CN113493363A - Bagasse treatment process - Google Patents
Bagasse treatment process Download PDFInfo
- Publication number
- CN113493363A CN113493363A CN202010256557.7A CN202010256557A CN113493363A CN 113493363 A CN113493363 A CN 113493363A CN 202010256557 A CN202010256557 A CN 202010256557A CN 113493363 A CN113493363 A CN 113493363A
- Authority
- CN
- China
- Prior art keywords
- fermentation
- bagasse
- pile
- treatment process
- process according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05B—PHOSPHATIC FERTILISERS
- C05B1/00—Superphosphates, i.e. fertilisers produced by reacting rock or bone phosphates with sulfuric or phosphoric acid in such amounts and concentrations as to yield solid products directly
- C05B1/02—Superphosphates
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
The invention discloses a bagasse treatment process, which comprises the following process steps: 1) preparing materials; 2) stacking; 3) fermenting, 4) turning over the pile; 5) collecting piles; 6) performing secondary fermentation; 7) adding bacteria; 8) crushing; 9) packaging; the invention aims to provide a bagasse treatment process, which solves the problems of long time, low speed and complex process of a large amount of bagasse in the fermentation process and also solves the problem of pollution to water and soil after long-term stacking of the bagasse; after the fertilizer is applied, the hardening condition of soil can be greatly improved, the drought and waterlogging resistance of crops and the utilization rate of chemical fertilizer are improved, the growth of the crops is stimulated, and comprehensive nutrition is provided for the crops.
Description
Technical Field
The invention relates to the technical field of waste treatment processes, and particularly relates to a bagasse treatment process.
Background
The sugarcane belongs to perennial high solid herbaceous plants, has strong and developed root stems, 3-5(6) meters of high stems, is a temperate and tropical crop, is a raw material for preparing sucrose, and can be used for extracting ethanol as an energy substitute. The sugarcane contains abundant sugar and water, also contains various vitamins, fat, protein, organic acid, calcium, iron and other substances which are very beneficial to the metabolism of a human body, and is mainly used for preparing sugar. Sugarcane is obtained from a sugar factory, and is squeezed, filtered, evaporated, crystallized and processed into white sugar. The residual large amount of bagasse is a waste product which is difficult to treat in sugar mills! The stacked bagasse is combined with water to form a large amount of acidic liquid, which causes great pollution to water and soil and also has great influence on human bodies. The treatment and fermentation process of a large amount of bagasse is long in time, slow in speed and complex in process, a reasonable fermentation method cannot be found for a long time, and waste materials cannot be changed into valuable materials.
Disclosure of Invention
The invention aims to provide a bagasse treatment process, which solves the problems of long time, low speed and complex process of treatment and fermentation of a large amount of bagasse.
In order to solve the technical problems, the invention adopts the following technical scheme: a bagasse treatment process comprises the following process steps:
1) preparing materials;
2) stacking;
3) fermenting;
4) turning over;
5) collecting piles;
6) performing secondary fermentation;
7) adding bacteria;
8) crushing;
9) and (6) packaging.
Further, in the material preparation process in the step 1), the ingredients comprise bagasse, humic acid, humus soil, silkworm excrement, oil cake, cattle bone residue, calcium superphosphate, potassium sulfate and zymophyte.
Further, the bagasse ratio: 30% -50%, humic acid: 15% -20%, humus soil: 1% -10%, silkworm excrement: 1% -10%, oil cake: 1% -5%, bovine bone residue 15% -20%, calcium superphosphate: 1% -10%, potassium sulfate: 0.5 to 5 percent of the fermentation tubes and 2 to 3 kilograms of zymophyte per 10 tons of the fermentation tubes.
Further, the bagasse ratio: 45%, humic acid: 17%, humus soil: 5%, silkworm excrement: 5%, oil cake: 3%, bovine bone residue 17%, calcium superphosphate: 5%, potassium sulfate: 2 percent, 2 kilograms of zymocyte/10 tons.
Further, in the stacking process of the step 2), the stacking is set to be 60T/stack, the height of the fermentation stack is set to be 1.2-1.4 m, and the width is set to be 2.4-2.8 m.
Further, in the fermentation process of the step 3), the moisture of the fermentation pile is set to be 55-60%, the mechanical pile turning is carried out on the fermentation pile for 1-4 days, the temperature is set to be 40-50 ℃, the mechanical pile turning is not carried out on the fermentation pile for 5-6 days, the temperature is set to be 65-70 ℃, the pile turning operation is carried out periodically for 7-13 days, and the temperature is set to be within 73 ℃.
Further, the main function of turning in the step 4) is to control the temperature, moisture, pH value and conductivity of the fermentation pile to be 2.5-3mS/cm and to periodically sample and test relevant numerical values of the fermentation pile in the fermentation degree process, so as to ensure that the fermentation pile is in a good fermentation state.
Further, the secondary fermentation in the step 6) is anaerobic fermentation, and the biological bacteria are naturally propagated and fermented without turning over in the period of 50 to 60 days.
Compared with the prior art, the invention has the beneficial effects that:
bagasse becomes a main raw material for producing organic fertilizer through a fermentation and decomposition process, and on one hand, the problems of long time, low speed and complex process of a large amount of bagasse in the fermentation process are solved; on the other hand, the waste is changed into valuable, and the problem of pollution to water and soil after long-term stacking of bagasse is solved; after the fertilizer is applied, the hardening condition of soil can be greatly improved, the drought and waterlogging resistance of crops and the utilization rate of chemical fertilizer are improved, the growth of the crops is stimulated, and comprehensive nutrition is provided for the crops.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
One embodiment is as follows:
a bagasse processing technology comprises the following processing steps,
1) preparing materials;
2) stacking;
3) fermenting;
4) turning over;
5) collecting piles;
6) performing secondary fermentation;
7) adding bacteria;
8) crushing;
9) and (6) packaging.
In the material preparation process in the step 1), the ingredients comprise bagasse, humic acid, humus soil, silkworm excrement, oil cake, cattle bone residue, calcium superphosphate, potassium sulfate and zymophyte. Specifically, bagasse: 30%, humic acid: 15%, humus soil: 1%, silkworm excrement: 1%, oil cake: 1%, bovine bone residue 15%, calcium superphosphate: 1% of potassium sulfate: 0.5 percent and 2 kilograms of zymocyte/10 tons.
And 2) in the stacking process, the stacking is set to be 60T/stack, the height of the fermentation stack is set to be 1.2 m, the width of the fermentation stack is set to be 2.4 m, and the fermentation stack can be properly prepared within a range according to the size of the field.
And 3) carrying out aerobic fermentation, wherein in the fermentation process, the water content of the fermentation pile is set to be 55%, in the 1 st to 4 th days of fermentation, mechanical pile turning is carried out, the temperature is set to be 40 ℃ in 5 th to 6 th days, mechanical pile turning is not carried out, the temperature is set to be 65 ℃, pile turning operation is carried out regularly in 7 th to 13 th days, and the temperature is set to be within 73 ℃.
And 4) turning over, wherein the temperature, the moisture, the PH value, the conductivity and the fermentation degree of the fermentation pile are controlled, and the operation can be carried out according to the step 3. During this process, samples were taken periodically to test the relevant values of the fermentation heap. Finally, the temperature is not more than 73 ℃, the moisture is about 57%, and the fermentation pile is in a good fermentation state.
And 6) performing secondary fermentation, namely anaerobic fermentation, wherein turning is not performed as far as possible in the period, so that the biological bacteria are naturally propagated and fermented for 50 days.
After fermentation, the finished fertilizer can be produced, and different strains can be added for the synergistic effect of the fertilizer aiming at different crops. Such as: bacillus subtilis, purple lilac spore fungus, trichoderma harzianum, and posterior spore branch sleepy fungus. The pH value is about 7 neutrality, and the conductivity is controlled to be 3 mS/cm. Fermenting for 1-2 days, pulverizing, and packaging.
Another embodiment;
a bagasse treatment process comprises the following process steps:
1) preparing materials;
2) stacking;
3) fermenting;
4) turning over;
5) collecting piles;
6) performing secondary fermentation;
7) adding bacteria;
8) crushing;
9) and (6) packaging.
In the material preparation process in the step 1), the ingredients comprise bagasse, humic acid, humus soil, silkworm excrement, oil cake, cattle bone residue, calcium superphosphate, potassium sulfate and zymophyte. Specifically, bagasse: 45%, humic acid: 15%, humus soil: 5%, silkworm excrement: 5%, oil cake: 3%, bovine bone residue 17%, calcium superphosphate: 5%, potassium sulfate: 2 percent, 2.5 kilograms of zymocyte/10 tons.
And 2) in the stacking process, the stacking is set to be 60T/stack, the height of the fermentation stack is set to be 1.3 m, the width of the fermentation stack is set to be 2.6 m, and the fermentation stack can be properly prepared within a range according to the size of the field.
And 3) carrying out aerobic fermentation, wherein in the fermentation process, the water content of the fermentation pile is set to 57%, and in the 1 st to 4 th days of fermentation, mechanical pile turning is carried out at the temperature of 45 ℃ for 5 th to 6 th days without mechanical pile turning, the temperature is set to 67 ℃, pile turning operation is carried out regularly in 7 th to 13 th days, and the temperature is set to be within 73 ℃.
And 4) turning over, wherein the temperature, the moisture, the PH value, the conductivity and the fermentation degree of the fermentation pile are controlled, and the operation can be carried out according to the step 3. During this process, samples were taken periodically to test the relevant values of the fermentation heap. Finally, the temperature is ensured not to exceed 73 ℃, and the moisture is about 57. The fermentation pile is ensured to be in a good fermentation state.
And 6) performing secondary fermentation, namely anaerobic fermentation, wherein turning is not performed as far as possible in the period, so that the biological bacteria are naturally propagated and fermented for 55 days.
After fermentation, the finished fertilizer can be produced, and different strains can be added for the synergistic effect of the fertilizer aiming at different crops. Such as: bacillus subtilis, purple lilac spore fungus, trichoderma harzianum, and posterior spore branch sleepy fungus. The pH value is about 7 neutrality, and the conductivity is controlled at 2.7 mS/cm. Fermenting for 1-2 days, pulverizing, and packaging.
The preferred embodiment:
a bagasse processing technology comprises the following processing steps,
1) preparing materials;
2) stacking;
3) fermenting;
4) turning over;
5) collecting piles;
6) performing secondary fermentation;
7) adding bacteria;
8) crushing;
9) and (6) packaging.
In the material preparation process in the step 1), the ingredients comprise bagasse, humic acid, humus soil, silkworm excrement, oil cake, cattle bone residue, calcium superphosphate, potassium sulfate and zymophyte. Specifically, bagasse: 50%, humic acid: 20%, humus soil: 10%, silkworm excrement: 10%, oil cake: 5%, bovine bone residue 20%, calcium superphosphate: 10%, potassium sulfate: 10 percent, 3 kilograms of zymocyte/10 tons.
And 2) in the stacking process, the stacking is set to be 60T/stack, the height of the fermentation stack is set to be 1.4 m, the width of the fermentation stack is set to be 2.8 m, and the fermentation stack can be properly prepared within a range according to the size of the field.
And 3) carrying out aerobic fermentation, wherein in the fermentation process, the water content of the fermentation pile is set to be 60%, in the 1 st to 4 th days of fermentation, mechanical pile turning is carried out, the temperature is set to be 50 ℃ in 5 th to 6 th days, mechanical pile turning is not carried out, the temperature is set to be 70 ℃, pile turning operation is carried out regularly in 7 th to 13 th days, and the temperature is set to be within 73 ℃.
And 4) turning over, wherein the temperature, the moisture, the PH value, the conductivity and the fermentation degree of the fermentation pile are controlled, and the operation can be carried out according to the step 3. During this process, samples were taken periodically to test the relevant values of the fermentation heap. Finally, the temperature is ensured not to exceed 73 ℃, and the moisture is about 57. The fermentation pile is ensured to be in a good fermentation state.
And 6) performing secondary fermentation, namely anaerobic fermentation, wherein turning is not performed as far as possible in the period, so that the biological bacteria are naturally propagated and fermented for 60 days.
After fermentation, the finished fertilizer can be produced, and different strains can be added for the synergistic effect of the fertilizer aiming at different crops. Such as: bacillus subtilis, purple lilac spore fungus, trichoderma harzianum, and posterior spore branch sleepy fungus. The pH value is about 7 neutrality, and the conductivity is controlled to be 3 mS/cm. Fermenting for 1-2 days, pulverizing, and packaging.
Reference throughout this specification to "one embodiment," "another embodiment," "a preferred embodiment," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the scope of the invention to effect such feature, structure, or characteristic in connection with other embodiments.
Although the invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the spirit and scope of the principles of this disclosure. More specifically, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the disclosure and claims of this application. In addition to variations and modifications in the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (9)
1. A bagasse treatment process is characterized in that: the method comprises the following process steps:
1) preparing materials;
2) stacking;
3) fermenting;
4) turning over;
5) collecting piles;
6) performing secondary fermentation;
7) adding bacteria;
8) crushing;
9) and (6) packaging.
2. A bagasse treatment process according to claim 1, characterised in that: in the material preparation process in the step 1), the ingredients comprise bagasse, humic acid, humus soil, silkworm excrement, oil cake, cattle bone residue, calcium superphosphate, potassium sulfate and zymophyte.
3. A bagasse treatment process according to claim 2, characterised in that: the bagasse proportion is as follows: 30% -50%, humic acid: 15% -20%, humus soil: 1% -10%, silkworm excrement: 1% -10%, oil cake: 1% -5%, bovine bone residue 15% -20%, calcium superphosphate: 1% -10%, potassium sulfate: 0.5 to 5 percent of the fermentation tubes and 2 to 3 kilograms of zymophyte per 10 tons of the fermentation tubes.
4. A bagasse treatment process according to claim 3, characterised in that: the bagasse proportion is as follows: 45%, humic acid: 17%, humus soil: 5%, silkworm excrement: 5%, oil cake: 3%, bovine bone residue 17%, calcium superphosphate: 5%, potassium sulfate: 2 percent, 2 kilograms of zymocyte/10 tons.
5. A bagasse treatment process according to claim 1, characterised in that: in the stacking process of the step 2), the stacking is set to be 60T/stacking, the height of the fermentation stack is set to be 1.2-1.4 m, the width is set to be 2.4-2.8 m, and the fermentation stack is properly prepared according to the size of the field.
6. A bagasse treatment process according to claim 1, characterised in that: in the fermentation process of the step 3), the water content of the fermentation pile is set to be 55-60%, the mechanical pile turning is not carried out on the fermentation pile for 1-4 days, the temperature is set to be 40-50 ℃, the mechanical pile turning is not carried out on the fermentation pile for 5-6 days, the temperature is set to be 65-70 ℃, the pile turning operation is carried out regularly for 7-13 days, and the temperature is set to be within 73 ℃.
7. A bagasse treatment process according to claim 1, characterised in that: the turning in the step 4) has the main function of controlling the temperature, the moisture, the PH7 value, the conductivity of 2.5-3mS/cm and the fermentation degree of the fermentation pile, and periodically sampling in China to test the relevant numerical values of the fermentation pile so as to ensure that the fermentation pile is in a good fermentation state.
8. A bagasse treatment process according to claim 1, characterised in that: the secondary fermentation in the step 6) is anaerobic fermentation, turning is not carried out as much as possible in the period, and the biological bacteria are naturally propagated and fermented for 50-60 days.
9. A bagasse treatment process according to claim 1, characterised in that: and 7) adding different strains according to different requirements and different crop requirements.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010256557.7A CN113493363A (en) | 2020-04-02 | 2020-04-02 | Bagasse treatment process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010256557.7A CN113493363A (en) | 2020-04-02 | 2020-04-02 | Bagasse treatment process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113493363A true CN113493363A (en) | 2021-10-12 |
Family
ID=77994181
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010256557.7A Pending CN113493363A (en) | 2020-04-02 | 2020-04-02 | Bagasse treatment process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113493363A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102153413A (en) * | 2011-05-06 | 2011-08-17 | 广西崇左市湘桂糖业有限公司 | Organic-inorganic compound fertilizer and preparation method thereof |
| CN104045385A (en) * | 2014-03-25 | 2014-09-17 | 广西凭祥市丰源生物肥业有限公司 | Bio-organic fertilizer and production method thereof |
| CN104803792A (en) * | 2015-04-28 | 2015-07-29 | 云南省农业科学院热带亚热带经济作物研究所 | Bagasse bio-organic fertilizer and preparation method thereof |
| CN105367170A (en) * | 2015-11-19 | 2016-03-02 | 玉林市科学实验中心测试所 | Bio-organic fertilizer prepared from beer residue and bagasse and preparation method thereof |
| CN105777232A (en) * | 2016-03-18 | 2016-07-20 | 山东佐田氏生物科技有限公司 | Organic fertilizer preparation method capable of increasing humic acid content |
| CN106187631A (en) * | 2016-07-28 | 2016-12-07 | 杭州凌萤科技有限公司 | Promote bio-fertilizer of Pinus massoniana Lamb absorption and preparation method thereof |
| CN106348951A (en) * | 2016-08-24 | 2017-01-25 | 山东胜伟园林科技有限公司 | Bioorganic fertilizer prepared from bagasse for salinity reduction and alkali improvement of saline-alkali soil, and preparation method thereof |
| CN107827499A (en) * | 2017-11-30 | 2018-03-23 | 芜湖诚德农业科技有限公司 | A kind of organic fertilizer for cane planting and preparation method thereof |
| CN108794230A (en) * | 2018-09-26 | 2018-11-13 | 汪添法 | A kind of safe and efficient microbial organic fertilizer and preparation method thereof |
-
2020
- 2020-04-02 CN CN202010256557.7A patent/CN113493363A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102153413A (en) * | 2011-05-06 | 2011-08-17 | 广西崇左市湘桂糖业有限公司 | Organic-inorganic compound fertilizer and preparation method thereof |
| CN104045385A (en) * | 2014-03-25 | 2014-09-17 | 广西凭祥市丰源生物肥业有限公司 | Bio-organic fertilizer and production method thereof |
| CN104803792A (en) * | 2015-04-28 | 2015-07-29 | 云南省农业科学院热带亚热带经济作物研究所 | Bagasse bio-organic fertilizer and preparation method thereof |
| CN105367170A (en) * | 2015-11-19 | 2016-03-02 | 玉林市科学实验中心测试所 | Bio-organic fertilizer prepared from beer residue and bagasse and preparation method thereof |
| CN105777232A (en) * | 2016-03-18 | 2016-07-20 | 山东佐田氏生物科技有限公司 | Organic fertilizer preparation method capable of increasing humic acid content |
| CN106187631A (en) * | 2016-07-28 | 2016-12-07 | 杭州凌萤科技有限公司 | Promote bio-fertilizer of Pinus massoniana Lamb absorption and preparation method thereof |
| CN106348951A (en) * | 2016-08-24 | 2017-01-25 | 山东胜伟园林科技有限公司 | Bioorganic fertilizer prepared from bagasse for salinity reduction and alkali improvement of saline-alkali soil, and preparation method thereof |
| CN107827499A (en) * | 2017-11-30 | 2018-03-23 | 芜湖诚德农业科技有限公司 | A kind of organic fertilizer for cane planting and preparation method thereof |
| CN108794230A (en) * | 2018-09-26 | 2018-11-13 | 汪添法 | A kind of safe and efficient microbial organic fertilizer and preparation method thereof |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101508601B (en) | Microorganism organic fertilizer and method of preparing the same | |
| CN102153413B (en) | Organic-inorganic compound fertilizer and preparation method thereof | |
| CN102206102B (en) | Production method for fulvic acid with rice straws | |
| CN103113144B (en) | Organic fertilizer for tobacco and preparation method thereof | |
| CN105948841B (en) | Organic fertilizer tank type fermentation method taking mushroom dregs as substrate | |
| CN103319217B (en) | Bio-organic fertilizer and preparation method thereof | |
| CN103570388A (en) | Production method of biological organic fertilizer | |
| CN104355806B (en) | Folium Agaves Sisalanae waste residue produces the method for Caulis Sacchari sinensis compound fertilizer | |
| CN102584467A (en) | Biological organic fertilizer prepared by municipal sludge and preparation method thereof | |
| CN105967856A (en) | Phosphorus-dissolving potassium-dissolving azotobacter-type humic acid-containing liquid fertilizer and preparation method thereof | |
| CN108623344A (en) | A kind of organic fertilizer and its preparation method and application | |
| CN103664251A (en) | Bio-fertilizer produced by using agricultural wastes | |
| CN102746038A (en) | Rotten organic material fermented from sucrose filter mud and preparation method thereof | |
| CN103771924A (en) | Special flower planting organic fertilizer and preparation method thereof | |
| CN103896660B (en) | A kind of humic acid type fluid Chemical Mixed Fertilizer composition utilizing sugar refinery, grain distillery, Gourmet Powder Factory, yeast factory waste | |
| CN102295477A (en) | Organic fertilizer prepared through composting fermentation of eichhornia crassipes, and preparation method thereof | |
| CN105967855A (en) | High potassium-type humic acid-containing alkaline liquid fertilizer and preparation method thereof | |
| CN105967798A (en) | Balanced humic acid-containing alkaline liquid fertilizer and preparation method thereof | |
| CN108689758A (en) | Green food vegetable bio-organic fertilizer special | |
| CN106631514A (en) | Biological organic fertilizer using honey pomelo waste/inferior fruits as raw material and preparation method thereof | |
| CN105948983A (en) | High nitrogen type humic acid containing alkaline liquid fertilizer and preparation method thereof | |
| CN102815976B (en) | Fertilizer specially used for glutinous rice pomelos, production method and application method thereof | |
| CN113493363A (en) | Bagasse treatment process | |
| CN109095994A (en) | A kind of biogas slurry humic acid type liquid organic fertilizer and its preparation process | |
| CN107162774A (en) | A kind of tea oil tree fertilizer special for organic and preparation method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211012 |