CN113620056A - Automatic change enamel plate production line - Google Patents
Automatic change enamel plate production line Download PDFInfo
- Publication number
- CN113620056A CN113620056A CN202110934448.0A CN202110934448A CN113620056A CN 113620056 A CN113620056 A CN 113620056A CN 202110934448 A CN202110934448 A CN 202110934448A CN 113620056 A CN113620056 A CN 113620056A
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- China
- Prior art keywords
- direction sliding
- driving motor
- hook
- enamel
- production line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/914—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0214—Articles of special size, shape or weigh
- B65G2201/022—Flat
Abstract
The invention belongs to the field of machinery, and particularly relates to an automatic enamel plate production line. The technical scheme of the invention is as follows: the utility model provides an automatic change enamel plate production line, chooses thick stick manipulator including loading attachment, paint spraying line, baking finish line and heavy load, loading attachment, paint spraying line and baking finish line are arranged in proper order, and the heavy load is chosen thick stick manipulator and is arranged respectively between loading attachment and paint spraying line and baking finish line, loading attachment is arranged in taking out enamel raw material board from storage mechanism, and the heavy load is chosen thick stick manipulator and is used for changeing the preface with enamel raw material board. The automatic enamel plate production line provided by the invention can realize automatic feeding, effectively improve the working efficiency and reduce the safety risk.
Description
Technical Field
The invention belongs to the field of machinery, and particularly relates to an automatic enamel plate production line.
Background
An automatic enamel plate feeding production line aims to realize automatic feeding operation of enamel raw material plates on an enamel baking paint production line, and the specifications of the enamel raw material plates are usually 1250mm multiplied by 2400mm and 1250mm multiplied by 2800mm (the diameters of the enamel raw material plates are 60m and 80 m). The loading process of the existing enamel raw material plate comprises the following steps: a worker tilts a piece of enamel raw material plate on a storage platform by using a lever mechanism, and manually symmetrically hangs two hooks in a hole on one long side of the enamel raw material plate; after the hooking is finished, the enamel raw material plate is lifted by using a lifting bar trolley and pushed to the vicinity of an enamel baking paint production line; then, the hanging hooks are hung on the cross bars on the enamel baking finish production line in a visual inspection mode, the picking bar cart is pushed away, and a complete feeding process is completed. In this process, there are a number of problems. Firstly, circular arc enamel raw material plates are stacked downwards on a material storage platform, air between the plates is exhausted by the self weight of the circular arc raw material plates, certain suction force exists between the plates, the lever mechanism is used for directly raising the plates, the labor is wasted, the edges of the raw material plates can be damaged, and unnecessary loss is caused. Secondly, the manual couple process needs many people to cooperate, and enamel plate self weight is very big, and the couple is placing the completion back angle difference, has the possibility that drops, has caused certain difficulty for picking up raw materials board next step, and has the possibility that the single hook was picked up, leads to the enamel plate swing, has the potential safety hazard. In addition, after the lifting bar cart lifts the enamel raw material plates, the moving route is not fixed, so that the lifting bar cart occupies an enlarged space and causes danger to other nearby workers. Moreover, the hooks are hung on a cross bar on an enamel baking finish production line in a visual inspection mode, in the process, the cross bar on the enamel baking finish production line moves, and the bar picking trolley is static to move statically, so that the operation difficulty is high. In addition, the positions of the enamel raw material plates hung on the cross bars are different, so that the baking finish effect is influenced to a certain extent, and the working efficiency is reduced.
Disclosure of Invention
The invention provides an automatic enamel plate production line which can realize automatic feeding, effectively improve the working efficiency and reduce the safety risk.
The technical scheme of the invention is as follows:
the utility model provides an automatic change enamel plate production line, chooses thick stick manipulator including loading attachment, paint spraying line, baking finish line and heavy load, loading attachment, paint spraying line and baking finish line are arranged in proper order, and the heavy load is chosen thick stick manipulator and is arranged respectively between loading attachment and paint spraying line and baking finish line, loading attachment is arranged in taking out enamel raw material board from storage mechanism, and the heavy load is chosen thick stick manipulator and is used for changeing the preface with enamel raw material board.
Furthermore, the automatic production line of the enamel plates is characterized in that the feeding device comprises a truss taking mechanism, a truss hook mechanism and a turnover mechanism, the truss taking mechanism and the truss hook mechanism are fixedly installed on the ground and connected together, a track is arranged on the ground below the truss taking mechanism and the truss hook mechanism, and the turnover mechanism slides on the track.
Furthermore, the automatic enamel plate production line is characterized in that the truss material taking mechanism comprises an upright post, a first Y-direction slide rail, a first Y-direction sliding table, a first Y-direction driving motor, a first X-direction slide rail, a first X-direction sliding table, a first X-direction driving motor, a first screw rod structure, a first Z-direction driving motor, a first mounting platform and a four-claw pneumatic sucker, wherein the four upright posts are fixedly mounted on the ground, two parallel first Y-direction slide rails are mounted on the four upright posts, racks with the same length are mounted on the outer sides of the first Y-direction slide rails, a first Y-direction sliding table is mounted on each first Y-direction slide rail, a first Y-direction driving motor is mounted on the outer side of the first Y-direction sliding table, and a gear mounted on the first Y-direction driving motor is meshed with the racks on the outer sides of the first Y-direction slide rails; two parallel X-direction sliding rails I are mounted on the two Y-direction sliding rails I, racks with the same length are mounted on the outer sides of the X-direction sliding rails I, the X-direction sliding rails I are mounted on the two X-direction sliding rails I, an X-direction driving motor I is mounted on one side of the X-direction sliding rails I, and a gear is mounted on the X-direction driving motor I and meshed with the racks on the outer sides of the X-direction sliding rails I; a first screw rod structure is installed at the upper end of the first X-direction sliding table, a first Z-direction driving motor is installed at the upper end of the first screw rod structure, a first mounting platform is arranged at the lower end of the first X-direction sliding table, and a four-claw pneumatic sucker is installed on the first mounting platform.
Furthermore, the truss hook mechanism comprises stand columns, a Y-direction slide rail II, a Y-direction sliding table II, a Y-direction driving motor II, an X-direction slide rail II, an X-direction sliding table II, an X-direction driving motor II, a screw rod structure II, a Z-direction driving motor II, a mounting platform II and a hook manipulator, wherein the four stand columns are fixedly mounted on the ground, and the two stand columns and the truss material taking mechanism are shared; two parallel Y-direction sliding rails II are mounted on the four upright posts, racks with the same length are mounted on the outer sides of the Y-direction sliding rails II, a Y-direction sliding table II is mounted on each Y-direction sliding rail II, a Y-direction driving motor II is mounted on the outer side of each Y-direction sliding table II, and a gear is mounted on each Y-direction driving motor II and meshed with the racks on the outer sides of the Y-direction sliding rails II; two parallel X-direction sliding rails II are mounted on the two Y-direction sliding rails II, racks with the same length are mounted on the outer sides of the X-direction sliding rails II, two parallel X-direction sliding rails II are mounted on the two X-direction sliding rails II, an X-direction driving motor II is mounted on one side of each X-direction sliding rail II, and a gear mounted on each X-direction driving motor II is meshed with the racks on the outer sides of the X-direction sliding rails II; a second screw rod structure is mounted at the upper end of the second X-direction sliding table, a second Z-direction driving motor is mounted at the upper end of the second screw rod structure, a second mounting platform is arranged at the lower end of the second X-direction sliding table, and the second mounting platform is provided with the hook manipulator; the hook manipulator comprises a hook motor, a clamping jaw sliding block and a clamping jaw, one end of the clamping jaw sliding block is connected with an output shaft of the hook motor, and the other end of the clamping jaw sliding block is provided with the clamping jaw.
Further, automatic change enamel plate production line, truss couple mechanism is equipped with correlation type photoelectric sensor for it is supplementary to get in touch the manipulator location and aim at the hole on the enamel raw materials board in order to get in touch the operation.
Furthermore, in the automatic enamel plate production line, one end of the hook is a bidirectional hook, and the other end of the hook is a unidirectional hook; the middle part of the hook is provided with a boss, and the clamping jaw clamps the hook through the boss.
Furthermore, the turnover mechanism comprises a bottom plate, a support rod, a hydraulic rod, a turnover platform, a lead screw sliding rail structure and a plate clamping structure, wherein the lower part of the bottom plate is provided with a roller driven by a motor, and the roller is matched with the rail; two symmetrical supporting rods and two symmetrical hydraulic rods are mounted on the bottom plate, the ends of the supporting rods are rotatably connected with the overturning platform, and the ends of the hydraulic rods are fixedly connected to the overturning platform; the four lead screw sliding rail structures are symmetrically distributed on the overturning platform in a group of two lead screw sliding rail structures and have opposite moving directions; the plate clamping structure comprises two clamping blocks which are symmetrically arranged, and each clamping block is arranged on two screw rod sliding rail structures in a group.
Furthermore, in the automatic enamel plate production line, the heavy-duty bar picking manipulator comprises a base, a rotary seat, a large arm, a small arm, a front arm, a wrist and a bar picking mechanism, the base is fixedly arranged on the ground, the rotary seat is arranged on the base, and the rotary seat provides rotary driving force through a first rotary driving motor; one end of the large arm is connected with the rotary seat through a first rotary joint, and the other end of the large arm is connected with one end of the small arm through a second rotary joint; the first rotary joint provides rotary driving force through a rotary driving hydraulic rod, and the second rotary joint provides rotary driving force through a second rotary driving motor; one end of the front arm is connected with the other end of the small arm, and the front arm provides rotary driving force through an external rotary motor on the small arm; the wrist is connected to the other end of the forearm, a quick-change connector is arranged on the wrist, and the lever picking mechanism is connected with the wrist through the quick-change connector; the lever selecting mechanism comprises a plate body, two motor screw pairs and a hook groove, two symmetrical grooves are formed in the plate body, the motor screw pairs are installed at the grooves, and the hook groove is formed in the motor screw pairs.
Further, automatic change enamel plate production line, install the encoder on spray painting line and the baking finish line, the encoder is used for measuring and control production line speed, so that the heavy load is chosen the thick stick manipulator and is fixed a position and test the speed and hang dress enamel raw material plate.
The invention has the beneficial effects that: the automatic feeding device can realize automatic feeding, reduces potential safety hazards, and effectively improves the feeding position accuracy and the feeding efficiency.
Drawings
FIG. 1 is a schematic view of an automated enamel plate production line;
FIG. 2 is a schematic view of a feeding device;
FIG. 3 is a schematic view of a truss material taking mechanism and a truss hooking mechanism;
FIG. 4 is a view showing the construction of a hook robot;
FIG. 5 is a structural view of the turnover mechanism;
FIG. 6 is a structural diagram of a heavy-duty bar-picking manipulator;
FIG. 7 is a view showing the structure of a hook;
fig. 8 is a diagram of a four-jaw air chuck.
Detailed Description
As shown in fig. 1-8, an automatic change enamel plate production line, choose thick stick manipulator 4 including loading attachment 1, the line of spraying paint 2, baking finish line 3 and heavy load, loading attachment 1, the line of spraying paint 2 and baking finish line 3 arrange in proper order, and the heavy load is chosen thick stick manipulator 4 and is arranged respectively between loading attachment 1 and the line of spraying paint 2 and baking finish line 3, loading attachment 1 is arranged in taking out enamel raw material board from storage mechanism, and the heavy load is chosen thick stick manipulator 4 and is used for changeing the preface with enamel raw material board.
The feeding device 1 comprises a truss taking mechanism 5, a truss hook mechanism 6 and a turnover mechanism 7, wherein the truss taking mechanism 5 and the truss hook mechanism 6 are fixedly installed on the ground and connected together, a track is arranged on the ground below the truss taking mechanism 5 and the truss hook mechanism 6, and the turnover mechanism 7 slides on the track.
The truss material taking mechanism 5 comprises an upright post 8, a first Y-direction sliding rail 9, a first Y-direction sliding table 10, a first Y-direction driving motor, a first X-direction sliding rail 11, a first X-direction sliding table 12, a first X-direction driving motor, a first screw rod structure, a first Z-direction driving motor, a first mounting platform and a four-claw pneumatic sucker 13, wherein the four upright posts 8 are fixedly mounted on the ground, the four upright posts 8 are provided with the first Y-direction sliding rail 9 in parallel, racks with the same length are mounted on the outer side of the first Y-direction sliding rail 9, the first Y-direction sliding table 10 is mounted on each first Y-direction sliding rail 9, the first Y-direction driving motor is mounted on the outer side of the first Y-direction sliding table 10, and a gear mounted on the first Y-direction driving motor is meshed with the racks on the outer side of the first Y-direction sliding rail 9; two parallel X-direction sliding rails I11 are mounted on the two Y-direction sliding rails I10, racks with the same length are mounted on the outer sides of the X-direction sliding rails I11, X-direction sliding rails I12 are mounted on the two X-direction sliding rails I11, an X-direction driving motor I is mounted on one side of each X-direction sliding rail I12, and a gear mounted on each X-direction driving motor I is meshed with the racks on the outer sides of the X-direction sliding rails I11; a first screw rod structure is installed at the upper end of the first X-direction sliding table 12, a first Z-direction driving motor is installed at the upper end of the first screw rod structure, a first mounting platform is arranged at the lower end of the first X-direction sliding table 12, and a four-claw pneumatic sucker 13 is installed on the first mounting platform.
The truss hook mechanism 6 comprises an upright post 8, a Y-direction slide rail II 14, a Y-direction sliding table II 15, a Y-direction driving motor II, an X-direction slide rail II 16, an X-direction sliding table II 17, an X-direction driving motor II, a screw rod structure II, a Z-direction driving motor II, a mounting platform II 18 and a hook manipulator, wherein the four upright posts 8 are fixedly mounted on the ground, and the two upright posts 8 and the truss material taking mechanism 5 are shared; two parallel Y-direction sliding rails II 14 are mounted on the four upright posts 8, racks with the same length are mounted on the outer sides of the Y-direction sliding rails II 14, a Y-direction sliding table II 15 is mounted on each Y-direction sliding rail II 14, a Y-direction driving motor II is mounted on the outer side of each Y-direction sliding table II 15, and a gear mounted on each Y-direction driving motor II is meshed with the racks on the outer sides of the Y-direction sliding rails II 14; two parallel X-direction sliding rails II 16 are mounted on the two Y-direction sliding rails II 15, racks with the same length are mounted on the outer sides of the X-direction sliding rails II 16, two X-direction sliding rails II 17 which are parallel to each other are mounted on the two X-direction sliding rails II 16, an X-direction driving motor II is mounted on one side of each X-direction sliding rail II 17, and a gear mounted on each X-direction driving motor II is meshed with the racks on the outer sides of the X-direction sliding rails II 16; a second screw rod structure is mounted at the upper end of the second X-direction sliding table 17, a second Z-direction driving motor is mounted at the upper end of the second screw rod structure, a second mounting platform 18 is arranged at the lower end of the second X-direction sliding table 17, and the hook manipulator is mounted on the second mounting platform 18; the hook manipulator comprises a hook motor 19, a clamping jaw sliding block 20 and a clamping jaw 21, one end of the clamping jaw sliding block 20 is connected with an output shaft of the hook motor 19, and the other end of the clamping jaw sliding block 20 is provided with the clamping jaw 21; the truss hooking mechanism 6 is provided with a correlation photoelectric sensor and is used for assisting the hooking manipulator to position and align to a hole on the enamel raw material plate so as to carry out hooking operation; one end of the hook is a bidirectional hook 41, and the other end of the hook is a unidirectional hook 42; the middle part of the hook is provided with a boss 43, and the clamping jaw 21 clamps the hook through the boss 43.
The turnover mechanism 7 comprises a bottom plate 22, a support rod, a hydraulic rod 23, a turnover platform 24, a lead screw slide rail structure 25 and a plate clamping structure 26, wherein the lower part of the bottom plate 22 is provided with a roller driven by a motor, and the roller is matched with the rail; two symmetrical supporting rods and two symmetrical hydraulic rods 23 are mounted on the bottom plate 22, the ends of the supporting rods are rotatably connected with the overturning platform 24, and the ends of the hydraulic rods 23 are fixedly connected to the overturning platform 24; the turning platform 24 is provided with four lead screw sliding rail structures 25 driven by a stepping motor, and the four lead screw sliding rail structures 25 are symmetrically distributed on the turning platform 24 in pairs in a group and have opposite moving directions; the plate clamping structure 26 comprises two symmetrically arranged clamping blocks, each mounted on two sets of screw slide rail structures 25.
The heavy-load bar picking manipulator 4 comprises a base 27, a rotary seat 29, a large arm 31, a small arm 35, a front arm 36, a wrist 37 and a bar picking mechanism, wherein the base 27 is fixedly arranged on the ground, the rotary seat 29 is rotatably connected and arranged on the base 27, and the rotary seat 29 provides rotary driving force through a first rotary driving motor 28; one end of the large arm 31 is connected with the rotary seat 29 through a first rotary joint 30, and the other end of the large arm 31 is connected with one end of the small arm 35 through a second rotary joint 33; the first rotary joint 30 provides rotary driving force through a rotary driving hydraulic rod 32, and the second rotary joint 33 provides rotary driving force through a second rotary driving motor 34; one end of the front arm 36 is connected with the other end of the small arm 35, and the front arm 36 provides a rotary driving force through an external rotary motor on the small arm 35; the wrist 37 is connected to the other end of the forearm 36, a quick-change connector is arranged on the wrist 37, and the lever raising mechanism is connected with the wrist 37 through the quick-change connector; the lever raising mechanism comprises a plate body 38, two motor screw pairs 39 and a hook groove 40, two symmetrical grooves are formed in the plate body 38, the motor screw pairs 39 are installed at the grooves, and the hook groove 40 is formed in the motor screw pairs 39.
The device is characterized in that encoders are installed on the paint spraying line 2 and the paint baking line 3 and are used for measuring and controlling the production line speed, so that the heavy-load lever-picking mechanical arm 4 can be used for positioning, measuring the speed and hanging the enamel raw material plates.
The automatic enamel plate production line has the following working process: firstly, moving a four-claw pneumatic suction cup 13 on a truss material taking mechanism 5 to the upper end of a material storing mechanism, and sucking out an enamel raw material plate from the material storing mechanism by using the four-claw pneumatic suction cup 13; the overturning platform 24 of the overturning mechanism 7 keeps moving horizontally to the position below the truss material taking mechanism 5, the four-jaw pneumatic suction cup 13 controls the enamel raw material plate to be horizontally placed on the plate clamping structure 26, and the four-jaw pneumatic suction cup 13 is separated; the turnover mechanism 7 moves below the truss hook mechanism 6 along the track, and the turnover mechanism 7 realizes erection, clamping and centering of the enamel raw material plate in the moving process; after the overturning platform 24 is erected, the hook manipulator of the truss hook mechanism 6 clamps the boss 43 of the hook and respectively aligns to two hook holes of the enamel raw material plate, and the one-way hook 42 of the hook is hung on the enamel raw material plate; the heavy-load bar-picking mechanical arm 4 between the feeding device 1 and the paint spraying line 2 is started, the hook groove 40 is moved to the positions of the two hooks, and one side of the bidirectional hook 41 of the hook is hung; the hook mechanical arm is separated from the hook, and the heavy-load lever picking mechanical arm 4 hangs and installs the enamel raw material plate on the paint spraying line 2; and the heavy-load bar-picking mechanical arm 4 between the paint spraying line 2 and the baking paint line 3 is responsible for hanging the painted enamel raw material plate on the baking paint line 3 to complete a working process.
Claims (9)
1. The utility model provides an automatic change enamel plate production line, its characterized in that chooses the thick stick manipulator including loading attachment, paint spraying line, baking finish line and heavy load, loading attachment, the line of spraying paint and baking finish line are arranged in proper order, and the heavy load is chosen the thick stick manipulator and is arranged respectively between loading attachment and the line of spraying paint and baking finish line, loading attachment is arranged in taking out enamel raw material board from storage mechanism, and the heavy load is chosen the thick stick manipulator and is used for changeing the preface with enamel raw material board.
2. The automated enamel plate production line according to claim 1, wherein the feeding device comprises a truss taking mechanism, a truss hooking mechanism and a turnover mechanism, the truss taking mechanism and the truss hooking mechanism are fixedly installed on the ground and connected together, a track is arranged on the ground below the truss taking mechanism and the truss hooking mechanism, and the turnover mechanism slides on the track.
3. The automatic enamel plate production line according to claim 2, wherein the truss material taking mechanism comprises an upright post, a first Y-direction slide rail, a first Y-direction sliding table, a first Y-direction driving motor, a first X-direction slide rail, a first X-direction sliding table, a first X-direction driving motor, a first screw rod structure, a first Z-direction driving motor, a first mounting platform and a four-claw pneumatic sucker, wherein the four upright posts are fixedly mounted on the ground, the four upright posts are provided with the first Y-direction slide rail in parallel, racks with the same length are mounted on the outer sides of the first Y-direction slide rail, the first Y-direction sliding table is mounted on each first Y-direction slide rail, the first Y-direction sliding table is mounted on the outer side of the first Y-direction sliding table, and a gear mounted on the first Y-direction driving motor is meshed with the racks on the outer sides of the first Y-direction slide rail; two parallel X-direction sliding rails I are mounted on the two Y-direction sliding rails I, racks with the same length are mounted on the outer sides of the X-direction sliding rails I, the X-direction sliding rails I are mounted on the two X-direction sliding rails I, an X-direction driving motor I is mounted on one side of the X-direction sliding rails I, and a gear is mounted on the X-direction driving motor I and meshed with the racks on the outer sides of the X-direction sliding rails I; a first screw rod structure is installed at the upper end of the first X-direction sliding table, a first Z-direction driving motor is installed at the upper end of the first screw rod structure, a first mounting platform is arranged at the lower end of the first X-direction sliding table, and a four-claw pneumatic sucker is installed on the first mounting platform.
4. The automatic enamel plate production line according to claim 3, wherein the truss hook mechanism comprises an upright post, a second Y-direction slide rail, a second Y-direction sliding table, a second Y-direction driving motor, a second X-direction slide rail, a second X-direction sliding table, a second X-direction driving motor, a second screw rod structure, a second Z-direction driving motor, a second mounting platform and a hook manipulator, the four upright posts are fixedly mounted on the ground, and the two upright posts and the truss material taking mechanism share the same; two parallel Y-direction sliding rails II are mounted on the four upright posts, racks with the same length are mounted on the outer sides of the Y-direction sliding rails II, a Y-direction sliding table II is mounted on each Y-direction sliding rail II, a Y-direction driving motor II is mounted on the outer side of each Y-direction sliding table II, and a gear is mounted on each Y-direction driving motor II and meshed with the racks on the outer sides of the Y-direction sliding rails II; two parallel X-direction sliding rails II are mounted on the two Y-direction sliding rails II, racks with the same length are mounted on the outer sides of the X-direction sliding rails II, two parallel X-direction sliding rails II are mounted on the two X-direction sliding rails II, an X-direction driving motor II is mounted on one side of each X-direction sliding rail II, and a gear mounted on each X-direction driving motor II is meshed with the racks on the outer sides of the X-direction sliding rails II; a second screw rod structure is mounted at the upper end of the second X-direction sliding table, a second Z-direction driving motor is mounted at the upper end of the second screw rod structure, a second mounting platform is arranged at the lower end of the second X-direction sliding table, and the second mounting platform is provided with the hook manipulator; the hook manipulator comprises a hook motor, a clamping jaw sliding block and a clamping jaw, one end of the clamping jaw sliding block is connected with an output shaft of the hook motor, and the other end of the clamping jaw sliding block is provided with the clamping jaw.
5. An automated enamel plate production line according to claim 4, wherein the truss hooking mechanism is provided with an opposed photoelectric sensor for assisting the hooking robot in positioning and aligning the holes on the enamel raw plate for hooking operation.
6. The automated enamel plate production line according to claim 5, wherein one end of the hook is a bidirectional hook, and the other end is a unidirectional hook; the middle part of the hook is provided with a boss, and the clamping jaw clamps the hook through the boss.
7. The automatic enamel plate production line according to claim 2, wherein the turnover mechanism comprises a bottom plate, a support rod, a hydraulic rod, a turnover platform, a lead screw slide rail structure and a plate clamping structure, wherein a motor-driven roller is arranged at the lower part of the bottom plate, and the roller is matched with the rail; two symmetrical supporting rods and two symmetrical hydraulic rods are mounted on the bottom plate, the ends of the supporting rods are rotatably connected with the overturning platform, and the ends of the hydraulic rods are fixedly connected to the overturning platform; the four lead screw sliding rail structures are symmetrically distributed on the overturning platform in a group of two lead screw sliding rail structures and have opposite moving directions; the plate clamping structure comprises two clamping blocks which are symmetrically arranged, and each clamping block is arranged on two screw rod sliding rail structures in a group.
8. The automatic enamel plate production line of claim 1, wherein the heavy-duty bar picking manipulator comprises a base, a rotary seat, a big arm, a small arm, a front arm, a wrist and a bar picking mechanism, wherein the base is fixedly arranged on the ground, the rotary seat is arranged on the base, and the rotary seat provides rotary driving force through a first rotary driving motor; one end of the large arm is connected with the rotary seat through a first rotary joint, and the other end of the large arm is connected with one end of the small arm through a second rotary joint; the first rotary joint provides rotary driving force through a rotary driving hydraulic rod, and the second rotary joint provides rotary driving force through a second rotary driving motor; one end of the front arm is connected with the other end of the small arm, and the front arm provides rotary driving force through an external rotary motor on the small arm; the wrist is connected to the other end of the forearm, a quick-change connector is arranged on the wrist, and the lever picking mechanism is connected with the wrist through the quick-change connector; the lever selecting mechanism comprises a plate body, two motor screw pairs and a hook groove, two symmetrical grooves are formed in the plate body, the motor screw pairs are installed at the grooves, and the hook groove is formed in the motor screw pairs.
9. The automated enamel plate production line according to claim 1, wherein an encoder is installed on the paint spraying line and the paint baking line, and the encoder is used for measuring and controlling the production line speed so that the heavy-load lever-picking mechanical arm can position, speed and hang enamel raw material plates.
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| CN202110934448.0A CN113620056B (en) | 2021-08-16 | 2021-08-16 | Automatic change enamel plate production line |
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| CN202110934448.0A CN113620056B (en) | 2021-08-16 | 2021-08-16 | Automatic change enamel plate production line |
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| CN113620056B CN113620056B (en) | 2022-09-23 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114769047A (en) * | 2022-06-20 | 2022-07-22 | 杭州振和电子科技有限公司 | Device capable of uniformly spraying automobile parts |
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| Publication number | Publication date |
|---|---|
| CN113620056B (en) | 2022-09-23 |
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