CN113488229A - High-strength stranded cable and cable deep processing technology and equipment - Google Patents
High-strength stranded cable and cable deep processing technology and equipment Download PDFInfo
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- CN113488229A CN113488229A CN202110804656.9A CN202110804656A CN113488229A CN 113488229 A CN113488229 A CN 113488229A CN 202110804656 A CN202110804656 A CN 202110804656A CN 113488229 A CN113488229 A CN 113488229A
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- rotating
- roller
- aluminum
- steel core
- cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/08—Several wires or the like stranded in the form of a rope
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
Abstract
The invention discloses a high-strength stranded cable and a deep processing process and equipment thereof, relating to the technical field of cable process, comprising a machine body chassis, a built-in rotating motor, a roller, a paying-off roller, a cleaning wheel, a rotating disc, a stranding frame and a rotating motor, wherein the output shaft of the built-in rotating motor is fixedly connected with the roller, the paying-off roller is provided with a roller rotating shaft, the paying-off roller is provided with a wire poking column connected with a supporting column, the roller is fixedly provided with a supporting disc, the cleaning wheel is provided with a cleaning groove, the machine body chassis is provided with a dust collecting groove, the rotating disc is fixedly arranged on the roller, the stranding frame is provided with a stranding barrel, the rotating output shaft of the rotating motor is provided with a rotating base, the rotating base is provided with a rotating rod, the rotating rod is provided with a universal joint, the universal joint is connected with the supporting block, and the supporting block is provided with a friction pad. And the stranded steel core is automatically extracted, so that the production automation is improved, and the method is suitable for popularization.
Description
Technical Field
The invention belongs to the technical field of cable processes, and particularly relates to a high-strength stranded cable, a cable deep processing process and equipment.
Background
The high-strength stranded cable is mainly applied to overhead transmission lines, distribution lines, heavy ice areas and large-span transmission lines, is mainly formed into a steel-cored stranded aluminum stranded wire, has the advantages of increasing the outer diameter of a conductor, saving nonferrous metals and reducing corona loss, is suitable for high-voltage transmission and high-altitude transmission, and is produced by twisting the cable mainly through rotation by a common instrument and manually extracting the steel-cored aluminum stranded wire;
manual operation brings inconvenience to production, makes production efficiency low, and at the transposition in-process, because the huge extrusion force that the transposition brought, the aluminium stranded conductor surface adheres to and has the dust granule can lead to the fact wearing and tearing to the aluminium stranded conductor when the transposition dish, makes the aluminium stranded conductor fracture under powerful pulling force, and impurity is wrapped up in steel-cored aluminium stranded conductor, can cause energy loss after the circular telegram. Therefore, the invention provides a high-strength stranded cable, a cable deep processing technology and equipment.
Disclosure of Invention
The invention aims to provide a high-strength stranded cable, a cable deep processing technology and equipment.
The invention provides the following technical scheme: a high-strength stranded cable and cable deep processing equipment comprises a machine body chassis, a built-in rotating motor, a roller, a paying-off roller, cleaning wheels, a rotating disk, a stranding frame and a rotating motor, wherein the machine body chassis is fixedly connected with a first fixing seat through bolts, the first fixing seat is fixedly connected with a supporting frame, the supporting frame is fixedly connected with the built-in rotating motor, an output shaft of the built-in rotating motor is fixedly connected with the roller, the wall of the roller is uniformly and fixedly connected with supporting columns, the supporting columns are detachably connected with the paying-off roller through supports, the paying-off roller penetrates through a roller rotating shaft, one side of the paying-off roller is provided with a wire poking column fixedly connected with the supporting columns, one side of each supporting column is provided with a supporting disk fixed on the roller, the positions of the supporting disks, corresponding to the paying-off roller, are fixedly provided with cleaning wheel supports, and the cleaning wheels are symmetrically arranged on the cleaning wheel supports through rotating shafts of the cleaning wheels, the cleaning device is characterized in that a cleaning groove is formed in the cleaning wheel, a cleaning brush is fixedly arranged in the cleaning groove, a dust collecting groove is formed in the machine body chassis below the cleaning wheel in a sliding mode through a sliding rail, a rotating disc is fixedly arranged on the roller on one side of the cleaning wheel, penetrating wire holes are formed in the rotating disc corresponding to the two symmetrical cleaning grooves, and smooth first chamfers are arranged at two ends of each wire hole;
the machine body chassis is positioned on one side of the rotating disc, which is far away from the first fixing seat, and is fixedly connected with a second fixing seat through bolts, the second fixing seat is fixedly connected with a twisting frame, a twisting barrel is fixedly arranged at the position, which corresponds to the circle center of the rotating disc, of the twisting frame through a gland, a smooth second chamfer is arranged at one end, which is positioned at the rotating disc, of the twisting barrel, supporting blocks are uniformly and fixedly arranged inside one side, which is positioned at the second chamfer, of the twisting barrel, a bent track is arranged on each supporting block, a stabilizing column is fixedly arranged on the other side of the twisting barrel, a stabilizing ring is fixedly arranged on each stabilizing column, symmetrical motor fixing seats are fixedly arranged on the other side of the stabilizing column of the machine body chassis, a rotating motor is fixedly arranged in each motor fixing seat, a rotating base is fixedly arranged on a rotating output shaft of the rotating motor, a rotating rod is uniformly and fixedly arranged on the rotating base, and a universal joint which only rotates on a plane is fixedly arranged on the rotating rod, the other side of the universal joint is connected with a supporting block which can only rotate on a plane through a bearing, a friction pad is fixedly arranged on the supporting block, and symmetrical rotary output shafts are connected with the connecting frame through fixing bolts.
Preferably, the built-in rotating motor is provided with a through hole, and the circle center of the through hole corresponds to the circle center of the stranding barrel and is matched with the diameter of the steel core.
Preferably, the paying-off roller is coiled with an aluminum stranded wire through a roller rotating shaft, the cross section of the wire pulling column is conical, and the conical vertex angle is positioned on one side of the aluminum stranded wire.
Preferably, the cleaning brush is comprised of a dense bristle brush comprised of nylon.
Preferably, the bending angle of the bent track is matched with the twisting inclination of the aluminum strands, and the radian of the inner side wall of the bent track is matched with the diameter of the aluminum strands.
Preferably, a smooth plane is fixedly arranged on the inner side of the stabilizing ring, and the position of the friction pad is matched with the position of the steel core and the diameter of the stranded aluminum strand.
The high-strength stranded cable and the cable deep processing technology adopt the high-strength stranded cable and the cable deep processing equipment, and comprise the following steps:
1) selecting materials: and selecting a steel core matched with the diameter of the through hole and the roller of the built-in rotating motor and an aluminum stranded wire matched with the diameter of the bent track.
2) And fixing the stranded wire: put the aluminum stranded conductor through the unwrapping wire gyro wheel book, the aluminum stranded conductor loops through group line post, clean groove and wire guide, and the steel core runs through built-in rotating electrical machines and cylinder, extends to rotary disk one side, with the even coiling of aluminum stranded conductor on the steel core, insert the steel core in the transposition bucket, the aluminum stranded conductor corresponds in crooked track department.
3) And coiling the aluminum stranded wire: the motor output shaft in the built-in rotating motor rotates to drive the roller to roll, the steel core is inserted into the stranding barrel, and the aluminum stranded wire is wound on the steel core through the rotation of the rotating disk and the inclination angle of the bending track.
4) Aluminum stranded wire decontamination: when the aluminum stranded wire passes through the cleaning brush on the cleaning groove, the cleaning wheel rolls under the action of friction force, and the cleaning brush brushes the outer surface of the aluminum stranded wire to brush off dust and dirt on the outer side of the aluminum stranded wire and fall into the dust collecting groove below.
5) And steel-cored aluminum strand production: the steel core of the coiled aluminum strand penetrates through the stabilizing ring and passes between the two symmetrical friction pads, the rotating motor runs to drive the rotating rod to rotate, the friction pads drive the steel core aluminum strand to move and keep fit with the steel core aluminum strand, the friction pads keep in contact with the steel core aluminum strand under the action of the universal joint, and when the adjacent friction pads are about to be separated from the steel core aluminum strand, the other friction pad is in contact with the steel core aluminum strand to drive the steel core aluminum strand to move.
6) Steel-cored aluminum strand packaging: and wrapping the steel core twisted with the aluminum stranded wires by liquid insulating glue to enable the outer side of the steel core to be wrapped with an insulating layer, sleeving the cooled insulating layer into an armor, and wrapping the steel core aluminum stranded wires sleeved into the armor with a tegument layer.
The invention has the beneficial effects that: stranding the cable through the roller, cleaning the surface of the aluminum stranded wire in the production process, automatically extracting the stranded steel core, and improving the production automation as follows:
(1) the aluminum stranded wire releasing device is provided with the wire pulling column, the aluminum stranded wire in the paying-off roller is released in a rotating mode on the rotating shaft of the rolling shaft, and the released aluminum stranded wire is stripped through the wire pulling column, so that the aluminum stranded wire is prevented from being wound and bent on the rotating shaft of the roller and cannot be fully unfolded.
(2) The cleaning wheel is arranged, when the aluminum stranded wire passes through the cleaning wheel, the cleaning brush in the cleaning groove cleans the surface of the aluminum stranded wire through the cleaning groove on the cleaning wheel, cleaned dust falls into the lower integrated groove, and the dust collecting groove is connected with the chassis of the machine body in a sliding manner through the sliding rail, so that the aluminum stranded wire is convenient to disassemble and clean.
(3) The aluminum stranded wire twisting device is provided with the bent track, when the steel core is pushed forwards, and the aluminum stranded wire rotates to pass through the bent track, so that the aluminum stranded wire is twisted along the track of the bent track, and the twisted state is kept stable.
(4) The steel-cored aluminum strand twisting device is provided with the stabilizing column, and after the steel-cored aluminum strand comes out of the twisting barrel, the steel-cored aluminum strand passes through the stabilizing ring and is in contact with the friction pad under the lifting of the stabilizing ring, so that the stability of the friction pad when the steel-cored aluminum strand is pulled is maintained.
(5) The friction pads are arranged, two opposite friction pads bring pressure to the steel-cored aluminum strand, so that the friction pads bring friction force to the steel-cored aluminum strand to push the steel-cored aluminum strand forwards when rotating, the friction pads are driven to rotate by the rotating motor, the friction pads are kept in contact with the steel-cored aluminum strand under the action of the universal joint in the rotating process of the friction pads, and when the adjacent friction pads are about to be separated from the steel-cored aluminum strand, the other friction pad is in contact with the steel-cored aluminum strand to drive the steel-cored aluminum strand to move.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is an overall schematic view of the present invention;
FIG. 2 is an enlarged view of the invention at A;
FIG. 3 is a cross-sectional view taken at A of the present invention;
FIG. 4 is a cross-sectional view of the cleaning wheel of the present invention;
FIG. 5 is a schematic view at the rotating disk of the present invention;
FIG. 6 is a front view of a twist barrel of the present invention;
FIG. 7 is a cross-sectional view of the friction pad of the present invention;
fig. 8 is a cross-sectional view of the finished cable of the present invention;
labeled as: 1 chassis of a machine body, 2 first fixed seats, 3 support frames, 4 built-in rotating motors, 5 rollers, 6 support columns, 7 paying-off rollers, 8 dust collecting grooves, 9 sliding rails, 10 support plates, 11 cleaning wheel supports, 12 cleaning wheels, 13 rotating disks, 14 wire guiding holes, 15 steel cores, 16 aluminum stranded wires, 17 second fixed seats, 18 twisting frames, 19 pressing covers, 20 twisting barrels, 21 stabilizing columns, 22 stabilizing rings, 23 motor fixed seats, 24 rotating motors, 25 rotating output shafts, 26 rotating bases, 27 rotating rods, 28 supporting blocks, 29 connecting frames, 30 wire pulling columns, 31 roller rotating shafts, 32 cleaning wheel rotating shafts, 33 cleaning grooves, 34 first chamfers, 35 cleaning brushes, 36 second chamfers, 37 bosses, 38 bending rails, 39 universal joints, 40 friction pads, 41 fixing bolts, 42 insulating layers, 43 armors, 44 outer layers and 45 aluminum stranded wires.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. These examples are intended to illustrate the invention and are not intended to limit the scope of the invention. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided" and "connected" are to be interpreted broadly, e.g. as a fixed connection, a detachable connection or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The structural features of the present invention will now be described in detail with reference to the accompanying drawings.
Referring to fig. 1-3, a high-strength stranded cable and cable deep processing equipment comprises a machine body chassis 1, a built-in rotating motor 4, a roller 5, a paying-off roller 7, a cleaning wheel 12, a rotating disc 13, a stranding frame 18 and a rotating motor 24, wherein the machine body chassis 1 is fixedly connected with a first fixed seat 2 through bolts, the first fixed seat 2 is fixedly connected with a supporting frame 3, the roller 5 is fixed with the built-in rotating motor 4 through the first fixed seat 2 and the supporting frame 3, the supporting frame 3 is fixedly connected with the built-in rotating motor 4, an output shaft of the built-in rotating motor 4 is fixedly connected with the roller 5, the supporting column 6 and the rotating disc 13 are borne by the roller 5, the supporting column 6 is uniformly and fixedly connected on the wall of the roller 5, the paying-off roller 7 is supported by the supporting column 6, and the paying-off roller 7 is detachably connected with the supporting column 6 through a bracket, the paying-off roller 7 penetrates through a roller rotating shaft 31, the aluminum stranded wire 16 is coiled through the roller rotating shaft 31, one side of the paying-off roller 7 is provided with a wire pulling column 30 fixedly connected to the supporting column 6, and the released aluminum stranded wire is stripped through the wire pulling column 32.
Referring to fig. 1-4, a supporting disc 10 fixed on a roller 5 is arranged on one side of a supporting column 6, a cleaning wheel bracket 11 is fixedly arranged on the supporting disc 10 corresponding to a position of a wire releasing roller 7, the cleaning wheel bracket 11 supports a cleaning wheel 12, the cleaning wheel bracket 11 is rotationally provided with symmetrical cleaning wheels 12 through a cleaning wheel rotating shaft 32, a cleaning groove 33 is arranged on the cleaning wheel 12, a cleaning brush 35 is fixedly arranged in the cleaning groove 33, the cleaning brush 35 is composed of a dense hairbrush composed of nylon 612 and has wear-resistant and high-temperature-resistant characteristics, an aluminum stranded wire 16 is cleaned through the cleaning brush 35, a dust collecting groove 8 is arranged below the cleaning wheel 12 through a sliding rail 9 in the machine body chassis 1 in a sliding manner, dust cleaned by the cleaning brush 35 is collected through the dust collecting groove 8, a rotating disc 13 is fixedly arranged on the roller 6 on one side of the cleaning wheel 12, and a through wire hole 14 is arranged on the rotating disc 13 corresponding to the two symmetrical cleaning grooves 33, the aluminum stranded wires 16 are driven to rotate through the wire guide holes 14, meanwhile, torsion caused by rotation is counteracted, and smooth first chamfers 34 are arranged at two ends of the wire guide holes 14, so that friction breakage of the aluminum stranded wires 16 is avoided.
Referring to fig. 5-6, the machine body chassis 1 is located on one side of the rotating disc 13, which is far away from the first fixed seat 2, and is fixedly connected with a second fixed seat 17 through bolts, the second fixed seat 17 is fixedly connected with a twisting frame 18, the twisting frame 18 passes through a gland 19 corresponding to the circle center of the rotating disc 13, a twisting barrel 20 is fixedly arranged through the gland 19, the aluminum stranded wire 16 is twisted on the steel core 15 through the twisting barrel 20, a smooth second chamfer 36 is arranged at one end of the twisting barrel 20, which is located at the rotating disc 13, to reduce friction and prevent the aluminum stranded wire 16 from breaking, supporting blocks 28 are uniformly and fixedly arranged inside the twisting barrel 20, which is located on one side of the second chamfer 36, curved tracks 38 are arranged on the supporting blocks 28, the curved angles of the curved tracks 38 are matched with the twisting inclinations of the aluminum stranded wires 16, and the radian of the inner side walls of the curved tracks 38 is matched with the diameters of the aluminum stranded wires 16, the steel-cored aluminum strand 45 is stranded along the track of the curved track 38, and the stranded state is kept stable.
Referring to fig. 1 and 7, a stabilizing column 21 is fixedly disposed on the other side of the twisting barrel 20 of the machine body chassis 1, a stabilizing ring 22 is fixedly disposed on the stabilizing column 21, the steel-cored aluminum strand 45 is kept stable when being drawn out by the stabilizing ring 22, symmetrical motor fixing seats 23 are fixedly disposed on the other side of the stabilizing column 21 of the machine body chassis 1, so that the rotating motor 24 is kept stable when in operation, the rotating motor 24 is fixedly disposed in the motor fixing seat 23 and is driven by the rotating motor 24, a rotating base 26 is fixedly disposed on a rotating output shaft 25 of the rotating motor 24, a rotating rod 27 is uniformly and fixedly disposed on the rotating base 26, a friction pad 40 is extended to the surface of the steel-cored aluminum strand 45 by the rotating rod 27, a universal joint 39 which only rotates on a plane is fixedly disposed on the rotating rod 27, the friction pad 40 can swing by the universal joint 39, and a supporting block 28 which can only rotate on the plane is connected to the other side of the universal joint 39 through a bearing, the friction pads 40 are fixed on the supporting blocks 28, the symmetrical rotary output shaft 25 is connected with the connecting frame 29 through the fixing bolts 41, and the rotary output shaft 25 is not deviated through the connecting frame 29.
Referring to fig. 1, the built-in rotating motor 4 is provided with a through hole, and the center of the through hole corresponds to the center of the stranding barrel 20 and matches the diameter of the steel core 15, so that the steel core 15 can pass through the built-in rotating motor.
Referring to fig. 2, the paying-off roller 7 is wound with the aluminum stranded wire 16 through a roller rotating shaft 31, the section of the wire pulling column 30 is conical, and the vertex angle of the conical shape is positioned on one side of the aluminum stranded wire 16, so that the aluminum stranded wire 16 can be peeled by a wire coil.
According to the high-strength stranded cable, the cable deep processing technology and the cable deep processing equipment, the cable is stranded through the roller, the surface of the aluminum stranded wire is cleaned in the production process, the stranded steel core is automatically extracted, the production automation is improved, and the high-strength stranded cable and the cable deep processing equipment are suitable for popularization.
When the method is used specifically, the method comprises the following steps:
and selecting a steel core matched with the diameter of the through hole of the built-in rotating motor 4 and the roller 5 and an aluminum stranded wire matched with the diameter of the bent track 38.
Referring to fig. 1-5, the aluminum stranded wires are coiled and uncoiled through the uncoiling roller 7, sequentially pass through the wire coiling column 30, the cleaning groove 33 and the wire guide 14, the steel core 15 penetrates through the built-in rotating motor 4 and the roller 5 and extends to one side of the rotating disc 13, the aluminum stranded wires are uniformly coiled on the steel core 15, the steel core 15 is inserted into the stranding barrel 20, and the aluminum stranded wires correspond to the bending track 38;
referring to fig. 5 to 6, the motor output shaft of the built-in rotating motor 4 rotates to drive the drum 5 to roll, the steel core 15 is inserted into the stranding barrel 20, and the aluminum strand 16 is wound on the steel core 15 by the rotation of the rotating disc 13 and the inclination angle of the curved track 38.
Referring to fig. 1 and 5, when the aluminum stranded wire passes through the cleaning brush 35 on the cleaning groove 33, the cleaning wheel 12 rolls under the action of friction force, and the cleaning brush 35 brushes the outer surface of the aluminum stranded wire to brush off dust and dirt on the outer side of the aluminum stranded wire and drop into the dust collecting groove 8 below.
Referring to fig. 1 and 7, the steel core surrounding the aluminum stranded wire penetrates through the stabilizing ring 22 and passes between two symmetrical friction pads 40, the rotating motor 24 operates to drive the rotating rod 27 to rotate, the friction pads 40 drive the steel core aluminum stranded wire 45 to move and keep fit with the steel core aluminum stranded wire, under the action of the universal joint 39, the friction pads 40 keep in contact with the steel core aluminum stranded wire 45, and when the adjacent friction pads 40 are separated from the steel core aluminum stranded wire 45, the other friction pads are in contact with the steel core aluminum stranded wire 45 to drive the steel core aluminum stranded wire to move.
Referring to fig. 8, the steel core after the aluminum stranded wires are stranded is wrapped by liquid insulating glue, so that the outer side of the steel core is wrapped by the insulating layer 42, the cooled insulating layer 42 is sleeved in the armor 43, and the steel-cored aluminum stranded wires 45 sleeved in the armor 43 are wrapped by the outer layer 44.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. A high-strength stranded cable and cable deep processing equipment comprises a machine body chassis (1), a built-in rotating motor (4), a roller (5), a paying-off roller (7), a cleaning wheel (12), a rotating disc (13), a twisting frame (18) and a rotating motor (24), and is characterized in that the machine body chassis (1) is fixedly connected with a first fixing seat (2) through bolts, the first fixing seat (2) is fixedly connected with a supporting frame (3), the supporting frame (3) is fixedly connected with the built-in rotating motor (4), an output shaft of the built-in rotating motor (4) is fixedly connected with the roller (5), supporting columns (6) are uniformly and fixedly connected on the wall of the roller (5), the supporting columns (6) are detachably connected with the paying-off roller (7) through a support, and the paying-off roller (7) is provided with a roller rotating shaft (31) in a penetrating manner, the wire poking device is characterized in that a wire poking column (30) fixedly connected to a support column (6) is arranged on one side of the wire releasing roller (7), a support disc (10) fixed on a roller (5) is arranged on one side of the support column (6), a cleaning wheel support (11) is fixedly arranged on the position, corresponding to the wire releasing roller (7), of the support disc (10), symmetrical cleaning wheels (12) are rotatably arranged on the cleaning wheel support (11) through a cleaning wheel rotating shaft (32), cleaning grooves (33) are formed in the cleaning wheels (12), cleaning brushes (35) are fixedly arranged in the cleaning grooves (33), a dust collecting groove (8) is arranged below the cleaning wheels (12) in a sliding mode through sliding rails (9) in the machine body chassis (1), a rotating disc (13) is fixedly arranged on the roller (6) on one side of the cleaning wheels (12), and penetrating wire holes (14) are formed in the positions, corresponding to the two symmetrical cleaning grooves (33), of the rotating disc (13), two ends of the wire guide hole (14) are provided with smooth first chamfers (34);
the machine body chassis (1) is located on one side, far away from the first fixing seat (2), of the rotating disc (13) and is fixedly connected with a second fixing seat (17) through a bolt, a twisting frame (18) is fixedly connected with the second fixing seat (17), a twisting barrel (20) is fixedly arranged at the position, corresponding to the circle center of the rotating disc (13), of the twisting frame (18) through a gland (19), a smooth second chamfer (36) is arranged at one end, located on the rotating disc (13), of the twisting barrel (20), supporting blocks (28) are uniformly and fixedly arranged inside one side, located on the second chamfer (36), of the twisting barrel (20), bending tracks (38) are arranged on the supporting blocks (28), a stabilizing column (21) is fixedly arranged on the other side, located on the twisting barrel (20), of the machine body chassis (1), a stabilizing ring (22) is fixedly arranged on the stabilizing column (21), and symmetrical motor fixing seats (23) are fixedly arranged on the other side, located on the machine body chassis (1), located on the stabilizing column (21), the improved motor is characterized in that a rotating motor (24) is fixedly arranged in the motor fixing seat (23), a rotating output shaft (25) of the rotating motor (24) is fixedly provided with a rotating base (26), a rotating rod (27) is uniformly and fixedly provided with the rotating base (26), a universal joint (39) which only rotates on a plane is fixedly arranged on the rotating rod (27), the other side of the universal joint (39) is connected with a supporting block (28) which only can rotate on the plane through a bearing, a friction pad (40) is fixedly arranged on the supporting block (28), and the symmetrical rotating output shaft (25) is connected with a connecting frame (29) through a fixing bolt (41).
2. The high-strength stranded cable and the cable deep processing equipment as claimed in claim 1, wherein the built-in rotating motor (4) is provided with a through hole, and the center of the through hole corresponds to the center of the stranded barrel (20) and is matched with the diameter of the steel core (15).
3. The high-strength stranded cable and the cable deep processing equipment as claimed in claim 1, wherein the paying-off roller (7) is coiled with the aluminum stranded wire (16) through a roller rotating shaft (31), the section of the wire pulling column (30) is conical, and the vertex angle of the conical is positioned at one side of the aluminum stranded wire (16).
4. A high strength stranded cable and cable further processing apparatus as claimed in claim 1, wherein said cleaning brush (35) is comprised of a dense brush comprised of nylon (612).
5. A high-strength stranded cable and cable deep processing equipment according to claim 1, wherein the bending angle of the curved track (38) is matched with the twisting inclination of the aluminum stranded wire (16), and the radian of the inner side wall of the curved track (38) is matched with the diameter of the aluminum stranded wire (16).
6. A high-strength stranded cable and cable deep processing equipment according to claim 1, wherein a smooth plane is fixedly arranged inside the stabilizing ring (22), and the position of the friction pad (40) is matched with the position of the steel core (15) and the diameter of the stranded aluminum strand (16).
7. A high-strength stranded cable and a cable deep processing technology, which adopt the high-strength stranded cable and the cable deep processing equipment of claim 1, and are characterized by comprising the following steps:
1) selecting materials: selecting a steel core matched with the diameter of the through hole of the built-in rotating motor (4) and the roller (5) and selecting an aluminum stranded wire matched with the diameter of the bending track (38).
2) And fixing the stranded wire: unreel the aluminum stranded conductor through unwrapping wire gyro wheel (7) book, the aluminum stranded conductor loops through group line post (30), clean groove (33) and wire guide (14), and built-in rotating electrical machines (4) and cylinder (5) are run through in steel core (15), extend to rotary disk (13) one side, with the even coiling of aluminum stranded conductor on steel core (15), insert in transposition bucket (20) steel core (15), the aluminum stranded conductor corresponds in crooked track (38) department.
3) And coiling the aluminum stranded wire: an output shaft of a motor in the built-in rotating motor (4) rotates to drive the roller (5) to roll, the steel core (15) is inserted into the stranding barrel (20), and the aluminum stranded wire (16) is wound on the steel core (15) through the rotation of the rotating disk (13) and the inclination angle of the bent track (38).
4) Aluminum stranded wire decontamination: when the aluminum stranded wire passes through the cleaning brush (35) on the cleaning groove (33), the cleaning wheel (12) rolls under the action of friction force, the cleaning brush (35) brushes the outer surface of the aluminum stranded wire, and dust and dirt on the outer side of the aluminum stranded wire fall down to the dust collecting groove (8) below.
5) And steel-cored aluminum strand production: the steel core of the coiled aluminum strand penetrates through the stabilizing ring (22) and passes between the two symmetrical friction pads (40), the rotating motor (24) operates to drive the rotating rod (27) to rotate, the friction pads (40) drive the steel core aluminum strand (45) to move and keep fit with the steel core aluminum strand, under the action of the universal joint (39), the friction pads (40) keep in contact with the steel core aluminum strand (45), and when the adjacent friction pads (40) are about to be separated from the steel core aluminum strand (45), the other friction pad is in contact with the steel core aluminum strand (45) to drive the steel core aluminum strand to move.
6) Steel-cored aluminum strand packaging: wrapping the steel core twisted with the aluminum stranded wires by liquid insulating glue to enable the outer side of the steel core to be wrapped by an insulating layer (42), sleeving the cooled insulating layer (42) into an armor (43), and wrapping an outer tegument layer (44) with the steel core aluminum stranded wires (45) sleeved into the armor (43).
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| CN202110804656.9A CN113488229B (en) | 2021-07-16 | 2021-07-16 | High-strength stranded cable and cable deep processing technology and equipment |
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| CN202110804656.9A CN113488229B (en) | 2021-07-16 | 2021-07-16 | High-strength stranded cable and cable deep processing technology and equipment |
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| CN113488229B CN113488229B (en) | 2023-03-28 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116580903A (en) * | 2023-05-10 | 2023-08-11 | 江苏浦漕科技股份有限公司 | Soft armoured cable for power communication of urban high-rise building and preparation process |
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| CN211208103U (en) * | 2020-01-14 | 2020-08-07 | 星昊(深圳)实业有限公司 | Wire stranding equipment for producing wires and cables |
| CN213123957U (en) * | 2020-10-28 | 2021-05-04 | 泰州德诚精密线材科技有限公司 | Traction equipment for producing copper-tin stranded wires |
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| CH423912A (en) * | 1964-05-02 | 1966-11-15 | Beteiligungs & Patentverw Gmbh | Stranding machine for the production of multi-layer cables or ropes in several operations |
| CN101358433A (en) * | 2008-09-12 | 2009-02-04 | 玉溪玉杯金属制品有限公司 | Stress eliminating device |
| CN103498372A (en) * | 2013-09-27 | 2014-01-08 | 昆山凯诺尔金属制品有限公司 | Steel wire rope stranding device with lubricating system |
| CN204189519U (en) * | 2014-09-30 | 2015-03-04 | 河南通达电缆股份有限公司 | The stranded tube-type line strander of multilayer concentric |
| CN204732229U (en) * | 2015-06-01 | 2015-10-28 | 常州易藤电气有限公司 | Alloyed copper silk stranding machine gathering device |
| CN105016134A (en) * | 2015-07-03 | 2015-11-04 | 天津鑫坤泰预应力专业技术有限公司 | Dual-power pushing machine for transporting finished steel strand bundle pressing device |
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Cited By (2)
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| CN116580903A (en) * | 2023-05-10 | 2023-08-11 | 江苏浦漕科技股份有限公司 | Soft armoured cable for power communication of urban high-rise building and preparation process |
| CN116580903B (en) * | 2023-05-10 | 2023-11-14 | 江苏浦漕科技股份有限公司 | Soft armoured cable for power communication of urban high-rise building and preparation process |
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| Publication number | Publication date |
|---|---|
| CN113488229B (en) | 2023-03-28 |
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