CN113663941A - Mechanical part surface dirt cleaning equipment and environment-friendly cleaning agent thereof - Google Patents
Mechanical part surface dirt cleaning equipment and environment-friendly cleaning agent thereof Download PDFInfo
- Publication number
- CN113663941A CN113663941A CN202010403010.5A CN202010403010A CN113663941A CN 113663941 A CN113663941 A CN 113663941A CN 202010403010 A CN202010403010 A CN 202010403010A CN 113663941 A CN113663941 A CN 113663941A
- Authority
- CN
- China
- Prior art keywords
- driving mechanism
- brush holder
- electromagnet
- brush
- iron block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 41
- 239000012459 cleaning agent Substances 0.000 title claims abstract description 30
- 230000007246 mechanism Effects 0.000 claims abstract description 125
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 89
- 229910052742 iron Inorganic materials 0.000 claims description 44
- 238000001514 detection method Methods 0.000 claims description 18
- 239000007788 liquid Substances 0.000 claims description 15
- 238000003860 storage Methods 0.000 claims description 11
- 239000002994 raw material Substances 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 10
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims 1
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 abstract description 9
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 abstract description 4
- 239000002351 wastewater Substances 0.000 abstract description 4
- 229920002261 Corn starch Polymers 0.000 abstract description 3
- 239000008120 corn starch Substances 0.000 abstract description 3
- 238000000855 fermentation Methods 0.000 abstract description 3
- 230000004151 fermentation Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 abstract description 3
- 239000007795 chemical reaction product Substances 0.000 abstract description 2
- 235000013305 food Nutrition 0.000 abstract description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 abstract description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 abstract description 2
- 230000015556 catabolic process Effects 0.000 abstract 1
- 238000006731 degradation reaction Methods 0.000 abstract 1
- 239000005445 natural material Substances 0.000 abstract 1
- 230000007797 corrosion Effects 0.000 description 7
- 238000005260 corrosion Methods 0.000 description 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- BJEPYKJPYRNKOW-UHFFFAOYSA-N alpha-hydroxysuccinic acid Natural products OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 4
- NHJPVZLSLOHJDM-UHFFFAOYSA-N azane;butanedioic acid Chemical compound [NH4+].[NH4+].[O-]C(=O)CCC([O-])=O NHJPVZLSLOHJDM-UHFFFAOYSA-N 0.000 description 4
- BWKOZPVPARTQIV-UHFFFAOYSA-N azanium;hydron;2-hydroxypropane-1,2,3-tricarboxylate Chemical compound [NH4+].OC(=O)CC(O)(C(O)=O)CC([O-])=O BWKOZPVPARTQIV-UHFFFAOYSA-N 0.000 description 4
- 239000002585 base Substances 0.000 description 4
- KLOIYEQEVSIOOO-UHFFFAOYSA-N carbocromen Chemical compound CC1=C(CCN(CC)CC)C(=O)OC2=CC(OCC(=O)OCC)=CC=C21 KLOIYEQEVSIOOO-UHFFFAOYSA-N 0.000 description 4
- 210000004209 hair Anatomy 0.000 description 4
- 239000001630 malic acid Substances 0.000 description 4
- 235000011090 malic acid Nutrition 0.000 description 4
- 239000001509 sodium citrate Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000011550 stock solution Substances 0.000 description 4
- HRXKRNGNAMMEHJ-UHFFFAOYSA-K trisodium citrate Chemical compound [Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O HRXKRNGNAMMEHJ-UHFFFAOYSA-K 0.000 description 4
- 229940038773 trisodium citrate Drugs 0.000 description 4
- 238000003754 machining Methods 0.000 description 3
- 239000003921 oil Substances 0.000 description 3
- 235000019198 oils Nutrition 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- DNISEZBAYYIQFB-PHDIDXHHSA-N (2r,3r)-2,3-diacetyloxybutanedioic acid Chemical compound CC(=O)O[C@@H](C(O)=O)[C@H](C(O)=O)OC(C)=O DNISEZBAYYIQFB-PHDIDXHHSA-N 0.000 description 2
- BJEPYKJPYRNKOW-REOHCLBHSA-N (S)-malic acid Chemical compound OC(=O)[C@@H](O)CC(O)=O BJEPYKJPYRNKOW-REOHCLBHSA-N 0.000 description 2
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 description 2
- CHHHXKFHOYLYRE-UHFFFAOYSA-M 2,4-Hexadienoic acid, potassium salt (1:1), (2E,4E)- Chemical compound [K+].CC=CC=CC([O-])=O CHHHXKFHOYLYRE-UHFFFAOYSA-M 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- 235000019501 Lemon oil Nutrition 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- KGECWXXIGSTYSQ-UHFFFAOYSA-N ammonium malate Chemical compound [NH4+].[NH4+].[O-]C(=O)C(O)CC([O-])=O KGECWXXIGSTYSQ-UHFFFAOYSA-N 0.000 description 2
- 235000019292 ammonium malate Nutrition 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000005202 decontamination Methods 0.000 description 2
- 230000003588 decontaminative effect Effects 0.000 description 2
- YXVFQADLFFNVDS-UHFFFAOYSA-N diammonium citrate Chemical compound [NH4+].[NH4+].[O-]C(=O)CC(O)(C(=O)O)CC([O-])=O YXVFQADLFFNVDS-UHFFFAOYSA-N 0.000 description 2
- 239000002526 disodium citrate Substances 0.000 description 2
- 235000019262 disodium citrate Nutrition 0.000 description 2
- CEYULKASIQJZGP-UHFFFAOYSA-L disodium;2-(carboxymethyl)-2-hydroxybutanedioate Chemical compound [Na+].[Na+].[O-]C(=O)CC(O)(C(=O)O)CC([O-])=O CEYULKASIQJZGP-UHFFFAOYSA-L 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- -1 hydroxy malic acid Chemical compound 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 239000010501 lemon oil Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- HWPKGOGLCKPRLZ-UHFFFAOYSA-M monosodium citrate Chemical compound [Na+].OC(=O)CC(O)(C([O-])=O)CC(O)=O HWPKGOGLCKPRLZ-UHFFFAOYSA-M 0.000 description 2
- 239000002524 monosodium citrate Substances 0.000 description 2
- 235000018342 monosodium citrate Nutrition 0.000 description 2
- 239000004302 potassium sorbate Substances 0.000 description 2
- 235000010241 potassium sorbate Nutrition 0.000 description 2
- 229940069338 potassium sorbate Drugs 0.000 description 2
- 230000002265 prevention Effects 0.000 description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 2
- WPUMTJGUQUYPIV-UHFFFAOYSA-L sodium malate Chemical compound [Na+].[Na+].[O-]C(=O)C(O)CC([O-])=O WPUMTJGUQUYPIV-UHFFFAOYSA-L 0.000 description 2
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 2
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910001111 Fine metal Inorganic materials 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000010446 mineral oil Nutrition 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- PXLIDIMHPNPGMH-UHFFFAOYSA-N sodium chromate Chemical compound [Na+].[Na+].[O-][Cr]([O-])(=O)=O PXLIDIMHPNPGMH-UHFFFAOYSA-N 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- BSVBQGMMJUBVOD-UHFFFAOYSA-N trisodium borate Chemical compound [Na+].[Na+].[Na+].[O-]B([O-])[O-] BSVBQGMMJUBVOD-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/024—Cleaning by means of spray elements moving over the surface to be cleaned
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/04—Carboxylic acids or salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2003—Alcohols; Phenols
- C11D3/2006—Monohydric alcohols
- C11D3/201—Monohydric alcohols linear
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2003—Alcohols; Phenols
- C11D3/2041—Dihydric alcohols
- C11D3/2044—Dihydric alcohols linear
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2075—Carboxylic acids-salts thereof
- C11D3/2086—Hydroxy carboxylic acids-salts thereof
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2093—Esters; Carbonates
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/26—Organic compounds containing nitrogen
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/38—Products with no well-defined composition, e.g. natural products
- C11D3/382—Vegetable products, e.g. soya meal, wood flour, sawdust
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Wood Science & Technology (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- General Chemical & Material Sciences (AREA)
- Cleaning In General (AREA)
Abstract
A cleaning device for dirt on the surface of mechanical parts and an environment-friendly cleaning agent thereof. The invention provides an environment-friendly cleaning agent prepared by biological fermentation of corn starch, which mainly comprises the following components: reaction product of edible baking soda and food grade citric acid: product of corn starch fermentation: orange peel extract, etc.; the components of the cleaning agent are mainly prepared from natural substances, so that the natural degradation of the cleaning wastewater can be realized, and the environment can not be polluted. The invention also provides equipment using the cleaning agent, the equipment drives the brush base to move towards different directions at different time through the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism, and the cleaning agent is intermittently sprayed to the surfaces of the parts through the plurality of nozzles, so that the parts can be comprehensively cleaned and thoroughly cleaned.
Description
Technical Field
The invention relates to the technical field of mechanical part cleaning and maintenance, in particular to a cleaning device for dirt on the surface of a mechanical part.
Background
The mechanical parts are usually made of steel, stainless steel, cast iron and other materials, and the dirt adhered to the mechanical parts in the machining process mainly comprises various working oils, machining scraps, cooling liquid and the like, wherein the main components of the working oils and the cooling liquid are mineral oil or vegetable oil, and some polar compounds containing nitrogen and sulfur and surfactants. The impurities attached to the surface of the mechanical part need to be removed before the next processing, especially the viscous oil, which can not only damage the mechanical part, but also cause metal corrosion; the fine metal shavings from the machining process and the metal sand used in the casting process can be detrimental to the performance of the components and require complete removal. The conventional cleaning agent is an alkaline product with an excessively high pH value formed by compounding sodium borate, sodium chromate, sodium tripolyphosphate, alkali and a surfactant, is easy to damage the surfaces of industrial mechanical parts, and cleaning wastewater generated by cleaning is difficult to treat to pollute the environment.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a cleaning device for dirt on the surface of a mechanical part.
The invention provides equipment for cleaning dirt on the surface of a mechanical part, which comprises a substrate, a cleaning brush, a first driving mechanism, a second driving mechanism, a third driving mechanism and a fourth driving mechanism, wherein the cleaning brush is arranged on the substrate; wherein:
the cleaning brush comprises a brush seat, the brush seat is slidably arranged on a substrate, a plurality of bundle-shaped brush hairs are distributed on one side of the brush seat, which is far away from the substrate, a liquid storage cavity is arranged in the brush seat, cleaning agent is injected in the liquid storage cavity, a liquid injection port communicated with the liquid storage cavity is arranged on the brush seat, a plurality of injection holes communicated with the liquid storage cavity are arranged at the bottom of the brush hairs on the brush seat, and nozzles are arranged in the injection holes;
the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are sequentially arranged around the brush holder and are distributed in a rectangular shape, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are all connected with the brush holder, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism drive the brush holder to move towards different directions at different time, and the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are controlled by the controller to work.
Preferably, an initial station is arranged on the substrate, a detection sensor for detecting the brush holder and a distance sensor for spacing the moving distance of the brush holder are arranged on the initial station, the controller is connected with the first driving mechanism, the second driving mechanism, the third driving mechanism, the fourth driving mechanism, the detection sensor and the distance sensor, and a distance threshold value is preset by the controller; in an initial working state, the brush holder is at an initial station, the controller controls the first driving mechanism to drive the brush holder to move in a first direction and compare the distance of the brush holder movement detected by the distance sensor with a distance threshold, when the distance of the brush holder movement is greater than the distance threshold, the controller controls the first driving mechanism to drive the brush holder to reset, when the detection sensor detects the brush holder, the controller controls the third driving mechanism to drive the brush holder to move in a second direction and compare the distance of the brush holder movement detected by the distance sensor with the distance threshold, when the distance of the brush holder movement is greater than the distance threshold, the controller controls the third driving mechanism to drive the brush holder to reset, when the detection sensor detects the brush holder, the controller controls the second driving mechanism to drive the brush holder to move in a third direction and compare the distance of the brush holder movement detected by the distance sensor with the distance threshold, when the distance of the brush holder movement is greater than the distance threshold, the controller controls the second driving mechanism to drive the brush holder to reset, when the detection sensor detects the brush holder, the controller controls the fourth driving mechanism to drive the brush holder to move towards the fourth direction and compares the moving distance of the brush holder detected by the distance sensor with a distance threshold, when the moving distance of the brush holder is greater than the distance threshold, the controller controls the fourth driving mechanism to drive the brush holder to reset, and when the detection sensor detects the brush holder, the actions are repeated for a plurality of times.
Preferably, the fixing device further comprises four fixing mechanisms, the four fixing mechanisms are respectively arranged in one-to-one correspondence with the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism, each fixing mechanism comprises a fixing rod, one end of each fixing rod is fixed on the base plate, and a fixing clamping jaw is arranged on the inner side of the other end of each fixing rod.
Preferably, the first driving mechanism comprises a first iron block, a first electromagnet and a first traction spring, the first iron block is fixed on the brush holder, the first electromagnet is fixed on the fixing rod, the first electromagnet is connected with the first iron block through the first traction spring, and the on-off of the first electromagnet and the power supply is controlled by the controller.
Preferably, the second driving mechanism comprises a second iron block, a second electromagnet and a second traction spring, the second iron block is fixed on the brush holder, the second electromagnet is fixed on the fixing rod, the second electromagnet is connected with the second iron block through the second traction spring, and the on-off of the second electromagnet and the power supply is controlled by the controller.
Preferably, the third driving mechanism comprises a third iron block, a third electromagnet and a third traction spring, the third iron block is fixed on the brush seat, the third electromagnet is fixed on the fixing rod, the third electromagnet is connected with the third iron block through the third traction spring, and the on-off of the third electromagnet and the power supply is controlled by the controller.
Preferably, the fourth driving mechanism comprises a fourth iron block, a fourth electromagnet and a fourth traction spring, the fourth iron block is fixed on the brush holder, the fourth electromagnet is fixed on the fixing rod, the fourth electromagnet is connected with the fourth iron block through the fourth traction spring, and the on-off of the fourth electromagnet and the power supply is controlled by the controller.
Preferably, the cleaning agent comprises the following raw materials in percentage by mass: 23.5% of a mixture of monosodium citrate and trisodium citrate; 28.2% of diammonium succinate; 45.2% of a mixture of ammonium monohydrogen citrate, diammonium hydrogen citrate and ammonium dihydrogen citrate; 3.1 percent of orange peel extract.
Preferably, the cleaning agent comprises the following raw materials in percentage by mass: 25.0% of malic acid; 26.6 percent of diammonium succinate; 27.1% of diammonium hydrogen citrate; trisodium citrate 21.2%; 0.1% of orange peel extract.
Preferably, the cleaning agent comprises the following raw materials in percentage by mass: 28.0% of hydroxy malic acid; 32.6% of disodium succinate; ammonium dihydrogen citrate 20.4%; 18.0% of diammonium malate; 1.0% of orange peel extract.
Preferably, the cleaning agent comprises the following raw materials in percentage by mass: 12.5 percent of disodium hydroxysuccinate, 10 percent of sodium peroxycarbonate, 8.5 percent of disodium citrate, 3.5 percent of sodium lauryl sulfate, 4 percent of lemon oil, 0.3 percent of potassium sorbate, 0.8 percent of diacetyl tartaric acid monoglyceride, 8.5 percent of ethanol, 2 percent of propylene glycol and the balance of deionized water.
According to the mechanical part surface dirt cleaning equipment provided by the invention, a cleaning agent is prepared into an aqueous solution and is injected into a liquid storage cavity, the cleaning device is fixed on the surface of a part to be cleaned through four fixing mechanisms, a first driving mechanism, a second driving mechanism, a third driving mechanism and a fourth driving mechanism are controlled by a controller to drive a brush holder to move towards different directions at different times, and a plurality of nozzles intermittently spray the cleaning agent to the surface of the part while the brush holder moves; the cleaning agent provided by the invention has no corrosion to the cleaned workpiece, can provide a good inter-process rust prevention function for steel and cast iron parts when not being rinsed, achieves the effect of one-time completion of cleaning and rust prevention, and is environment-friendly, weakly alkaline, and safe and reliable to use.
1. The corrosion rate to carbon steel is less than 0445 g/h.m2The corrosion rate to stainless steel is less than 0.00113 g/h.m2The corrosion rate to aluminum and alloy aluminum is less than 0.00186 g/h.m2The corrosion rate to copper and copper alloy is less than 0.0128 to 0.0368 g/h.m2The corrosion rate of titanium alloy, nickel-base alloy and the like is less than 0.000215 g/h.m2。
2. The cleaning liquid can be directly degreased, cleaned and passivated together, thereby reducing the discharge amount of waste water and saving a large amount of expenses.
3. The cleaning wastewater is naturally degraded and is completely degraded within 7 to 8 days, and the environment is not polluted.
Drawings
FIG. 1 is a schematic structural diagram of a device for cleaning dirt on the surface of a mechanical component according to the present invention;
fig. 2 is a top view of a device for cleaning dirt on the surface of a mechanical part according to the present invention.
Detailed Description
Referring to fig. 1 and 2, the invention provides a cleaning device for dirt on the surface of a mechanical part, which comprises a substrate 1, a cleaning brush, four fixing mechanisms, a first driving mechanism, a second driving mechanism, a third driving mechanism, a fourth driving mechanism and a controller; wherein:
the cleaning brush includes brush holder 2, and 2 slidable mounting of brush holder are on base plate 1, and 1 one side distribution of base plate is kept away from to brush holder 2 has a plurality of bunched brush hairs 3, and 2 inside stock solution chambeies that are equipped with of brush holder are equipped with liquid storage chamber 4 in the stock solution chamber 4, have the cleaner in the stock solution chamber 4, are equipped with on the brush holder 2 with the notes liquid mouth 5 of 4 intercommunications in the stock solution chamber, lie in 3 bottom positions of brush hairs on the brush holder 2 and be equipped with a plurality of jet orifices 6 that communicate with liquid storage chamber 4, are equipped with nozzle 7 in the jet orifice 6.
Four fixed establishment sets gradually around brush holder 2 and four fixed establishment are the rectangle and distribute, and fixed establishment includes dead lever 8, and 8 one ends of dead lever are fixed on base plate 1 and 8 other ends inboards of dead lever are equipped with fixed jack catch 9.
The first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are respectively arranged in one-to-one correspondence with the four fixing mechanisms, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are all connected with the brush holder 2, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism drive the brush holder 2 to move in different directions at different time, and the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are controlled by the controller to work.
In this embodiment, the first driving mechanism includes a first iron block 10, a first electromagnet 11 and a first traction spring 12, the first iron block 10 is fixed on the brush holder 2, the first electromagnet 11 is fixed on the fixing rod 8, the first electromagnet 11 is connected with the first iron block 10 through the first traction spring 12, and the on-off of the first electromagnet and the power supply is controlled by the controller. The second driving mechanism comprises a second iron block 13, a second electromagnet 14 and a second traction spring 15, the second iron block 13 is fixed on the brush holder 2, the second electromagnet 14 is fixed on the fixing rod 8, the second electromagnet 14 is connected with the second iron block 13 through the second traction spring 15, and the on-off of the first electromagnet and the power supply is controlled by the controller. The third driving mechanism comprises a third iron block 16, a third electromagnet 17 and a third traction spring 18, the third iron block 16 is fixed on the brush holder 2, the third electromagnet 17 is fixed on the fixing rod 8, the third electromagnet 17 is connected with the third iron block 16 through the third traction spring 18, and the on-off of the first electromagnet and the power supply is controlled by the controller. The fourth driving mechanism comprises a fourth iron block 19, a fourth electromagnet 20 and a fourth traction spring 21, the fourth iron block 19 is fixed on the brush holder 2, the fourth electromagnet 20 is fixed on the fixing rod 8, the fourth electromagnet 20 is connected with the fourth iron block 19 through the fourth traction spring 21, and the on-off of the first electromagnet and a power supply is controlled by the controller.
An initial station is arranged on the substrate 1, a detection sensor for detecting the brush holder 2 and a distance sensor for spacing the moving distance of the brush holder 2 are arranged on the initial station, the controller is connected with the first electromagnet 11, the second electromagnet 14, the third electromagnet 17, the fourth electromagnet 20, the detection sensor and the distance sensor, and a distance threshold value is preset by the controller; in an initial working state, the brush holder 2 is in an initial station, the controller controls the first electromagnet 11 to be electrified to attract the first iron block to drive the brush holder 2 to move in a first direction and compares the moving distance of the brush holder 2 detected by the distance sensor with a distance threshold, when the moving distance of the brush holder 2 is greater than the distance threshold, the controller controls the first electromagnet 11 to be powered off, the first iron block 10 is separated from the first electromagnet 11, and the brush holder 2 is driven to reset under the action of the first traction spring 12; when the detection sensor detects the brush holder 2, the controller controls the third magnet 17 to be electrified to attract the third iron block 16 to drive the brush holder 2 to move towards the second direction and compares the moving distance of the brush holder 2 detected by the distance sensor with a distance threshold, when the moving distance of the brush holder 2 is greater than the distance threshold, the controller controls the third electromagnet 11 to be powered off, the third iron block 16 is separated from the third electromagnet 17, and the brush holder 2 drives the brush holder 2 to reset under the action of the third traction spring 18; when the detection sensor detects the brush holder 2, the controller controls the second electromagnet 14 to be electrified to attract the second iron block 13 to drive the brush holder 2 to move towards a third direction and compares the moving distance of the brush holder 2 detected by the distance sensor with a distance threshold, when the moving distance of the brush holder is greater than the distance threshold, the controller controls the second electromagnet 14 to be powered off, the second iron block 13 is separated from the second electromagnet 14, and the brush holder 2 drives the brush holder 2 to reset under the action of the second traction spring 15; when the detection sensor detects the brush holder 2, the controller controls the fourth electromagnet 20 to be electrified to attract the fourth iron block 19 to drive the brush holder 2 to move towards the fourth direction and compare the distance of the brush holder movement detected by the distance sensor with the distance threshold, when the distance of the brush holder movement is greater than the distance threshold, the controller controls the fourth electromagnet 201 to be powered off, the fourth iron block 19 is separated from the fourth electromagnet 20, the brush holder 2 drives the brush holder 2 to reset under the action of the fourth traction spring 21, and when the detection sensor detects the brush holder 2, the actions are repeated for multiple times.
Example 1
A cleaning agent for equipment for cleaning dirt on the surface of mechanical parts is prepared by respectively reacting edible sodium bicarbonate and food-grade citric acid: 2.35kg of a mixture of monosodium citrate and trisodium citrate; product of corn starch fermentation succinic acid: 2.82kg of diammonium succinate; reaction product of food citric acid and ammonia water: 4.52kg of mixture of ammonium monohydrogen citrate, diammonium hydrogen citrate and ammonium dihydrogen citrate and 3.1kg of orange peel extract are mixed, ground to 10 meshes, put into a stirring kettle together, added with water and stirred uniformly to form a cleaning agent solution.
Example 2
A cleaning agent for equipment for cleaning dirt on the surface of mechanical parts is prepared by respectively mixing malic acid: 2.5kg, diammonium succinate: 2.66kg, trisodium citrate: 2.12kg, diammonium hydrogen citrate: 2.71kg, orange peel extract auxiliary agent: 0.01kg of the cleaning agent is mixed, dried and ground to 20 meshes, then the mixture is put into a stirring kettle, water is added, and the mixture is stirred uniformly to form the cleaning agent solution.
Example 3
A cleaning agent for equipment for cleaning dirt on the surface of mechanical parts is prepared by respectively mixing hydroxy malic acid: 2.8 kg; disodium succinate: 3.26 kg; ammonium dihydrogen citrate: 2.04 kg; diammonium malate: 1.8 kg; orange peel extract: 1kg of the raw materials are mixed, ground to 30 meshes, put into a stirring kettle together and stirred uniformly.
Example 4
A cleaning agent for equipment for cleaning dirt on the surface of a mechanical part comprises the following raw materials in percentage by mass: 12.5kg of disodium hydroxysuccinate, 10kg of sodium peroxycarbonate, 8.5kg of disodium citrate, 3.5kg of sodium lauryl sulfate, 4kg of lemon oil, 0.3kg of potassium sorbate, 0.8kg of diacetyl tartaric acid monoglyceride, 8.5kg of ethanol, 2kg of propylene glycol and the balance of deionized water are put into a stirring kettle together and stirred uniformly.
The cleaning power of the cleaning agents of examples 1 to 4 is shown in the following table:
| examples | Cleaning power/%) |
| Example 1 | 99.08％ |
| Example 2 | 98.95％ |
| Example 3 | 99.26％ |
| Example 4 | 98.33％ |
The data in the table are combined with the experimental steps, so that the cleaning agent provided by the invention has high decontamination efficiency and obvious decontamination effect, and is suitable for practical production and application.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (10)
1. A cleaning device for dirt on the surface of a mechanical part is characterized by comprising a substrate (1), a cleaning brush, a first driving mechanism, a second driving mechanism, a third driving mechanism, a fourth driving mechanism and a controller; wherein:
the cleaning brush comprises a brush base (2), the brush base (2) is slidably mounted on a substrate (1), a plurality of bundle-shaped bristles (3) are distributed on one side, away from the substrate (1), of the brush base (2), a liquid storage cavity (4) is arranged inside the brush base (2), a cleaning agent is injected into the liquid storage cavity (4), a liquid injection port (5) communicated with the liquid storage cavity (4) is formed in the brush base (2), a plurality of injection holes (6) communicated with the liquid storage cavity (4) are formed in the position, located at the bottom of the bristles (3), of the brush base (2), and a nozzle (7) is arranged in each injection hole (6);
the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are sequentially arranged on the periphery of the brush holder (2), the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are distributed in a rectangular shape, the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are all connected with the brush holder (2), the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism drive the brush holder (2) to move to different directions at different time, and the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism are controlled by a controller to work.
2. The mechanical part surface dirt cleaning equipment is characterized in that an initial station is arranged on the base plate (1), the initial station is provided with a detection sensor for detecting the brush holder (2) and a distance sensor for separating the moving distance of the brush holder (2), the controller is connected with the first driving mechanism, the second driving mechanism, the third driving mechanism, the fourth driving mechanism, the detection sensor and the distance sensor, and the controller presets a distance threshold; in an initial working state, the brush holder (2) is in an initial station, the controller controls the first driving mechanism to drive the brush holder (2) to move in a first direction and compare the moving distance of the brush holder (2) detected by the distance sensor with a distance threshold, when the moving distance of the brush holder (2) is greater than the distance threshold, the controller controls the first driving mechanism to drive the brush holder (2) to reset, when the detection sensor detects the brush holder (2), the controller controls the third driving mechanism to drive the brush holder (2) to move in a second direction and compare the moving distance of the brush holder (2) detected by the distance sensor with the distance threshold, when the moving distance of the brush holder (2) is greater than the distance threshold, the controller controls the third driving mechanism to drive the brush holder (2) to reset, when the detection sensor detects the brush holder (2), the controller controls the second driving mechanism to drive the brush holder (2) to move in the third direction and compare the moving distance of the brush holder (2) detected by the distance sensor with the distance threshold And comparing, when the distance moved by the brush seat is greater than the distance threshold, the controller controls the second driving mechanism to drive the brush seat (2) to reset, when the detection sensor detects the brush seat (2), the controller controls the fourth driving mechanism to drive the brush seat (2) to move towards the fourth direction and compares the distance moved by the brush seat detected by the distance sensor with the distance threshold, when the distance moved by the brush seat is greater than the distance threshold, the controller controls the fourth driving mechanism to drive the brush seat (2) to reset, and when the detection sensor detects the brush seat (2), the actions are repeated for a plurality of times.
3. The mechanical part surface dirt cleaning device according to claim 2, characterized by further comprising four fixing mechanisms, wherein the four fixing mechanisms are respectively arranged in one-to-one correspondence with the first driving mechanism, the second driving mechanism, the third driving mechanism and the fourth driving mechanism, the fixing mechanisms comprise fixing rods (8), one ends of the fixing rods (8) are fixed on the base plate (1), and fixing claws (9) are arranged on the inner sides of the other ends of the fixing rods (8); preferably, the first driving mechanism comprises a first iron block (10), a first electromagnet (11) and a first traction spring (12), the first iron block (10) is fixed on the brush holder (2), the first electromagnet (11) is fixed on the fixing rod (8), the first electromagnet (11) is connected with the first iron block (10) through the first traction spring (12), and the on-off of the first electromagnet (11) and a power supply is controlled by the controller.
4. The mechanical part surface dirt cleaning device is characterized in that the second driving mechanism comprises a second iron block (13), a second electromagnet (14) and a second traction spring (15), the second iron block (13) is fixed on the brush holder (2), the second electromagnet (14) is fixed on the fixing rod (8), the second electromagnet (14) is connected with the second iron block (13) through the second traction spring (15), and the connection and disconnection of the first electromagnet (14) and a power supply are controlled by the controller.
5. The mechanical part surface dirt cleaning device is characterized in that the third driving mechanism comprises a third iron block (16), a third electromagnet (17) and a third traction spring (18), the third iron block (16) is fixed on the brush holder (2), the third electromagnet (17) is fixed on the fixing rod (8), the third electromagnet (17) is connected with the third iron block (16) through the third traction spring (18), and the connection and disconnection of the first electromagnet (17) and a power supply are controlled by the controller.
6. The mechanical part surface dirt cleaning device according to claim 3, characterized in that the fourth driving mechanism comprises a fourth iron block (19), a fourth electromagnet (20) and a fourth traction spring (21), the fourth iron block (19) is fixed on the brush holder (2), the fourth electromagnet (20) is fixed on the fixing rod (8), the fourth electromagnet (20) is connected with the fourth iron block (19) through the fourth traction spring (21), and the connection and disconnection between the first electromagnet (20) and the power supply are controlled by the controller.
7. The mechanical part surface dirt cleaning equipment as recited in any one of claims 1 to 6, wherein the cleaning agent comprises the following raw materials by mass percent:
8. the mechanical part surface dirt cleaning equipment as recited in any one of claims 1 to 6, wherein the cleaning agent comprises the following raw materials by mass percent:
9. the mechanical part surface dirt cleaning equipment as recited in any one of claims 1 to 6, wherein the cleaning agent comprises the following raw materials by mass percent:
10. the mechanical part surface dirt cleaning equipment as recited in any one of claims 1 to 6, wherein the cleaning agent comprises the following raw materials by mass percent:
the balance of deionized water.
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