CN213137231U - Ceramic panel processing system - Google Patents

Abstract

The utility model discloses a ceramic panels system of processing, the rotary impact mill comprises a mixer, the bottom of mixer is equipped with first lifting machine, the opposite side of first lifting machine is equipped with the ball mill, the discharge gate department of ball mill is equipped with the magnetic separator de-ironing, the thick liquid pond has been seted up to the bottom of magnetic separator de-ironing, the second lifting machine has been placed to thick liquid pond inboard. The ceramic panel processing system has excellent temperature resistance, acid and alkali resistance and corrosion resistance, small aging degree caused by ultraviolet rays, good weather resistance, yellowing and pulverization of a coating film, stable and low surface energy capable of keeping the characteristics of the coating film for a long time, excellent oleophobic hydrophobicity and scrawling resistance, easy cleaning performance, can realize normal-temperature curing of a paint film, is simple and convenient to construct, can be roll-coated, dip-coated, spray-coated, and smeared, has high gloss, high fullness, high transparency, air permeability and hardness of the paint film, and has excellent performances of water resistance, stain resistance, wear resistance, easy cleaning, electric appliance insulation and the like.

Description

Ceramic panel processing system

Technical Field

The utility model relates to a ceramic plate processing technology field specifically is a ceramic panel system of processing.

Background

The similar products sold in the market at present are mainly produced by processing and using a celadon plate as a base material. However, the inner plate has more defects. Such as: the thickness of the green stone plate is inconsistent, the green stone plate is not easy to process, the density is small, the green stone plate has natural water seams which are easy to break, the density is inconsistent, the water absorption rate is high, the green stone plate is not easy to dry, the power consumption is high in the drying process, and the green stone plate has the following defects: the thickness of the plate is not consistent, the plate has natural water seams which are easy to break, the density is not consistent and the like.

Disclosure of Invention

An object of the utility model is to provide a ceramic panel system of processing to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a ceramic panel system of processing, includes the mixer, the bottom of mixer is equipped with first lifting machine, the opposite side of first lifting machine is equipped with the ball mill, the discharge gate department of ball mill is equipped with deironing machine, the thick liquid pond has been seted up to deironing machine's bottom, the second lifting machine has been placed to thick liquid pond inboard, the discharge gate bottom of second lifting machine is equipped with the drying tower, one side of drying tower is equipped with the molding press, one side of molding press is equipped with the drying-machine, the opposite side of drying-machine is equipped with the calcining chamber, the cutting polisher is installed to the opposite side of calcining chamber, the opposite side of cutting polisher is equipped with the drying chamber, one side of drying chamber is.

Preferably, the drying tower, the molding press, the dryer, the calcining chamber, the cutting and grinding machine, the drying chamber and the two adjacent devices of the operating platform are communicated through a conveying mechanism.

Preferably, the inner side of the slurry pool is provided with a stirring blade communicated with the motor.

Compared with the prior art, the beneficial effects of the utility model are that: this ceramic panels system of processing through the combination of equipment, has improved the efficiency of production product greatly, has avoided slabstone thickness to differ, and the inconsistent condition also can appear in the limit of grinding out, and it is high to workman's manual skill requirement, and work load is big to slabstone absorbs water and is difficult for drying greatly during the stoving operation, and the thickness differs, and oven-dry mass is difficult for mastering, slabstone face unevenness, the problem that has the water seam to beat the end.

The product ceramic tile biscuit is processed and produced by omitting the working procedure of sticking a glass fiber net on the bottom surface in the processing and production process, has consistent thickness, no deformation, no water gap, certain toughness and difficult fracture, is easy to cut and fracture, is easy to dry in the processing process, can save 30 to 50 percent of electricity consumption, can customize ceramic tiles with different thicknesses, different sizes, different colors and different water absorption rates according to requirements, saves resource waste, has good weather resistance, has slight phenomena of yellowing, pulverization, disappearance of gloss and the like of a coating film, can keep stable low surface energy of the coating film for a long time, has outstanding oleophobic hydrophobicity and scrawlproof easy cleaning performance, can realize normal-temperature curing of a paint film, is simple and convenient to construct, can be rolled, dipped, sprayed, smeared, and smeared, has high gloss, high fullness, high transparency, air permeability and hardness, and the paint film has very good waterproof performance, water resistance and good water resistance, Antifouling, wear-resisting, easy to clean, electrical apparatus insulating etc. performance, mainly can be applied to top-grade stone texture ceramic plate TV cabinet, tea table, dining table mesa, etc..

Drawings

Fig. 1 is a schematic structural diagram of the present invention.

In the figure: 1. the device comprises a stirrer, 2, a first hoister, 3, a ball mill, 4, an iron remover, 5, a pulp tank, 6, a second hoister, 7, a drying tower, 8, a forming press, 9, a dryer, 10, a calcining chamber, 11, a cutting and grinding machine, 12, a drying chamber, 13 and an operating platform.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution: a ceramic panel processing system comprises a stirrer 1, materials such as mud, sand, stone powder and auxiliary materials are uniformly mixed by the stirrer 1, a first lifting machine 2 is arranged at the bottom end of the stirrer 1, the uniformly-stirred materials are guided into the inner side of a ball mill 3 by the first lifting machine 2, the other side of the first lifting machine 2 is provided with the ball mill 3, the ball mill 3 is used for refining the uniformly-stirred materials, a deironing machine 4 is arranged at a discharge port of the ball mill 3, iron doped in the materials is removed by the deironing machine 4, meanwhile, a screening machine can be arranged to screen out coarse particles, a slurry pool 5 is arranged at the bottom end of the deironing machine 4, the deviation among different batches of materials can be reduced by mixing in the slurry pool 5, so that the materials can reach more stable and uniform, stirring blades communicated with a motor are arranged on the inner side of the slurry pool 5, the motor works to drive the blades to rotate, when the stirring is not needed, the motor stops working, a second lifting machine 6 is placed on the inner side of the pulp tank 5, a feed inlet at the bottom end of the second lifting machine 6 is arranged at the lowest point in the pulp tank 5, so that the material can conveniently enter the second lifting machine 6, the material is conveyed into a drying tower by the second lifting machine 6, a drying tower 7 is arranged at the bottom end of a discharge port of the second lifting machine 6, the material is subjected to heat exchange and moisture evaporation with high-temperature flue gas in a spray drying tower to become granular powder with the moisture content of 5-6%, a molding press 8 is arranged on one side of the drying tower 7, the dried material is filled into a mold of the molding press 8 for molding operation, a drying machine 9 is arranged on one side of the molding press 8, a calcining chamber 10 is arranged on the other side of the drying machine 9, a cutting and grinding machine 11 is installed on the other side of the calcining chamber 10, an operation table 13 is arranged on one side of the drying chamber 12, after the plate is placed on the operation table 13, the operations of sticking the grainy paper, applying resin, polishing, packaging and the like are sequentially carried out, the two adjacent devices of the drying tower 7, the molding press 8, the drying machine 9, the calcining chamber 10, the cutting and grinding machine 11, the drying chamber 12 and the operation table 13 are communicated through a conveying mechanism, and the conveying mechanism can use a transfer cart, a conveying belt and a roller for conveying.

Preparing materials: putting the raw materials into a stirrer to be stirred and mixed.

Ball milling: the materials are conveyed into a ball mill by a first elevator, the stirred materials are refined by the operation of the ball mill, the grinding fineness reaches 1-2 percent of the screen residue, the water content of (250-mesh) slurry is controlled between 30-32 percent

Iron removal and sieving: the material after ball-milling carries out the deironing operation through the deironing machine, carries out the coarse grain of screen cloth detach the inside simultaneously, can use deironing machine and reciprocating sieve to carry out the operation. Avoiding the occurrence of black spots on the surface of the ceramic plate caused by the oxidation of iron impurities in the blank after the calcination.

Aging in a pulp tank: the mixing of the pulp tank can reduce the deviation between different batches of materials, so that the materials can be more stable and uniform.

Spray drying: the slurry and the high-temperature flue gas are subjected to heat exchange and water evaporation in a spray drying tower to become granular powder with the water content of 5-6%.

Molding: according to different sizes of the ceramic plates, the powder is punched into a block blank by a die with required size through a forming press.

And (3) drying: the green compact with the water content of 5-6% is changed into a dry compact with the water content of below 1% through a roller dryer, and the strength is obviously enhanced. The green body is not dried, and the subsequent processes cannot be finished because the green body has poor strength and cannot pass the wire.

And (3) firing: the green body is fed into a calcination chamber and fired in a high temperature kiln (typically around 1200 c).

Cutting: and cutting the ceramic plate into required size on a bridge type infrared cutting machine. The infrared bridge type cutting machine is high in cutting precision, capable of cutting a plurality of plates at one time and higher in cutting efficiency than a table type cutting machine.

Edging: and grinding the cut ceramic plate into required edge shapes by using a grinding wheel on a numerical control special-shaped edge grinding machine. Because the thickness of the ceramic plate is the same, the edge shape is the same, and the redundant edges and corners are ground by using an angle grinder.

Drying: and drying the plate formed by grinding by a dryer, wherein the drying temperature is controlled to be about 60 ℃. The starting time is set to be 1-2 hours, and the drying operation of the plate can be completed.

The panel was then placed on the bench for the following operations:

sticking the stone paper: the special 6000-7000 white latex is smeared on the board surface by a proper amount by a gumming machine, then the glue is evenly coated on the board surface by a roller brush, and the selected stone-grain paper is slowly covered on the board surface coated with the glue, so that bubbles and wrinkles can not be generated when the stone-grain paper is pasted. Then naturally drying and applying resin.

Resin coating: the prepared resin is added into curing agent and is uniformly brushed on the board surface pasted with the grainy paper by a hairbrush, and the curing time is not too fast to avoid bubbles. The facade of the general plate is brushed with 3 layers of resin, and the plane is brushed with 2 layers of resin. When the second layer of resin is brushed, the second layer of resin is brushed until the first layer of resin is dried and solidified (generally 30 minutes), the second layer of resin is naturally leveled, and the second layer of resin is waited for complete curing, wherein the curing time is 4 hours, the complete curing needs about 12 hours, and the optimal curing effect exceeds 36 hours. The brushing equipment and the drying equipment are not available at present, and the brush is manually brushed at present.

Grinding and polishing: after the resin is cured, grinding and polishing are carried out, wherein a hand-prompting water mill can be used for grinding by matching with water sand paper with different meshes, the sand paper is generally ground by using sand paper of 240#, 320#, 600#, 800#, 1000#, 1500#, 2000#, 2500# and 3000#, and finally a speed-regulating polishing machine is used for polishing by matching with wool ball polishing wax to achieve the purpose that the surface is bright and has no sand marks.

Packaging: the finished product presents the effects of brightness, texture and rare natural stone grains, and then is packed and warehoused in sequence through the pearl cotton foam, the carton and the wooden frame.

Before packaging, a layer of nano coating can be formed on the surface of a finished product according to the requirements of customers, so that the wear resistance and the stain resistance of the product are improved.

In the description of the present invention, it is to be understood that the terms "one side", "the other side", "one end", "top end", "bottom end", "the other end", "up", "top portion", "inside", "front portion", "center", "both ends" and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.

In the present invention, unless otherwise explicitly specified or limited, the terms "mounting", "opening", "connecting", "fixing", "screwing", "providing", and the like are to be understood in a broad sense, and may be, for example, fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (3)

1. A ceramic panel processing system, includes mixer (1), its characterized in that: a first hoister (2) is arranged at the bottom end of the stirrer (1), a ball mill (3) is arranged at the other side of the first hoister (2), a de-ironing machine (4) is arranged at the discharge outlet of the ball mill (3), a slurry tank (5) is arranged at the bottom end of the de-ironing machine (4), a second hoisting machine (6) is arranged on the inner side of the pulp tank (5), a drying tower (7) is arranged at the bottom end of a discharge hole of the second hoisting machine (6), a molding press (8) is arranged on one side of the drying tower (7), a dryer (9) is arranged on one side of the molding press (8), a calcining chamber (10) is arranged on the other side of the dryer (9), a cutting and grinding machine (11) is arranged on the other side of the calcining chamber (10), the opposite side of cutting polisher (11) is equipped with drying chamber (12), one side of drying chamber (12) is equipped with operation panel (13).

2. A ceramic panel processing system according to claim 1, wherein: the drying tower (7), the molding press (8), the dryer (9), the calcining chamber (10), the cutting and grinding machine (11), the drying chamber (12) and the operation table (13) are communicated with each other through a conveying mechanism.

3. A ceramic panel processing system according to claim 1, wherein: and a stirring blade communicated with the motor is arranged on the inner side of the slurry tank (5).

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