CN113602014A - Printing and embossing synchronous forming method for polyester composite fabric - Google Patents
Printing and embossing synchronous forming method for polyester composite fabric Download PDFInfo
- Publication number
- CN113602014A CN113602014A CN202110663601.0A CN202110663601A CN113602014A CN 113602014 A CN113602014 A CN 113602014A CN 202110663601 A CN202110663601 A CN 202110663601A CN 113602014 A CN113602014 A CN 113602014A
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- printing
- blank
- embossing
- composite fabric
- fabric
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- 239000004744 fabric Substances 0.000 title claims abstract description 116
- 229920000728 polyester Polymers 0.000 title claims abstract description 76
- 239000002131 composite material Substances 0.000 title claims abstract description 66
- 238000007639 printing Methods 0.000 title claims abstract description 59
- 238000004049 embossing Methods 0.000 title claims abstract description 57
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 15
- 229920004933 Terylene® Polymers 0.000 claims abstract description 27
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 15
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000010023 transfer printing Methods 0.000 claims abstract description 13
- 239000000853 adhesive Substances 0.000 claims abstract description 10
- 230000001070 adhesive effect Effects 0.000 claims abstract description 10
- 239000011248 coating agent Substances 0.000 claims abstract description 5
- 238000000576 coating method Methods 0.000 claims abstract description 5
- 239000000986 disperse dye Substances 0.000 claims abstract description 5
- 238000005507 spraying Methods 0.000 claims abstract description 5
- 238000002791 soaking Methods 0.000 claims description 18
- 238000001035 drying Methods 0.000 claims description 17
- 239000006185 dispersion Substances 0.000 claims description 12
- 239000000975 dye Substances 0.000 claims description 12
- 238000004804 winding Methods 0.000 claims description 12
- 239000007864 aqueous solution Substances 0.000 claims description 9
- 239000000243 solution Substances 0.000 claims description 9
- 238000007605 air drying Methods 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 8
- 239000000178 monomer Substances 0.000 claims description 8
- 238000005406 washing Methods 0.000 claims description 8
- 239000003513 alkali Substances 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 4
- 230000001590 oxidative effect Effects 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000002203 pretreatment Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a printing and embossing synchronous forming method of a terylene composite fabric, belonging to the field of terylene composite fabrics and comprising the following production steps of firstly, pre-printing a bearing blank, and printing a corresponding printing pattern on the bearing blank by a printer; secondly, spraying ink for thermal transfer printing on the printing pattern on the bearing blank by an ink machine, wherein the ink for thermal transfer printing is disperse dye ink; thirdly, coating an adhesive on the other side of the bearing blank after the printing ink is sprayed, and bonding the polyester composite fabric blank through the adhesive; and fourthly, under the condition that the pressure is 6-15MPa and the temperature is 140-240 ℃, the method has simple steps, can produce the terylene composite fabric which can retain the fine line patterns in the heat transfer printing and has the unique grain road feeling in the embossing process only by pressing the steps, and simultaneously can synchronously form the embossing printing, thereby greatly improving the production efficiency.
Description
Technical Field
The invention relates to the field of polyester composite fabrics, in particular to a printing and embossing synchronous forming method of a polyester composite fabric.
Background
The terylene fabric is a chemical fiber garment fabric which is used in daily life. The polyester composite fabric has the greatest advantages of good crease resistance and shape retention, and is suitable for being used as outdoor articles such as coat clothing, various bags and tents, and the like, wherein the polyester composite fabric can retain fine line patterns in heat transfer printing and has special line feeling in embossing process, so that the polyester composite fabric is particularly popular with people.
However, the existing polyester composite fabric cannot enable printing and embossing to be synchronously formed in the production process, so that the efficiency of producing the polyester composite fabric is greatly reduced, and meanwhile, the labor intensity of technical personnel is greatly increased due to the complicated production steps.
Disclosure of Invention
The invention aims to provide a printing and embossing synchronous forming method of a polyester composite fabric, which aims to solve the problem that different glasses cloths cannot be produced aiming at lenses made of different materials in the production process, so that the polishing effect of the glasses cloths is poor.
In order to achieve the purpose, the invention provides the following technical scheme: a printing and embossing synchronous forming method of a polyester composite fabric comprises the following production steps:
firstly, pre-printing a bearing blank, and printing a corresponding printing pattern on the bearing blank by a printer;
secondly, spraying ink for thermal transfer printing on the printing pattern on the bearing blank by an ink machine, wherein the ink for thermal transfer printing is disperse dye ink;
thirdly, coating an adhesive on the other side of the bearing blank after the printing ink is sprayed, and bonding the polyester composite fabric blank through the adhesive;
fourthly, under the condition that the pressure condition is 6-15MPa and the temperature is 140-240 ℃, the bearing blank and the terylene composite fabric blank can be subjected to primary dispersion type dye ink heat transfer through the mutual matching of an upper pressing roller and an embossing roller in a printing and embossing mechanism, the bearing blank and the terylene composite fabric blank can be subjected to secondary dispersion type dye ink heat transfer through the mutual matching of a lower pressing roller and an embossing roller in the printing and embossing mechanism, the printing on the bearing blank can be subjected to heat transfer to the surface of one side of the terylene composite fabric blank through the dispersion type dye ink, meanwhile, an embossing pattern can be embossed on the terylene composite fabric blank through the embossing roller, the embossing processing time is 2s-60s, and the printing and the embossing process can be synchronously completed;
fifthly, the bearing blank and the polyester composite fabric are conveyed out of the lower pressing roller and the embossing roller, the bearing blank is separated from the polyester composite fabric, and then the bearing blank and the polyester composite fabric are respectively wound on a film winding roller and a fabric winding roller;
and sixthly, cooling the cloth wound on the fabric winding roller to obtain a finished product.
Preferably, the condition of the bearing blank is a film with heat-resistant temperature of 240-350 ℃ and lower affinity to ink.
Preferably, the manufacturing step of the polyester composite fabric blank is to wash the polyester fabric with water, then dry the polyester fabric, then soak the polyester fabric in an alkali amine aqueous solution at a bath ratio of 1:40 for 25min, and then sequentially wash and dry the polyester fabric blank to obtain the polyester fabric blank.
Preferably, the polyester fabric blank is pretreated by soaking the polyester fabric blank in an oxidizing solution at a bath ratio of 1:8 for 45min, then sequentially cleaning and drying, soaking the dried polyester fabric blank in a prepared monomer aqueous solution, and obtaining the polyester composite fabric after soaking.
Preferably, the soaking time of the polyester fabric blank in the aqueous monomer solution is 35 min.
Preferably, the drying modes in the invention are all drying by a ring dryer.
Preferably, the cooling mode in the sixth step is air drying through an air cooler, and the air drying time is 15 min.
The invention has the technical effects and advantages that: the method has simple steps, can produce the terylene composite fabric which can not only retain fine line patterns in the heat transfer printing, but also has the unique grain and road feeling in the embossing process only by producing according to the steps, and simultaneously can synchronously form the embossing printing, thereby greatly improving the production efficiency.
Drawings
FIG. 1 is a production flow chart of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution:
a printing and embossing synchronous forming method of a polyester composite fabric comprises the following production steps:
firstly, pre-printing a bearing blank, and printing a corresponding printing pattern on the bearing blank by a printer;
secondly, spraying ink for thermal transfer printing on the printing pattern on the bearing blank by an ink machine, wherein the ink for thermal transfer printing is disperse dye ink;
thirdly, coating an adhesive on the other side of the bearing blank after the printing ink is sprayed, and bonding the polyester composite fabric blank through the adhesive;
fourthly, under the condition that the pressure condition is 6-15MPa and the temperature is 140-240 ℃, the bearing blank and the terylene composite fabric blank can be subjected to primary dispersion type dye ink heat transfer through the mutual matching of an upper pressing roller and an embossing roller in a printing and embossing mechanism, the bearing blank and the terylene composite fabric blank can be subjected to secondary dispersion type dye ink heat transfer through the mutual matching of a lower pressing roller and an embossing roller in the printing and embossing mechanism, the printing on the bearing blank can be subjected to heat transfer to the surface of one side of the terylene composite fabric blank through the dispersion type dye ink, meanwhile, an embossing pattern can be embossed on the terylene composite fabric blank through the embossing roller, the embossing processing time is 2s-60s, and the printing and the embossing process can be synchronously completed;
fifthly, the bearing blank and the polyester composite fabric are conveyed out of the lower pressing roller and the embossing roller, the bearing blank is separated from the polyester composite fabric, and then the bearing blank and the polyester composite fabric are respectively wound on a film winding roller and a fabric winding roller;
and sixthly, cooling the cloth wound on the fabric winding roller to obtain a finished product.
In a preferred embodiment of the present invention, the conditions of the supporting blank are a film having a heat-resistant temperature of 240 ℃ to 350 ℃ and a low affinity for ink.
As a preferred embodiment of the present invention, the manufacturing process of the polyester composite fabric blank includes the steps of washing the polyester fabric with water, drying the polyester fabric, soaking the polyester fabric in an aqueous alkali amine solution at a bath ratio of 1:40 for 25min, and then washing and drying the polyester fabric blank in sequence to obtain the polyester fabric blank.
As a preferred embodiment of the present invention, a polyester fabric blank is pretreated, wherein the pretreatment method comprises the steps of soaking the polyester fabric blank in an oxidizing solution at a bath ratio of 1:8 for 45min, then sequentially washing and drying, soaking the dried polyester fabric blank in a prepared monomer aqueous solution, and obtaining a polyester composite fabric after soaking.
As a preferred embodiment of the invention, the soaking time of the polyester fabric blank in the aqueous monomer solution is 35 min.
In a preferred embodiment of the present invention, the drying method in the present invention is performed by a ring dryer.
As a preferred embodiment of the present invention, the cooling manner in the sixth step is air drying by an air cooler, and the air drying time is 15 min.
The working principle of the invention is as follows: a printing and embossing synchronous forming method of a polyester composite fabric comprises the following production steps:
firstly, pre-printing a bearing blank, and printing a corresponding printing pattern on the bearing blank by a printer;
secondly, spraying ink for thermal transfer printing on the printing pattern on the bearing blank by an ink machine, wherein the ink for thermal transfer printing is disperse dye ink;
thirdly, coating an adhesive on the other side of the bearing blank after the printing ink is sprayed, and bonding the polyester composite fabric blank through the adhesive;
fourthly, under the condition that the pressure condition is 6-15MPa and the temperature is 140-240 ℃, the bearing blank and the terylene composite fabric blank can be subjected to primary dispersion type dye ink heat transfer through the mutual matching of an upper pressing roller and an embossing roller in a printing and embossing mechanism, the bearing blank and the terylene composite fabric blank can be subjected to secondary dispersion type dye ink heat transfer through the mutual matching of a lower pressing roller and an embossing roller in the printing and embossing mechanism, the printing on the bearing blank can be subjected to heat transfer to the surface of one side of the terylene composite fabric blank through the dispersion type dye ink, meanwhile, an embossing pattern can be embossed on the terylene composite fabric blank through the embossing roller, the embossing processing time is 2s-60s, and the printing and the embossing process can be synchronously completed;
fifthly, the bearing blank and the polyester composite fabric are conveyed out of the lower pressing roller and the embossing roller, the bearing blank is separated from the polyester composite fabric, and then the bearing blank and the polyester composite fabric are respectively wound on a film winding roller and a fabric winding roller;
and sixthly, cooling the cloth wound on the fabric winding roller to obtain a finished product.
The manufacturing steps of the polyester composite fabric blank comprise the steps of washing a polyester fabric with water, drying the polyester fabric, soaking the polyester fabric in an alkali amine aqueous solution at a bath ratio of 1:40 for 25min, sequentially washing and drying the polyester fabric blank to obtain the polyester fabric blank, pretreating the polyester fabric blank by soaking the polyester fabric blank in an oxidizing solution at a bath ratio of 1:8 for 45min, sequentially washing and drying, soaking the dried polyester fabric blank in a prepared monomer aqueous solution to obtain the polyester composite fabric, soaking the polyester fabric blank in the monomer aqueous solution for 35min, and drying the polyester composite fabric blank by a ring drying machine, and the cooling mode in the sixth step is air drying through an air cooler, and the air drying time is 15 min.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (7)
1. The printing and embossing synchronous forming method of the polyester composite fabric is characterized by comprising the following production steps:
firstly, pre-printing a bearing blank, and printing a corresponding printing pattern on the bearing blank by a printer;
secondly, spraying ink for thermal transfer printing on the printing pattern on the bearing blank by an ink machine, wherein the ink for thermal transfer printing is disperse dye ink;
thirdly, coating an adhesive on the other side of the bearing blank after the printing ink is sprayed, and bonding the polyester composite fabric blank through the adhesive;
fourthly, under the condition that the pressure condition is 6-15MPa and the temperature is 140-240 ℃, the bearing blank and the terylene composite fabric blank can be subjected to primary dispersion type dye ink heat transfer through the mutual matching of an upper pressing roller and an embossing roller in a printing and embossing mechanism, the bearing blank and the terylene composite fabric blank can be subjected to secondary dispersion type dye ink heat transfer through the mutual matching of a lower pressing roller and an embossing roller in the printing and embossing mechanism, the printing on the bearing blank can be subjected to heat transfer to the surface of one side of the terylene composite fabric blank through the dispersion type dye ink, meanwhile, an embossing pattern can be embossed on the terylene composite fabric blank through the embossing roller, the embossing processing time is 2s-60s, and the printing and the embossing process can be synchronously completed;
fifthly, the bearing blank and the polyester composite fabric are conveyed out of the lower pressing roller and the embossing roller, the bearing blank is separated from the polyester composite fabric, and then the bearing blank and the polyester composite fabric are respectively wound on a film winding roller and a fabric winding roller;
and sixthly, cooling the cloth wound on the fabric winding roller to obtain a finished product.
2. The printing and embossing synchronous forming method of the polyester composite fabric as claimed in claim 1, characterized in that: the condition of the bearing blank is a film with heat-resistant temperature of 240-350 ℃ and lower affinity to ink.
3. The printing and embossing synchronous forming method of the polyester composite fabric as claimed in claim 1, characterized in that: the manufacturing steps of the terylene composite fabric blank comprise the steps of washing the terylene fabric with water, drying the terylene fabric, soaking the terylene fabric in an alkali amine aqueous solution at a bath ratio of 1:40 for 25min, and then sequentially washing and drying the terylene fabric blank to obtain the terylene fabric blank.
4. The printing and embossing synchronous forming method of the polyester composite fabric as claimed in claim 3, characterized in that: and (2) pretreating the polyester fabric blank, wherein the pretreatment method comprises the steps of soaking the polyester fabric blank in an oxidizing solution at a bath ratio of 1:8 for 45min, then sequentially cleaning and drying, soaking the dried polyester fabric blank in a prepared monomer aqueous solution, and obtaining the polyester composite fabric after soaking.
5. The printing and embossing synchronous forming method of the polyester composite fabric as claimed in claim 4, characterized in that: and the soaking time of the polyester fabric blank in the monomer aqueous solution is 35 min.
6. The printing and embossing synchronous forming method of the polyester composite fabric as claimed in claim 1, characterized in that: the drying modes in the invention are all drying by a circular dryer.
7. The printing and embossing synchronous forming method of the polyester composite fabric as claimed in claim 1, characterized in that: and the cooling mode in the sixth step is air drying through an air cooler, and the air drying time is 15 min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110663601.0A CN113602014A (en) | 2021-06-16 | 2021-06-16 | Printing and embossing synchronous forming method for polyester composite fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110663601.0A CN113602014A (en) | 2021-06-16 | 2021-06-16 | Printing and embossing synchronous forming method for polyester composite fabric |
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| Publication Number | Publication Date |
|---|---|
| CN113602014A true CN113602014A (en) | 2021-11-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110663601.0A Pending CN113602014A (en) | 2021-06-16 | 2021-06-16 | Printing and embossing synchronous forming method for polyester composite fabric |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1467746A (en) * | 1974-09-10 | 1977-03-23 | Bayer Ag | Printing inks for transfer printing |
| CN102199887A (en) * | 2010-09-28 | 2011-09-28 | 刘静 | Transfer printing method for textile pattern |
| CN102312376A (en) * | 2011-07-07 | 2012-01-11 | 武汉纺织大学 | Preparation method of composite conductive fabric with spray polymerization |
| CN105970601A (en) * | 2016-06-07 | 2016-09-28 | 浙江大学 | Method for preparing titanium dioxide nanorod/polypyrrole/dacron compound fabric |
| CN107323062A (en) * | 2017-06-15 | 2017-11-07 | 浙江皮意纺织有限公司 | The printing and embossing synchronous forming method and shaped device of a kind of terylene compound fabric |
| CN110670361A (en) * | 2019-10-09 | 2020-01-10 | 江南大学 | High-polypyrrole-attachment-quantity conductive fabric and preparation method and application thereof |
| KR20200023818A (en) * | 2018-08-27 | 2020-03-06 | 오정환 | Method Of Transfer Printing Of Fabrics Using Mineral Pigments |
-
2021
- 2021-06-16 CN CN202110663601.0A patent/CN113602014A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1467746A (en) * | 1974-09-10 | 1977-03-23 | Bayer Ag | Printing inks for transfer printing |
| CN102199887A (en) * | 2010-09-28 | 2011-09-28 | 刘静 | Transfer printing method for textile pattern |
| CN102312376A (en) * | 2011-07-07 | 2012-01-11 | 武汉纺织大学 | Preparation method of composite conductive fabric with spray polymerization |
| CN105970601A (en) * | 2016-06-07 | 2016-09-28 | 浙江大学 | Method for preparing titanium dioxide nanorod/polypyrrole/dacron compound fabric |
| CN107323062A (en) * | 2017-06-15 | 2017-11-07 | 浙江皮意纺织有限公司 | The printing and embossing synchronous forming method and shaped device of a kind of terylene compound fabric |
| KR20200023818A (en) * | 2018-08-27 | 2020-03-06 | 오정환 | Method Of Transfer Printing Of Fabrics Using Mineral Pigments |
| CN110670361A (en) * | 2019-10-09 | 2020-01-10 | 江南大学 | High-polypyrrole-attachment-quantity conductive fabric and preparation method and application thereof |
Non-Patent Citations (1)
| Title |
|---|
| 董猛等: "聚吡咯/银导电涤纶织物的开发", 《印染》 * |
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Application publication date: 20211105 |