CN113561405A - 一种一体式y型双头连接线的制造工艺 - Google Patents

一种一体式y型双头连接线的制造工艺 Download PDF

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Publication number
CN113561405A
CN113561405A CN202110674932.4A CN202110674932A CN113561405A CN 113561405 A CN113561405 A CN 113561405A CN 202110674932 A CN202110674932 A CN 202110674932A CN 113561405 A CN113561405 A CN 113561405A
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injection molding
welding
placing
cable
connecting wires
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王斌峰
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Froetek Plastic Technology Wuxi Co ltd
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Froetek Plastic Technology Wuxi Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50—Current conducting connections for cells or batteries
    • H01M50/502—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503—Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14237—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
    • B29C2045/14245—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity using deforming or preforming means outside the mould cavity
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

本发明涉及制造工艺技术领域，具体涉及一种一体式Y型双头连接线的制造工艺，它包括如下步骤：①将三根连接线分别放置在焊接机上，将一卷第一电缆放置于三根连接线的连接处，此连接处为主要焊接位置，在焊接位置的一侧安装对标块，对标块的两端分别划分为A端与B端，第一电缆的位置不得超过A端的划分线位置，将连接线与电缆的位置固定好后，进行预焊接处理；②将第二电缆继续放入焊接位置，放置位置不得超过B端的划分线位置，随后进行二次焊接；③准备好一台带有Y型结构模具的注塑机，用刀具修剪掉多余的散丝，将二次焊接后的连接线放入至注塑模具中，启动注塑机，等待注塑完成；④注塑完成后，模具完全打开，将水口取出，并将样品取出。

Description

一种一体式Y型双头连接线的制造工艺
技术领域
本发明涉及制造工艺领域，特别是涉及一种一体式Y型双头连接线的制造工艺，它包括。
背景技术
四极度电池单体之间的连接一直存在很大问题，使用常规连接线进行直接连接，容易出现电阻过大、导电性能较差的问题，对于电池个体也会产生损害，影响电池寿命。
发明内容
针对上述情况，为克服现有技术之缺陷，本发明之目的在于提供一种一体式Y型双头连接线的制造工艺，其为了解决四极度电池单体之间的链接问题。
本发明的上述技术目的是通过以下技术方案得以实现的：
一种一体式Y型双头连接线的制造工艺，其特征在于，包括如下具体步骤：
①将三根连接线分别放置在焊接机上，将一卷第一电缆放置于三根连接线的连接处，此连接处为主要焊接位置，在焊接位置的一侧安装对标块，对标块的两端分别划分为A端与B端，第一电缆的位置不得超过A端的划分线位置，将连接线与电缆的位置固定好后，进行预焊接处理；
②将第二电缆继续放入焊接位置，放置位置不得超过B端的划分线位置，随后进行二次焊接；
③准备好一台带有Y型结构模具的注塑机，用刀具修剪掉多余的散丝，将二次焊接后的连接线放入至注塑模具中，启动注塑机，等待注塑完成；
④注塑完成后，模具完全打开，将水口取出，并将样品取出。
综上所述，本发明具有以下有益效果：本发明手段简单高效，成品率高，生产出的成品外观简洁美观，降低了链接电阻，提高了导电性能，提高了电池组寿命。
附图说明
此处所说明的附图是用来提供对本发明的进一步理解，构成本申请的一部分，但并不构成对本发明的不当限定，在附图中：
图1是本发明的
图2是本发明的工作流程图。
图3是本发明中焊接时A端与B端的划分位置。
具体实施方式
有关本发明的前述及其他技术内容、特点与功效，在以下配合参考附图1至附图3对实施例的详细说明中，将可清楚的呈现。以下实施例中所提到的结构内容，均是以说明书附图为参考。
下面将参照附图描述本发明的各示例性的实施例。
实施例1：如图1至图3所示，一种一体式Y型双头连接线的制造工艺，其针对于四极度电池单体之间的链接问题作出改进，制造工艺主要包括两个步骤：焊接与注塑。
焊接过程中，首先将三根连接线分别放置在焊接机上，将一卷第一电缆放置于三根连接线的连接处，此连接处为主要焊接位置，在焊接位置的一侧安装对标块，对标块的两端分别划分为A端与B端，第一电缆的位置不得超过A端的划分线位置，将连接线与电缆的位置固定好后，进行预焊接处理。
将第二电缆继续放入焊接位置，放置位置不得超过B端的划分线位置，随后进行二次焊接。
准备好一台带有Y型结构模具的注塑机，用刀具修剪掉多余的散丝，将二次焊接后的连接线放入至注塑模具中，启动注塑机，等待注塑完成。
注塑完成后，模具完全打开，将水口取出，并将样品取出。
通过焊接注塑的方式将三根链接条合而为一焊接成一个整体，形成Y型结构，成品的外观简洁美观，降低了链接电阻，提高了导电性能，提高了电池组寿命。
以上所述是结合具体实施方式对本发明所作的进一步详细说明，不能认定本发明具体实施仅局限于此；对于本发明所属及相关技术领域的技术人员来说，在基于本发明技术方案思路前提下，所作的拓展以及操作方法、数据的替换，都应当落在本发明保护范围之内。

Claims (1)

1.一种一体式Y型双头连接线的制造工艺，其特征在于，包括如下具体步骤：
①将三根连接线分别放置在焊接机上，将一卷第一电缆放置于三根连接线的连接处，此连接处为主要焊接位置，在焊接位置的一侧安装对标块，对标块的两端分别划分为A端与B端，第一电缆的位置不得超过A端的划分线位置，将连接线与电缆的位置固定好后，进行预焊接处理；
②将第二电缆继续放入焊接位置，放置位置不得超过B端的划分线位置，随后进行二次焊接；
③准备好一台带有Y型结构模具的注塑机，用刀具修剪掉多余的散丝，将二次焊接后的连接线放入至注塑模具中，启动注塑机，等待注塑完成；
④注塑完成后，模具完全打开，将水口取出，并将样品取出。
CN202110674932.4A 2021-06-18 2021-06-18 一种一体式y型双头连接线的制造工艺 Pending CN113561405A (zh)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19944427A1 (de) * 1999-09-16 2001-03-22 Thomas & Betts Gmbh Kabelverbindung zwischen Flachbandkabel und Rundbandkabel bzw. Rundkabel und Verfahren zu deren Herstellung
CN203415938U (zh) * 2013-07-08 2014-01-29 中科英华高技术股份有限公司 一种核电壳内低压电缆连接结构
CN205058468U (zh) * 2015-09-14 2016-03-02 张家港市科兴炭纤维制品有限公司 碳纤维发热电缆t型口的注塑装置
CN110978378A (zh) * 2019-12-06 2020-04-10 惠州市海龙模具塑料制品有限公司 一种叉车电池连接线的结构和模具及注塑工艺

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19944427A1 (de) * 1999-09-16 2001-03-22 Thomas & Betts Gmbh Kabelverbindung zwischen Flachbandkabel und Rundbandkabel bzw. Rundkabel und Verfahren zu deren Herstellung
CN203415938U (zh) * 2013-07-08 2014-01-29 中科英华高技术股份有限公司 一种核电壳内低压电缆连接结构
CN205058468U (zh) * 2015-09-14 2016-03-02 张家港市科兴炭纤维制品有限公司 碳纤维发热电缆t型口的注塑装置
CN110978378A (zh) * 2019-12-06 2020-04-10 惠州市海龙模具塑料制品有限公司 一种叉车电池连接线的结构和模具及注塑工艺

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
羽封: ""封装技术发展动态"", 《电子与封装》 *

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