CN112482062A - Composite fiber core steel wire rope and preparation system and preparation method thereof - Google Patents
Composite fiber core steel wire rope and preparation system and preparation method thereof Download PDFInfo
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- CN112482062A CN112482062A CN202011489671.0A CN202011489671A CN112482062A CN 112482062 A CN112482062 A CN 112482062A CN 202011489671 A CN202011489671 A CN 202011489671A CN 112482062 A CN112482062 A CN 112482062A
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B3/00—General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/06—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core
- D07B1/0673—Ropes or cables built-up from metal wires, e.g. of section wires around a hemp core having a rope configuration
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B1/00—Constructional features of ropes or cables
- D07B1/14—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable
- D07B1/141—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases
- D07B1/144—Ropes or cables with incorporated auxiliary elements, e.g. for marking, extending throughout the length of the rope or cable comprising liquid, pasty or powder agents, e.g. lubricants or anti-corrosive oils or greases for cables or cable components built-up from metal wires
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/06—Bearing supports or brakes for supply bobbins or reels
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/10—Devices for taking-up or winding the finished rope or cable
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
- D07B7/14—Machine details; Auxiliary devices for coating or wrapping ropes, cables, or component strands thereof
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2205/00—Rope or cable materials
- D07B2205/30—Inorganic materials
- D07B2205/3021—Metals
- D07B2205/3025—Steel
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B2401/00—Aspects related to the problem to be solved or advantage
- D07B2401/20—Aspects related to the problem to be solved or advantage related to ropes or cables
- D07B2401/202—Environmental resistance
- D07B2401/2025—Environmental resistance avoiding corrosion
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- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to the technical field of steel wire ropes, in particular to a composite fiber core steel wire rope and a preparation system and a preparation method thereof, wherein the steel wire rope prepared by the composite fiber core steel wire rope preparation system is coated with an anticorrosive coating; step one, placing a steel wire rope on a pay-off disc, and enabling the steel wire rope to sequentially penetrate through two extrusion turntables at the right end, four polishing blocks, two smearing cottons and two extrusion turntables at the left end; step two, the steel wire rope is recycled by using the recycling square column to drive the steel wire rope to move; step three, when the steel wire rope passes through the four polishing blocks, the four rotating polishing blocks can polish and derust the surface of the steel wire rope; and step four, extruding the preservative solution in the storage barrel and flowing the preservative solution to the two smearing cottons, and smearing the preservative layer of the steel wire rope when the steel wire rope passes through the two smearing cottons.
Description
Technical Field
The invention relates to the technical field of steel wire ropes, in particular to a composite fiber core steel wire rope and a preparation system and a preparation method thereof.
Background
The steel wire rope is a spiral steel wire bundle formed by twisting steel wires with mechanical property and geometric dimension meeting requirements together according to a certain rule, and consists of the steel wires, a composite fiber core and lubricating grease. The steel wire rope is a spiral rope which is formed by twisting a plurality of layers of steel wires into strands, and then twisting a certain number of strands by taking a rope core as a center. In a material handling machine for lifting, pulling, tensioning and carrying. The steel wire rope has the advantages of high strength, light dead weight, stable work, difficulty in breaking the whole steel wire rope, and reliable work, and the existing processed steel wire rope does not have an anticorrosive coating, is easy to rust, and seriously influences the service life of the steel wire rope.
Disclosure of Invention
The invention aims to provide a composite fiber core steel wire rope, a preparation system and a preparation method thereof, which can coat an anticorrosive layer on the surface of the steel wire rope so that the steel wire rope has longer service life.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a composite fiber core wire rope preparation system, puts the roller device, rotates and receive roller device, extrudees spacing transmission device, connects the roating seat component, extrudees grinding device and wire rope and paints the device including supporting carrier member, bearing elevating gear, bearing, the equal fixedly connected with bearing elevating gear in top of both ends about supporting carrier member, two bearing elevating gear on be connected with the bearing respectively and put the roller device and rotate and receive the roller device, the support carrier member on be connected with two extrusion spacing transmission devices, the support carrier member on fixedly connected with connect the roating seat component, the connection roating seat component on be connected with extrusion grinding device, the support carrier member on be connected with wire rope and paint the device, wire rope paint the device and be connected the roating seat component transmission and be connected.
The support bear the frame component and include braced frame, spacing board, motor I, recovery mouth and collection box of wearing, the equal fixedly connected with in both ends is spacing to wear the board about braced frame top, the equal fixedly connected with motor I in both ends about braced frame below, two motor I's output shaft all rotates with braced frame to be connected, the last recovery mouth that is provided with of braced frame, braced frame's below fixedly connected with collection box, be provided with the fluid-discharge tube on the collection box, be provided with the valve on the fluid-discharge tube, fixedly connected with water pump on the collection box, the collection box is located the below of recovery mouth.
Bearing elevating gear include bearing plectane and electric telescopic handle, a plurality of electric telescopic handle of below fixedly connected with of bearing plectane, bearing elevating gear be provided with two, two sets of a plurality of electric telescopic handle respectively fixed connection be about braced frame both ends the top.
Roller device is put to bearing include unwrapping wire disc, contact ball I and spacing perpendicular stand, the below of unwrapping wire disc is evenly rotated and is connected with a plurality of contact ball I, sliding connection has spacing perpendicular stand on the unwrapping wire disc, spacing perpendicular stand fixed connection is in the top that is located right-hand member bearing plectane, a plurality of contact ball I all with be located right-hand member bearing plectane contact.
The roller device is received in rotation including retrieving the disc, contact ball II, motor II and recovery square column, the below of retrieving the disc is evenly rotated and is connected with a plurality of contact ball II, the square column is retrieved to fixedly connected with on motor II's the output shaft, retrieve square column and retrieve disc sliding connection, motor II fixed connection is in the below that is located left end bearing support plectane, motor II's output shaft with be located left end bearing support plectane and rotate and be connected, a plurality of contact ball II all with be located left end bearing support plectane contact.
The extrusion limit transfer device comprises a transmission gear, two heightening vertical columns and two extrusion turntables, the transmission gear is provided with two transmission gears which are connected in a transmission manner, the two transmission gears are all fixedly connected with the heightening vertical columns, the two heightening vertical columns are all fixedly connected with the extrusion turntables, gaps are reserved between the two extrusion turntables, the extrusion limit transfer device is provided with two transmission gears which are respectively connected at two ends of a supporting frame in a rotating manner, and output shafts of two motors I are fixedly connected with one of the two transmission gears.
The connecting rotating seat component comprises a fixed seat, a double-head motor, a linkage gear I and an extension rotating shaft, the fixed seat is fixedly connected above the middle end of the supporting frame, the double-head motor is fixedly connected above the fixed seat, the linkage gear I is fixedly connected to two output shafts of the double-head motor, and the extension rotating shaft is coaxially and fixedly connected to the outer end of the linkage gear I at the left end;
extrusion grinding device including bearing the rotary column, linkage gear II, flexible smooth chamber and sanding block, bear the rotary column and rotate to connect in the fixing base, bear the equal fixedly connected with linkage gear II in both ends of rotary column, two linkage gear II respectively with the both ends contact of fixing base, two linkage gear II are connected with two linkage gear I transmissions respectively, two flexible smooth chambers of the equal fixedly connected with in outer end of two linkage gear II, four flexible equal sliding connection in the smooth intracavity have the sanding block, four flexible smooth intracavity all are provided with the spring.
Wire rope paint the device including the fixed leg, store the bucket, hold in the palm the otic placode, paint the cotton, spacing post, the upper cover plate, lead screw and increased pressure plate, fixed leg fixed connection is on braced frame, fixedly connected with stores the bucket on the fixed leg, water pump on the collection box is connected with the bucket, the below fixedly connected with of bucket holds in the palm the otic placode, equal fixedly connected with paints the cotton on two support otic placodes, two paint the cotton all with store the inside intercommunication of bucket, store two spacing posts of the inside fixedly connected with of bucket, increased pressure plate and two spacing post sliding connection and with store bucket sliding connection, fixedly connected with upper cover plate on the bucket, it is connected with the lead screw to rotate on the upper cover plate, the lead screw passes through threaded connection with increased pressure plate, it is connected with screw drive to extend.
The steel wire rope prepared by the composite fiber core steel wire rope preparation system is coated with an anticorrosive layer.
The preparation method of the composite fiber core steel wire rope preparation system comprises the following steps:
the method comprises the following steps: placing the coiled steel wire rope on a pay-off disc, and enabling the steel wire rope to sequentially pass through two extrusion turntables at the right end, four polishing blocks, two smearing cottons and two extrusion turntables at the left end and be connected with a collecting roller;
step two: the two motors I and II are started, the steel wire rope is recovered by the recovery square column to drive the steel wire rope to move, the two motors I can also assist the steel wire rope to move, and the double-end motor is started to drive the bearing rotary column and the extension rotary shaft to rotate;
step three: when the steel wire rope passes through the four polishing blocks, the four rotating polishing blocks can polish and derust the surface of the steel wire rope, so that the surface of the steel wire rope is smoother;
step four: the lead screw can be driven to rotate by the rotary extending rotating shaft, so that the preservative solution in the storage barrel is extruded and flows to two smearing cottons, and the steel wire rope preservative layer can be smeared when the steel wire rope is smeared with the two smearing cottons.
The invention has the beneficial effects that: the invention provides a composite fiber core steel wire rope and a preparation system and a preparation method thereof.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the support carrier member of the present invention;
FIG. 3 is a schematic view of the construction of the support lift of the present invention;
FIG. 4 is a schematic view of the construction of the present invention bearing roll-placing apparatus;
FIG. 5 is a schematic view of the structure of the rotary take-up device of the present invention;
FIG. 6 is a schematic structural view of the extrusion limit transfer device of the present invention;
FIG. 7 is a schematic view of the structure of the connecting swivel member of the present invention;
FIG. 8 is a schematic view of the extrusion sanding apparatus of the present invention;
FIG. 9 is a schematic view of the construction of the wire rope smearing device of the present invention;
fig. 10 is a schematic view showing a cross-sectional structure of a wire rope coating apparatus according to the present invention.
In the figure: supporting the carrier member 1; a support frame 1-1; limiting through plates 1-2; motor I1-3; 1-4 of a recovery port; 1-5 of a recovery box; a bearing lifting device 2; supporting a circular plate 2-1; 2-2 parts of an electric telescopic rod; a bearing roller placing device 3; 3-1 of a paying-off disc; contact ball I3-2; limiting vertical columns 3-3; the roller receiving device 4 is rotated; a recovery disc 4-1; contact ball II 4-2; motor II 4-3; recovering the square column 4-4; an extrusion limit transfer device 5; a transmission gear 5-1; 5-2 of heightening vertical columns; 5-3 of an extrusion turntable; a connecting rotary base member 6; a fixed seat 6-1; a double-head motor 6-2; a linkage gear I6-3; an extension rotating shaft 6-4; a squeezing and polishing device 7; a bearing rotary column 7-1; a linkage gear II 7-2; a telescopic sliding cavity 7-3; 7-4 of a polishing block; a wire rope smearing device 8; a fixed leg 8-1; 8-2 of a storage barrel; 8-3 of an ear supporting plate; 8-4 parts of cotton is smeared; 8-5 parts of a limiting column; 8-6 parts of an upper cover plate; 8-7 parts of a lead screw; and 8-8 of a pressure plate.
Detailed Description
The invention is described in further detail below with reference to figures 1-10.
The first embodiment is as follows:
as shown in fig. 1-10, a composite fiber core steel wire rope preparation system comprises a support carrier member 1, a support lifting device 2, a support roller placing device 3, a rotation roller receiving device 4, an extrusion limit transmission device 5, a connection rotating base member 6, an extrusion polishing device 7 and a steel wire rope coating device 8, wherein the support lifting device 2 is fixedly connected above the left end and the right end of the support carrier member 1, the support roller placing device 3 and the rotation roller receiving device 4 are respectively connected to the two support lifting devices 2, the two extrusion limit transmission devices 5 are connected to the support carrier member 1, the connection rotating base member 6 is fixedly connected to the support carrier member 1, the extrusion polishing device 7 is connected to the connection rotating base member 6, the steel wire rope coating device 8 is connected to the support carrier member 1, the steel wire rope smearing device 8 is in transmission connection with the connecting rotating base member 6.
The second embodiment is as follows:
as shown in fig. 1-10, the supporting carrier member 1 includes a supporting frame 1-1, a limiting penetration plate 1-2, the device comprises a motor I1-3, a recovery port 1-4 and a recovery box 1-5, wherein the left end and the right end above a supporting frame 1-1 are fixedly connected with a limiting through plate 1-2, the left end and the right end below the supporting frame 1-1 are fixedly connected with a motor I1-3, output shafts of the two motors I1-3 are rotatably connected with the supporting frame 1-1, the supporting frame 1-1 is provided with the recovery port 1-4, the lower part of the supporting frame 1-1 is fixedly connected with the recovery box 1-5, the recovery box 1-5 is provided with a liquid discharge pipe, the liquid discharge pipe is provided with a valve, the recovery box 1-5 is fixedly connected with a water pump, and the recovery box 1-5 is positioned below the recovery port 1-4;
the supporting frame 1-1 plays a role in bearing connection, the steel wire rope penetrates through the two limiting penetrating plates 1-2 to limit the steel wire rope, stable movement of the steel wire rope is ensured, the two motors I1-3 are used for driving the two groups of transmission gears 5-1 to rotate, the steel wire rope is driven to move in an auxiliary mode, when the anticorrosive liquid leaks from the two daubing cottons 8-4, the anticorrosive liquid can enter the recovery box 1-5 through the recovery port 1-4, and then the recovered anticorrosive liquid is transmitted back to the storage barrel 8-2 through the water pump on the recovery box 1-5, so that recycling of resources is realized, and waste of resources is avoided.
The third concrete implementation mode:
as shown in fig. 1-10, the supporting and lifting device 2 includes a supporting circular plate 2-1 and electric telescopic rods 2-2, a plurality of electric telescopic rods 2-2 are fixedly connected below the supporting circular plate 2-1, two supporting and lifting devices 2 are provided, and two groups of the plurality of electric telescopic rods 2-2 are respectively and fixedly connected above the left and right ends of the supporting frame 1-1;
the bearing circular plate 2-1 plays a role in bearing connection, the bearing circular plate 2-1 is driven to lift by the aid of the electric telescopic rods 2-2, the extension lines of wire rope paying-off points and wire winding points are guaranteed to be located on the same straight line with the central shafts of the two limiting penetrating plates 1-2 constantly, the paying-off wire ropes are more stable, the steel wire ropes which are wound into coils can be wound on winding rollers more neatly, and when the steel wire ropes are coated with anticorrosive coatings, the two groups of electric telescopic rods 2-2 are lifted orderly.
The fourth concrete implementation mode:
as shown in fig. 1-10, the supporting roller-releasing device 3 comprises a wire-releasing disc 3-1, a plurality of contact balls I3-2 and a limiting vertical column 3-3, wherein the lower part of the wire-releasing disc 3-1 is uniformly and rotatably connected with the plurality of contact balls I3-2, the wire-releasing disc 3-1 is slidably connected with the limiting vertical column 3-3, the limiting vertical column 3-3 is fixedly connected above the right supporting disc 2-1, and the plurality of contact balls I3-2 are all in contact with the right supporting disc 2-1;
the coiled steel wire rope is placed on a pay-off disc 3-1, and the steel wire rope sequentially passes through a limiting penetrating plate 1-2 located at the right end, two extrusion turnplates 5-3 located at the right end, four polishing blocks 7-4, two smearing cottons 8-4, two extrusion turnplates 5-3 located at the left end and a limiting penetrating plate 1-2 located at the left end, and is provided with a plurality of contact balls I3-2, so that the friction force between the pay-off disc 3-1 and a supporting circular plate 2-1 located at the right end is reduced, and the pay-off disc 3-1 can rotate randomly.
The fifth concrete implementation mode:
as shown in fig. 1-10, the rotary roller-collecting device 4 comprises a recovery disc 4-1, a contact ball II4-2, a motor II4-3 and a recovery square column 4-4, wherein a plurality of contact balls II4-2 are uniformly and rotatably connected below the recovery disc 4-1, the recovery square column 4-4 is fixedly connected to an output shaft of the motor II4-3, the recovery square column 4-4 is slidably connected to the recovery disc 4-1, the motor II4-3 is fixedly connected below the left end bearing circular plate 2-1, an output shaft of the motor II4-3 is rotatably connected to the left end bearing circular plate 2-1, and a plurality of contact balls II4-2 are all in contact with the left end bearing circular plate 2-1;
the wire take-up roller is connected to the recovery square column 4-4 in a sliding mode and located above the recovery disc 4-1, the starting motor II4-3 can drive the recovery disc 4-1 to rotate, and therefore the rotation of the wire take-up roller is achieved, the outer end of the steel wire rope is fixedly connected to the wire take-up roller, the steel wire rope is wound and collected through the rotation of the wire take-up roller, and after the contact balls II4-2 are arranged, the friction force between the recovery disc 4-1 and the bearing circular plate 2-1 located at the left end can be reduced, and therefore waste of power due to the friction force is avoided.
The sixth specific implementation mode:
as shown in fig. 1-10, the extrusion limit transfer device 5 comprises two transmission gears 5-1, two heightening vertical posts 5-2 and two extrusion turntables 5-3, the two transmission gears 5-1 are in transmission connection, the heightening vertical posts 5-2 are fixedly connected to the two transmission gears 5-1, the extrusion turntables 5-3 are fixedly connected to the two heightening vertical posts 5-2, a gap is reserved between the two extrusion turntables 5-3, the extrusion limit transfer device 5 is provided with two groups of transmission gears 5-1, the two groups of transmission gears 5-1 are respectively rotatably connected to two ends of the supporting frame 1-1, and output shafts of two motors I1-3 are fixedly connected with one of the two groups of transmission gears 5-1;
when one transmission gear 5-1 rotates, the other transmission gear 5-1 can be driven to rotate, so that the two extrusion turntables 5-3 rotate inwards in the same direction, the steel wire rope penetrates through a gap between the two extrusion turntables 5-3, the two extrusion turntables 5-3 can drive the steel wire rope to move, the steel wire rope can be recovered by the recovery square column 4-4 in an auxiliary mode, and the steel wire rope can be ensured to move stably.
The seventh embodiment:
as shown in fig. 1-10, the connecting rotary seat member 6 includes a fixed seat 6-1, a double-headed motor 6-2, a linkage gear I6-3 and an extension rotating shaft 6-4, the fixed seat 6-1 is fixedly connected above the middle end of the supporting frame 1-1, the double-headed motor 6-2 is fixedly connected above the fixed seat 6-1, two output shafts of the double-headed motor 6-2 are both fixedly connected with the linkage gear I6-3, and the outer end of the linkage gear I6-3 at the left end is coaxially and fixedly connected with the extension rotating shaft 6-4;
the extrusion polishing device 7 comprises a bearing rotary column 7-1, linkage gears II7-2, telescopic sliding cavities 7-3 and polishing blocks 7-4, wherein the bearing rotary column 7-1 is rotatably connected in a fixed seat 6-1, two ends of the bearing rotary column 7-1 are fixedly connected with linkage gears II7-2, two linkage gears II7-2 are respectively contacted with two ends of the fixed seat 6-1, two linkage gears II7-2 are respectively in transmission connection with two linkage gears I6-3, the outer ends of the two linkage gears II7-2 are respectively fixedly connected with two telescopic sliding cavities 7-3, the four telescopic sliding cavities 7-3 are respectively connected with polishing blocks 7-4 in a sliding manner, and springs are arranged in the four telescopic sliding cavities 7-3;
the double-end motor 6-2 is started to drive the two linkage gears I6-3 to rotate, the two linkage gears I6-3 which rotate can drive the two linkage gears II7-2 to rotate, so that the two groups of polishing blocks 7-4 rotate, the elastic force generated by the springs in the telescopic sliding cavities 7-3 acts on the polishing blocks 7-4 to enable the polishing blocks 7-4 to tend to move outwards to extrude the steel wire rope, when the steel wire rope passes through the two groups of rotating polishing blocks 7-4, the surface of the steel wire rope can be polished, rust and dirt on the surface of the steel wire rope can be removed, the surface of the steel wire rope is smooth, an anti-corrosion layer can be conveniently coated, and the linkage gear I6-3 which is located at the left end can drive the extension rotating shaft 6-4 to rotate, and finally drives the screw rod 8-7 to rotate.
The specific implementation mode is eight:
as shown in the figures 1-10, the steel wire rope smearing device 8 comprises a fixed leg 8-1, a storage barrel 8-2, an ear supporting plate 8-3, smearing cotton 8-4, a limiting column 8-5, an upper cover plate 8-6, a screw 8-7 and a pressurizing plate 8-8, wherein the fixed leg 8-1 is fixedly connected to a supporting frame 1-1, the fixed leg 8-1 is fixedly connected with the storage barrel 8-2, a water pump on a recovery box 1-5 is connected with the storage barrel 8-2, the lower part of the storage barrel 8-2 is fixedly connected with the ear supporting plate 8-3, the two ear supporting plates 8-3 are fixedly connected with the smearing cotton 8-4, the two smearing cotton 8-4 are both communicated with the inside of the storage barrel 8-2, the inside of the storage barrel 8-2 is fixedly connected with the two limiting columns 8-5, the pressurizing plate 8-8 is connected with the two limiting columns 8-5 in a sliding mode and is connected with the storage barrel 8-2 in a sliding mode, the upper cover plate 8-6 is fixedly connected onto the storage barrel 8-2, the upper cover plate 8-6 is connected with the lead screw 8-7 in a rotating mode, the lead screw 8-7 is connected with the pressurizing plate 8-8 through threads, and the extension rotating shaft 6-4 is in transmission connection with the lead screw 8-7;
the steel wire rope is arranged between the two smearing cottons 8-4, the pressurizing plate 8-8 is driven to move downwards through the rotating lead screw 8-7, the pressure intensity in the storage barrel 8-2 is increased to enable the preservative solution in the storage barrel 8-2 to be extruded and flow onto the two smearing cottons 8-4, the preservative solution can be smeared onto the steel wire rope when the steel wire rope moves to be in contact with the two smearing cottons 8-4, the preservative solution on the two smearing cottons 8-4 can enter the recycling box 1-5 through the recycling opening 1-4 when dripping, and the recycled preservative solution is transferred back into the storage barrel 8-2 through the water pump on the recycling box 1-5, so that the recycling of resources is achieved, and the waste of the resources is avoided.
The specific implementation method nine:
as shown in fig. 1 to 10, the steel wire rope prepared by the composite fiber core steel wire rope preparation system is coated with an anticorrosive layer.
The detailed implementation mode is ten:
as shown in fig. 1 to 10, the method for preparing the composite fiber core steel wire rope preparation system comprises the following steps:
the method comprises the following steps: placing the coiled steel wire rope on a pay-off disc 3-1, and enabling the steel wire rope to sequentially pass through two extrusion turntables 5-3 positioned at the right end, four polishing blocks 7-4, two smearing cottons 8-4 and two extrusion turntables 5-3 positioned at the left end and be connected with a collecting roller;
step two: the two motors I1-3 and the motor II4-3 are started, the steel wire rope is recovered by the recovery square column 4-4 to drive the steel wire rope to move, the two motors I1-3 can also assist the steel wire rope to move, and the double-head motor 6-2 is started to drive the bearing rotary column 7-1 and the extension rotary shaft 6-4 to rotate;
step three: when the steel wire rope passes through the four polishing blocks 7-4, the four rotating polishing blocks 7-4 can polish and derust the surface of the steel wire rope, so that the surface of the steel wire rope is smoother;
step four: the rotating extension rotating shaft 6-4 can drive the screw rod 8-7 to rotate, so that the anticorrosive liquid in the storage barrel 8-2 is extruded and flows to the two coating cottons 8-4, and when the steel wire rope passes through the two coating cottons 8-4, the coating of the anticorrosive layer of the steel wire rope can be completed.
The invention relates to a composite fiber core steel wire rope and a preparation system and a preparation method thereof, wherein the use principle is as follows: the coiled steel wire rope is placed on a pay-off disc 3-1, the steel wire rope sequentially passes through a limiting penetration plate 1-2 positioned at the right end, two extrusion rotary discs 5-3 positioned at the right end, four polishing blocks 7-4, two smearing cottons 8-4, two extrusion rotary discs 5-3 positioned at the left end and a limiting penetration plate 1-2 positioned at the left end, a take-up roller is connected on a recovery square column 4-4 in a sliding manner and positioned above the recovery disc 4-1, a starting motor II4-3 can drive the recovery disc 4-1 to rotate, so that the rotation of the take-up roller is realized, the outer end of the steel wire rope is fixedly connected on the take-up roller, the steel wire rope is wound and collected by the rotation of the take-up roller, and the friction force between the recovery disc 4-1 and a bearing circular plate 2-1 positioned at the left end can be reduced after a plurality of contact balls II4-2 are arranged, therefore, the waste of power caused by friction force is avoided, when one transmission gear 5-1 rotates, the other transmission gear 5-1 can be driven to rotate, so that the two extrusion turntables 5-3 rotate in the same direction, the steel wire rope passes through a gap between the two extrusion turntables 5-3, the two extrusion turntables 5-3 which rotate can drive the steel wire rope to move, the steel wire rope can be recovered by the recovery square column 4-4 in an auxiliary mode, the steel wire rope can stably move, a plurality of contact balls I3-2 are arranged, the friction force between the paying-off disc 3-1 and the bearing circular plate 2-1 positioned at the right end is reduced, the paying-off disc 3-1 can be ensured to rotate randomly, the two motors I1-3 and the motor II4-3 are started, and the steel wire rope is recovered by the recovery square column 4-4 to drive the steel wire rope to move, the two motors I1-3 can also assist the steel wire rope to move, the double-head motor 6-2 is started to drive the two linkage gears I6-3 to rotate, the two linkage gears I6-3 which rotate can drive the two linkage gears II7-2 to rotate, so that the two groups of grinding blocks 7-4 rotate, the elastic force generated by the springs in the telescopic sliding cavity 7-3 is utilized to act on the grinding blocks 7-4, the grinding blocks 7-4 are extruded by the outward movement trend of the grinding blocks, when the steel wire rope passes through the two groups of rotating grinding blocks 7-4, the surface of the steel wire rope can be ground, rust and dirt on the surface of the steel wire rope can be removed, the surface of the steel wire rope is smooth, the coating of an anticorrosive coating is convenient, the steel wire rope is positioned between the two coating cottons 8-4, the pressurizing plates 8-8 are driven to move downwards by the rotating lead screw 8-7, the pressure intensity in the storage barrel 8-2 is increased to realize that the preservative solution in the storage barrel 8-2 flows onto two daubing cottons 8-4 in an extruding way, the steel wire rope moves to be in contact with the two daubing cottons 8-4, the preservative solution can be daubed on the steel wire rope, when the preservative solution on the two daubing cottons 8-4 drops, the preservative solution can enter the recovery box 1-5 through the recovery opening 1-4, and then the recovered preservative solution is transferred back into the storage barrel 8-2 by a water pump on the recovery box 1-5, so that the recycling of resources is realized, the waste of resources is avoided, the bearing circular plate 2-1 plays a role in bearing connection, the bearing 2-1 is driven to lift by a plurality of electric telescopic rods 2-2, the extension lines of the pay-off point and take-up point of the steel wire rope are ensured to be on the same straight line with the central axes of the two limiting penetrating plates 1-2, the steel wire rope that the unwrapping wire was gone out like this is more steady, and the steel wire rope of retrieving the lapping also can be more orderly twined on the winding roller, when scribbling the anticorrosive coating to steel wire rope again, two sets of a plurality of electric telescopic handle 2-2 are in order goes up and down.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and that various changes, modifications, additions and substitutions which are within the spirit and scope of the present invention and which may be made by those skilled in the art are also within the scope of the present invention.
Claims (10)
1. The utility model provides a composite fiber core wire rope preparation system, puts roller device (3), rotates and receives roller device (4), extrudees spacing transfer device (5), connects roating seat component (6), extrudees grinding device (7) and wire rope and paints device (8), its characterized in that including supporting carrier member (1), bearing elevating gear (2), bearing: support carrier member (1) about the equal fixedly connected with bearing elevating gear (2) in top at both ends, two bearing elevating gear (2) on be connected with the bearing respectively and put roller device (3) and rotate and receive roller device (4), support carrier member (1) on be connected with two spacing transmission device of extrusion (5), support carrier member (1) on fixedly connected with have and connect roating seat component (6), connection roating seat component (6) on be connected with extrusion grinding device (7), support carrier member (1) on be connected with wire rope and paint device (8), wire rope paint device (8) and be connected roating seat component (6) transmission and be connected.
2. The composite fiber core steel cord preparation system according to claim 1, wherein: the support carrier component (1) comprises a support frame (1-1), limiting penetration plates (1-2), motors I (1-3), recovery ports (1-4) and recovery boxes (1-5), wherein the left end and the right end above the support frame (1-1) are fixedly connected with the limiting penetration plates (1-2), the left end and the right end below the support frame (1-1) are fixedly connected with the motors I (1-3), output shafts of the two motors I (1-3) are rotatably connected with the support frame (1-1), the support frame (1-1) is provided with the recovery ports (1-4), the lower part of the support frame (1-1) is fixedly connected with the recovery boxes (1-5), the recovery boxes (1-5) are provided with liquid discharge pipes, and the liquid discharge pipes are provided with valves, the recovery tank (1-5) is fixedly connected with a water pump, and the recovery tank (1-5) is positioned below the recovery port (1-4).
3. The composite fiber core steel cord preparation system according to claim 2, wherein: the bearing lifting device (2) comprises a bearing circular plate (2-1) and electric telescopic rods (2-2), a plurality of electric telescopic rods (2-2) are fixedly connected to the lower portion of the bearing circular plate (2-1), two bearing lifting devices (2) are arranged, and two groups of the electric telescopic rods (2-2) are fixedly connected to the upper portions of the left end and the right end of the supporting frame (1-1) respectively.
4. The composite fiber core steel cord preparation system according to claim 3, wherein: roller device (3) are put to bearing include unwrapping wire disc (3-1), contact ball I (3-2) and spacing perpendicular stand (3-3), the below of unwrapping wire disc (3-1) is evenly rotated and is connected with a plurality of contact ball I (3-2), sliding connection has spacing perpendicular stand (3-3) on unwrapping wire disc (3-1), spacing perpendicular stand (3-3) fixed connection is in the top that is located right-hand member bearing plectane (2-1), a plurality of contact ball I (3-2) all with be located right-hand member bearing plectane (2-1) contact.
5. The composite fiber core steel cord preparation system according to claim 4, wherein: the rotary roller collecting device (4) comprises a recovery disc (4-1) and a contact ball II (4-2), the recovery device comprises a motor II (4-3) and a recovery square column (4-4), a plurality of contact balls II (4-2) are uniformly connected below a recovery disc (4-1) in a rotating mode, the recovery square column (4-4) is fixedly connected to an output shaft of the motor II (4-3), the recovery square column (4-4) is connected with the recovery disc (4-1) in a sliding mode, the motor II (4-3) is fixedly connected below a left end bearing circular plate (2-1), an output shaft of the motor II (4-3) is rotatably connected with the left end bearing circular plate (2-1), and the contact balls II (4-2) are in contact with the left end bearing circular plate (2-1).
6. The composite fiber core steel cord preparation system according to claim 5, wherein: the extrusion limit transfer device (5) comprises a transmission gear (5-1), a heightening vertical column (5-2) and an extrusion turntable (5-3), the two transmission gears (5-1) are in transmission connection, the two transmission gears (5-1) are fixedly connected with each other, the two transmission gears (5-1) are fixedly connected with the heightening vertical columns (5-2), the two heightening vertical columns (5-2) are fixedly connected with the extrusion turntables (5-3), a gap is reserved between the two extrusion turntables (5-3), the extrusion limiting and transferring device (5) is provided with two groups of transmission gears (5-1) which are respectively connected to two ends of the supporting frame (1-1) in a rotating way, and output shafts of the two motors I (1-3) are fixedly connected with one of the two groups of transmission gears (5-1).
7. The composite fiber core steel cord preparation system according to claim 6, wherein: the connecting rotating seat component (6) comprises a fixed seat (6-1), a double-end motor (6-2), a linkage gear I (6-3) and an extension rotating shaft (6-4), the fixed seat (6-1) is fixedly connected above the middle end of the supporting frame (1-1), the double-end motor (6-2) is fixedly connected above the fixed seat (6-1), the linkage gear I (6-3) is fixedly connected to two output shafts of the double-end motor (6-2), and the extension rotating shaft (6-4) is coaxially and fixedly connected to the outer end of the linkage gear I (6-3) at the left end;
the extrusion polishing device (7) comprises a bearing rotary column (7-1), linkage gears II (7-2), telescopic sliding cavities (7-3) and polishing blocks (7-4), wherein the bearing rotary column (7-1) is rotatably connected in a fixed seat (6-1), the two ends of the bearing rotary column (7-1) are fixedly connected with the linkage gears II (7-2), the two linkage gears II (7-2) are respectively contacted with the two ends of the fixed seat (6-1), the two linkage gears II (7-2) are respectively in transmission connection with the two linkage gears I (6-3), the outer ends of the two linkage gears II (7-2) are respectively and fixedly connected with the two telescopic sliding cavities (7-3), and the polishing blocks (7-4) are respectively in the four telescopic sliding cavities (7-3), springs are arranged in the four telescopic sliding cavities (7-3).
8. The composite fiber core steel cord preparation system according to claim 7, wherein: the steel wire rope smearing device (8) comprises fixed legs (8-1), storage barrels (8-2), lug supporting plates (8-3), smearing cotton (8-4), limiting columns (8-5), an upper cover plate (8-6), a lead screw (8-7) and a pressure plate (8-8), wherein the fixed legs (8-1) are fixedly connected to a supporting frame (1-1), the storage barrels (8-2) are fixedly connected to the fixed legs (8-1), a water pump on a recovery box (1-5) is connected with the storage barrels (8-2), the lug supporting plates (8-3) are fixedly connected to the lower portion of the storage barrels (8-2), the smearing cotton (8-4) is fixedly connected to the two lug supporting plates (8-3), and the two smearing cotton (8-4) are communicated with the interior of the storage barrels (8-2), store two spacing posts (8-5) of bucket (8-2) inside fixedly connected with, increased pressure board (8-8) and two spacing posts (8-5) sliding connection and with store bucket (8-2) sliding connection, store fixedly connected with upper cover plate (8-6) on bucket (8-2), rotate on upper cover plate (8-6) and be connected with lead screw (8-7), lead screw (8-7) and increased pressure board (8-8) pass through threaded connection, extend pivot (6-4) and lead screw (8-7) transmission and be connected.
9. A steel cord prepared by using the composite fiber core steel cord preparation system according to claim 8, characterized in that: and an anticorrosive layer is coated on the steel wire rope.
10. The method for manufacturing a composite fiber core steel cord using the manufacturing system for a composite fiber core steel cord according to claim 8, wherein: the method comprises the following steps:
the method comprises the following steps: placing the coiled steel wire rope on a pay-off disc (3-1), and enabling the steel wire rope to sequentially pass through two extrusion turntables (5-3) positioned at the right end, four polishing blocks (7-4), two smearing cottons (8-4) and two extrusion turntables (5-3) positioned at the left end and be connected with a collecting roller;
step two: the two motors I (1-3) and the motor II (4-3) are started, the steel wire rope is recovered by utilizing the recovery square column (4-4) to drive the steel wire rope to move, the two motors I (1-3) can also assist the steel wire rope to move, and the double-end motor (6-2) is started to drive the bearing rotary column (7-1) and the extension rotary shaft (6-4) to rotate;
step three: when the steel wire rope passes through the four polishing blocks (7-4), the four rotating polishing blocks (7-4) can polish and derust the surface of the steel wire rope, so that the surface of the steel wire rope is smoother;
step four: the rotating extension rotating shaft (6-4) can drive the screw rod (8-7) to rotate, so that the anticorrosive liquid in the storage barrel (8-2) is extruded and flows to the two coating cottons (8-4), and when the steel wire rope passes through the two coating cottons (8-4), the coating of the anticorrosive layer of the steel wire rope can be completed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011489671.0A CN112482062A (en) | 2020-12-16 | 2020-12-16 | Composite fiber core steel wire rope and preparation system and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011489671.0A CN112482062A (en) | 2020-12-16 | 2020-12-16 | Composite fiber core steel wire rope and preparation system and preparation method thereof |
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| CN112482062A true CN112482062A (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011489671.0A Withdrawn CN112482062A (en) | 2020-12-16 | 2020-12-16 | Composite fiber core steel wire rope and preparation system and preparation method thereof |
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| CN (1) | CN112482062A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114837004A (en) * | 2022-04-06 | 2022-08-02 | 盐城市正扬钢绳有限公司 | Wire drawing beam forming device for steel wire rope production |
| CN115008786A (en) * | 2022-07-18 | 2022-09-06 | 南京精恒复合材料有限公司 | Glass fiber reinforced plastic circular tube double-end pulling and winding equipment |
-
2020
- 2020-12-16 CN CN202011489671.0A patent/CN112482062A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114837004A (en) * | 2022-04-06 | 2022-08-02 | 盐城市正扬钢绳有限公司 | Wire drawing beam forming device for steel wire rope production |
| CN114837004B (en) * | 2022-04-06 | 2023-03-14 | 盐城市正扬钢绳有限公司 | Wire drawing beam forming device for steel wire rope production |
| CN115008786A (en) * | 2022-07-18 | 2022-09-06 | 南京精恒复合材料有限公司 | Glass fiber reinforced plastic circular tube double-end pulling and winding equipment |
| CN115008786B (en) * | 2022-07-18 | 2024-05-17 | 南京精恒复合材料有限公司 | Double-end pulling and winding equipment for glass fiber reinforced plastic round tube |
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