CN113635055A

CN113635055A - Equipment for automatically assembling track lamp

Info

Publication number: CN113635055A
Application number: CN202111169948.6A
Authority: CN
Inventors: 汪久政; 王建玮; 程成
Original assignee: Anhui Mingwei Illumination Equipment Co ltd
Current assignee: Anhui Mingwei Illumination Equipment Co ltd
Priority date: 2021-10-08
Filing date: 2021-10-08
Publication date: 2021-11-12
Anticipated expiration: 2041-10-08
Also published as: CN113635055B

Abstract

The invention relates to equipment for automatically assembling a track lamp, which comprises a welding unit for welding and connecting a welding end of an A, B lead with positive and negative wiring points on a circuit board forming an LED light source, and an assembling unit for assembling the LED light source, a gland and a down lamp body after A, B leads are welded. Above-mentioned an equipment for track lamp automated assembly, it can be used to realize the automatic equipment between gland, LED light source and the lamp section of thick bamboo body, improves the production efficiency of track lamp.

Description

Equipment for automatically assembling track lamp

Technical Field

The invention relates to the field of track lamp production, in particular to equipment for automatically assembling a track lamp.

Background

The reason why some processes of the production and assembly of the existing track lamp need to be operated manually is that the existing mechanical equipment can not realize the automatic operation of some processes, and the production efficiency and the uniformity of the product quality are affected. Therefore, it is necessary to solve this problem.

Disclosure of Invention

In order to solve the problems, the invention provides equipment for automatically assembling the track lamp.

The technical scheme adopted by the invention is as follows.

An apparatus for automated assembly of track lights, characterized by: the assembling device comprises a welding unit for welding the welding end of the A, B lead and positive and negative wiring points on a circuit board forming the LED light source, and an assembling unit for assembling the LED light source, a gland and a down lamp body after A, B leads are welded.

The welding unit comprises a A, B feeding mechanism for feeding A, B leads, a C feeding mechanism for feeding the LED light source, an A positioning part for clamping and positioning the LED light source, and a welding mechanism for realizing welding connection between the A, B leads and the circuit board.

The assembly of A location portion is on A frock board, and A frock board is carried through A conveying mechanism, has set gradually A welding station, A assembly station on A conveying mechanism's the transfer path, welding mechanism set up in welding station department, the assembly cell include A1 assembly subunit, A1 assembly subunit is used for realizing the assembly between LED light source and the gland, A1 assembly subunit sets up in A assembly station department.

The welding mechanism A comprises an A1 welding sub-station and an A2 welding sub-station which are sequentially arranged along the conveying direction, the welding mechanism A comprises an A1 welding mechanism and an A2 welding mechanism, the feeding mechanism B and the A2 welding mechanism A are arranged corresponding to the A1 welding sub-station, the feeding mechanism A and the A1 welding mechanism A are arranged corresponding to the A2 welding sub-station, a light source feeding station is arranged at the upstream of the A1 welding sub-station, and the feeding mechanism C is arranged corresponding to the light source feeding station;

A. the feeding mechanism B has the same structure, the feeding mechanism A comprises A1 and A2 clamping arms for clamping two ends of a lead, the A1 and A2 clamping arms are arranged on a lead bracket A in a suspension lifting manner, the lower ends of the A1 and A2 clamping arms are respectively provided with an A1 and an A2 lead clamping piece, the A1 and A2 lead clamping pieces are used for forming an A1 and an A2 clamping opening which can be clamped and opened, the A1 and A2 clamping openings are used for clamping the lead, the lead bracket A is assembled on an A rotating bracket in a lifting manner, the A rotating bracket is rotatably arranged on the lead transfer bracket A through a vertically arranged A rotating shaft, the lead transfer bracket A is movably arranged on a stand along the horizontal direction, the A1 and the A2 clamping arms are respectively connected with A1 and A2 lifting adjusting pieces for adjusting the lifting of the lead, the A1 and A2 clamping pieces are respectively connected with A1 and A2 clamping opening adjusting pieces for adjusting the state of the lead bracket A lifting adjustment component, the A feeding mechanism is switched between A1 and A2 states, and the B feeding mechanism is switched between B1 and B2 states;

the a1 state is: the A feeding mechanism is arranged corresponding to a wire output material port or an A wire storage part of the A wire production device to carry or take the A wire;

the a2 state is: the feeding mechanism A is arranged corresponding to the positioning part A at the welding sub-station A2 and is used for welding the welding end of the lead A on the feeding mechanism A and the circuit board;

the B1 state is: the feeding mechanism B is arranged corresponding to a wire output material port or a wire storage part of the wire production device B to carry or take the wire B;

the B2 state is: the B feeding mechanism is arranged corresponding to the A positioning part at the A1 welding sub-station and is used for welding the welding end of the B lead on the B feeding mechanism and the circuit board.

The A1 and A2 welding mechanisms respectively comprise welding gun components which are arranged on the frame in a lifting mode.

The C work material assembly comprises a light source guide groove and a light source sucker, the light source sucker is arranged on a C rotating support in a lifting mode, the C rotating support is rotatably arranged on a C transfer frame, the C transfer frame is movably arranged on the rack along the horizontal direction, and the light source sucker is switched between a C1 state and a C2 state;

the C1 state is: the light source sucker is arranged corresponding to the discharge end of the light source guide groove to take the LED light source;

the C2 state is: the light source sucker is arranged corresponding to the A positioning part at the light source feeding station, so that the LED light source to be taken is arranged on the A positioning part to be clamped.

The A1 assembly subunit comprises a D feeding mechanism for gland feeding, the D feeding mechanism comprises a gland guide groove and a gland taking piece, the gland taking piece is arranged on a gland rotating support in a lifting mode, the gland rotating support is rotatably arranged on a gland transferring frame, the gland transferring frame is movably arranged on a rack in the horizontal direction, and the gland taking piece is switched between a D1 state and a D2 state;

the D1 state is: the gland taking part and the discharge end of the gland guide and feed groove are correspondingly arranged to take the gland;

the D2 state is: the pressing cover taking piece is arranged corresponding to the X-shaped positioning portion of the A assembly station, so that the taken pressing cover is arranged on the A-shaped positioning portion and assembled with the LED light source.

The gland taking part comprises a gland taking arm, the gland taking arm is provided with two oppositely arranged L-shaped A1 claws and two oppositely arranged A positioning columns, the two A1 claws hook the middle parts of the peripheries of the A2 and A4 surface parts, the two A positioning columns are in abutting fit with A1 and A2 clamping grooves, the two A1 claws are movably arranged on the gland taking arm, the gland taking arm is provided with an A1 claw adjusting part, the A1 claw adjusting part is connected with an A1 claw, the A1 claw adjusting part adjusts the two A1 claws to be close to and far away from each other, and the A positioning columns are installed in a floating mode in the vertical direction.

The A conveying mechanism is provided with an A blanking station, and an A blanking mechanism is arranged at the A blanking station.

The automatic assembling device comprises a lamp cylinder body, and is characterized by further comprising a B conveying mechanism for conveying the lamp cylinder body, wherein a B tooling plate is arranged on the conveying mechanism, a B positioning part for clamping and positioning the lamp cylinder body is arranged on the B tooling plate, an A mounting part on the lamp cylinder body conveyed by the B conveying mechanism is arranged upwards, a B receiving station and a B1 assembling station are sequentially arranged on the B conveying mechanism along the conveying direction, the assembling unit further comprises a B1 assembling subunit, the B1 assembling subunit is arranged corresponding to the B1 assembling station, the B1 assembling subunit comprises an automatic screw assembler which is arranged at the B1 assembling station and used for assembling an A screw assembly and used for realizing the fixed connection between a gland and an A cylinder, and the automatic screw assembler is arranged on the rack in a lifting manner; the A blanking mechanism comprises an A blanking transfer part, the A blanking transfer part comprises an A blanking transfer arm, the A blanking transfer arm is provided with two L-shaped A2 hook claws and an A blanking sucker, the two L-shaped A2 hook claws and the two L-shaped A blanking sucker disks are arranged oppositely, the A blanking sucker disks are installed in a floating mode along the vertical direction, the A blanking sucker disks adsorb an exposed light source body after the LED light source and the gland are overlapped, an A2 hook claw adjusting part is arranged on the A blanking transfer arm, the A2 hook claw adjusting part is connected with the A2 hook claw, the A2 hook claw adjusting part adjusts the two A2 hook claws to be close to and far away from each other, the A blanking transfer part is installed on a blanking rotating frame in a lifting mode, the blanking rotating frame is installed on the blanking transfer frame in a rotating mode along the vertical direction, the blanking transfer frame is movably installed on the rack along the horizontal direction, and the blanking transfer part is switched between the states of E1 and E2;

the E1 state is: the blanking transfer piece is arranged corresponding to the positioning part A at the blanking station A, and the overlapped LED light source and the gland are taken;

the E2 state is: the blanking transfer piece is arranged corresponding to the lamp cylinder body at the receiving station B on the conveying mechanism B, and the LED light source, the gland and the lamp cylinder body are assembled;

the conveying mechanism B is also provided with a coating station for coating the heat dissipation material on the installation part A, the coating station is positioned at the upstream of the material receiving station B, and a coating mechanism for coating the heat dissipation material is arranged at the coating station;

the B conveying mechanism is also provided with a B2 assembling station and a B3 assembling station which are respectively used for assembling the light-transmitting cover and the reflective cup, and the B2 assembling station and the B3 assembling station are sequentially arranged at the downstream of the B1 assembling station.

The invention has the beneficial effects that: above-mentioned an equipment for track lamp automated assembly, it can be used to realize the automatic equipment between gland, LED light source and the lamp section of thick bamboo body, improves the production efficiency of track lamp.

Drawings

FIG. 1 is a top view of a lamp cartridge body;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;

FIG. 3 is a schematic view of the structure of the heat sink plate A;

FIG. 4 is a cross-sectional view of a track light;

FIG. 5 is a schematic structural view of the surface of the gland B;

FIG. 6 is a schematic view of the structure of the surface of the gland A;

FIG. 7 is a schematic view of the assembly process of the LED light source, the pressing cover and the lamp cylinder body;

FIG. 8 is a top view of the mounting apparatus;

FIG. 9 is a top view of the A, B conveyor mechanism;

FIG. 10 is an assembly view of the positioning part A;

FIG. 11 is a top view of FIG. 10;

FIG. 12 is a schematic diagram of the structure of the feeding mechanism A (B);

FIG. 13 is a schematic structural view of a feeding mechanism C;

FIG. 14 is a schematic structural view of a D feeding mechanism;

FIG. 15 is a schematic structural view of a blanking mechanism;

FIG. 16 is a schematic view of the assembly of the A clamp and the spherical slide;

FIG. 17 is a schematic view of the assembly of the spherical slider and the sliding groove;

FIG. 18 is a schematic view of the slide adjust assembly;

FIG. 19 is a schematic view of the assembly between the A1/A2 tooth condition and the drive gear;

FIG. 20 is a schematic view of a partial structure of the gland chute;

the correspondence between the components and the reference numerals is as follows:

100-track lamp, 101-A hollow part, 110-lamp tube body, 120-LED light source, 121-light source body, 122-circuit board, 123-A lead, 124-B lead, 130-gland, 131-A1 (A3) surface part, 132-A2 (A4) surface part, 133-A1 (A2) sinking platform, 134-A slot, 135-B assembly hole, 136-A1 (A2) slot, 140-A column, 141-A slot body, 150-A heat dissipation plate, 151-A1 edge section, 152-A2 edge section, 160-light-transmitting cover, 170-light-reflecting cup, 180-A screw component, 191-mouth cover body and 192-tail cover plate; 210-C feeding mechanism, 211-light source sucker, 212-C mounting bracket, 213-C rotating bracket, 214-C transfer frame, 215-C driving motor, 216-C translation air cylinder, 217-light source guide groove, 220-B feeding mechanism, 230-A feeding mechanism, 231-A1 (A2) wire clamping piece, 232-A1 (A2) clamping arm, 233-A wire bracket, 234-A rotating bracket, 235-A wire transfer frame, 236-A driving motor, 237-A translation air cylinder, 240-D feeding mechanism, 241-A1 hook claw, 242-A positioning column, 243-gland fetching piece, 244-gland rotating bracket, 245-gland transfer frame, 246-D driving motor, 247-D translation air cylinder, 248-gland guide groove, 249-discharge end of gland guide and feed groove, 250-A blanking mechanism, 251-A2 claw, 252-A blanking sucker, 253-A blanking transfer piece, 254-blanking rotating bracket, 255-blanking transfer frame, 256-E driving motor, 257-E translation cylinder, 300-A conveying mechanism, 400-B conveying mechanism, 500-A positioning part, 510-A clamping table, 51a-B bearing part, 51B-A bearing part, 511-A positioning component, 512-A1 arc piece, 513-A2 arc piece, 514-sliding groove, 515-A clamping piece, 516-spherical sliding piece, 517-connecting rod, 519-adjusting rope, 520-A tooling plate, 521-driving wheel, 59 a-connecting body segment, 522-driving shaft, 523-drive gear, 524-A1 (A2) tooth condition, 600-B location part.

Detailed Description

The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art without specific recitation or limitation.

As shown in fig. 1, 2, 3, and 4, a track lamp 100 includes a lamp barrel body 110, a heat dissipation structure is provided on the lamp barrel body 110, the heat dissipation structure is provided with an installation portion for installing an LED light source 120, the installation portion is provided with an a installation structure, the LED light source 120 is fixedly installed at the installation portion through a pressing cover 130, the pressing cover 130 is detachably installed on the heat dissipation structure through the a installation structure, the a installation structure has at least two assembling states, the a installation structure is adjusted to adapt to the assembling of the pressing covers 130 with different sizes by using different assembling states, and a light-transmitting cover 160 and a light-reflecting cup 170 are provided on the outer side of the pressing cover 130.

The mounting structure A can be implemented by adopting an adjustable structure, and the mounting structure A can be in a plurality of assembling states by adjusting the structural posture of the mounting structure A. However, this method is expensive and has poor operability.

The method is preferably implemented in such a way that the mounting structure A at least comprises two mounting units A, one mounting unit A corresponds to one assembling state, and each mounting unit is suitable for mounting the pressing covers 130 with different sizes as shown in figure 1. The pressing cover 130 is provided with B fitting holes 135, the a mounting unit includes a fitting holes, and the pressing cover 130 is fitted to the heat dissipation structure through the a screw assemblies 180 and A, B fitting holes 135. The lamp tube body 110 is cylindrical, the center of the lamp tube body 110 is provided with an A cylinder 140, the length of the A cylinder 140 is smaller than that of the lamp tube body 110, two ends of the A cylinder 140 are respectively marked as an a1 end and an a2 end, the a1 end of the A cylinder 140 is arranged corresponding to the end part of the tail end of the lamp tube body 110, the end surface of the A cylinder 140a2 end forms the mounting part, the A cylinder 140 is connected with the lamp tube body 110 through a heat dissipation structure arranged at intervals on the periphery of the A cylinder 140, the heat dissipation structure comprises heat dissipation units, the heat dissipation units are arranged at intervals along the circumferential direction of the A cylinder 140, each heat dissipation unit comprises two A heat dissipation plates 150 arranged along the radial direction of the lamp tube body 110, one end of the A heat dissipation plate 150 is arranged in parallel and level with the a1 end of the A cylinder 140, the edge part of the other end of the A heat dissipation plate 150 comprises A1 and A2 edge sections, and two edge parts of the A heat dissipation plate 150 in the central line direction of the lamp tube body 110 are respectively connected with the inner wall of the lamp tube body 110, The column walls of the A column bodies 140 are fixedly connected, the A1 side sections 151 are arranged closer to the center of the lamp cylinder body 110 than the A2 side sections 152, the length direction of the A1 side sections 151 is perpendicular to the center line direction of the lamp cylinder body 110, the end faces of the A1 side sections 151, corresponding to the a2 ends of the A column bodies 140, are arranged in a flush manner, the length direction of the A2 side sections 152 and the center line direction of the lamp cylinder body 110 form an included angle, the distance between one end, close to the center of the lamp cylinder body 110, of the A2 side sections 152 and the tail end of the lamp cylinder body 110 is smaller than that between the other end of the A1 side sections and the tail end of the lamp cylinder body 110, a closed A141 is arranged on the column wall of the A column body 140 between the two heat dissipation plates, the length direction of the A141 is consistent with the length direction of the A column body 140, the direction of the notch of the A tank body 141 is consistent with the radial direction of the lamp cylinder body 110, the tank body sections, corresponding to the A column body 140a2 end of the A tank body 141 form the A mounting holes, the A tank bodies, and the adjacent heat dissipation units are different in distance from the center line of the A tank body 110, the distances between the a-shaped grooves 141 of the oppositely arranged heat dissipation units and the center line of the lamp cylinder body 110 are the same. Specifically, the a-mount units are provided in three.

By means of the structure, the assembly requirements of the LED light sources 120 and the gland 130 of different sizes and models can be met, the specific surface area of the heat dissipation mechanism can be obviously improved, the heat dissipation performance is improved, the production cost is low, and the assembly operation is convenient.

Specifically, as shown in fig. 5 and 6, the outer contour of the gland 130 is circular, two B mounting holes are disposed on the gland 130 and arranged oppositely, a connecting line of hole centers of the two B mounting holes passes through the center of the gland 130, and one a mounting unit includes two a mounting holes. The LED light source 120 comprises a light source body 121 and a square circuit board 122, wherein a through hole A for exposing the light source body 121 is arranged in the middle of the pressing cover 130, positive and negative wiring points are respectively arranged at two oppositely arranged corners of the circuit board 122, the positive and negative wiring points are used for connecting A, B wires, the annular surface of one side, close to the mounting part, of the pressing cover 130 is marked as an A surface, and the annular surface of the other side is marked as a B surface, the A surface consists of A1, A2, A3 and A4 surface parts, the A1 and A3 surface parts 131 are identical in structure and are oppositely arranged, the A2 and A4 surface parts 132 are identical in structure and are oppositely arranged, the pressing cover 130 fixes the LED light source 120 on the mounting part, the distance between the A1 and the A3 surface parts 131 and the mounting part is d1, the distance between the A2 and the A4 surface parts 132 and the mounting part is d2, the inner annular edge parts of the A1 and A3 are respectively provided with A1, A2 sinking platforms 133, and A2 are arranged on the circuit board 122, Two corners of the negative connection point are arranged corresponding to the A2 and A4 surface parts 132, the other two corners of the circuit board 122 are clamped on the A1 and A2 sinking platforms 133 for clamping and positioning, the distance between the A1 and A2 sinking platforms 133 and the mounting part is d3, d1 is more than d3 is more than d2, the central angle formed by the A1 and A3 surface parts 131 is larger than the central angle formed by the A2 and A4 surface parts 132, the intersection line of two projections of the A1 sinking platform and the A1 surface part on the A2 surface part is in a 'L' shape (namely the outer contour of the A1 sinking platform consists of an outer 'L' shaped line and an inner arc line), and the intersection line of two projections of the A2 sinking platform and the A3 surface part on the A4 surface part plane is in a 'L' shape (the outer contour of the A2 sinking platform consists of an outer 'L' shaped line and an inner arc line); the surface B is provided with two A1 and A2 clamping grooves and two B assembling holes 135 for assembling the light-transmitting cover 160, the B assembling holes 135 are counter bores and penetrate through the gland 130, the hole center connecting line of the two B assembling holes 135 is perpendicular to the center connecting line of the A1 and the A2 clamping grooves, one B assembling hole 135 and the A1 clamping groove are respectively arranged corresponding to the side edge parts of two ends of the surface part A1, and the other B assembling hole 135 and the A2 clamping groove are respectively arranged corresponding to the side edge parts of two ends of the surface part A3. The light-transmitting cover 160 is composed of a cap-shaped member with a hemispherical outer contour, a cap opening of the cap-shaped member is provided with a1 fixture block, an A2 fixture block, an A1 notch part and an A2 notch part, the A1 fixture block and the A2 fixture block are in plug fit with the A1 notch part and the A2 fixture block, a central connecting line of the A1 notch part and the A2 notch part is perpendicular to a central connecting line of the A1 fixture block and the A2 fixture block, and a part of the A1 fixture block and the A2 fixture block extends towards the outer side of the cap-shaped member (the light-reflecting cup 170 abuts against a body part located on the outer side of the cap-shaped member to carry out the cap-shaped member). The A1/A3 surface portion is provided with an arcuate A wire slot 134 for receiving the A/B wire 124.

The gland 130 structure not only can reliably realize reliable fixed assembly of the LED light source 120, but also can meet the requirement of automatic assembly of the LED light source 120 and the gland 130, and provides support for automatic assembly production.

The more specific operation is as follows: an A vacancy part 101 is further arranged between the A column 140 and the lamp tube body 110, an A connecting hole for mounting a controller (driving device) is formed in the column wall, corresponding to the A vacancy part 101, of the A column 140 and close to the end b1, and an A avoidance vacancy part for providing space for assembling mounting corners on the controller (driving device) is formed in the tube wall, corresponding to the A vacancy part 101, of the lamp tube body 110 and close to the end b1 of the A column 140; the light reflector further comprises a tail cover plate 192 and a mouth part cover body 191, wherein the tail cover plate 192 is detachably connected with the A column 140 through a bolt assembly, the mouth part cover body 191 is annular, the mouth part cover body 191 is detachably connected and assembled with the mouth part of the light cylinder body 110 in a threaded connection mode, and the mouth part cover body 191 is used for fixing the light reflector 170; the plate surface of the heat dissipation plate and the inner wall surface of the lamp tube body 110 are both provided with corrugations; the A-line groove 134 is provided with a wire bayonet which is made of elastic materials and is in a closing shape, and the bayonets can be arranged at 2 positions or three positions and are determined according to the length of the A-line groove 134.

The invention also provides a track lamp 100 assembling device, which comprises a welding unit for welding and connecting the welding end of the A, B lead wire with the positive and negative wiring points on the circuit board 122 forming the LED light source 120, and an assembling unit for assembling the LED light source 120, the gland 130 and the down lamp body after A, B lead wires are welded, as shown in fig. 8 and 9. The welding unit comprises a A, B feeding mechanism for feeding A, B lead wires, a C feeding mechanism 210 for feeding the LED light source 120, an A positioning part 500 for clamping and positioning the LED light source 120, and a welding mechanism for welding and connecting A, B lead wires and the circuit board 122. The A positioning part 500 is assembled on the A tooling plate 520, the A tooling plate 520 is conveyed through the A conveying mechanism 300, an A welding station and an A assembling station are sequentially arranged on a conveying path of the A conveying mechanism 300, the welding mechanism is arranged at the welding station, the assembling unit comprises an A1 assembling subunit, the A1 assembling subunit is used for realizing the assembling between the LED light source 120 and the gland 130, and the A1 assembling subunit is arranged at the A assembling station. The A welding station comprises A1 and A2 welding sub-stations which are sequentially arranged along the conveying direction, the welding mechanism comprises A1 and an A2 welding mechanism, the B feeding mechanism 220 and the A2 welding mechanism correspond to the A1 welding sub-station, the A feeding mechanism 230 and the A1 welding mechanism correspond to the A2 welding sub-station, a light source feeding station is arranged on the upstream of the A1 welding sub-station, and the C feeding mechanism 210 is arranged corresponding to the light source feeding station.

As shown in fig. 12, the structure of the feeding mechanism A, B is the same, the a feeding mechanism 230 includes a1 and a2 clamp arms 232 for clamping both ends of the wire, the a1 and a2 clamp arms 232 are mounted on the a wire support 233 in a suspension-type lifting manner, the a1 and a2 clamp arms 232 are respectively provided at their lower ends with a1 and a2 wire clamps 231, a1 and a2 wire clamps 231 are used for forming a1 and a2 clamping openings which can be clamped and opened, the a1 and a2 clamping openings are used for clamping the wire, the a wire support 233 is mounted on the a rotary support 234, the a rotary support 234 is rotatably mounted on the a wire support 235 through a vertically arranged a rotating shaft, the a wire transfer support 235 is movably mounted on the rack in the horizontal direction, the a1 and a2 clamp arms 232 are respectively connected with a1 and a2 lifting adjuster for adjusting the wire clamps to lift, the A5 and a2 clamp arms are respectively connected with the lifting adjuster 57324 a of the wire clamps 231 in the lifting state, The A2 clamping port adjusting piece is connected, the A lead wire bracket 233 is connected with the A lead wire 123 adjusting component which adjusts the A lead wire bracket to lift, the A feeding mechanism 230 is switched between the A1 state and the A2 state, and the B feeding mechanism 220 is switched between the B1 state and the B2 state; the a1 state is: the A feeding mechanism 230 is arranged corresponding to a lead output material port of the A lead 123 production device or a storage part of the A lead 123 to receive or take the A lead 123; the a2 state is: the A feeding mechanism 230 is arranged corresponding to the A positioning part 500 at the A2 welding sub-station and is used for welding the welding end of the A lead 123 on the A feeding mechanism 230 and the circuit board 122; the B1 state is: the B feeding mechanism 220 is arranged corresponding to a wire output material port of the B wire 124 production device or a B wire 124 storage part to receive or take the B wire 124; the B2 state is: the B feeding mechanism 220 is arranged corresponding to the a positioning part 500 at the a1 soldering sub-station, and is used for soldering between the soldering end of the B lead 124 on the B feeding mechanism 220 and the circuit board 122.

The principle of adjusting the opening and closing of the clamping ports A1 and A2 can be consistent with the implementation mode of the existing automatic wire harness clamping device, namely the wire clamping pieces 231A 1 and A2 are installed in a sliding mode along the direction of the distance between the wire clamping pieces A1 and A2, the wire clamping pieces 231A 1 and A2 are connected with the wedge surface driving block, and the wedge surface driving block is adjusted to move up and down to enable the wire clamping pieces A1 and A2 to be close to and away from each other. An electromagnet whose magnetism can be changed may be provided in the a1 or a2 wire clamp 231, and the electromagnet and the wire clamp are moved closer to and away from each other by changing the magnetism. The other grip adjustment mechanisms described below for the wire harness and the adjustment of the a1, a2 fingers also remain consistent with this approach. The driving piece or the adjusting piece for lifting and horizontal adjustment can be formed by an air cylinder or an electric cylinder, and the rotation adjustment can be formed by a motor, including a stepping motor or other motors. The A wire transfer frame is adjusted to move by an A translation cylinder 237, and the A wire rotating frame is adjusted to rotate by an A driving motor 236.

The A1 and A2 welding mechanisms respectively comprise welding gun components which are arranged on the frame in a lifting mode. The automatic welding manipulator can be implemented by adopting an automatic welding manipulator purchased in the existing market. As shown in fig. 13, the C work material assembly includes a light source guiding slot 217 and a light source suction cup 211, the light source suction cup 211 is mounted on a C mounting bracket, the C mounting bracket 212 is mounted on a C rotating bracket 213 in a lifting manner, the C rotating bracket 213 is rotatably mounted on a C transfer frame 214, the C transfer frame 214 is movably mounted on the frame in the horizontal direction, and the light source suction cup 211 is switched between states of C1 and C2; the C1 state is: the light source sucker 211 and the discharge end of the light source guide groove 217 are arranged correspondingly to take the LED light source 120; the C2 state is: the light source sucker 211 is arranged corresponding to the A positioning part 500 at the light source feeding station, so that the taken LED light source 120 is arranged on the A positioning part 500 for clamping, the C transfer frame 214 is adjusted by the C translation cylinder 216 to move, and the C rotation frame 214 is adjusted by the C driving motor to rotate.

As shown in fig. 14 and 20, the a1 assembly subunit includes a D feeding mechanism 240 for feeding the gland 130, the D feeding mechanism 240 includes a gland guiding slot 248 and a gland taking member 243, the gland taking member 243 is installed on a gland rotating bracket 244 in a lifting manner, the gland rotating bracket 244 is installed on a gland transfer frame 245 in a rotating manner, the gland transfer frame 245 is movably installed on a rack in a horizontal direction, and the gland taking member 243 is switched between states D1 and D2; the D1 state is: the gland taking part 243 and the discharge end 249 of the gland guide and feed groove are arranged correspondingly to take the gland 130; the D2 state is: the press cover take-up member 243 is disposed corresponding to the a-positioning portion of the a-assembly station such that the taken press cover 130 is disposed on the a-positioning portion 500 to be assembled with the LED light source 120. The gland 130 is conveyed in the gland guide groove 248, the A face of the gland 130 is arranged downwards, the connecting line of the centers of the A2 and A4 surface parts 132 is perpendicular to the conveying direction of the gland guide groove 248, the gland taking part 243 comprises a gland 130 taking arm, two oppositely arranged L-shaped A1 claws 241 and two oppositely arranged A positioning columns 242 are arranged on the gland 130 taking arm, the two A1 claws 241 hook the middle parts of the outer peripheries of the A2 and A4 surface parts 132, the two A positioning columns 242 are in abutting fit with the A1 and A2 clamping grooves, the two A1 claws 241 are movably arranged on the gland 130 taking arm, an A1 claw 241 adjusting part is arranged on the gland 130 taking arm, the A1 claw adjusting part is connected with the A1 claw 241, the A1 claw 241 adjusting part adjusts the two A1 claws 241 to be close to and far away from each other, and the A positioning columns 242 are installed in a floating mode in the vertical direction. The gland transfer frame is adjusted to move by a D translation air cylinder 247, and the gland rotating frame is adjusted to rotate by a D driving motor 246.

As shown in fig. 15, the a conveying mechanism 300 is provided with an a blanking station, and an a blanking mechanism 250 is provided at the a blanking station. The automatic assembling device comprises a B conveying mechanism 400 used for conveying the lamp cylinder body 110, wherein a B tooling plate is arranged on the B conveying mechanism, a B positioning part 600 used for clamping and positioning the lamp cylinder body 110 is arranged on the B tooling plate, an A mounting part on the lamp cylinder body 110 conveyed on the B conveying mechanism 400 is arranged upwards, a B material receiving station and a B1 assembling station are sequentially arranged on the B conveying mechanism 400 along the conveying direction, the assembling unit further comprises a B1 assembling subunit, the B1 assembling subunit corresponds to the B1 assembling station, the B1 assembling subunit comprises an automatic screw assembler which is arranged at the B1 assembling station and used for assembling the A assembly 180 and used for realizing the fixed connection between the gland 130 and the A cylinder 140, and the automatic screw assembler is arranged on the rack in a lifting manner; the A blanking mechanism 250 comprises an A blanking transfer piece 253, the A blanking transfer piece 253 comprises an A blanking transfer arm, the A blanking transfer arm is provided with two L-shaped A2 hooks 251 and an A blanking sucker 252 which are oppositely arranged, the A blanking sucker 252 is installed in a floating mode along the vertical direction, the A blanking sucker 252 adsorbs the exposed light source body 121 after the LED light source 120 and the gland 130 are overlapped, the A blanking transfer arm is provided with an A2 hook 251 adjusting piece, the A2 hook 251 adjusting piece is connected with the A2 hook 251, the A2 hook 251 adjusting piece adjusts the two A2 hooks 251 to be close to and far away from each other, the A blanking transfer piece 253 is installed on a blanking rotating frame in a lifting mode, the blanking rotating frame is installed on the blanking transfer frame 255 in a rotating mode along the vertical direction, the blanking transfer frame 255 is movably installed on a rack along the horizontal direction, and the blanking transfer piece is switched between E1 and E2 states; the E1 state is: the blanking transfer piece is arranged corresponding to the A positioning part 500 at the A blanking station, and the overlapped LED light source 120 and the gland 130 are taken; the E2 state is: the blanking transfer piece is arranged corresponding to the lamp cylinder body 110 at the material receiving station B on the B conveying mechanism 400, and the taken LED light source 120, the gland 130 and the lamp cylinder body 110 are assembled. The E translation air cylinder 257 is used for adjusting the blanking transfer frame to move, and the E driving motor 256 is used for adjusting the blanking rotating frame to rotate.

The conveying mechanism 400 is also provided with a coating station for coating the heat dissipation material on the installation part A, the coating station is positioned at the upstream of the receiving station B, and a coating mechanism for coating the heat dissipation material is arranged at the coating station. The B conveying mechanism 400 is further provided with a B2 assembling station and a B3 assembling station for assembling the light-transmitting cover 160 and the reflective cup 170 respectively, and the B2 and the B3 assembling station are sequentially arranged at the downstream of the B1 assembling station. The B positioning part 600 includes B positioning blocks located at the outer circumference of the lamp cartridge body 110. The assembly of the light transmissive cover 160, the light reflective cup 170, the mouth cover 191 and the tail cover 192 may be performed by an automated robot. A. B, C, D the feeding mechanism and the blanking mechanism are both arranged on the upper side of the A, B conveying mechanism, specifically A, C the feeding mechanism is arranged on the same outer side of the A conveying mechanism, and B, D the feeding mechanism is arranged on the other outer side of the A conveying mechanism. A. The conveying mechanisms B are arranged in an intersecting manner, and the blanking mechanism A is arranged on the upper side of the joint of the conveying mechanisms A, B.

For A, B lead, the existing automatic terminal crimping equipment for the wire harness can be used for production, and a A, B feeding mechanism is used for clamping and taking the produced A, B lead. The feeding or transferring of the rotating assembly mode adopted by the invention is mainly to change the posture of A, B wire or the corresponding angle of the gland and the LED light source, thereby meeting the requirement of automatic assembly alignment. The automatic terminal equipment of beating of pencil can produce the one end of peeling fast and reliably and beat the wire of terminal and supply follow-up assembly to use. A, B wires with terminals are connected with the plug-in assembly of the end of the connecting wire of the controller (driving device).

The invention also provides a positioning part for assembling the LED light source 120 on the track lamp 100, the positioning part comprises an A positioning component 511 which is arranged on the A clamping table 510 and is used for clamping and positioning the circuit board 122, the light source body 121 on the circuit board 122 is arranged upwards, and the A positioning component 511 is switched between the states of F1 and F2; f1 state: the a positioning component 511 clamps and positions the circuit board 122 for welding with A, B lead wires; f2 state: the a positioning unit 511 is in a state of avoiding the fitting of the cover 130 and the unloading of the cover 130 and the circuit board 122.

As shown in fig. 10 and 11, the a positioning assembly 511 includes positioning elements a1 and a2 which are arranged oppositely and have an L shape in a horizontal plane, corner portions of the circuit board 122 where the positive and negative wiring points are arranged are denoted as a1 corner portion and A3 corner portion, the other two corner portions are denoted as a2 corner portion and a4 corner portion, the positioning elements a1 and a2 perform wrap angle positioning on the corner portions a2 and a4 on the circuit board 122, and the positioning elements a1 and a2 are movably assembled in the vertical direction.

The a positioning assembly 511 can also be additionally provided with an a positioning sucker, the a positioning sucker is positioned between the a1 and the a2 positioning piece, and the a positioning sucker performs adsorption positioning on the lower plate of the circuit board 122, so that the fixing effect is improved.

The a-clamp mounting station 510 is further provided with a shaping component for shaping the a-wire 123 and/or the B-wire 124, and the shaping component is used for collecting the terminal ends of the A, B wires together. The length of the a-wire 123 is greater than the length of the B-wire 124, and the shaping component is used to shape the a-wire 123. The shaping assembly comprises an A clamping piece 515 for clamping the middle part of the A lead 123 and an A shaping piece for shaping part of the body section of the A lead 123, the A clamping piece 515 is movably installed on the A clamping table 510, the A clamping piece 515 is connected with an A shaping adjusting part, the A shaping adjusting part adjusts the A clamping piece 515 to move from the outer side of the corner A1 on the circuit board 122 to the outer side of the corner A2, the A shaping piece is arranged on the moving path of the A lead 123 when the A clamping piece 515 moves, the A shaping piece comprises an A1 arc piece 512 with an arc projection on the horizontal plane, and the radius of the A1 arc piece 512 is matched with the radius of the A wire groove 134 on the gland 130. The clamping piece A515 is formed by a clamping piece with an upward clamping opening and a closing-up clamping opening, and the clamping opening on the clamping piece A515 is made of elastic materials. The a1 arc 512 is movably mounted in the vertical direction. The outer side of the A1 arc-shaped part 512 is provided with an A2 arc-shaped part 513, the width of the upper surface of the A2 arc-shaped part 513 is consistent with the diameter of the A lead 123, the height of the upper surface of the A2 arc-shaped part 513 is matched with the height of the clamping opening on the A clamping part 515, and when the A lead 123 is molded, the upper surface of the A1 arc-shaped part 512 is positioned above the upper surface of the A2 arc-shaped part 513; when the cover 130 and the LED light source 120 are assembled, the upper surface of the arc member 512 of a1 descends to the underside of the upper surface of the arc member 513 of a 2. The wire clamping device further comprises a A, B bearing part 51a arranged outside the corner parts A1 and A2, wherein the A bearing part 51B is provided with A1 and A2 notches for accommodating the A1 and A2 wire clamping pieces 231, the B bearing part 51a is provided with B1 and B2 notches for accommodating the B1 and B2 wire clamping pieces, and the A clamping piece 515 is positioned between the A1 and the A2 notches. When the A feeding mechanism moves the lead to the A positioning part for welding, the partial body of the A lead is pressed and embedded or clamped into the clamping opening on the A clamping piece. During specific operation, the A clamping piece can be avoided by arranging the hollow parts on the A1 and A2 lead clamping pieces, so that the body of the lead A on two sides of the A clamping piece is clamped, and the local body of the lead A is conveniently and reliably embedded or inserted into the A clamping piece 515.

The A1, the A2 positioning piece and the A1 arc-shaped piece 512 are all installed in a floating mode along the vertical direction through springs, when the gland 130 is assembled, the pressure is reduced, the A1 arc-shaped pieces 512 are symmetrically arranged in two, and only one A2 arc-shaped piece 513 is arranged.

As shown in fig. 16, 17, 18 and 19, the a clamp 515 is mounted on a spherical sliding member 516, the spherical sliding member 516 is mounted in an eccentric linear sliding groove 514, the spherical sliding member 516 is connected with an adjusting rope 519/adjusting belt, the adjusting rope 519/adjusting belt is connected with a sliding adjusting assembly, and the sliding adjusting assembly adjusts the spherical sliding member 516 to move. The sliding adjustment assembly comprises a driving wheel 521, a driven wheel and a shaping element for shaping the adjustment rope 519/adjustment belt, wherein the shaping element forms a connecting body section 59a of the adjustment rope 519/adjustment belt, the connecting body section 59a is in accordance with the shape of the sliding groove 514, the connecting body section 59a is connected with the spherical sliding element 516, the driving wheel 521 is connected with a driving gear 523 arranged at the lower side through a transmission shaft, and the driving wheel 521 or the driving shaft 522 is connected with a damper. An A1 tooth condition can be arranged on a path of the positioner moving from the A2 welding sub-station to the A1 assembling station, the A1 tooth condition is meshed with the driving gear 523 to drive the A clamping piece 515 to move from the outer side of the A1 corner to the outer side of the A3 corner, an A2 tooth condition is arranged on a path of the positioner moving from the A1 assembling station to the blanking station, and the A2 tooth condition is meshed with the driving gear 523 to drive the A clamping piece 515 to move from the outer side of the A3 corner to the initial position of the outer side of the A1 corner. The jaws on the a clamp 515 have a feature that prevents the a-wire 123 from moving out of the a-jaws when not subjected to external forces, upon which the a-wire 123 can move out of and into the a-jaws. And the a wire 123 can move or slide along the length of the wire in the a nip. For the shaping treatment of the A lead 123, a shaping station can be arranged to complete the shaping treatment, the shaping station is located between an A2 welding sub-station and an A1 assembling sub-station, a A, B pressing piece for pressing the body of the lead near the welding end of the A lead and a driving mechanism for adjusting the A clamping piece 515 to move A are arranged at the shaping station, the A, B pressing piece is formed by a movable piece, the lower end of the movable piece is provided with a pressing opening, the A, B pressing piece is movably installed along the vertical direction, and the A, B pressing piece presses the body of the A, B lead near the welding point of the A, B lead when the A, B lead is shaped. A wire pulling assembly for moving the segment of the a-wire 123 out of the a-clamp 515 that was moved outside the A3 corner can also be provided on the a1 mounting subunit so that the a-clamp 515 outside the A3 corner can be repositioned outside the a1 corner. The a-positioning unit 500 is provided on an a-clamp mounting table 510, and the a-clamp mounting table 510 is attached to an a-tooling plate 520. Two spherical sliding parts can be arranged, the two spherical sliding parts are connected through a connecting rod 517, and the connecting body section 59a is connected with the connecting rod. The wire drawing assembly can be composed of two wire clamping pieces which are opened and closed, the wire clamping pieces are movably installed along the vertical direction, and the wire clamping pieces clamp the A wire and draw the A wire upwards so as to draw out the local body section of the A wire from the A clamping pieces.

The positioning part a 500 provided by the invention can effectively meet the positioning and assembling requirements of the LED light source 120 and the pressing cover 130 and perform molding treatment on the lead wire a 123, thereby realizing automatic assembly of the track lamp 100.

The method for assembling the track lamp 100 by adopting the track lamp 100 assembling equipment comprises the following steps: a, B leads are welded on a circuit board 122 of the LED light source 120, then a longer A lead 123 of A, B leads is subjected to shaping treatment, so that an arc-shaped line segment which is consistent with the shape of the A line slot 134 on the gland 130 is formed on the A lead 123, meanwhile, the terminal end of the A, B lead is in a corresponding state, the gland 130 and the LED light source 120 are assembled, the arc-shaped line segment is clamped in the A line slot 134, a heat dissipation material is coated on an A installation part, a corresponding A assembly unit is selected to be assembled and fixed through an A bolt assembly according to the types of the gland 130 and the LED light source 120, and then the light-transmitting cover 160, the light-reflecting cup 170, the mouth cover body 191 and the tail cover plate 192 are assembled in sequence.

Specifically, the C feeding mechanism 210 is adopted to take and deliver the LED light source 120 supplied in the light source guiding groove 217 at the light source loading station to the a positioning part 500 at the light source loading station for assembly, b lead 124 is taken from the A1 welding sub-station and sent to the A1 welding sub-station to be welded with the LED light source 120 on the A positioning part 500 by the B feeding mechanism 220, A lead 123 is taken from the A2 welding sub-station and sent to the A2 welding sub-station to be welded with the LED light source 120 on the A positioning part 500 by the A feeding mechanism 230, a gland 130 supplied in a gland guide groove 248 at the A1 assembling station is taken and sent to the A1 assembling station by the D feeding mechanism 240 to be assembled with the LED light source 120 on the A positioning part 500, the assembled LED light source 120 and the press cover 130 on the positioning part 500 at the blanking station are removed by the blanking mechanism and sent to the lamp cylinder body 110 on the positioning part 600 at the material receiving station for assembly.

The foregoing is only a preferred embodiment of the present invention, and it should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of the present invention, and these improvements and modifications should also be construed as the protection scope of the present invention. Structures, devices, and methods of operation not specifically described or illustrated herein are generally practiced in the art by conventional means (protocols) unless otherwise specified or limited.

Claims

1. An apparatus for automated assembly of track lights, characterized by: the assembling device comprises a welding unit for welding the welding end of the A, B lead and positive and negative wiring points on a circuit board forming the LED light source, and an assembling unit for assembling the LED light source, a gland and a down lamp body after A, B leads are welded.

2. The apparatus for automated assembly of track lights according to claim 1, wherein: the welding unit comprises a A, B feeding mechanism for feeding A, B leads, a C feeding mechanism for feeding the LED light source, an A positioning part for clamping and positioning the LED light source, and a welding mechanism for realizing welding connection between the A, B leads and the circuit board.

3. The apparatus for automated assembly of track lights according to claim 2, wherein: the assembly of A location portion is on A frock board, and A frock board is carried through A conveying mechanism, has set gradually A welding station, A assembly station on A conveying mechanism's the transfer path, welding mechanism set up in welding station department, the assembly cell include A1 assembly subunit, A1 assembly subunit is used for realizing the assembly between LED light source and the gland, A1 assembly subunit sets up in A assembly station department.

4. The apparatus for automated assembly of track lights according to claim 3, wherein: the welding mechanism A comprises an A1 welding sub-station and an A2 welding sub-station which are sequentially arranged along the conveying direction, the welding mechanism A comprises an A1 welding mechanism and an A2 welding mechanism, the feeding mechanism B and the A2 welding mechanism A are arranged corresponding to the A1 welding sub-station, the feeding mechanism A and the A1 welding mechanism A are arranged corresponding to the A2 welding sub-station, a light source feeding station is arranged at the upstream of the A1 welding sub-station, and the feeding mechanism C is arranged corresponding to the light source feeding station;

5. The apparatus for automated assembly of track lights according to claim 4, wherein: the A1 and A2 welding mechanisms respectively comprise welding gun components which are arranged on the frame in a lifting mode.

6. The apparatus for automated assembly of track lights according to claim 4, wherein: the C work material assembly comprises a light source guide groove and a light source sucker, the light source sucker is arranged on a C rotating support in a lifting mode, the C rotating support is rotatably arranged on a C transfer frame, the C transfer frame is movably arranged on the rack along the horizontal direction, and the light source sucker is switched between a C1 state and a C2 state;

7. The apparatus for automated assembly of track lights according to claim 4, wherein: the A1 assembly subunit comprises a D feeding mechanism for gland feeding, the D feeding mechanism comprises a gland guide groove and a gland taking piece, the gland taking piece is arranged on a gland rotating support in a lifting mode, the gland rotating support is rotatably arranged on a gland transferring frame, the gland transferring frame is movably arranged on a rack in the horizontal direction, and the gland taking piece is switched between a D1 state and a D2 state;

8. The apparatus for automated assembly of track lights according to claim 7, wherein: the gland taking part comprises a gland taking arm, the gland taking arm is provided with two oppositely arranged L-shaped A1 claws and two oppositely arranged A positioning columns, the two A1 claws hook the middle parts of the peripheries of the A2 and A4 surface parts, the two A positioning columns are in abutting fit with A1 and A2 clamping grooves, the two A1 claws are movably arranged on the gland taking arm, the gland taking arm is provided with an A1 claw adjusting part, the A1 claw adjusting part is connected with an A1 claw, the A1 claw adjusting part adjusts the two A1 claws to be close to and far away from each other, and the A positioning columns are installed in a floating mode in the vertical direction.

9. The apparatus for automated assembly of track lights according to claim 8, wherein: the A conveying mechanism is provided with an A blanking station, and an A blanking mechanism is arranged at the A blanking station.

10. The apparatus for automated assembly of track lights according to claim 8, wherein: further comprising any one or more of features A-C:

the characteristics are as follows: the automatic assembling device comprises a lamp cylinder body, and is characterized by further comprising a B conveying mechanism for conveying the lamp cylinder body, wherein a B tooling plate is arranged on the conveying mechanism, a B positioning part for clamping and positioning the lamp cylinder body is arranged on the B tooling plate, an A mounting part on the lamp cylinder body conveyed by the B conveying mechanism is arranged upwards, a B receiving station and a B1 assembling station are sequentially arranged on the B conveying mechanism along the conveying direction, the assembling unit further comprises a B1 assembling subunit, the B1 assembling subunit is arranged corresponding to the B1 assembling station, the B1 assembling subunit comprises an automatic screw assembler which is arranged at the B1 assembling station and used for assembling an A screw assembly and used for realizing the fixed connection between a gland and an A cylinder, and the automatic screw assembler is arranged on the rack in a lifting manner; the A blanking mechanism comprises an A blanking transfer part, the A blanking transfer part comprises an A blanking transfer arm, the A blanking transfer arm is provided with two L-shaped A2 hook claws and an A blanking sucker, the two L-shaped A2 hook claws and the two L-shaped A blanking sucker disks are arranged oppositely, the A blanking sucker disks are installed in a floating mode along the vertical direction, the A blanking sucker disks adsorb an exposed light source body after the LED light source and the gland are overlapped, an A2 hook claw adjusting part is arranged on the A blanking transfer arm, the A2 hook claw adjusting part is connected with the A2 hook claw, the A2 hook claw adjusting part adjusts the two A2 hook claws to be close to and far away from each other, the A blanking transfer part is installed on a blanking rotating frame in a lifting mode, the blanking rotating frame is installed on the blanking transfer frame in a rotating mode along the vertical direction, the blanking transfer frame is movably installed on the rack along the horizontal direction, and the blanking transfer part is switched between the states of E1 and E2;

and (B) is as follows: the conveying mechanism B is also provided with a coating station for coating the heat dissipation material on the installation part A, the coating station is positioned at the upstream of the material receiving station B, and a coating mechanism for coating the heat dissipation material is arranged at the coating station;

and (C) feature: the B conveying mechanism is also provided with a B2 assembling station and a B3 assembling station which are respectively used for assembling the light-transmitting cover and the reflective cup, and the B2 assembling station and the B3 assembling station are sequentially arranged at the downstream of the B1 assembling station.