CN108408586A - A self-correcting pneumatic lifting and handling equipment - Google Patents
A self-correcting pneumatic lifting and handling equipment Download PDFInfo
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- CN108408586A CN108408586A CN201810337394.8A CN201810337394A CN108408586A CN 108408586 A CN108408586 A CN 108408586A CN 201810337394 A CN201810337394 A CN 201810337394A CN 108408586 A CN108408586 A CN 108408586A
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C5/00—Base supporting structures with legs
- B66C5/02—Fixed or travelling bridges or gantries, i.e. elongated structures of inverted L or of inverted U shape or tripods
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Abstract
本发明属于中小型的起重作业技术领域,涉及一种自纠偏式气动起重搬运设备,采用气动的方式对货物进行抓取、搬运和放置工作。该设备包括底盘装置、提升装置和夹取装置;本发明利用气缸驱动两侧的夹臂对货物进行夹取,可以根据实际作业要求,对重物进行选择性地起升和摆放。本发明整体结构简单,机动性高。在建筑工地、工厂仓库短距离搬运中小型重物及铁路公路维修等工况下,可以实现快速有序地重物搬运,大大提高工作效率。本发明的装置中的电机、气动夹取机构都由程序模块直接控制,可实现远程遥控,保证高效精准完成起重设备整体的空载行走、带载回转、吊装等功能。
The invention belongs to the technical field of small and medium-sized hoisting operations, and relates to a self-correcting pneumatic lifting and conveying equipment, which adopts a pneumatic method to grasp, carry and place goods. The equipment includes a chassis device, a lifting device and a gripping device; the invention uses a cylinder to drive the gripper arms on both sides to grip the goods, and can selectively lift and place heavy objects according to actual operation requirements. The present invention has simple overall structure and high maneuverability. In the construction site, factory warehouse short-distance transport of small and medium-sized heavy objects and railway road maintenance and other working conditions, it can realize fast and orderly heavy object transportation, greatly improving work efficiency. The motor and pneumatic clamping mechanism in the device of the present invention are directly controlled by the program module, which can realize remote control and ensure efficient and accurate completion of functions such as no-load walking, on-load slewing, and hoisting of the whole lifting device.
Description
技术领域technical field
本发明涉及中小型的起重作业技术领域,涉及一种自纠偏式气动起重搬运设备,是一种可全向移动、多重物同时起重、搬运的起重设备。The invention relates to the technical field of small and medium-sized lifting operations, and relates to a self-correcting pneumatic lifting and conveying device, which is a lifting device capable of omnidirectional movement and simultaneous lifting and conveying of multiple objects.
背景技术Background technique
起重机械是重物吊装、运输等作业中的重要的辅助机械,可以减轻工人的体力劳动,提高工作效率。目前,在建筑工地及工厂厂房中,大型的货物运输,吊装都由大型的门式、桥式起重机完成,但是门、桥式起重机多受到空间的限制,只能在特定的情况下发挥作用。而在工厂仓库、码头装卸货物及铁路公路维修中对于中小型的货物,多采用叉车或人工搬运,增加人工劳力的输出,并且效率很低。这就需要设计一种可以同时搬运多个重物,并且可以同时进行起吊和摆放工作,节省起重单位重物的工作时间,最终提高工作效率,并且可以精准完成摆放任务的起重设备。Hoisting machinery is an important auxiliary machinery in heavy lifting, transportation and other operations, which can reduce the physical labor of workers and improve work efficiency. At present, in construction sites and factory buildings, large-scale cargo transportation and hoisting are completed by large gantry and bridge cranes. However, gantry and bridge cranes are mostly limited by space and can only play a role in specific situations. For small and medium-sized goods in factory warehouses, wharf loading and unloading and railway road maintenance, forklifts or manual handling are often used, which increases the output of manual labor, and the efficiency is very low. This requires the design of a lifting device that can carry multiple heavy objects at the same time, and can lift and place them at the same time, save the working time of lifting heavy objects, improve work efficiency, and accurately complete the placement task. .
该起重搬运设备使用方便,可以同时起吊多重物,并且可以同时进行起吊与摆放任务。适用于工厂仓库、码头装卸货物及铁路公路维修等工况。The lifting and handling equipment is easy to use, can lift multiple objects at the same time, and can perform lifting and placing tasks at the same time. It is suitable for working conditions such as factory warehouses, wharf loading and unloading goods, and railway road maintenance.
发明内容Contents of the invention
本发明要解决的技术问题在于对近程、多货物的搬运、摆放效率不高的问题,提供一种高效率、高准度、同时进行起吊、摆放货物的中小型起重搬运设备,提高工作效率。The technical problem to be solved by the present invention is to provide a high-efficiency, high-precision, small and medium-sized lifting and handling equipment for lifting and placing goods at the same time for the problem of low efficiency in short-distance and multi-cargo handling and placement. Improve work efficiency.
本发明的技术方案:Technical scheme of the present invention:
一种自纠偏式气动起重搬运设备,包括底盘装置1、提升装置2和夹取装置3;A self-correcting pneumatic lifting and handling equipment, including a chassis device 1, a lifting device 2 and a gripping device 3;
所述的底盘装置1,包括支架101、电机座102、驱动电机103和麦克纳姆轮104;支架101为底盘装置1的整体框架,分为水平框架和垂直框架;水平框架四个角各布置有麦克纳姆轮104,麦克纳姆轮104通过驱动电机103驱动;驱动电机103安装固定在电机座102上,电机座102安装在水平框架上;The chassis device 1 includes a bracket 101, a motor base 102, a drive motor 103 and a mecanum wheel 104; the bracket 101 is the overall frame of the chassis device 1, which is divided into a horizontal frame and a vertical frame; the four corners of the horizontal frame are respectively arranged There is a mecanum wheel 104, and the mecanum wheel 104 is driven by a drive motor 103; the drive motor 103 is installed and fixed on the motor base 102, and the motor base 102 is installed on the horizontal frame;
所述的提升装置2,包括提升滑轨201、横梁202和提升气缸203;提升滑轨201两端分别固定在水平框架和垂直框架上,两提升滑轨201对称布置,均与水平框架垂直;横梁202两端通过滑块在两提升滑轨201上滑动;提升气缸203固定安装于垂直框架的上端,其前端固定在横梁202上,用于控制横梁202的上下移动;The lifting device 2 includes a lifting slide rail 201, a crossbeam 202 and a lifting cylinder 203; the two ends of the lifting slide rail 201 are respectively fixed on the horizontal frame and the vertical frame, and the two lifting slide rails 201 are arranged symmetrically, all perpendicular to the horizontal frame; The two ends of the crossbeam 202 slide on the two lifting slide rails 201 through sliders; the lifting cylinder 203 is fixedly installed on the upper end of the vertical frame, and its front end is fixed on the crossbeam 202 to control the up and down movement of the crossbeam 202;
所述的夹取装置3,包括夹臂301、支撑竖板302、支撑垫片303和气缸304;三组夹具装置3通过支撑竖板302固定在横梁202上,每组夹具装置3通过两个支撑竖板302固定;夹取气缸304固定在支撑竖板302上,每对夹取气缸304外侧上各安装有一个夹臂301,通过控制夹取气缸304实现夹臂301的开合;支撑垫片303安装在夹臂301的下部,防止夹取过程中货物滑落,并提供足够的支撑力。The clamping device 3 includes a clamping arm 301, a support vertical plate 302, a support pad 303 and an air cylinder 304; three groups of clamp devices 3 are fixed on the beam 202 through the support vertical plate 302, and each group of clamp devices 3 passes through two The support vertical plate 302 is fixed; the clamping cylinder 304 is fixed on the support vertical plate 302, and each pair of clamping cylinders 304 is equipped with a clamping arm 301 on the outside, and the opening and closing of the clamping arm 301 is realized by controlling the clamping cylinder 304; the support pad The sheet 303 is installed on the lower part of the clamping arm 301 to prevent the goods from slipping during the clamping process and provide sufficient supporting force.
本发明的有益效果:Beneficial effects of the present invention:
1.本发明人为操纵提升气缸的启闭,通过提升气缸将搬运货物抬起,实现其起重过程。在此过程中,利用简单的钢丝绳对夹臂的提取作用,抵消一部分货物重力。提升装置具有容错量大、质量小、价格低廉等优点,便于夹臂提升姿态的调整,使整个运输过程平稳。1. The inventor manually manipulates the opening and closing of the lifting cylinder, and lifts the goods to be carried by the lifting cylinder to realize the lifting process. During this process, a simple steel wire rope is used to extract the jig arm to offset part of the gravity of the cargo. The lifting device has the advantages of large error tolerance, small mass, and low price, which is convenient for the adjustment of the lifting posture of the clamp arm and makes the whole transportation process stable.
2.本发明通过人为操控电磁阀控制夹取气缸的进气与排气,从而推动起重装置的两侧夹臂夹紧货物,再通由抬升气缸将搬运货物抬起,实现其起重过程。本发明略去了复杂的定位过程,对操作者技术要求低,节省了工作时间,且对于不同货物的夹取适应能力强,同时保证了动力的充足。2. The present invention controls the air intake and exhaust of the clamping cylinder by manipulating the solenoid valve, thereby pushing the clamping arms on both sides of the lifting device to clamp the goods, and then lifting the goods through the lifting cylinder to realize the lifting process . The present invention omits the complex positioning process, has low technical requirements for the operator, saves working time, has strong adaptability to different goods, and ensures sufficient power at the same time.
附图说明Description of drawings
图1为本发明起重设备整体示意图。Fig. 1 is the overall schematic diagram of the lifting device of the present invention.
图2为本发明的底盘部分结构组成示意图。Fig. 2 is a schematic diagram of the structural composition of the chassis of the present invention.
图3为本发明的底盘部分麦克纳姆轮安装示意图。Fig. 3 is a schematic diagram of the installation of the mecanum wheel of the chassis part of the present invention.
图4为本发明的起升部分结构组成示意图。Fig. 4 is a schematic diagram of the structural composition of the lifting part of the present invention.
图5为本发明的起升部分滑轨组示意图。Fig. 5 is a schematic diagram of the lifting part slide rail group of the present invention.
图6为本发明的夹取装置示意图。Fig. 6 is a schematic diagram of the clamping device of the present invention.
图7为本发明的夹取装置防滑落小挡板示意图。Fig. 7 is a schematic diagram of the small anti-slip baffle of the clamping device of the present invention.
图中:1底盘装置;2提升装置;3夹取装置;In the figure: 1 chassis device; 2 lifting device; 3 clamping device;
101支架;102电机座;103驱动电机;104麦克纳姆轮;101 bracket; 102 motor seat; 103 drive motor; 104 mecanum wheel;
201提升滑轨;202横梁;203提升气缸;201 lifting slide rail; 202 beam; 203 lifting cylinder;
301夹臂;302支撑竖板;303支撑垫片;304夹取气缸;301 clamping arm; 302 supporting vertical plate; 303 supporting gasket; 304 clamping cylinder;
具体实施方式Detailed ways
以下结合附图和技术方案,进一步说明本发明的具体实施方式。The specific implementation manners of the present invention will be further described below in conjunction with the accompanying drawings and technical solutions.
起重机采用麦克纳姆轮104作为轮式机构,可以实现整机直线前进、后退动作,赋予了起重机很强的灵活性,极大地适应了不同工作环境,通过麦克纳姆轮104的工作特性实现对多种路况的适应性。底盘装置1集中了整机大部分重量,使整机整体重心下移,提高稳定性。The crane adopts the Mecanum wheel 104 as the wheel mechanism, which can realize the straight forward and backward movements of the whole machine, endows the crane with strong flexibility, and greatly adapts to different working environments. Through the working characteristics of the Mecanum wheel 104, it realizes Adaptability to various road conditions. The chassis device 1 concentrates most of the weight of the whole machine, so that the whole center of gravity of the whole machine is moved down, and the stability is improved.
起重设备中所有夹具都由夹取气缸304驱动,保证了夹臂301的动力,并且可以提高整个起重过程的安全性,避免安全事故的发生。All clamps in the lifting device are driven by the clamping cylinder 304, which ensures the power of the clamping arm 301, and can improve the safety of the entire lifting process and avoid the occurrence of safety accidents.
起重机在工作过程中首先由人为操控移动到货物夹取区,如附图所示,起重机夹取部分配备了多个夹臂301,工作时,由操作人员操控起重机移动至起重货物正前方等适当位置。夹臂301起始时位于起重机底盘装置1的底部,操作人员直接控制任意夹臂301打开,待操作完成后,操控起重机向前移动,等到货物全部位于夹具夹取范围内后,及时操作夹取气缸304,控制夹臂301关合,实现对货物的夹取。三个夹具之间的操作相互独立,互不影响,及大地提高地对货物夹取的自由性和选择性。接下来由操作人员操控提升气缸203实现起重机夹具部分起升,实现货物的抬升,继续控制起重机向前方移动,等到起重机夹具部分完全移动至下一起重区域,操作夹臂301打开(由夹取气缸304控制),将货物搭载在下一货物顶部,将夹臂301移动至起重机底盘装置1的底部,重复初始起重步骤,实现对货物的二次起重,起重过程中辅以刚度矫正环节,利用简单的钢丝绳对夹臂的提取作用,抵消一部分货物重力,同时,夹臂底部的支撑垫片303可以提供一定的支撑力。整个搬运流程略去了复杂的定位过程,从而提高了起重效率。During the working process, the crane is firstly moved to the cargo clamping area by human manipulation. As shown in the attached figure, the clamping part of the crane is equipped with multiple clamping arms 301. When working, the operator controls the crane to move to the front of the lifting cargo, etc. proper location. The clamp arm 301 is initially located at the bottom of the crane chassis device 1, and the operator directly controls any clamp arm 301 to open. After the operation is completed, the crane is controlled to move forward, and when all the goods are within the clamping range, the clamping operation is performed in time. The cylinder 304 controls the closing of the clamp arm 301 to realize the clamping of the goods. The operations among the three grippers are independent of each other and do not affect each other, which greatly improves the freedom and selectivity of the cargo clamping. Next, the lifting cylinder 203 is controlled by the operator to lift part of the crane clamp, realizes the lifting of the goods, continues to control the crane to move forward, waits until the crane clamp part is completely moved to the next lifting area, and the operating clamp arm 301 is opened (by the clamping cylinder) 304 control), load the cargo on the top of the next cargo, move the clamp arm 301 to the bottom of the crane chassis device 1, repeat the initial lifting steps, and realize the secondary lifting of the cargo, and the stiffness correction link is supplemented during the lifting process. The simple wire rope is used to extract the clamp arm to offset a part of the gravity of the cargo, and at the same time, the support pad 303 at the bottom of the clamp arm can provide a certain supporting force. The entire handling process omits the complicated positioning process, thereby improving the lifting efficiency.
起重设备的底盘装置1、起升装置2、夹取装置3中使用的驱动电机103、提升气缸203、夹取气缸304都是由程序模块直接控制,使整个搬运工作更加的精准可靠,避免人为因素的干扰,未设置起重设备人工驾驶室,简化了整体结构。使起重设备更加快速、准确的工作。The drive motor 103, lifting cylinder 203, and clamping cylinder 304 used in the chassis device 1, lifting device 2, and clamping device 3 of the lifting equipment are all directly controlled by the program module, making the entire handling work more accurate and reliable, avoiding Interference of human factors, no manual cab for lifting equipment, simplifies the overall structure. Make lifting equipment work more quickly and accurately.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810337394.8A CN108408586A (en) | 2018-04-09 | 2018-04-09 | A self-correcting pneumatic lifting and handling equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810337394.8A CN108408586A (en) | 2018-04-09 | 2018-04-09 | A self-correcting pneumatic lifting and handling equipment |
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| CN108408586A true CN108408586A (en) | 2018-08-17 |
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| CN201810337394.8A Pending CN108408586A (en) | 2018-04-09 | 2018-04-09 | A self-correcting pneumatic lifting and handling equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114506258A (en) * | 2022-02-28 | 2022-05-17 | 武汉理工大学 | Wharf hoisting carrier |
| US11453418B2 (en) * | 2019-12-27 | 2022-09-27 | Jean Victor Peloquin | High-speed mass transport system |
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| JPH1029795A (en) * | 1996-05-14 | 1998-02-03 | Toyo Umpanki Co Ltd | Cargo lifting device |
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