed on the board surface pasted with the grainy paper by a hairbrush, and the curing time is not too fast to avoid bubbles. The facade of the general plate is brushed with 3 layers of resin, and the plane is brushed with 2 layers of resin. When the second layer of resin is brushed, the second layer of resin is brushed until the first layer of resin is dried and solidified (generally 30 minutes), the second layer of resin is naturally leveled, and the second layer of resin is waited for complete curing, wherein the curing time is 4 hours, the complete curing needs about 12 hours, and the optimal curing effect exceeds 36 hours. The brushing equipment and the drying equipment are not available at present, and the brush is manually brushed at present.
Grinding and polishing: after the resin is cured, grinding and polishing are carried out, wherein a hand-prompting water mill can be used for grinding by matching with water sand paper with different meshes, the sand paper is generally ground by using sand paper of 240#, 320#, 600#, 800#, 1000#, 1500#, 2000#, 2500# and 3000#, and finally a speed-regulating polishing machine is used for polishing by matching with wool ball polishing wax to achieve the purpose that the surface is bright and has no sand marks.
Packaging: the finished product presents the effects of brightness, texture and rare natural stone grains, and then is packed and warehoused in sequence through the pearl cotton foam, the carton and the wooden frame.
Before packaging, a layer of nano coating can be formed on the surface of a finished product according to the requirements of customers, so that the wear resistance and the stain resistance of the product are improved.
In the description of the present invention, it is to be understood that the terms "one side", "the other side", "one end", "top end", "bottom end", "the other end", "up", "top", "inside", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "open," "connected," "secured," "screwed," "provided," and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (3)
1. A ceramic panel processing system, includes mixer (1), its characterized in that: a first hoister (2) is arranged at the bottom end of the stirrer (1), a ball mill (3) is arranged at the other side of the first hoister (2), a de-ironing machine (4) is arranged at the discharge outlet of the ball mill (3), a slurry tank (5) is arranged at the bottom end of the de-ironing machine (4), a second hoisting machine (6) is arranged on the inner side of the pulp tank (5), a drying tower (7) is arranged at the bottom end of a discharge hole of the second hoisting machine (6), a molding press (8) is arranged on one side of the drying tower (7), a dryer (9) is arranged on one side of the molding press (8), a calcining chamber (10) is arranged on the other side of the dryer (9), a cutting and grinding machine (11) is arranged on the other side of the calcining chamber (10), the opposite side of cutting polisher (11) is equipped with drying chamber (12), one side of drying chamber (12) is equipped with operation panel (13).
2. A ceramic panel processing system according to claim 1, wherein: the drying tower (7), the molding press (8), the dryer (9), the calcining chamber (10), the cutting and grinding machine (11), the drying chamber (12) and the operation table (13) are communicated with each other through a conveying mechanism.
3. A ceramic panel processing system according to claim 1, wherein: and a stirring blade communicated with the motor is arranged on the inner side of the slurry tank (5).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010453887.5A CN113715147A (en) | 2020-05-26 | 2020-05-26 | Ceramic panel processing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010453887.5A CN113715147A (en) | 2020-05-26 | 2020-05-26 | Ceramic panel processing system |
Publications (1)
Publication Number | Publication Date |
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CN113715147A true CN113715147A (en) | 2021-11-30 |
Family
ID=78671808
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202010453887.5A Pending CN113715147A (en) | 2020-05-26 | 2020-05-26 | Ceramic panel processing system |
Country Status (1)
Country | Link |
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CN (1) | CN113715147A (en) |
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2020
- 2020-05-26 CN CN202010453887.5A patent/CN113715147A/en active Pending
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