CN106987965B - A kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons - Google Patents
A kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons Download PDFInfo
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- CN106987965B CN106987965B CN201710077933.4A CN201710077933A CN106987965B CN 106987965 B CN106987965 B CN 106987965B CN 201710077933 A CN201710077933 A CN 201710077933A CN 106987965 B CN106987965 B CN 106987965B
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- fabric
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- suo luona
- cotton
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- 239000004744 fabric Substances 0.000 title claims abstract description 75
- 229920000742 Cotton Polymers 0.000 title claims abstract description 48
- 238000005516 engineering process Methods 0.000 title claims abstract description 34
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 240000006962 Gossypium hirsutum Species 0.000 title 1
- 238000000034 method Methods 0.000 claims abstract description 49
- 241000219146 Gossypium Species 0.000 claims abstract description 47
- 239000003513 alkali Substances 0.000 claims abstract description 28
- 238000004043 dyeing Methods 0.000 claims abstract description 27
- 238000009835 boiling Methods 0.000 claims abstract description 22
- 238000004513 sizing Methods 0.000 claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 13
- 239000004753 textile Substances 0.000 claims abstract description 11
- 238000004061 bleaching Methods 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 239000000975 dye Substances 0.000 claims description 32
- 239000003795 chemical substances by application Substances 0.000 claims description 31
- 239000000835 fiber Substances 0.000 claims description 17
- 239000000986 disperse dye Substances 0.000 claims description 14
- 238000009992 mercerising Methods 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 241000233855 Orchidaceae Species 0.000 claims description 8
- 238000002203 pretreatment Methods 0.000 claims description 8
- 239000004902 Softening Agent Substances 0.000 claims description 7
- 239000002585 base Substances 0.000 claims description 5
- 229960000583 Acetic Acid Drugs 0.000 claims description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 4
- 239000012362 glacial acetic acid Substances 0.000 claims description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L na2so4 Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 4
- 238000004064 recycling Methods 0.000 claims description 4
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 4
- 206010018987 Haemorrhage Diseases 0.000 claims description 3
- 230000000740 bleeding Effects 0.000 claims description 3
- 231100000319 bleeding Toxicity 0.000 claims description 3
- 230000005591 charge neutralization Effects 0.000 claims description 3
- 239000004615 ingredient Substances 0.000 claims description 3
- 238000005517 mercerization Methods 0.000 claims description 3
- 230000001264 neutralization Effects 0.000 claims description 3
- 238000006386 neutralization reaction Methods 0.000 claims description 3
- 239000001044 red dye Substances 0.000 claims description 3
- 238000007670 refining Methods 0.000 claims description 2
- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 2
- 235000017550 sodium carbonate Nutrition 0.000 claims description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 2
- 235000011152 sodium sulphate Nutrition 0.000 claims description 2
- 238000009941 weaving Methods 0.000 claims description 2
- 238000004166 bioassay Methods 0.000 claims 1
- 239000006227 byproduct Substances 0.000 claims 1
- 238000009940 knitting Methods 0.000 claims 1
- 239000000047 product Substances 0.000 claims 1
- 238000011084 recovery Methods 0.000 abstract description 3
- 230000037303 wrinkles Effects 0.000 abstract description 3
- 210000004243 Sweat Anatomy 0.000 abstract description 2
- 239000003086 colorant Substances 0.000 abstract description 2
- 239000007787 solid Substances 0.000 abstract description 2
- 229920000117 poly(dioxanone) Polymers 0.000 description 7
- 230000000694 effects Effects 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- 229920002334 Spandex Polymers 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N n-heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 229920000406 phosphotungstic acid polymer Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000004759 spandex Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N D-Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 206010042008 Stereotypy Diseases 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- -1 at this moment Polymers 0.000 description 1
- 230000001580 bacterial Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 235000005824 corn Nutrition 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000010353 genetic engineering Methods 0.000 description 1
- 230000005017 genetic modification Effects 0.000 description 1
- 235000013617 genetically modified food Nutrition 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 239000002932 luster Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000011528 polyamide (building material) Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B9/00—Solvent-treatment of textile materials
- D06B9/04—Successively applying two or more different solvent-based treating materials
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/38—Oxides or hydroxides of elements of Groups 1 or 11 of the Periodic System
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
- D06M11/50—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with hydrogen peroxide or peroxides of metals; with persulfuric, permanganic, pernitric, percarbonic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/16—Synthetic fibres, other than mineral fibres
- D06M2101/30—Synthetic polymers consisting of macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M2101/32—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
- D10B2201/02—Cotton
Abstract
The invention discloses a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons, the technological process of production is：Weaving-throwing base-turn over cloth-margin to seam-oil removing boil drift-dye wash-squezzing cuts open the whole latitude sizing-mercerising-open width neutralization-drying and shaping-tape edge-dye cotton-of width-and takes out stitches removing the work-drying and shaping-sizing soft finish-preshrunk-product inspection,By special textile material hybrid woven technique,Oil removing boiling and bleaching process,Suo Luona normal temperature and pressures boil dyeing technique,Former alkali mercerized processing technology,High combed cotton rapid dyeing process and final finishing sizing plus soft technology organically combine,Assign Suo Luona/cotton face fabric gay colours,Soft pendency feel,Excellent color fastness,Good moisture absorbing and sweat releasing performance,Comfortable tensile elasticity and recovery characteristic and resistant bear dirty with wrinkle resistance etc.,And UV resistant and crease-resistant,The characteristic that anti-pollution is easily arranged,No matter still can be widely applied to all kinds of clothes to thick and solid housing from frivolous underwear,Clothing fabric,And greatly reduce cost of manufacture,Improve production efficiency.
Description
【Technical field】
The present invention relates to the technical field of textile printing and dyeing, more particularly to a kind of production work of the high-elastic blended yarn weaved fabric of Suo Luona cottons
Skill.
【Background technology】
Fabric is exactly the material for making clothes.As one of clothes three elements, fabric can not only annotate clothes
Style and characteristic, and directly control the color of clothes, moulding expression effect.In clothes big world, the fabric of clothes
It is multifarious, make rapid progress.But generally, high-quality, high-grade fabric, mostly have wear comfortable, sweat-absorbing breathable,
The characteristics of several aspects such as well-pressed, vision is noble, tactile is soft and graceful of dangling.
With the continuous improvement of living standards, requirement of the people to garment material is also higher and higher.Those lovely lusters are worn
Snug fit and elastomeric textile fabric by consumers in general's pro-gaze.Conventionally produced mercerising fabric cannot expire
The public consumption demand of foot.In order to improve the comprehensive performance of fabric so that fabric is bright in luster, soft, color fastness is high, inhales
Wet perspiration discharging performance, tensile elasticity and recovery characteristic and resistant bear dirty and the promotions such as wrinkle resistance, it is necessary to propose that a kind of Suo Luona cottons are high-elastic mixed
The production technology of textile fabric.
【Invention content】
It is an object of the invention to overcome above-mentioned the deficiencies in the prior art, a kind of high-elastic blended yarn weaved fabric of Suo Luona cottons is provided
Production technology aims to solve the problem that mercerising fabric performance conventionally produced in the prior art is single, has been unable to meet masses'
The technical issues of consumption demand.
To achieve the above object, the present invention proposes a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons, production
Technological process is：Weaving-throwing base-turn over cloth-margin to seam-oil removing boil drift-dye wash-squezzing cuts open the whole latitude sizing-mercerising-of width-
Open width neutralization-drying and shaping-tape edge-dye cotton-is taken out stitches removing the work-drying and shaping-sizing soft finish-preshrunk-finished product
It examines, it is alkali mercerized by special textile material hybrid woven technique, oil removing boiling and bleaching process, Suo Luona normal temperature and pressures boiling dyeing technique, original
Processing technology, high combed cotton rapid dyeing process and final finishing sizing plus soft technology organically combine, and are as follows：
A) special textile material hybrid woven technique：Use high combing cotton fibre for warp thread, Suo Luona fibers be weft yarn into
Row blended union obtains fabric, and the fabric knitted is successively by throwing base, turning over cloth, margin to seam processing；
B) oil removing boiling and bleaching process：Treated fabric, which using pre-treatment boils drift auxiliary agent, to carry out oil removing and boils drift；
C) Suo Luona normal temperature and pressures boil dyeing technique：Fabric washs agent after drift is boiled in oil removing, using dye and boils dye at normal temperatures and pressures
Dye washs processing, then carries out squezzing and cuts open width, the sizing of whole latitude；
D) former alkali mercerized processing technology：Fabric carries out mercerization finish in mercerizing machine using mercerizing agent, then carries out open width
Neutralization, drying and shaping, tape edge processing；
E) high combed cotton rapid dyeing process：Dye cotton processing is carried out using dye cotton agent after fabric mercerising sizing tape edge, then
Carry out take out stitches removing the work, drying and shaping；
F) final finishing sizing plus soft technology：Fabric carries out shaping soft finish using softening agent, and then preshrunk is handled, and is passed through
Cross clot shipment after product inspection qualification.
Preferably, the step A) in both high combing cotton fibre and Suo Luona fibers ingredient ratio be 35/65.
Preferably, the step B) in pre-treatment boil drift auxiliary agent main component it is as follows：
Preferably, alkali in drift auxiliary agent is boiled in the pre-treatment uses recycling alkali.
Preferably, the step C) in dye wash agent main component it is as follows：
0.8~1.2g/L of glacial acetic acid,
Red 1.5~the 2.5g/L of disperse dyes E-F3B,
1.5~2.5g/L of disperse dyes 2BLN orchids.
Preferably, the disperse dyes E-F3B is red and disperse dyes 2BLN orchids are low temperature disperse dyes
Preferably, the step D) in mercerizing agent main component it is as follows：
Former alkali 250g/L~260g/L,
Bleeding agent 10g/L.
Preferably, the step E) in dye cotton agent main component it is as follows：
Preferably, the step F) in softening agent main component it is as follows：
Beneficial effects of the present invention：Compared with prior art, a kind of high-elastic blended yarn weaved fabric of Suo Luona cottons provided by the invention
Production technology, by special textile material hybrid woven technique, oil removing boiling and bleaching process, Suo Luona normal temperature and pressures boil dyeing technique,
To assign after former alkali mercerized processing technology, high combed cotton rapid dyeing process and final finishing sizing plus soft technology integration production
Suo Luona/cotton face fabric gay colours, soft pendency feel, excellent color fastness, good moisture absorbing and sweat releasing performance, comfortably
Tensile elasticity and recovery characteristic and resistant bear dirty the characteristic easily arranged with wrinkle resistance etc. and UV resistant and crease-resistant, anti-pollution, no matter from light
Thin underwear still arrives thick and solid housing and can be widely applied to each interface position of all kinds of clothes, clothing fabric, especially clothes,
It stretches freely, dress is very comfortable naturally, market prospects are also very wide, to but also the high-elastic blended yarn weaved fabric of Suo Luona/cotton
As the mannerism fabric of high added value, meet the market demand；And Suo Luona fibers are used, upper dye temperature is between terylene and brocade
Between synthetic fibre, normal temperature and pressure boiling dyeing technique can be used, substantially reduce the process time, while reducing steam consumption, substantially reduce
Cost of manufacture.
The feature and advantage of the present invention will be described in detail by embodiment combination attached drawing.
【Description of the drawings】
Fig. 1 is the Suo Luona normal temperature and pressures boiling dyeing technique curve graph of the embodiment of the present invention；
Fig. 2 is the high combed cotton rapid dyeing process curve graph of the embodiment of the present invention.
【Specific implementation mode】
In order to make the objectives, technical solutions and advantages of the present invention clearer, below by accompanying drawings and embodiments, to this
Invention is further elaborated.However, it should be understood that the specific embodiments described herein are merely illustrative of the present invention,
The range being not intended to restrict the invention.In addition, in the following description, descriptions of well-known structures and technologies are omitted, to keep away
Exempt from unnecessarily to obscure idea of the invention.
The embodiment of the present invention provides a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons, and the technological process of production is：
Weaving-throwing base-turn over cloth-margin to seam-oil removing boil drift-dye wash-squezzing cut open the whole latitude sizing-mercerising-open width of width-neutralize-
Drying and shaping-tape edge-dye cotton-is taken out stitches removing the work-drying and shaping-sizing soft finish-preshrunk-product inspection, by special
Textile material hybrid woven technique, oil removing boiling and bleaching process, Suo Luona normal temperature and pressures boiling dyeing technique, former alkali mercerized processing technology, height
Combed cotton rapid dyeing process and final finishing sizing plus soft technology organically combine, and are as follows：
A) special textile material hybrid woven technique：Use high combing cotton fibre for warp thread, Suo Luona fibers be weft yarn into
Row blended union obtains fabric, and the fabric knitted is successively by throwing base, turning over cloth, margin to seam processing.Wherein, high combing cotton fibre accounts for
Ratio 65%, Suo Luona fiber accountings example 35%, and warp thread 80S, weft yarn 50D carry out base, base using 34 " 36G blended unions
Cloth door width is 175cm, fabric grammes per square metre 193g/m2。
B) oil removing boiling and bleaching process：Treated fabric, which using pre-treatment boils drift auxiliary agent, to carry out oil removing and boils drift.Drift is boiled in pre-treatment
The main component of auxiliary agent is as follows：Alkali 5g/L, hydrogen peroxide 6g/L, degreaser 2g/L, mercerising refining agent 0.5g/L.Wherein, alkali uses
Recycling alkali, recycling achieve the effect that the new concept that environmental protection is more filled with except kiering.Oil removing boiling and bleaching process condition is such as
Under：
1., type：TaiWan, China east J-type high temperature overflow machine in heptan.
2., 3 DEG C/min keep the temperature 40 minutes after being warming up to 98 DEG C, then 3 DEG C/min is cooled to 75 DEG C.
3., pre-treatment boil drift after first of overflow washing must fully, prevent the oligomer handled is again counter to be stained with cloth
Face.
4., bath raio：1：8.
5., spray：40HZ carries cloth：300m/min.
C) Suo Luona normal temperature and pressures boil dyeing technique：Fabric washs agent after drift is boiled in oil removing, using dye and boils dye at normal temperatures and pressures
Dye washs processing, then carries out squezzing and cuts open width, the sizing of whole latitude.Wherein, dye wash agent main component it is as follows：Glacial acetic acid 1g/L, dispersion
The red 2g/L of dyestuff E-F3B, disperse dyes 2BLN orchids 2g/L.
Disperse dyes E-F3B is red and disperse dyes 2BLN orchids are low temperature disperse dyes, meets normal temperature and pressure boiling dyeing technique,
Energy-saving and emission-reduction substantially reduce the process time, while reducing steam consumption.Refering to fig. 1, Suo Luona normal temperature and pressures boil dyeing technique
Condition is as follows：
1., type：TaiWan, China east J-type high temperature overflow machine in heptan.
2., glacial acetic acid is added after need to measure pH value to 4.5-5.5.
3., 3 DEG C/min keep the temperature 30 minutes after being warming up to 110 DEG C, then 3 DEG C/min is cooled to 75 DEG C.
4., bath raio：1：8.
5., spray：40HZ carries cloth：300m/min.
D) former alkali mercerized processing technology：Fabric carries out mercerization finish in mercerizing machine using mercerizing agent, then carries out open width
Neutralization, drying and shaping, tape edge processing.Wherein, the main component of mercerizing agent is as follows：Former alkali 250g/L~260g/L, bleeding agent
10g/L。
The optimum former alkali concentration of the greige goods fabric is 245g/L or so, but in view of fabric itself inhales acid in alkali and air
Property gas the factors such as consumption alkali, therefore adjust best mercerising alkali concentration to 250g/L~260g/L, reach washing shrinkage and dimensionally stable
Property, and so that fabric flatness greatly improves, cloth cover is more bright and new beautiful.Former alkali mercerized fabrication process condition is as follows：
1., type：Red flag open width is knitted mercerizing machine.
2., overfeeding：0/3/0.
3., mercerising speed：18m/min.
4., padding machine pressure：3kg, speed 18m/min.
5., alkali liquid temperature：18℃.
6., former alkali concentration is first harmonized before upper machine, determine the carry out repetition measurement for needing discontinuity after alkali dense, ensure the stabilization of alkali concentration
Property.
E) high combed cotton rapid dyeing process：Dye cotton processing is carried out using dye cotton agent after fabric mercerising sizing tape edge, then
Carry out take out stitches removing the work, drying and shaping.Wherein, the main component of dye cotton agent is as follows：Active TS-3B red 0.009%, active TS-GC
Orchid 0.016%, anhydrous sodium sulphate 15g/L, soda ash 8g/L.
Referring to Fig.2, high combed cotton rapid dyeing process condition is as follows：
1., type：Vertical letter SYN type airflow machines.
2., dyestuff and auxiliary dosage must accurately weigh, prevent the inclined sample of color.
3., normal operation in necessary moment concern cylinder in dyeing course, prevent stifled cloth from causing dyeing defect.
4., dye out must measure before cylinder color, color fastness, pH value it is up to standard after can transfer later process.
5., bath raio：1：4.
6., water pump：95%, wind turbine：85%, carry cloth：300m/min.
F) final finishing sizing plus soft technology：Fabric carries out shaping soft finish using softening agent, and then preshrunk is handled, and is passed through
Cross clot shipment after product inspection qualification.Wherein, the main component of softening agent is as follows：NP60A 4kg/100L water, 60C 2kg/
100L water, 33#2kg/100L water, 998#2kg/100L water.
The dosage of each ingredient can require to be allocated accordingly according to different feels in softening agent, to meet the more of client
Sample demand.Final finishing sizing plus soft technology condition are as follows：
1., type：South Korea manages standing grain forming machine.
2., temperature：130℃.
3., speed：30m/min.
4., air quantity：1500r/min.
5., overfeeding：15/0/3.
6., padding machine pressure：3kg.
7., sizing scale：160cm falls machine breadth standard：Even side 155cm, finished product grammes per square metre 210g/m2。
A kind of a kind of Suo Luona cottons that the production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons is produced of the present invention are high-elastic blended
Fabric, the key technical indexes are as follows：
1, color fastness：Unlubricated friction fastness >=4 grade, wet fastness >=4 grade of rubbing, perspiration fastness >=4 grade, soaping fastness >=4 grade, solarization
Fastness >=3 grade.
2, washing shrinkage：Warp-wise≤4%, broadwise≤4%, twist≤0.1%.
3, strength：Ding Poqiangli >600N.
4, feel：Soft and smooth property is rich in elasticity.
The present invention the high-elastic blended yarn weaved fabric of Suo Luona cottons, special textile material use Suo Luona fibers, polymer be by
Two kinds of primary raw materials of PDO and PTA are made, and wherein PDO is its critical materials, and PDO can be made up of petrochemical processing, after improvement at
The PDO needed for production Suo Luona has efficiently been made in the method using primverose fermentation of work(.The glucose obtained from corn,
Under the bacterial action Jing Guo genetic modification, by fermenting and producing PDO, it is purified and is dehydrated using distillation PDO, at this moment, PDO
A kind of limpid and slightly sticky liquid is appeared to be, after adding PTA reactions, can be prepared by Suo Luona by Suo Luona slices
Fiber.Compared with original product：(1) the Suo Luona fiber properties that the product uses, upper dye temperature between terylene and polyamide fibre it
Between, normal temperature and pressure boiling dyeing technique can be used, substantially reduce the process time, while reducing steam consumption；(2) by special weaving
After mercerising processing technology, more conventional cotton mercerising fabric possesses flat the high-elastic blended yarn weaved fabric of Suo Luona/cotton made of material simultaneously
Outside whole, bright and new pendency cloth cover effect, more rich in the elasticity as spandex thread, conventional mercerising fabric is unable to reach, simultaneously
Cost of manufacture is greatly reduced, directly declines cost 50% than general spandex face fabric；(3) fabric makes after special dyeing and finishing processing
Obtaining cloth cover has the feel of soft and smooth property pendency, and housing is made in conjunction with elastomeric property, and especially each interface position stretches certainly
Such as, dress is very comfortable natural.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
Any modification, equivalent replacement or improvement etc., should all be included in the protection scope of the present invention made by within refreshing and principle.
Claims (6)
1. a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons, the technological process of production are：Cloth-is turned in weaving-throwing base-
Margin to seam-oil removing boil drift-dye wash-squezzing cuts open the whole latitude sizing-mercerising-open width neutralization-drying and shaping-tape edge-dye of width-
Cotton-is taken out stitches removing the work-drying and shaping-sizing soft finish-preshrunk-product inspection, it is characterised in that：By special weaving material
Expect hybrid woven technique, oil removing boiling and bleaching process, Suo Luona normal temperature and pressures boiling dyeing technique, former alkali mercerized processing technology, high combed cotton
Rapid dyeing process and final finishing sizing plus soft technology organically combine, and are as follows：
A）Special textile material hybrid woven technique：Use high combing cotton fibre for warp thread, Suo Luona fibers are that weft yarn is mixed
The fabric for interweaving and obtaining fabric, and knitting is spun successively by throwing base, turning over cloth, margin to seam processing；
B）Oil removing boiling and bleaching process：Treated fabric, which using pre-treatment boils drift auxiliary agent, to carry out oil removing and boils drift；
C）Suo Luona normal temperature and pressures boil dyeing technique：Fabric after drift is boiled in oil removing, using dye wash agent at normal temperatures and pressures boil dye dye wash
Then processing carries out squezzing and cuts open width, the sizing of whole latitude, wherein the main component that dye washs agent is as follows：
0.8~1.2g/L of glacial acetic acid,
Red 1.5~the 2.5g/L of disperse dyes E-F3B,
Disperse dyes 2BLN 1.5~2.5g/L of orchid,
The disperse dyes E-F3B is red and disperse dyes 2BLN orchids are low temperature disperse dyes；
D）Former alkali mercerized processing technology：Fabric carries out mercerization finish in mercerizing machine using mercerizing agent, then carry out open width neutralization,
Drying and shaping, tape edge processing, wherein the main component of mercerizing agent is as follows：
Former alkali 250g/L~260g/L,
Bleeding agent 10g/L；
E）High combed cotton rapid dyeing process：Dye cotton processing is carried out using dye cotton agent after fabric mercerising sizing tape edge, is then carried out
It takes out stitches removing the work, drying and shaping；
F）Final finishing sizing plus soft technology：Fabric carries out shaping soft finish using softening agent, then preshrunk handle, and by
Product clot shipment after the assay was approved.
2. a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons as described in claim 1, it is characterised in that：The step
Rapid A）The ratio of both middle high combing cotton fibre and Suo Luona fibers ingredient is 35/65.
3. a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons as described in claim 1, it is characterised in that：The step
Rapid B）The main component that drift auxiliary agent is boiled in middle pre-treatment is as follows：
3~4g/L of alkali,
5~7g/L of hydrogen peroxide,
1.5~3.5g/L of degreaser,
0.4~0.6g/L of mercerising refining agent.
4. a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons as claimed in claim 3, it is characterised in that：Before described
Processing boils alkali in drift auxiliary agent and uses recycling alkali.
5. a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons as described in claim 1, it is characterised in that：The step
Rapid E）The main component of middle dye cotton agent is as follows：
Active TS-3B red 0.009%,
Active TS-GC orchids 0.016%,
14.5~15.5g/L of anhydrous sodium sulphate,
7.5~8.5g/L of soda ash.
6. a kind of production technology of the high-elastic blended yarn weaved fabric of Suo Luona cottons as described in claim 1, it is characterised in that：The step
Rapid F）The main component of middle softening agent is as follows：
NP60A 3.5~4.5kg/100L water,
60C 1.5~2.5kg/100L water,
33# 1.5~2.5kg/100L water,
998# 1.5~2.5kg/100L water.
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| CN108823957A (en) * | 2018-05-28 | 2018-11-16 | 鲁丰织染有限公司 | High whiteness fiber crops/Suo Luona blended yarn weaved fabric and its processing technology |
| CN109487397A (en) * | 2018-12-20 | 2019-03-19 | 杭州新天元织造有限公司 | A kind of environmental protection SORONA shuttle-woven fabric and its production technology |
| CN109837769B (en) * | 2019-03-06 | 2021-08-17 | 佛山市中汇纺织印染有限公司 | Preparation process for self-forming bamboo-like knitted fabric and woven fabric thereof |
| CN109826025A (en) * | 2019-03-08 | 2019-05-31 | 佛山市佑隆印染有限公司 | A kind of dyeing and printing process preventing sizing silicone oil demulsification floating oil |
| CN110016751A (en) * | 2019-04-15 | 2019-07-16 | 中山市仕春纺织印染实业有限公司 | A kind of high-elastic blended garment material |
| CN112647316A (en) * | 2020-12-21 | 2021-04-13 | 吴江德伊时装面料有限公司 | Sorona fabric dyeing process and sorona fabric |
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| CN102499492A (en) * | 2011-11-18 | 2012-06-20 | 劲霸男装（上海）有限公司 | Production process of elastic leisure trousers |
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Denomination of invention: Production process of Sorona cotton high-elastic blending fabric Effective date of registration: 20190807 Granted publication date: 20181023 Pledgee: Zhuji Branch of Industrial and Commercial Bank of China Limited Pledgor: Zhejiang Furun Dyeing & Printing Co., Ltd. Registration number: Y2019330000005 |
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