CN113584891A - Production method of super-soft anti-deformation crystal velvet cloud blanket - Google Patents

Production method of super-soft anti-deformation crystal velvet cloud blanket Download PDF

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Publication number
CN113584891A
CN113584891A CN202110742295.XA CN202110742295A CN113584891A CN 113584891 A CN113584891 A CN 113584891A CN 202110742295 A CN202110742295 A CN 202110742295A CN 113584891 A CN113584891 A CN 113584891A
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temperature
cloth
brushing
machine
ironing
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秦莉
孙强
李国强
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Suqian Shenlong Household Textiles Co ltd
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Suqian Shenlong Household Textiles Co ltd
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D06M15/6436—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain containing amino groups
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02—Pile fabrics or articles having similar surface features
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02—Pile fabrics or articles having similar surface features
    • D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • D06C13/08—Cutting pile loops
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8276—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing ester groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/16—Synthetic fibres, other than mineral fibres
    • D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M2101/32—Polyesters
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/50—Modified hand or grip properties; Softening compositions
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a production method of a super-soft anti-deformation crystal velvet cloud blanket, which comprises the following steps: the production method comprises the following steps of raw material selection, weaving and slitting, sizing, grey cloth brushing, grey cloth lustring, printing, dyeing guide and permeation, steaming and dyeing, washing, softening treatment, dehydration, drying and shaping, flower blank brushing, flower blank lustring, shearing, fluffy treatment, compounding and embossing, and finally the product is obtained.

Description

Production method of super-soft anti-deformation crystal velvet cloud blanket
Technical Field
The invention belongs to the technical field of textile manufacturing, and particularly relates to a production method of a super-soft anti-deformation crystal velvet cloud blanket.
Background
The traditional blanket achieves the effect of decorating the front and back surfaces by compounding two single-sided blankets or by using a double-sided fluffing mode. The cloud blanket breaks through the idea that the traditional blanket takes wool as the blanket. The effect of the wool is kept, but the wool is processed into a cloud feeling through a new process.
The demand of cloud blankets on the market is increasing, the requirements of people on the cloud blankets are also increasing, the need of manufacturing softer and more comfortable cloud blankets is compelled to meet the increasing demand of people, and the two composite surfaces of the traditional cloud blankets are easy to separate, so that the comfort level is reduced.
Disclosure of Invention
The invention aims to provide a production method of a super-soft anti-deformation crystal velvet cloud blanket, aiming at solving the problems that the comfort of the cloud blanket is increasingly required by people, the two sides of the traditional cloud blanket are easy to separate and deform, and the like.
The invention realizes the purpose through the following technical scheme: the invention provides a production method of a super-soft anti-deformation crystal velvet cloud blanket, which comprises the following steps:
s1: selecting raw materials:
the surface yarn adopts DTY terylene, the fineness/composite number is 150D/144F, the bottom yarn adopts FDY terylene, and the common count is 47 tex;
s2: weaving and slitting:
weaving: weaving grey cloth by using a double-needle bed warp knitting machine with a gauge of 20-50mm, wherein the plain weave of the surface yarn of the grey cloth is 1+1+2+ 2;
slitting: uniformly cutting the gray fabric from the middle by a vertical cutting machine, dividing the gray fabric into two gray fabrics, wherein the hair height of the gray fabric obtained after the fabric cutting is finished is 15-30 mm; the specification of the gray fabric is 500-grade and 900g/m2
S3: sizing:
adopting high-temperature gluing and shaping, shaping the two pieces of white gray fabric by using a high-temperature shaping machine, and spraying glue on the two pieces of white gray fabric, wherein the shaping temperature is 140-;
s4: brushing gray fabric:
brushing the glued and shaped grey cloth by a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth feeding direction, the rotating speed of the high-speed brushing machine is 60-70r/min, the brushing speed is 4-8m/min, and the rotating speed of the brush roll is 330-;
s5: gray fabric ironing:
using an oil heating and ironing roller ironing machine to iron white grey cloth, wherein the ironing temperature is 180-230 ℃, the cloth moving speed in ironing is 10-14m/min, eight sets of ironing are adopted to repeatedly iron the fabric for multiple times, and the cloth feeding directions of the eight sets of ironing are alternately carried out along and along the wool feeding direction;
s6: printing:
the grey cloth fluff is upwards tiled on a flat screen printing machine cloth belt, a printing screen plate is pressed on the grey cloth fluff in a reverse fluff feeding mode to scrape printing paste, wherein: the concentration of the color paste is 3.8-4.3%, the concentration of the soft thickening agent is 0.5-1.0% (owf), and the scraping and printing amount of the color paste is 90-130%;
s7: dye guiding and penetration:
spraying a dye-guiding agent on the printing and dyeing surface of the printed and dyed grey cloth by using an atomization spraying technology, wherein the using amount of the dye-guiding agent is 1-5% (owf); spraying and standing for 10-15 min.
S8: and (3) steaming and dyeing:
putting the printed gray fabric into a high-pressure high-temperature steamer for steaming at the temperature of 110-;
s9: washing with water:
placing the steamed grey cloth into an open width roller washing machine for washing, wherein the washing temperature is 45-50 ℃, and the advancing speed is 20-30 m/min;
s10: softening treatment:
placing the washed grey cloth in a pressure container, spraying a softening treatment liquid and a puffing treatment liquid on the surface of the grey cloth, wherein the dosage of the softening agent is 2-3% (owf), the dosage of the puffing agent is 0.5-1.2%, the pressure in the container is 0.15-0.25MPa, the temperature is 40-60 ℃, and the time is 30-50 s;
s11: and (3) dehydrating:
placing the washed grey cloth into a dehydrator, wherein the rotating speed of the dehydrator is 300-;
s12: drying and shaping:
drying and tentering the dehydrated grey cloth by a high-temperature setting machine, wherein the drying temperature is 170-190 ℃, the tentering tension is 2.5-3.5MPa, the drying time is 55-75 seconds, and the advancing speed is 22-25 m/min;
s13: brushing the flower blank:
brushing the dried and shaped gray fabric through a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth, the rotating speed of the high-speed brushing machine is 60-70r/min, the brushing speed is 5-7m/min, and the rotating speed of a brush roller is 330-;
s14: and (3) polishing the flower blank:
the gray fabric brushed with the hairs for the second time is scalded by using an oil heating scalping roller scalping machine, the temperature of the scalping is 170-190 ℃, the cloth moving speed during the scalping is 11-13m/min, eight sets of sleeve ironing are adopted to repeatedly scald the fabric for a plurality of times, and the cloth feeding directions of the eight sets of sleeve ironing are alternately carried out along the wool feeding direction and the reverse wool feeding direction;
s15: shearing:
shearing the gray fabric subjected to secondary ironing by using an ironing and shearing combination machine, wherein the shearing temperature is 140-160 ℃, and the fabric moving speed during shearing is 9-11 m/min;
s16: puffing treatment:
fluffing the sheared gray fabric by using a cylindrical fluffing machine, wherein the rotating speed of the fluffing machine is 290-90 ℃ plus 310r/min, the low-temperature treatment temperature is 70-90 ℃, the treatment time is 4-6min, the medium-temperature treatment temperature is 110-130 ℃, and the treatment time is 4-6 min;
s17: compounding:
the short hair surfaces of the two fluffed grey cloth are opposite, and are coated with environment-friendly glue for compounding, wherein the glue content is 2-2.5% (owf), the temperature is 180-;
s18: embossing:
and embossing the compounded grey cloth by using an embossing machine to obtain a finished product, wherein the embossing time is 15-25s, and the embossing temperature is 200-220 ℃.
Further, in step S3, the glue includes water and hard glue, where: hard rubber is 1: 0.2, the adhesive property is ensured, the using amount of glue is reduced, the generation of harmful gases such as formaldehyde is reduced, and the environmental protection is improved.
Further, in the step S6, the color paste contains disperse red GFL, disperse blue 4R and disperse yellow S-3R, so that the color fastness can be improved, the dyeing printing is brighter, and the dyeing effect is improved.
Further, in the step S6, the order of scraping the color paste by the printer is one-time scraping and printing along the hair direction, one-time scraping and printing against the hair direction, and repeating the steps for a plurality of times, so that the color paste can be more uniformly and sufficiently printed, and the printing and dyeing effect can be improved.
Further, in the step S7, the dyeing guide adopts SD-10, the dosage of light color and medium color is 1-3% (owf), the dosage of deep color is 5%, and the dyeing temperature is as follows: the temperature is 95-100 ℃, the printing and dyeing effect can be improved, and the dyeing method has higher color yield and good dyeing reproducibility compared with a non-environment-friendly dyeing carrier.
Further, in step S10, the softening thickener is an amino silicone oil softening thickener, which can improve the softness, smoothness and uniform hand feeling of the cloud carpet, enhance the tearing strength and wrinkle resistance of the fabric, and improve the elasticity, water washing resistance and dry washing resistance of the fabric.
Further, in the step S17, the environment-friendly glue is sticky rice glue, water: the glutinous rice glue is 1: 0.15, can prevent the cloud blanket to have harmful gas, improves the feature of environmental protection, guarantees safe in utilization.
Has the advantages that: the invention has simple process, convenient operation and convenient batch production and use, the fabric weaving adopts a plain weave 1+1+2+2 method, which can improve the surface comfort level and the printing and dyeing firmness of the fabric, the anti-deformation capability of the cloud blanket can be improved by adopting gluing high-temperature shaping, the softness of the cloud blanket can be improved by adopting a soft thickening agent, the printing and dyeing effect can be improved by using a dye-guiding agent, the softness of the cloud blanket can be ensured again by adopting a soft treatment liquid and a fluffy treatment liquid, the use comfort level is improved, the fluffy treatment is carried out again by a fluffer after the hair is sheared, the surface cloud blanket hair is fluffy and comfortable, the environment-friendly glue is compounded, the compound adhesion degree of two-side cloth is improved, the separation is prevented, the environment friendliness and the safety are ensured, thus the soft comfort level of the cloud blanket is greatly improved, the requirements of people are met, and the separation and the deformation of the two sides of the cloud blanket can be prevented, the experience feeling is improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
In the description of the present invention, it is to be understood that the terms "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated merely for convenience in describing the invention and to simplify the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and is therefore not to be considered as limiting.
Example 1: a production method of a super-soft anti-deformation crystal velvet cloud blanket comprises the following steps:
s1: selecting raw materials:
the surface yarn adopts DTY terylene, the fineness/composite number is 150D/144F, the bottom yarn adopts FDY terylene, and the common count is 47 tex;
s2: weaving and slitting:
weaving: weaving grey cloth by using a double-needle bed warp knitting machine with a gauge of 20mm, wherein the plain weave of the surface yarn of the grey cloth is 1+1+2+ 2;
slitting: uniformly cutting the gray fabric from the middle by using a vertical cutting machine, dividing the gray fabric into two gray fabrics, wherein the hair height of the gray fabric obtained after the cutting is finished is 15 mm; grey cloth specification 500g/m2
S3: sizing:
adopting high-temperature gluing and shaping, shaping the two pieces of gray cloth by using a high-temperature shaping machine, and spraying glue on the gray cloth, wherein the shaping temperature is 140 ℃, and the advancing speed is 18 m/min;
s4: brushing gray fabric:
brushing the white gray fabric subjected to sizing by a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth feeding direction, the rotating speed of the high-speed brushing machine is 60r/min, the brushing speed is 4m/min, and the rotating speed of a brush roll is 330 r/min;
s5: gray fabric ironing:
using an oil heating and ironing roller ironing machine to iron white grey cloth, wherein the ironing temperature is 180-230 ℃, the cloth moving speed in ironing is 10m/min, eight sets of ironing are adopted to repeatedly iron the fabric for a plurality of times, and the cloth feeding direction of the eight sets of ironing is alternately carried out along the wool feeding cloth and the reverse wool feeding cloth;
s6: printing:
the grey cloth fluff is upwards tiled on a flat screen printing machine cloth belt, a printing screen plate is pressed on the grey cloth fluff in a reverse fluff feeding mode to scrape printing paste, wherein: the concentration of the color paste is 3.8 percent, the concentration of the soft thickening agent is 0.5 percent (owf), and the scraping amount of the color paste is 90 percent;
s7: dye guiding and penetration:
spraying a dye-guiding agent on the printing and dyeing surface of the printed and dyed grey cloth by using an atomization spraying technology, wherein the using amount of the dye-guiding agent is 1% (owf); spraying and standing for 10 min.
S8: and (3) steaming and dyeing:
putting the printed gray fabric into a high-pressure high-temperature steamer for steaming at the temperature of 110-;
s9: washing with water:
placing the steamed gray fabric into an open width roller washing machine for washing, wherein the washing temperature is 45 ℃, and the stepping speed is 20 m/min;
s10: softening treatment:
placing the washed grey cloth in a pressure container, spraying a softening treatment liquid and a puffing treatment liquid on the surface of the grey cloth, wherein the dosage of the softening agent is 2 percent (owf), the dosage of the puffing agent is 0.5 percent, the pressure in the container is 0.15MPa, the temperature is 40 ℃, and the time is 30 s;
s11: and (3) dehydrating:
placing the washed grey cloth into a dehydrator, wherein the rotating speed of the dehydrator is 300r/min, and the dehydrating time is 10 min;
s12: drying and shaping:
drying and tentering the dehydrated grey cloth by a high-temperature setting machine, wherein the drying temperature is 170 ℃, the tentering tension is 2.5MPa, the drying time is 55 seconds, and the advancing speed is 22 m/min;
s13: brushing the flower blank:
brushing the dried and shaped gray fabric through a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth, the rotating speed of the high-speed brushing machine is 60r/min, the brushing speed is 5m/min, and the rotating speed of a brush roll is 330 r/min;
s14: and (3) polishing the flower blank:
the gray fabric brushed with the hairs for the second time is scalded by using an oil heating ironing roller ironing machine, the ironing temperature is 170 ℃, the cloth moving speed during ironing is 11m/min, eight sets of ironing are adopted to repeatedly iron and polish the fabric for multiple times, and the cloth feeding directions of the eight sets of ironing are alternately carried out along the wool feeding cloth and the reverse wool feeding cloth;
s15: shearing:
shearing the gray fabric subjected to secondary ironing by using an ironing and shearing combination machine, wherein the shearing temperature is 140 ℃, and the cloth feeding speed during shearing is 9 m/min;
s16: puffing treatment:
fluffing the sheared gray fabric by using a cylindrical fluffing machine, wherein the rotating speed of the fluffing machine is 290r/min, the low-temperature treatment temperature is 70 ℃, the treatment time is 4min, the medium-temperature treatment temperature is 110 ℃, and the treatment time is 4 min;
s17: compounding:
the short hair surfaces of two fluffed grey fabrics are opposite, and environment-friendly glue is coated on the two fluffed grey fabrics for compounding, wherein the glue content is 2 percent (owf), the temperature is 180 ℃, and the time is 20 s;
s18: embossing:
and embossing the compounded grey cloth by using an embossing machine for embossing for 15s at the embossing temperature of 200 ℃ to obtain a finished product.
Wherein, in the step S3, the glue includes water and hard glue, and the ratio of water: the hard glue is 1: 0.2, the use amount of the glue is reduced while the adhesiveness is ensured, the generation of harmful gases such as formaldehyde is reduced, the environment protection is improved, in the step S6, the color paste contains disperse red GFL, disperse blue 4R and disperse yellow S-3R, the color fastness can be improved, the dyeing printing is brighter, the dyeing effect is improved, in the step S6, the sequence of the printing machine scraping color paste is that the printing is carried out in the forward hair direction once, the printing is carried out in the reverse hair direction once, and the printing and dyeing are repeated for many times, so that the dyeing paste can be more uniformly and sufficiently printed, the printing and dyeing effect is improved, in the step S7, the dye-guiding agent adopts SD-10, the light color and medium color use amounts are 1-3% (owf), the deep color use amount is 5%, and the dyeing temperature is: the dyeing effect can be improved at 95-100 ℃, the dyeing effect is higher than that of a non-environment-friendly dyeing carrier, the dyeing reproducibility is good, and in the step S10, the soft thickening agent is amino silicone oil soft thickening agent, so that the softness, smoothness and uniform hand feeling of the cloud carpet can be improved, the tearing strength and the crease resistance of the fabric can be enhanced, and the elasticity, the water washing resistance and the dry washing resistance of the fabric can be improved.
Example 2:
s1: selecting raw materials:
the surface yarn adopts DTY terylene, the fineness/composite number is 150D/144F, the bottom yarn adopts FDY terylene, and the common count is 47 tex;
s2: weaving and slitting:
weaving: weaving grey cloth by using a double-needle bed warp knitting machine with a gauge of 20-50mm, wherein the plain weave of the surface yarn of the grey cloth is 1+1+2+ 2;
slitting: adopts a vertical cutting machine to cutUniformly cutting the grey cloth from the middle, dividing the grey cloth into two grey cloths, and obtaining the grey cloth with the height of 20mm after the width is cut; the specification of the grey cloth is 700g/m2
S3: sizing:
adopting high-temperature gluing and shaping, shaping the two pieces of gray cloth by using a high-temperature shaping machine, and spraying glue on the gray cloth, wherein the shaping temperature is 150 ℃, and the advancing speed is 22 m/min;
s4: brushing gray fabric:
brushing the white gray fabric subjected to sizing by a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth feeding direction, the rotating speed of the high-speed brushing machine is 65r/min, the brushing speed is 5.5m/min, and the rotating speed of a brush roll is 380 r/min;
s5: gray fabric ironing:
using an oil heating and ironing roller ironing machine to iron the white grey cloth, wherein the ironing temperature is 200 ℃, the cloth feeding speed in ironing is 12m/min, eight sets of ironing are adopted to repeatedly iron and polish the fabric for many times, and the cloth feeding directions of the eight sets of ironing are alternately carried out along and along the wool cloth feeding direction;
s6: printing:
the grey cloth fluff is upwards tiled on a flat screen printing machine cloth belt, a printing screen plate is pressed on the grey cloth fluff in a reverse fluff feeding mode to scrape printing paste, wherein: the concentration of the color paste is 4 percent, the concentration of the soft thickening agent is 0.8 percent (owf), and the scraping amount of the color paste is 110 percent;
s7: dye guiding and penetration:
spraying a dye-guiding agent on the printing and dyeing surface of the printed and dyed grey cloth by using an atomization spraying technology, wherein the using amount of the dye-guiding agent is 3% (owf); spraying and standing for 12 min.
S8: and (3) steaming and dyeing:
putting the printed grey cloth into a high-pressure high-temperature steamer for steaming, wherein the steaming temperature is 130 ℃, the steaming pressure is 3MPa, the steaming time of a light-color dye is 15min, the steaming time of a medium-color dye is 20min, and the steaming time of a dark-color dye is 30 min;
s9: washing with water:
placing the steamed gray fabric into an open width roller washing machine for washing, wherein the washing temperature is 48 ℃, and the stepping speed is 25 m/min;
s10: softening treatment:
placing the washed grey cloth in a pressure container, spraying a softening treatment liquid and a puffing treatment liquid on the surface of the grey cloth, wherein the dosage of the softening agent is 2.4 percent (owf), the dosage of the puffing agent is 0.8 percent, the pressure in the container is 0.2MPa, the temperature is 50 ℃, and the time is 40 s;
s11: and (3) dehydrating:
placing the washed grey cloth into a dehydrator, wherein the rotating speed of the dehydrator is 350r/min, and the dehydrating time is 15 min;
s12: drying and shaping:
drying and tentering the dehydrated grey cloth by a high-temperature setting machine, wherein the drying temperature is 180 ℃, the tentering tension is 3MPa, the drying time is 60 seconds, and the progressing speed is 24 m/min;
s13: brushing the flower blank:
brushing the dried and shaped gray fabric through a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth, the rotating speed of the high-speed brushing machine is 65r/min, the brushing speed is 6m/min, and the rotating speed of a brush roll is 360 r/min;
s14: and (3) polishing the flower blank:
the gray fabric brushed with the hairs for the second time is scalded by using an oil heating ironing roller ironing machine, the ironing temperature is 180 ℃, the cloth moving speed during ironing is 12m/min, eight sets of ironing are adopted to repeatedly iron and polish the fabric for many times, and the cloth feeding directions of the eight sets of ironing are alternately carried out along the wool feeding direction and the reverse wool feeding direction;
s15: shearing:
shearing the gray fabric subjected to secondary ironing by using an ironing and shearing combination machine, wherein the shearing temperature is 150 ℃, and the cloth feeding speed during shearing is 10 m/min;
s16: puffing treatment:
fluffing the sheared gray fabric by using a cylindrical fluffing machine, wherein the rotating speed of the fluffing machine is 300r/min, the low-temperature treatment temperature is 80 ℃, the treatment time is 5min, the medium-temperature treatment temperature is 120 ℃, and the treatment time is 5 min;
s17: compounding:
the short hair surfaces of the two fluffed grey fabrics are opposite, and are coated with environment-friendly glue for compounding, wherein the glue content is 2.3% (owf), the temperature is 190 ℃, and the time is 30 s;
s18: embossing:
and embossing the compounded grey cloth by using an embossing machine to obtain a finished product, wherein the embossing time is 20s, and the embossing temperature is 210 ℃.
Example 3:
s1: selecting raw materials:
the surface yarn adopts DTY terylene, the fineness/composite number is 150D/144F, the bottom yarn adopts FDY terylene, and the common count is 47 tex;
s2: weaving and slitting:
weaving: weaving grey cloth by using a double-needle bed warp knitting machine with a gauge of 20-50mm, wherein the plain weave of the surface yarn of the grey cloth is 1+1+2+ 2;
slitting: uniformly cutting the grey cloth from the middle by a vertical cutting machine, dividing the grey cloth into two grey cloths, and obtaining the grey cloth with the height of 30mm after the cutting; the specification of the grey cloth is 900g/m2
S3: sizing:
adopting high-temperature gluing and shaping, shaping the two pieces of gray cloth by using a high-temperature shaping machine, and spraying glue on the gray cloth, wherein the shaping temperature is 160 ℃, and the advancing speed is 28 m/min;
s4: brushing gray fabric:
brushing the white gray fabric subjected to sizing by a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth feeding direction, the rotating speed of the high-speed brushing machine is 70r/min, the brushing speed is 8m/min, and the rotating speed of a brush roll is 420 r/min;
s5: gray fabric ironing:
using an oil heating and ironing roller ironing machine to iron white grey cloth, wherein the ironing temperature is 180-230 ℃, the cloth moving speed in ironing is 14m/min, eight sets of ironing are adopted to repeatedly iron the fabric for a plurality of times, and the cloth feeding direction of the eight sets of ironing is alternately carried out along the wool feeding cloth and the reverse wool feeding cloth;
s6: printing:
the grey cloth fluff is upwards tiled on a flat screen printing machine cloth belt, a printing screen plate is pressed on the grey cloth fluff in a reverse fluff feeding mode to scrape printing paste, wherein: the concentration of the color paste is 4.3 percent, the concentration of the soft thickening agent is 1.0 percent (owf), and the scraping amount of the color paste is 130 percent;
s7: dye guiding and penetration:
spraying a dye-guiding agent on the printing and dyeing surface of the printed and dyed grey cloth by using an atomization spraying technology, wherein the using amount of the dye-guiding agent is 5% (owf); spraying and standing for 15 min.
S8: and (3) steaming and dyeing:
putting the printed grey cloth into a high-pressure high-temperature steamer for steaming, wherein the steaming temperature is 150 ℃, the steaming pressure is 3.5MPa, the steaming time of light-color dyes is 16min, the steaming time of medium-color dyes is 23min, and the steaming time of deep-color dyes is 33 min;
s9: washing with water:
placing the steamed gray fabric into an open width roller washing machine for washing, wherein the washing temperature is 50 ℃, and the stepping speed is 30 m/min;
s10: softening treatment:
placing the washed grey cloth in a pressure container, spraying a softening treatment liquid and a puffing treatment liquid on the surface of the grey cloth, wherein the dosage of the softening agent is 3 percent (owf), the dosage of the puffing agent is 1.2 percent, the pressure in the container is 0.25MPa, the temperature is 60 ℃, and the time is 50 s;
s11: and (3) dehydrating:
placing the washed grey cloth into a dehydrator, wherein the rotating speed of the dehydrator is 380r/min, and the dehydrating time is 20 min;
s12: drying and shaping:
drying and tentering the dehydrated grey cloth by a high-temperature setting machine, wherein the drying temperature is 190 ℃, the tentering tension is 3.5MPa, the drying time is 75 seconds, and the advancing speed is 25 m/min;
s13: brushing the flower blank:
brushing the dried and shaped gray fabric through a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth, the rotating speed of the high-speed brushing machine is 70r/min, the brushing speed is 7m/min, and the rotating speed of a brush roll is 420 r/min;
s14: and (3) polishing the flower blank:
the gray fabric brushed with the hairs for the second time is scalded by using an oil heating ironing roller ironing machine, the ironing temperature is 190 ℃, the cloth moving speed during ironing is 13m/min, eight sets of ironing are adopted to repeatedly iron and polish the fabric for multiple times, and the cloth feeding directions of the eight sets of ironing are alternately carried out along the wool feeding direction and the reverse wool feeding direction;
s15: shearing:
shearing the gray fabric subjected to secondary ironing by using an ironing and shearing combination machine, wherein the shearing temperature is 160 ℃, and the cloth feeding speed during shearing is 11 m/min;
s16: puffing treatment:
fluffing the sheared gray fabric by using a cylindrical fluffing machine, wherein the rotating speed of the fluffing machine is 310r/min, the low-temperature treatment temperature is 90 ℃, the treatment time is 6min, the medium-temperature treatment temperature is 130 ℃, and the treatment time is 6 min;
s17: compounding:
the short hair surfaces of two fluffed grey fabrics are opposite, and are coated with environment-friendly glue for compounding, wherein the glue content is 2.5% (owf), the temperature is 200 ℃, and the time is 40 s;
s18: embossing:
and embossing the compounded grey cloth by using an embossing machine to obtain a finished product, wherein the embossing time is 25s, and the embossing temperature is 220 ℃.
Step S10 in example one, example two, and example three was compared and is tabulated as follows:
Figure BDA0003139823600000131
Figure BDA0003139823600000141
the softening effect of the prepared product is observed, and the secondary effect of the embodiment is found to be optimal
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description of the embodiments is for clarity only, and those skilled in the art should make the description as a whole, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (7)

1. A production method of a super-soft anti-deformation crystal velvet cloud blanket is characterized by comprising the following steps: the method comprises the following steps:
s1: selecting raw materials:
the surface yarn adopts DTY terylene, the fineness/composite number is 150D/144F, the bottom yarn adopts FDY terylene, and the common count is 47 tex;
s2: weaving and slitting:
weaving: weaving grey cloth by using a double-needle bed warp knitting machine with a gauge of 20-50mm, wherein the plain weave of the surface yarn of the grey cloth is 1+1+2+ 2;
slitting: uniformly cutting the gray fabric from the middle by a vertical cutting machine, dividing the gray fabric into two gray fabrics, wherein the hair height of the gray fabric obtained after the fabric cutting is finished is 15-30 mm; the specification of the gray fabric is 500-grade and 900g/m2；
S3: sizing:
adopting high-temperature gluing and shaping, shaping the two pieces of gray cloth by using a high-temperature shaping machine, and spraying glue on the gray cloth, wherein the shaping temperature is 140-;
s4: brushing gray fabric:
brushing the glued and shaped grey cloth through a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth, the rotating speed of the high-speed brushing machine is 60-70r/min, the brushing speed is 4-8m/min, and the rotating speed of a brush roll is 330-;
s5: gray fabric ironing:
using an oil heating and ironing roller ironing machine to iron white grey cloth, wherein the ironing temperature is 180-230 ℃, the cloth moving speed during ironing is 10-14m/min, eight sets of ironing are adopted to repeatedly iron the fabric for many times, and the cloth feeding directions of the eight sets of ironing are alternately carried out along and against the wool;
s6: printing:
the grey cloth fluff is upwards tiled on a flat screen printing machine cloth belt, a printing screen is pressed on the grey cloth fluff in a reverse fluff feeding mode to scrape printing paste, wherein: the concentration of the color paste is 3.8-4.3%, the concentration of the soft thickening agent is 0.5-1.0% (owf), and the scraping and printing amount of the color paste is 90-130%;
s7: dye guiding and penetration:
spraying a dye-guiding agent on the printing and dyeing surface of the printed and dyed grey cloth by using an atomization spraying technology, wherein the using amount of the dye-guiding agent is 1-5% (owf); spraying and standing for 10-15 min.
S8: and (3) steaming and dyeing:
putting the printed gray fabric into a high-pressure high-temperature steamer for steaming at the temperature of 110-;
s9: washing with water:
placing the steamed grey cloth into an open width roller washing machine for washing, wherein the washing temperature is 45-50 ℃, and the advancing speed is 20-30 m/min;
s10: softening treatment:
placing the washed grey cloth in a pressure container, spraying a softening treatment liquid and a puffing treatment liquid on the surface of the grey cloth, wherein the dosage of the softening agent is 2-3% (owf), the dosage of the puffing agent is 0.5-1.2%, the pressure in the container is 0.15-0.25MPa, the temperature is 40-60 ℃, and the time is 30-50 s;
s11: and (3) dehydrating:
placing the washed grey cloth into a dehydrator, wherein the rotating speed of the dehydrator is 300-;
s12: drying and shaping:
drying and tentering the dehydrated grey cloth by a high-temperature setting machine, wherein the drying temperature is 170-190 ℃, the tentering tension is 2.5-3.5MPa, the drying time is 55-75 seconds, and the advancing speed is 22-25 m/min;
s13: brushing the flower blank:
brushing the dried and shaped gray fabric through a high-speed brushing machine, wherein the brushing cloth feeding direction is along the brushing cloth, the rotating speed of the high-speed brushing machine is 60-70r/min, the brushing speed is 5-7m/min, and the rotating speed of a brush roller is 330-;
s14: and (3) polishing the flower blank:
the gray fabric brushed with the hairs for the second time is scalded by using an oil heating scalping roller scalping machine, the temperature of the scalping is 170-190 ℃, the cloth moving speed during the scalping is 11-13m/min, eight sets of sleeve ironing are adopted to repeatedly scald the fabric for a plurality of times, and the cloth feeding directions of the eight sets of sleeve ironing are alternately carried out along the wool feeding direction and the reverse wool feeding direction;
s15: shearing:
shearing the gray fabric subjected to secondary ironing by using an ironing and shearing combination machine, wherein the shearing temperature is 140-160 ℃, and the fabric moving speed during shearing is 9-11 m/min;
s16: puffing treatment:
fluffing the sheared gray fabric by using a cylindrical fluffing machine, wherein the rotating speed of the fluffing machine is 290-90 ℃ plus 310r/min, the low-temperature treatment temperature is 70-90 ℃, the treatment time is 4-6min, the medium-temperature treatment temperature is 110-130 ℃, and the treatment time is 4-6 min;
s17: compounding:
the short hair surfaces of the two fluffed grey cloth are opposite, and are coated with environment-friendly glue for compounding, wherein the glue content is 2-2.5% (owf), the temperature is 180-;
s18: embossing:
and embossing the compounded grey cloth by using an embossing machine to obtain a finished product, wherein the embossing time is 15-25s, and the embossing temperature is 200-220 ℃.
2. The method for producing the ultra-soft anti-deformation crystal velvet cloud blanket as claimed in claim 1, wherein the method comprises the following steps: in the step S3, the glue includes water and hard glue, where the ratio of water to hard glue is 1: 0.2.
3. The method for producing the ultra-soft anti-deformation crystal velvet cloud blanket as claimed in claim 1, wherein the method comprises the following steps: in the step of S6, the color paste contains disperse red GFL, disperse blue 4R and disperse yellow S-3R.
4. The method for producing the ultra-soft anti-deformation crystal velvet cloud blanket as claimed in claim 1, wherein the method comprises the following steps: in the step S6, the sequence of printing the color paste by the printer is one-time printing in the forward direction and one-time printing in the reverse direction, and is repeated for a plurality of times.
5. The method for producing the ultra-soft anti-deformation crystal velvet cloud blanket as claimed in claim 1, wherein the method comprises the following steps: in the step of S7, the dyeing guide adopts SD-10, the dosage of light color and medium color is 1-3% (owf), the dosage of deep color is 5%, and the dyeing temperature is as follows: 95-100 ℃.
6. The method for producing the ultra-soft anti-deformation crystal velvet cloud blanket as claimed in claim 1, wherein the method comprises the following steps: in the step S10, the softening thickener is an aminosilicone type softening thickener.
7. The method for producing the ultra-soft anti-deformation crystal velvet cloud blanket as claimed in claim 1, wherein the method comprises the following steps: in the step S17, the environment-friendly glue is glutinous rice glue, and the ratio of water to glutinous rice glue is 1: 0.15.
CN202110742295.XA 2021-06-30 2021-06-30 Production method of super-soft anti-deformation crystal velvet cloud blanket Pending CN113584891A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102162172A (en) * 2011-04-08 2011-08-24 江苏舒尔雅家纺有限公司 Method for preparing Modal cotton plush printed blanket
CN103741364A (en) * 2013-12-18 2014-04-23 连云港飞雁毛毯有限责任公司 Printing method of different patterns of double surfaces of warp knitting plush single-layer blanket
CN104452160A (en) * 2014-12-31 2015-03-25 连云港飞雁毛毯有限责任公司 Swelling method and manufacturing method of polyester blanket
CN111887683A (en) * 2020-06-30 2020-11-06 宿迁市神龙家纺有限公司 Production method of rabbit hair-imitated different-surface composite blanket
CN111887684A (en) * 2020-07-02 2020-11-06 宿迁市神龙家纺有限公司 Production method of full-through superfine fiber composite blanket

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102162172A (en) * 2011-04-08 2011-08-24 江苏舒尔雅家纺有限公司 Method for preparing Modal cotton plush printed blanket
CN103741364A (en) * 2013-12-18 2014-04-23 连云港飞雁毛毯有限责任公司 Printing method of different patterns of double surfaces of warp knitting plush single-layer blanket
CN104452160A (en) * 2014-12-31 2015-03-25 连云港飞雁毛毯有限责任公司 Swelling method and manufacturing method of polyester blanket
CN111887683A (en) * 2020-06-30 2020-11-06 宿迁市神龙家纺有限公司 Production method of rabbit hair-imitated different-surface composite blanket
CN111887684A (en) * 2020-07-02 2020-11-06 宿迁市神龙家纺有限公司 Production method of full-through superfine fiber composite blanket

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