CN112572040A - Clear anti-drop transfer gold stamping process - Google Patents
Clear anti-drop transfer gold stamping process Download PDFInfo
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- CN112572040A CN112572040A CN202011461517.2A CN202011461517A CN112572040A CN 112572040 A CN112572040 A CN 112572040A CN 202011461517 A CN202011461517 A CN 202011461517A CN 112572040 A CN112572040 A CN 112572040A
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- transfer
- gold stamping
- carrier
- glue
- dye
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
- B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
- B44C1/16—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like
- B44C1/165—Processes, not specifically provided for elsewhere, for producing decorative surface effects for applying transfer pictures or the like for decalcomanias; sheet material therefor
- B44C1/17—Dry transfer
- B44C1/1712—Decalcomanias applied under heat and pressure, e.g. provided with a heat activable adhesive
- B44C1/1729—Hot stamping techniques
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/003—Transfer printing
- D06P5/004—Transfer printing using subliming dyes
- D06P5/006—Transfer printing using subliming dyes using specified dyes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06Q—DECORATING TEXTILES
- D06Q1/00—Decorating textiles
- D06Q1/12—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Coloring (AREA)
- Decoration By Transfer Pictures (AREA)
Abstract
The invention discloses a clear anti-drop transfer gold stamping process, which is characterized in that: the method comprises the following steps: step 1, selecting a pattern, and selecting a proper gilding pattern; step 2, manufacturing a pattern release layer, preparing a gold stamping film, uniformly coating a release agent and glue on the surface of the gold stamping film to form release layers with pattern shapes, and putting the release layers into a dryer for drying treatment; step 3, manufacturing a transfer carrier, namely mixing a gold stamping dye and transfer glue on the manufactured release layer with the flower shape, and then coating the release layer on the surface of the carrier to form a layer of flower-shaped transfer layer, wherein the carrier is manufactured into the flower-shaped transfer carrier; and 4, fixing the transfer carrier, sending the manufactured pattern transfer carrier, putting the pattern transfer carrier into a dryer for drying to obtain a sublimation transfer carrier containing the gold stamping dye and the hot melt adhesive, and solving the problems of incomplete hot stamping and unclear hot stamping through the steps of primary heat treatment, secondary heat treatment and heat preservation.
Description
Technical Field
The invention relates to the field of textile printing and dyeing, in particular to a clear anti-drop transfer gold stamping process.
Background
The cloth gold stamping technology is a cloth dyeing technology. The development is fast in China, but the time of putting the materials into mass production is nearly ten years. With the rapid development of science and technology, the fabric gold stamping process is mature day by day, and the overall effect of the fabric after gold stamping is graceful and trendy, so that the fabric is more and more popular with many people who love beauty.
If the Chinese patent with the publication number of CN108049227A discloses a gold stamping process of a fabric, the gold stamping process comprises the following steps of a gold stamping film gluing process, wherein a pattern is formed on the gold stamping film by glue water on the surface of the gold stamping film through a glue water tank by a pattern roller, the pattern roller adopts a laser engraved intaglio plate, the gold stamping film adopts an alumite foil with colors attached on the film, and the alumite foil on the film is adhered on the fabric to form a pattern through gluing; step two, compounding a gold stamping film and a fabric; bonding the fabric and the gluing surface of the gold stamping film, passing the gold stamping film through an oven after gluing, wherein the temperature of the oven is 105 ℃, drying the water-based glue, pressing the gold stamping film and the fabric together through a hot roller and a padder, enabling the gold stamping film and the fabric to be smoothly compounded, and simultaneously winding the gold stamping film and the fabric into a semi-finished product; step three, a gold separation process: and separating the gold stamping film from the fabric on a gold separating machine. The gold stamping process of the fabric is harmless to the environment and simple in production process.
The gold stamping process of the fabric has the advantages of no harm to the environment and simple production process; however, the gold stamping process of the fabric still has some disadvantages, such as: the gilded printed fabric is not clear enough in printing and is easy to fall off.
Disclosure of Invention
The invention aims to provide a clear anti-drop transfer gold stamping process to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a clear anti-drop transfer gold stamping process comprises the following steps:
step 1, selecting a pattern, and selecting a proper gilding pattern;
step 2, manufacturing a pattern release layer, preparing a gold stamping film, uniformly coating a release agent and glue on the surface of the gold stamping film to form release layers with pattern shapes, and putting the release layers into a dryer for drying treatment;
step 3, manufacturing a transfer carrier, namely mixing a gold stamping dye and transfer glue on the manufactured release layer with the flower shape, and then coating the release layer on the surface of the carrier to form a layer of flower-shaped transfer layer, wherein the carrier is manufactured into the flower-shaped transfer carrier;
step 4, fixing a transfer carrier, namely sending the manufactured pattern transfer carrier into a dryer for drying to obtain a sublimation transfer carrier containing the bronzing dye and the hot melt adhesive;
step 5, carrying out primary heat treatment, attaching a sublimation transfer carrier containing gold stamping dye and hot melt adhesive to the fabric, carrying out sublimation heating through a sublimator, heating and melting the dye on the sublimation transfer carrier, transferring the dye onto the fabric, cooling, removing the transfer carrier after the transfer adhesive is adhered to the surface of the fabric, and completely transferring the gold stamping dye and the transfer adhesive on the transfer carrier onto the fabric to obtain the printed fabric and the gold stamping film with the transfer adhesive;
step 6, secondary heat treatment, namely putting the printed fabric with the transfer glue and the gold stamping film into a gold stamping machine to be heated to 70-90 ℃, and heating and pressurizing the printed fabric with the transfer glue and the gold stamping film together through a hot roller and a padder to ensure that the gold stamping film and the printed fabric with the transfer glue are mutually compounded to obtain a semi-finished product;
and 7, performing heat preservation treatment, namely putting the semi-finished product into a dryer for heat preservation at the temperature of 60-80 ℃, separating the transfer glue and the gold stamping film to obtain a printed fabric with gold stamping, and preserving heat for 2-3 hours to ensure that the patterns on the gold stamping film are completely attached to the fabric.
Preferably, the glue in the step 2 is formed by mixing an adhesive, butanone and a curing agent, wherein the mass ratio of the adhesive to the butanone to the curing agent is 2: 3: 1.
preferably, the thickness of the patterned release layer in the step 2 is 6-8 μm.
Preferably, the temperature of the dryer in the step 2 is controlled to be 70-90 ℃, and the drying time is 30-40 minutes.
Preferably, the transfer glue in step 3 is a dye resin.
Preferably, the temperature of the dryer in the step 4 is controlled to be 120 ℃ at 100 ℃ and the drying time is 10-20 minutes.
Preferably, the sublimation machine in the step 5 is a carpet belt type sublimation machine.
Preferably, the cooling in the step 5 is carried out by a natural cooling mode, and the cooling time is 20-30 minutes.
Preferably, the dye resin is one of polyethylene resin, polyvinyl chloride resin, polystyrene resin and polypropylene resin.
Preferably, the diameter of the thermo roll is 40-60 cm.
Compared with the prior art, the invention has the beneficial effects that:
in the clear anti-dropping transfer gold stamping process, a release agent and glue are uniformly coated on the surface of a gold stamping film to form release layers with all flower shapes, the release layers are placed in a dryer to be dried, the bonding strength of the gold stamping film is improved, the release layers are prevented from dropping, the manufactured release layers with the flower shapes are mixed with transfer glue and then coated on the surface of a carrier to form a transfer layer with one flower shape, the carrier is manufactured into a transfer carrier with the flower shape, the gold stamping dye is conveniently fixed on the carrier through the transfer glue, and the problems of non-top hot stamping and unclear hot stamping are solved through the steps of primary heat treatment, secondary heat treatment and heat preservation.
Drawings
FIG. 1 is a block diagram of the structure flow of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1.
A clear anti-drop transfer gold stamping process comprises the following steps:
step 1, selecting a pattern, and selecting a proper gilding pattern;
step 2, manufacturing a pattern release layer, preparing a gold stamping film, uniformly coating a release agent and glue on the surface of the gold stamping film to form release layers with pattern shapes, and putting the release layers into a dryer for drying treatment;
step 3, manufacturing a transfer carrier, namely mixing a gold stamping dye and transfer glue on the manufactured release layer with the flower shape, and then coating the release layer on the surface of the carrier to form a layer of flower-shaped transfer layer, wherein the carrier is manufactured into the flower-shaped transfer carrier;
step 4, fixing a transfer carrier, namely sending the manufactured pattern transfer carrier into a dryer for drying to obtain a sublimation transfer carrier containing the bronzing dye and the hot melt adhesive;
step 5, carrying out primary heat treatment, attaching a sublimation transfer carrier containing gold stamping dye and hot melt adhesive to the fabric, carrying out sublimation heating through a sublimator, heating and melting the dye on the sublimation transfer carrier, transferring the dye onto the fabric, cooling, removing the transfer carrier after the transfer adhesive is adhered to the surface of the fabric, and completely transferring the gold stamping dye and the transfer adhesive on the transfer carrier onto the fabric to obtain the printed fabric and the gold stamping film with the transfer adhesive;
step 6, secondary heat treatment, namely putting the printed fabric with the transfer glue and the gold stamping film into a gold stamping machine to be heated to 70 ℃, and heating and pressurizing the printed fabric with the transfer glue and the gold stamping film together through a hot roller and a padder to ensure that the gold stamping film and the printed fabric with the transfer glue are mutually compounded to obtain a semi-finished product;
and 7, performing heat preservation treatment, namely putting the semi-finished product into a dryer for heat preservation at the temperature of 60 ℃, separating the transfer glue and the gold stamping film to obtain the printed fabric with gold stamping, and preserving heat for 2 hours to ensure that the patterns on the gold stamping film are completely attached to the fabric.
In this embodiment, preferably, the glue in the step 2 is formed by mixing an adhesive, butanone and a curing agent, and the mass ratio of the adhesive to the butanone to the curing agent is 2: 3: 1.
in this embodiment, preferably, the thickness of the patterned release layer in step 2 is 6 μm.
In this embodiment, preferably, the temperature of the dryer in step 2 is controlled to be 70 ℃, and the drying time is 30 minutes.
In this embodiment, preferably, the transfer glue in step 3 is a dye resin.
In this embodiment, preferably, the temperature of the dryer in the step 4 is controlled to be 100 ℃, and the drying time is 10 minutes.
In this embodiment, preferably, the sublimation machine in the step 5 is a carpet belt type sublimation machine.
In this embodiment, preferably, the cooling in step 5 is performed by natural cooling, and the cooling time is 20 minutes.
In this embodiment, preferably, the dye resin is one of a polyethylene resin, a polyvinyl chloride resin, a polystyrene resin, and a polypropylene resin.
In the present embodiment, it is preferable that the diameter of the heat roller is 40 cm.
Example 2
A clear anti-drop transfer gold stamping process comprises the following steps:
step 1, selecting a pattern, and selecting a proper gilding pattern;
step 2, manufacturing a pattern release layer, preparing a gold stamping film, uniformly coating a release agent and glue on the surface of the gold stamping film to form release layers with pattern shapes, and putting the release layers into a dryer for drying treatment;
step 3, manufacturing a transfer carrier, namely mixing a gold stamping dye and transfer glue on the manufactured release layer with the flower shape, and then coating the release layer on the surface of the carrier to form a layer of flower-shaped transfer layer, wherein the carrier is manufactured into the flower-shaped transfer carrier;
step 4, fixing a transfer carrier, namely sending the manufactured pattern transfer carrier into a dryer for drying to obtain a sublimation transfer carrier containing the bronzing dye and the hot melt adhesive;
step 5, carrying out primary heat treatment, attaching a sublimation transfer carrier containing gold stamping dye and hot melt adhesive to the fabric, carrying out sublimation heating through a sublimator, heating and melting the dye on the sublimation transfer carrier, transferring the dye onto the fabric, cooling, removing the transfer carrier after the transfer adhesive is adhered to the surface of the fabric, and completely transferring the gold stamping dye and the transfer adhesive on the transfer carrier onto the fabric to obtain the printed fabric and the gold stamping film with the transfer adhesive;
step 6, secondary heat treatment, namely putting the printed fabric with the transfer glue and the gold stamping film into a gold stamping machine to be heated to 80 ℃, and heating and pressurizing the printed fabric with the transfer glue and the gold stamping film together through a hot roller and a padder to ensure that the gold stamping film and the printed fabric with the transfer glue are mutually compounded to obtain a semi-finished product;
and 7, performing heat preservation treatment, namely putting the semi-finished product into a dryer for heat preservation, separating the transfer glue and the gold stamping film at the temperature of 70 ℃ to obtain the printed fabric with gold stamping, and preserving heat for 2.5 hours to ensure that the patterns on the gold stamping film are completely attached to the fabric.
In this embodiment, preferably, the glue in the step 2 is formed by mixing an adhesive, butanone and a curing agent, and a mass ratio of the adhesive to the butanone to the curing agent is 3: 2: 1.
in this embodiment, preferably, the thickness of the patterned release layer in step 2 is 7 μm.
In this embodiment, preferably, the temperature of the dryer in step 2 is controlled to be 80 ℃, and the drying time is 35 minutes.
In this embodiment, preferably, the transfer glue in step 3 is a dye resin.
In this embodiment, preferably, the temperature of the dryer in the step 4 is controlled to be 110 ℃, and the drying time is 15 minutes.
In this embodiment, preferably, the sublimation machine in the step 5 is a carpet belt type sublimation machine.
In this embodiment, preferably, the cooling in step 5 is performed by natural cooling, and the cooling time is 25 minutes.
In this embodiment, preferably, the dye resin is one of a polyethylene resin, a polyvinyl chloride resin, a polystyrene resin, and a polypropylene resin.
In the present embodiment, it is preferable that the diameter of the heat roller is 50 cm.
Example 3
A clear anti-drop transfer gold stamping process comprises the following steps:
step 1, selecting a pattern, and selecting a proper gilding pattern;
step 2, manufacturing a pattern release layer, preparing a gold stamping film, uniformly coating a release agent and glue on the surface of the gold stamping film to form release layers with pattern shapes, and putting the release layers into a dryer for drying treatment;
step 3, manufacturing a transfer carrier, namely mixing a gold stamping dye and transfer glue on the manufactured release layer with the flower shape, and then coating the release layer on the surface of the carrier to form a layer of flower-shaped transfer layer, wherein the carrier is manufactured into the flower-shaped transfer carrier;
step 4, fixing a transfer carrier, namely sending the manufactured pattern transfer carrier into a dryer for drying to obtain a sublimation transfer carrier containing the bronzing dye and the hot melt adhesive;
step 5, carrying out primary heat treatment, attaching a sublimation transfer carrier containing gold stamping dye and hot melt adhesive to the fabric, carrying out sublimation heating through a sublimator, heating and melting the dye on the sublimation transfer carrier, transferring the dye onto the fabric, cooling, removing the transfer carrier after the transfer adhesive is adhered to the surface of the fabric, and completely transferring the gold stamping dye and the transfer adhesive on the transfer carrier onto the fabric to obtain the printed fabric and the gold stamping film with the transfer adhesive;
step 6, secondary heat treatment, namely putting the printed fabric with the transfer glue and the gold stamping film into a gold stamping machine to be heated to 90 ℃, and heating and pressurizing the printed fabric with the transfer glue and the gold stamping film together through a hot roller and a padder to ensure that the gold stamping film and the printed fabric with the transfer glue are mutually compounded to obtain a semi-finished product;
and 7, performing heat preservation treatment, namely putting the semi-finished product into a dryer for heat preservation, separating the transfer glue and the gold stamping film at the temperature of 80 ℃ to obtain the printed fabric with gold stamping, and preserving heat for 3 hours to ensure that the patterns on the gold stamping film are completely attached to the fabric.
In this embodiment, preferably, the glue in the step 2 is formed by mixing an adhesive, butanone and a curing agent, and the mass ratio of the adhesive to the butanone to the curing agent is 2: 1: 2.
in this embodiment, preferably, the thickness of the patterned release layer in step 2 is 8 μm.
In this embodiment, preferably, the temperature of the dryer in step 2 is controlled to be 90 ℃, and the drying time is 40 minutes.
In this embodiment, preferably, the transfer glue in step 3 is a dye resin.
In this embodiment, preferably, the temperature of the dryer in the step 4 is controlled to be 120 ℃, and the drying time is 20 minutes.
In this embodiment, preferably, the sublimation machine in the step 5 is a carpet belt type sublimation machine.
In this embodiment, preferably, the cooling in step 5 is performed by natural cooling, and the cooling time is 30 minutes.
In this embodiment, preferably, the dye resin is one of a polyethylene resin, a polyvinyl chloride resin, a polystyrene resin, and a polypropylene resin.
In the present embodiment, it is preferable that the diameter of the heat roller is 60 cm.
The color fastness performance of the textile is detected according to GB1840-2003 national basic safety technical Specification for textile products, and the test result is shown in Table 1;
detecting items | Example 1 | Example 2 | Example 3 | Comparative example |
Colour fastness to rubbing | Four stages | Three-stage | Four stages | Second stage |
Color fastness to water | Four stages | Four stages | Three-stage | Second stage |
As can be seen from Table 1, the clear anti-shedding transfer gold stamping process of the embodiments 1 to 3 of the invention has better rubbing color fastness and water color fastness compared with the clear anti-shedding gold stamping process of the comparative example,
the working principle and the using process of the invention are as follows:
in the clear anti-dropping transfer gold stamping process, a release agent and glue are uniformly coated on the surface of a gold stamping film to form release layers with all flower shapes, the release layers are placed in a dryer to be dried, the bonding strength of the gold stamping film is improved, the release layers are prevented from dropping, the manufactured release layers with the flower shapes are mixed with transfer glue and then coated on the surface of a carrier to form a transfer layer with one flower shape, the carrier is manufactured into a transfer carrier with the flower shape, the gold stamping dye is conveniently fixed on the carrier through the transfer glue, and the problems of non-top hot stamping and unclear hot stamping are solved through the steps of primary heat treatment, secondary heat treatment and heat preservation.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. A clear anti-drop transfer gold stamping process is characterized in that: the method comprises the following steps:
step 1, selecting a pattern, and selecting a proper gilding pattern;
step 2, manufacturing a pattern release layer, preparing a gold stamping film, uniformly coating a release agent and glue on the surface of the gold stamping film to form release layers with pattern shapes, and putting the release layers into a dryer for drying treatment;
step 3, manufacturing a transfer carrier, namely mixing a gold stamping dye and transfer glue on the manufactured release layer with the flower shape, and then coating the release layer on the surface of the carrier to form a layer of flower-shaped transfer layer, wherein the carrier is manufactured into the flower-shaped transfer carrier;
step 4, fixing a transfer carrier, namely sending the manufactured pattern transfer carrier into a dryer for drying to obtain a sublimation transfer carrier containing the bronzing dye and the hot melt adhesive;
step 5, carrying out primary heat treatment, attaching a sublimation transfer carrier containing gold stamping dye and hot melt adhesive to the fabric, carrying out sublimation heating through a sublimator, heating and melting the dye on the sublimation transfer carrier, transferring the dye onto the fabric, cooling, removing the transfer carrier after the transfer adhesive is adhered to the surface of the fabric, and completely transferring the gold stamping dye and the transfer adhesive on the transfer carrier onto the fabric to obtain the printed fabric and the gold stamping film with the transfer adhesive;
step 6, secondary heat treatment, namely putting the printed fabric with the transfer glue and the gold stamping film into a gold stamping machine to be heated to 70-90 ℃, and heating and pressurizing the printed fabric with the transfer glue and the gold stamping film together through a hot roller and a padder to ensure that the gold stamping film and the printed fabric with the transfer glue are mutually compounded to obtain a semi-finished product;
and 7, performing heat preservation treatment, namely putting the semi-finished product into a dryer for heat preservation at the temperature of 60-80 ℃, separating the transfer glue and the gold stamping film to obtain a printed fabric with gold stamping, and preserving heat for 2-3 hours to ensure that the patterns on the gold stamping film are completely attached to the fabric.
2. The clear anti-drop transfer gold stamping process according to claim 1, characterized in that: the glue in the step 2 is formed by mixing an adhesive, butanone and a curing agent, wherein the mass ratio of the adhesive to the butanone to the curing agent is 2: 3: 1.
3. the clear anti-drop transfer gold stamping process according to claim 1, characterized in that: the thickness of the flower-shaped release layer in the step 2 is 6-8 μm.
4. The clear anti-drop transfer gold stamping process according to claim 1, characterized in that: and (3) controlling the temperature of the dryer in the step (2) to be 70-90 ℃ and the drying time to be 30-40 minutes.
5. The clear anti-drop transfer gold stamping process according to claim 1, characterized in that: the transfer glue in the step 3 is dye resin.
6. The clear anti-drop transfer gold stamping process according to claim 1, characterized in that: the temperature of the dryer in the step 4 is controlled at 120 ℃ of 100 ℃ and the drying time is 10-20 minutes.
7. The clear anti-drop transfer gold stamping process according to claim 1, characterized in that: the sublimator in the step 5 is a carpet belt type sublimator.
8. The clear anti-drop transfer gold stamping process according to claim 1, characterized in that: and cooling in the step 5 in a natural cooling mode for 20-30 minutes.
9. The clear anti-drop transfer gold stamping process according to claim 5, characterized in that: the dye resin is one of polyethylene resin, polyvinyl chloride resin, polystyrene resin and polypropylene resin.
10. The clear anti-drop transfer gold stamping process according to claim 1, characterized in that: the diameter of the hot roller is 40-60 cm.
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Cited By (1)
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CN113373699A (en) * | 2021-05-24 | 2021-09-10 | 浙江皮意纺织有限公司 | Manufacturing process of antibacterial three-proofing foaming fabric |
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CN101328654A (en) * | 2008-07-10 | 2008-12-24 | 吴江市凌志纺织有限公司 | Crinkling process of chemical fiber fabric |
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CN113373699A (en) * | 2021-05-24 | 2021-09-10 | 浙江皮意纺织有限公司 | Manufacturing process of antibacterial three-proofing foaming fabric |
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