CN117155047B - Motor winding paint dipping equipment - Google Patents
Motor winding paint dipping equipment Download PDFInfo
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- CN117155047B CN117155047B CN202311430409.2A CN202311430409A CN117155047B CN 117155047 B CN117155047 B CN 117155047B CN 202311430409 A CN202311430409 A CN 202311430409A CN 117155047 B CN117155047 B CN 117155047B
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- fixedly connected
- paint dipping
- paint
- box
- plate
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- 239000003973 paint Substances 0.000 title claims abstract description 159
- 238000007598 dipping method Methods 0.000 title claims abstract description 102
- 238000004804 winding Methods 0.000 title claims abstract description 75
- 238000003860 storage Methods 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 238000009413 insulation Methods 0.000 claims description 4
- 229920000742 Cotton Polymers 0.000 claims description 3
- 238000005485 electric heating Methods 0.000 claims description 3
- 238000003618 dip coating Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 6
- 238000000605 extraction Methods 0.000 description 4
- 239000002966 varnish Substances 0.000 description 3
- 239000004020 conductor Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000005288 electromagnetic effect Effects 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, heating or drying of windings, stators, rotors or machines
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
- H02K15/105—Applying solid insulation to windings, stators or rotors to the windings
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a motor winding paint dipping device, which relates to the technical field of motor winding paint dipping, and comprises a bottom plate, wherein a picking and placing device is arranged on the top surface of the bottom plate, the picking and placing device comprises a transverse plate, the transverse plate is fixedly connected with the bottom plate, a plurality of second through grooves are formed in the transverse plate, a top plate is arranged at the bottom of the transverse plate, Z-shaped blocks are fixedly connected to two sides of the top plate, one end of each Z-shaped block is fixedly connected with an electric telescopic rod, the bottom end of each electric telescopic rod is fixedly connected with the bottom plate, a plurality of connecting blocks are fixedly connected to the surface of the top plate, after a placing frame enters a paint dipping box, an upper cover can cover the paint dipping box, at the moment, the paint dipping box is a sealed whole body, a vacuum pump is further started, and the vacuum pump pumps the paint dipping box, so that air in a motor winding can be rapidly discharged, and paint can enter a gap of the motor winding, and the paint dipping time is accelerated.
Description
Technical Field
The invention relates to the technical field of motor winding paint dipping, in particular to motor winding paint dipping equipment.
Background
The motor is an electromechanical energy conversion device based on electromagnetic effect, so that the motor is not separated from electricity and magnetism, a winding in the motor is an electric and magnetic bridge, and when current is applied to the winding, a magnetic field is generated in an air gap of the motor; the air gap magnetic field moves relative to the winding to cut magnetic force lines, so that induced potential is generated in the winding; the energized windings in turn generate electromagnetic forces (torque) in the air gap field. Therefore, the winding is a mechanical, electric and magnetic pivot and plays a core role in the motor. The motor winding is formed by connecting a plurality of conductors in a certain connection mode, and winding structure parameters such as winding turns, conductor sections, spatial distribution, connection modes, insulation grades and the like are different, so that the electromagnetic performance and the capability indexes are different, and the motor winding determines various performances of the motor to a great extent, so that people often refer to the winding as a heart of the motor.
In the production process of the motor, the motor winding is required to be impregnated with paint, the existing motor winding impregnating equipment is required to manually take out the impregnated motor winding from the equipment after the motor winding is impregnated with paint, and the working labor intensity is high; bubbles in the motor winding can not be discharged rapidly in the process of impregnating varnish, so that the impregnating varnish time is long, and the quality of impregnating varnish of the motor winding can be influenced by the bubbles remained in the motor winding.
The invention aims to solve the problems that the motor winding is difficult to take out after being subjected to paint dipping, the labor intensity of workers is high, the paint dipping time is long and the paint dipping quality is poor.
Disclosure of Invention
The invention aims to solve the problems of difficult packing of hot rolled wire rods which are not used up in a construction site and high labor intensity of workers, and adopts the following technical scheme:
the utility model provides a motor winding paint dipping equipment, includes the bottom plate, get the top surface of bottom plate and put the device, get and put the device and include the diaphragm, diaphragm and bottom plate fixed connection, a plurality of second through grooves have been seted up to the diaphragm, the roof is installed to the bottom of diaphragm, the equal fixedly connected with Z type piece in both sides of roof, the one end fixedly connected with electric telescopic handle of Z type piece, electric telescopic handle's bottom and bottom plate fixed connection, the fixed surface of roof is connected with a plurality of connecting blocks, the connecting block can pass through the second through groove, the top fixedly connected with kicking block of connecting block, the kicking block can pass through the second through groove, the kicking block overcoat is equipped with the cover frame, cover frame and diaphragm fixed connection, a plurality of first recesses have been seted up to the cover frame, cover frame and diaphragm fixed connection, the kicking block sets up in first through groove, the jack block is connected with the first through groove in a sliding way, the jack block is provided with a plurality of second grooves, a hinge block is arranged in each second groove, the hinge block is hinged with the jack block, one end of each hinge block is hinged with a first driving belt, a rod body is sleeved in each first driving belt, the rod body is fixedly connected with a transmission shaft in each first driving belt, connecting plates are arranged on two sides of each first driving belt, two ends of the rod body penetrate through two ends of a sleeve frame and are arranged outside the sleeve frame, the rod body is connected with the sleeve frame in a rotating way, gears are fixedly connected at two ends of the rod body, a driving chain is sleeved outside the gears, the driving chain is meshed with the gears at two ends of the driving chain, a first servo motor is arranged on the gears at two ends of the driving chain, a rotating shaft of the first servo motor is fixedly connected with the gears, the first servo motor is fixedly connected with the sleeve frame, one side of the picking and placing device is provided with a paint dipping device;
the bottom plate is provided with a conveying device, the conveying device comprises a first supporting column and a second supporting column, the first supporting column and the second supporting column are fixedly connected with the bottom plate, a cross beam is installed between the first supporting column and the second supporting column, a sliding groove is formed in the cross beam, a sliding groove is formed in the second supporting column, a second transmission belt is arranged in the sliding groove, a second servo motor is fixedly connected to one side of the top of the cross beam, a rotating shaft of the second servo motor penetrates through a transverse plate and is fixedly connected with a transmission shaft of the second transmission belt, a side plate is arranged in the sliding groove and is in sliding connection with the sliding groove, a placing frame is fixedly connected with the side plate, a sliding block is fixedly connected to one side of the cross beam, a stand column is sleeved outside the sliding block, a screw rod is arranged in the sliding sleeve of the sliding block, the screw rod is in threaded connection with the stand column, one end of the screw rod penetrates through the top end of the stand column and is arranged outside the top end of the stand column, and the top end of the screw rod is fixedly connected with a third servo motor.
Preferably, the paint dipping device comprises a paint dipping box, a liquid level sensor is fixedly connected to an inner cavity of the paint dipping box, a paint storage box is fixedly connected to the bottom of the paint dipping box, a pipe body is fixedly connected to the paint storage box, a valve is installed in the pipe body, a water suction pump is fixedly connected to one side of the paint storage box, a suction outlet of the water suction pump is respectively connected with the paint storage box and the paint dipping box through the pipe body, a heating box is fixedly connected to the bottom of the paint storage box, and a plurality of electric heating pipes are fixedly connected in the heating box.
Preferably, the top fixedly connected with upper cover of placing the frame, the top fixedly connected with vacuum pump of upper cover, the extraction opening of vacuum pump runs through the upper cover and sets up in placing the frame.
Preferably, the top of the paint dipping box is fixedly connected with a rubber ring.
Preferably, the side plate is sleeved with a plurality of elastic telescopic rods, the elastic telescopic rods are fixedly connected with the side plate, and one end of each elastic telescopic rod is fixedly connected with a plate.
Preferably, a rubber pad is fixedly connected to one side of the plate.
Preferably, the bottom of the side plate is provided with a plurality of rollers, and the rollers are rotationally connected with the side plate.
Preferably, the connecting plate is sleeved with a bearing, the rod body is sleeved in the bearing, the outer ring of the bearing is fixedly connected with the connecting plate, and the inner ring of the bearing is fixedly connected with the rod body.
Preferably, the bottom of the heating box is fixedly connected with a heat insulation cotton layer.
Preferably, the spacing groove has been seted up to one side of first support column, the spacing groove has been seted up to the both sides of second support column, the both sides of crossbeam all fixedly connected with stopper, the stopper sets up in the spacing inslot, stopper and spacing groove sliding connection.
Compared with the prior art, the invention has the beneficial effects that:
1. in the invention, when the motor winding which is completely immersed in paint is required to be taken out of the placing frame, the third servo motor is controlled to rotate so that the placing frame moves downwards, and as a lot of gaps exist in the placing frame, a longitudinal first transmission belt enters the placing frame when the placing frame moves downwards, the lower end of the longitudinal first transmission belt enters the placing frame and then can stop the downward movement of the placing frame, at the moment, the placing frame jacks up the motor winding in the placing frame, an electric telescopic rod is further controlled to extend upwards, the electric telescopic rod drives a Z-shaped block to move upwards, so that a top plate fixedly connected with the Z-shaped block moves upwards, and the top plate drives a top block to move upwards through a connecting block, and when the top block moves upwards, one end of the first transmission belt is pushed upwards by the hinge block until the first transmission belt is horizontally arranged in the sleeve frame, and at the moment, the plurality of horizontally arranged first transmission belts form a large transmission device, so that the motor winding in the placing frame can be conveyed out of the placing frame without one by one worker, the motor winding is required to be taken out from the placing frame, the labor intensity of workers is reduced, and the working efficiency is improved;
2. in the invention, after the placing frame enters the paint dipping box, the upper cover can cover the paint dipping box, at the moment, the paint dipping box becomes a sealed whole, the vacuum pump is further started, the vacuum pump vacuumizes the paint dipping box, and as the air pressure in the paint dipping box is reduced, the air in the motor winding can be rapidly discharged, and meanwhile, paint can enter the gap of the motor winding, so that the paint dipping time of the motor winding is shortened, and the paint dipping efficiency and quality of the motor winding are improved;
3. in the invention, after the placing frame enters the paint dipping box, the paint in the paint storage box is pumped into the paint dipping box by the water pump, so that the paint dipping of the motor winding is realized, and the paint in the paint storage box can keep a certain temperature because the paint storage box is arranged at the bottom of the paint storage box and is heated, so that the paint is kept smooth, the paint dipping quality of the motor winding is improved and more uniform, and after the paint dipping is finished, the paint is pumped back into the paint storage box from the paint dipping box by the water pump and is heated and stored, so that the paint is prevented from being polluted outside.
In conclusion, the invention solves the problems of difficult extraction of the motor winding after paint dipping, high labor intensity of workers, long paint dipping time and poor paint dipping quality.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a pick-and-place apparatus according to the present invention;
FIG. 3 is a partially exploded view of the pick-and-place apparatus of the present invention;
FIG. 4 is a schematic structural view of a connecting plate according to the present invention;
FIG. 5 is a schematic view of the structure of the drive chain of the present invention;
FIG. 6 is a schematic view of the top plate of the present invention;
FIG. 7 is a schematic view of a transportation device according to the present invention;
FIG. 8 is a schematic structural view of the post of the present invention;
FIG. 9 is a schematic view of the structure of the cross beam of the present invention;
FIG. 10 is a schematic view of a placement frame according to the present invention;
FIG. 11 is a schematic view of a side plate of the present invention;
FIG. 12 is a schematic view of the structure of the paint dipping box of the present invention;
fig. 13 is a schematic view showing a structure in which the placement frame of the present invention is placed in a paint dipping box.
Number in the figure: 1. a bottom plate; 2. a pick-and-place device; 201. a sleeve frame; 202. a first through groove; 203. a first groove; 204. a second groove; 205. a hinge block; 206. a first belt; 207. a rod body; 208. a connecting plate; 209. a bearing; 210. a first servo motor; 211. a drive chain; 212. a gear; 213. a top plate; 214. a connecting block; 215. an electric telescopic rod; 216. a Z-shaped block; 217. a second through slot; 218. a cross plate; 219. a top block; 3. a transport device; 301. a first support column; 302. a cross beam; 303. a chute; 304. a column; 305. a screw rod; 306. a slide block; 307. a second servo motor; 308. a second support column; 309. a second belt; 310. a third servo motor; 311. a limiting block; 312. a limit groove; 4. a paint dipping device; 401. placing a frame; 402. a side plate; 403. a roller; 404. a plate; 405. a rubber pad; 406. an elastic telescopic rod; 407. a paint storage box; 408. a paint dipping box; 409. a rubber ring; 410. a liquid level sensor; 411. a water pump; 412. a heat insulation cotton layer; 413. a heating box; 414. a tube body; 415. a vacuum pump; 416. and (5) an upper cover.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
Embodiment one: the present embodiment provides a motor winding paint dipping apparatus, see fig. 1-13, comprising;
the bottom plate 1, the top surface of bottom plate 1 installs gets and puts device 2, get and put device 2 includes diaphragm 218, diaphragm 218 and bottom plate 1 fixed connection, diaphragm 218 has offered a plurality of second through-slots 217, roof 213 is installed to the bottom of diaphragm 218, the both sides of roof 213 are all fixedly connected with Z type piece 216, the one end fixedly connected with electric telescopic handle 215 of Z type piece 216, electric telescopic handle 215's bottom and bottom plate 1 fixed connection, the fixed surface of roof 213 is connected with a plurality of connecting blocks 214, connecting blocks 214 can pass through second through-slots 217, the top fixedly connected with kicking block 219 of connecting blocks 214, kicking block 219 can pass through second through-slots 217, kicking block 219 overcoat is equipped with cover frame 201, cover frame 201 and diaphragm 218 fixed connection, cover frame 201 has offered a plurality of first recesses 203, cover frame 201 has offered first through-slots 202, cover frame 201 and diaphragm 218 fixed connection, kicking block 219 sets up in first through-slots 202, the top block 219 is connected with the first through groove 202 in a sliding way, the top block 219 is provided with a plurality of second grooves 204, a hinge block 205 is arranged in the second grooves 204, the hinge block 205 is hinged with the top block 219, one end of the hinge block 205 is hinged with a first driving belt 206, a rod body 207 is sleeved in the first driving belt 206, the rod body 207 is fixedly connected with a transmission shaft in the first driving belt 206, connecting plates 208 are arranged on two sides of the first driving belt 206, two ends of the rod body 207 penetrate through two ends of a sleeve frame 201 and are arranged outside the sleeve frame 201, the rod body 207 is connected with the sleeve frame 201 in a rotating way, two ends of the rod body 207 are fixedly connected with gears 212, a transmission chain 211 is sleeved outside the gears 212, the transmission chain 211 is meshed with the gears 212, the gears 212 at two ends of the transmission chain 211 are provided with a first servo motor 210, a rotating shaft of the first servo motor 210 is fixedly connected with the gears 212, the first servo motor 210 is fixedly connected with the sleeve frame 201, one side of the pick-and-place device 2 is provided with a paint dipping device 4;
the bottom plate is provided with a conveying device 3, the conveying device 3 comprises a first supporting column 301 and a second supporting column 308, the first supporting column 301 and the second supporting column 308 are fixedly connected with the bottom plate 1, a cross beam 302 is installed between the first supporting column 301 and the second supporting column 308, a sliding groove 303 is formed in the cross beam 302, a sliding groove 303 is formed in the second supporting column 308, a second transmission belt 309 is arranged in the sliding groove 303, a second servo motor 307 is fixedly connected to one side of the top of the cross beam 302, a rotating shaft of the second servo motor 307 penetrates through a transverse plate 218 and is fixedly connected with a transmission shaft of the second transmission belt 309, a side plate 402 is arranged in the sliding groove 303, the side plate 402 is in sliding connection with the sliding groove 303, a placing frame 401 is fixedly connected with one side of the cross beam 302, a sliding block 306 is sleeved with a vertical column 304 in a sliding manner, a lead screw 305 is sleeved on the sliding block 306, the sliding block 306 is in threaded connection with the sliding block 306, one end of the lead screw 305 penetrates through the top of the vertical column 304 and is arranged outside the top of the vertical column 304, and the top of the lead screw 305 is fixedly connected with a third servo motor 310.
In the implementation process, as shown in fig. 1 to 13, the transport device 3 can control the placement frame 401 to move up and down and move transversely, and specifically, the third servo motor 310 is controlled to rotate, the third servo motor 310 drives the screw rod 305 to rotate, so that the sliding block 306 moves along the threads of the screw rod 305, thereby realizing the movement of the sliding block 306 in the vertical direction in the upright post 304, further realizing the movement of the cross beam 302 fixedly connected with the sliding block 306 in the vertical direction, the movement direction of the sliding block 306 can be controlled by controlling the rotation direction of the rotating shaft of the third servo motor 310, and the cross beam 302 can move up and down, so that the placement frame 401 limited between the two cross beams 302 can also move up and down.
When the impregnated motor windings are required to be taken out of the placement frame 401, the third servo motor 310 is controlled to rotate so as to enable the placement frame 401 to move downwards, before the placement frame 401 moves downwards, whether the first transmission belt 206 is longitudinally arranged in the sleeve frame 201 is checked, if so, the placement frame 401 can continue to move downwards, and as a lot of gaps exist in the placement frame 401, when the placement frame 401 moves downwards, the longitudinal first transmission belt 206 enters the placement frame 401 through the gaps, the downward movement of the placement frame 401 can be stopped after the bottom end of the longitudinal first transmission belt 206 enters the placement frame 401, at the moment, the placement frame 401 jacks up the motor windings in the placement frame 401, the electric telescopic rod 215 is further controlled to extend upwards, the electric telescopic rod 215 drives the Z-shaped block 216 to move upwards, so that the top plate 213 fixedly connected with the Z-shaped block 216 moves upwards, the top plate 213 drives the top block 219 to move upwards through the connecting block 214, when the top block 219 moves upwards, the hinge block 205 pushes one end of the first driving belt 206 to turn upwards until the first driving belt 206 is horizontally arranged in the sleeve frame 201, at this time, a large driving device is formed by a plurality of horizontally arranged first driving belts 206, motor windings in the placement frame 401 can be conveyed out of the placement frame 401 without the need of workers to take out the motor windings from the placement frame 401 one by one, the working labor intensity is reduced, the working efficiency is improved, the working efficiency is specifically improved, the first servo motor 210 is controlled to rotate, the first servo motor 210 drives the gear 212 to rotate through the driving chain 211, thereby driving the rod 207 fixedly connected with the gear 212 to rotate, the rod 207 drives the driving shaft of the first driving belt 206 to rotate, thereby enabling the first driving belt 206 to convey the motor windings in the placement frame 401 out of the placement frame 401, the worker only needs to connect the motor winding, and the lifting action is avoided, so that the working strength of the worker is reduced.
Embodiment two: in the first embodiment, there is also a problem that the paint dipping quality of the motor winding is poor due to low temperature of the paint in the process of dipping the motor winding, so the first embodiment further includes, on the basis of the first embodiment:
the paint dipping device 4 comprises a paint dipping box 408, a liquid level sensor 410 is fixedly connected to the inner cavity of the paint dipping box 408, a paint storage box 407 is fixedly connected to the bottom of the paint dipping box 408, a pipe body 414 is fixedly connected to the paint storage box 407, a valve is installed in the pipe body 414, a water suction pump 411 is fixedly connected to one side of the paint storage box 407, a suction and discharge port of the water suction pump 411 is respectively connected with the paint storage box 407 and the paint dipping box 408 through the pipe body, a heating box 413 is fixedly connected to the bottom of the paint storage box 407, and a plurality of electric heating pipes are fixedly connected in the heating box 413.
In a specific implementation process, as shown in fig. 1 and 12, after the placement frame 401 enters the paint dipping box 408, the water pump 411 pumps paint in the paint storage box 407 into the paint dipping box 408, so that paint dipping of a motor winding is realized, as the paint storage box 407 is arranged at the bottom of the paint storage box 407 and is heated, the paint in the paint storage box 407 can keep a certain temperature, so that the paint dipping quality of the motor winding is improved and is more uniform, after the paint dipping is finished, the water pump 411 pumps paint from the paint dipping box 408 back into the paint storage box 407 for heating and storage, the paint pollution outside is avoided, the liquid level in the paint dipping groove can be monitored in real time by the liquid level sensor 410, excessive overflow of the input paint is avoided, and the paint can be conveyed or pumped out for the paint storage box 407 through the pipe body 414.
Embodiment III: in the first embodiment, there is also a problem that the paint dipping time is long, and therefore, the present embodiment further includes, on the basis of the first embodiment:
the top of placing frame 401 is fixedly connected with upper cover 416, and the top of upper cover 416 is fixedly connected with vacuum pump 415, and the extraction opening of vacuum pump 415 passes through upper cover 416 and is arranged in placing frame 401.
A rubber ring 409 is fixedly connected to the top of the paint dipping box 408.
In the specific implementation process, as shown in fig. 1, 12 and 13, after the placement frame 401 enters the paint dipping box 408, the upper cover 416 can cover the paint dipping box 408, at this time, the paint dipping box 408 becomes a sealed whole, the vacuum pump 415 is further started, the vacuum pump 415 vacuumizes the paint dipping box 408, air in the motor winding can be rapidly discharged along with the reduction of the air pressure in the paint dipping box 408, and meanwhile paint can enter the gap of the motor winding, so that the paint dipping time of the motor winding is shortened, and the paint dipping efficiency and quality of the motor winding are improved.
Embodiment four: in the first embodiment, there is also a problem that the friction between the side plate 402 and the second belt 309 is low, and the idle sliding is easy to be caused, so the present embodiment further includes, based on the first embodiment:
a plurality of elastic telescopic rods 406 are sleeved in the side plates 402, the elastic telescopic rods 406 are fixedly connected with the side plates 402, and one ends of the elastic telescopic rods 406 are fixedly connected with the plate 404.
A rubber pad 405 is fixedly connected to one side of the plate 404.
The bottom of the side plate 402 is provided with a plurality of rollers 403, and the rollers 403 are rotatably connected with the side plate 402.
In the implementation process, as shown in fig. 9 and 11, the elastic telescopic rod 406 presses the plate 404, so that the plate 404 is tightly attached to the second driving belt 309, and the rubber pad 405 can improve friction between the plate 404 and the second driving belt 309, so as to avoid the phenomenon of idle sliding between the plate 404 and the second driving belt 309.
The roller 403 can reduce friction between the side plate 402 and the chute 303, so that the side plate 402 can move more smoothly.
Fifth embodiment: specifically, the working principle of the invention is as follows:
the transport device 3 can control the placing frame 401 to move up and down and transversely move, specifically, the third servo motor 310 is controlled to rotate, the third servo motor 310 drives the screw rod 305 to rotate, the sliding block 306 moves along the screw thread of the screw rod 305, so that the sliding block 306 moves up and down in the upright post 304, the movement of the cross beam 302 fixedly connected with the sliding block 306 in the up and down direction is further realized, the moving direction of the sliding block 306 can be controlled by controlling the rotating direction of the rotating shaft of the third servo motor 310, the cross beam 302 can move up and down, and then the placing frame 401 limited between the two cross beams 302 can also move up and down; the second driving belt 309 is driven to rotate by the second servo motor 307, so that the side plate 402 is laterally moved, and the lateral movement of the placement frame 401 fixedly connected with the side plate 402 is realized.
By using the conveying device 3, the placing frame 401 can be placed into the paint dipping box 408 and taken out, after the placing frame 401 enters the paint dipping box 408, the paint in the paint storage box 407 is pumped into the paint dipping box 408 by the water pump 411, so that paint dipping of the motor winding is realized, as the paint storage box 407 is arranged at the bottom of the paint storage box 407 and is heated, the paint in the paint storage box 407 can be kept at a certain temperature, so that the paint is kept smooth, the paint dipping quality of the motor winding is improved and more uniform, after the paint dipping is finished, the paint is pumped back into the paint storage box 407 from the paint dipping box 408 by the water pump 411 to be heated and stored, the paint is prevented from being polluted by the outside, the liquid level in the paint dipping tank can be monitored in real time, the paint storage box 407 is prevented from being excessively overflowed, the paint is conveyed or pumped out by the pipe body 414, when the motor winding of which is finished by the paint dipping frame 401 is required to be taken out, the third servo motor 310 is controlled to rotate so that the placing frame 401 moves downwards, before the placement frame 401 moves down, whether the first driving belt 206 is longitudinally arranged in the sleeve frame 201 is checked, if so, the placement frame 401 can move down continuously, and because a lot of gaps exist in the placement frame 401, when the placement frame 401 moves down, the longitudinal first driving belt 206 enters the placement frame 401 through the gaps, and after the bottom end of the longitudinal first driving belt 206 enters the placement frame 401, the downward movement of the placement frame 401 can be stopped, at the moment, the placement frame 401 jacks up a motor winding in the placement frame 401, the electric telescopic rod 215 is further controlled to extend upwards, the electric telescopic rod 215 drives the Z-shaped block 216 to move upwards, so that a top plate 213 fixedly connected with the Z-shaped block 216 moves upwards, the top plate 213 drives the top block 219 to move upwards through a connecting block 214, and when the top block 219 moves upwards, the hinge block 205 pushes one end of the first driving belt 206 to turn upwards, until the first transmission belt 206 is horizontally arranged in the sleeve frame 201, at this time, a large transmission device is formed by a plurality of horizontally arranged first transmission belts 206, motor windings in the placement frame 401 can be conveyed out of the placement frame 401 without taking out the motor windings from the placement frame 401 one by a worker, the working labor intensity is reduced, the working efficiency is improved, the first servo motor 210 is specifically controlled to rotate, the first servo motor 210 drives the gear 212 to rotate through the transmission chain 211, the rod body 207 fixedly connected with the gear 212 is driven to rotate, the rod body 207 drives the transmission shaft of the first transmission belt 206 to rotate, the first transmission belt 206 conveys the motor windings in the placement frame 401 out of the placement frame 401, and the worker only needs to connect the motor windings without lifting, so that the working intensity of the worker is relieved.
After the placing frame 401 enters the paint dipping box 408, the upper cover 416 can cover the paint dipping box 408, at the moment, the paint dipping box 408 becomes a sealed whole, the vacuum pump 415 is further started, the vacuum pump 415 vacuumizes the paint dipping box 408, air in the motor winding can be rapidly discharged along with the reduction of air pressure in the paint dipping box 408, and paint can enter the gap of the motor winding, so that the paint dipping time of the motor winding is shortened, and the paint dipping efficiency and quality of the motor winding are improved.
In conclusion, the invention solves the problems of difficult extraction of the motor winding after paint dipping, high labor intensity of workers, long paint dipping time and poor paint dipping quality.
The present invention is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present invention and the inventive concept thereof, can be replaced or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a motor winding dip coating equipment, includes bottom plate (1), its characterized in that: the top surface of bottom plate (1) is installed and is got put device (2), get put device (2) including diaphragm (218), diaphragm (218) and bottom plate (1) fixed connection, roof (213) are installed to the bottom of diaphragm (218), both sides of roof (213) are all fixedly connected with Z type piece (216), the one end fixedly connected with electric telescopic handle (215) of Z type piece (216), the bottom and the bottom plate (1) fixed connection of electric telescopic handle (215), the surface fixedly connected with of roof (213) a plurality of connecting blocks (214), connecting block (214) can pass through second through groove (217), the top fixedly connected with kicking block (219) of connecting block (214), kicking block (219) can pass through second through groove (217), kicking block (219) overcoat is equipped with cover frame (201), cover frame (201) and diaphragm (218) fixed connection, the first groove (201) of cover frame (201) is seted up with first through groove (203), a plurality of first through grooves (201) are seted up in first through groove (202) and first through groove (202), the top block (219) is connected with the first through groove (202) in a sliding way, the top block (219) is provided with a plurality of second grooves (204), a hinge block (205) is arranged in each second groove (204), the hinge block (205) is hinged with the top block (219), one end of the hinge block (205) is hinged with a first driving belt (206), a rod body (207) is sleeved in the first driving belt (206), the rod body (207) is fixedly connected with a transmission shaft in the first driving belt (206), connecting plates (208) are arranged on two sides of the first driving belt (206), two ends of the rod body (207) penetrate through two ends of a sleeve frame (201) and are arranged outside the sleeve frame (201), the utility model discloses a paint dipping device, which is characterized in that a rod body (207) is rotationally connected with a sleeve frame (201), gears (212) are fixedly connected at two ends of the rod body (207), a transmission chain (211) is sleeved outside the gears (212), the transmission chain (211) is meshed with the gears (212), a first servo motor (210) is installed on the gears (212) at two ends of the transmission chain (211), a rotating shaft of the first servo motor (210) is fixedly connected with the gears (212), the first servo motor (210) is fixedly connected with the sleeve frame (201), a paint dipping device (4) is arranged at one side of the paint dipping device (2), the paint dipping device (4) comprises a paint dipping box (408), a liquid level sensor (410) is fixedly connected to an inner cavity of the paint dipping box (408), a paint storage box (407) is fixedly connected to the bottom of the paint dipping box (408), a pipe body (414) is fixedly connected to the paint storage box (407), a valve is installed in the pipe body (414), a water suction pump (411) is fixedly connected to one side of the paint storage box (407), a suction and discharge port of the water suction pump (411) is respectively connected with the paint storage box (407) and the paint dipping box (408) through the pipe body, a heating box (413) is fixedly connected to the bottom of the paint storage box (407), and a plurality of electric heating pipes are fixedly connected in the heating box (413);
the bottom plate is provided with a conveying device (3), the conveying device (3) comprises a first supporting column (301) and a second supporting column (308), the first supporting column (301) and the second supporting column (308) are fixedly connected with the bottom plate (1), a cross beam (302) is arranged between the first supporting column (301) and the second supporting column (308), a chute (303) is formed in the cross beam (302), a chute (303) is formed in the second supporting column (308), a second driving belt (309) is arranged in the chute (303), a second servo motor (307) is fixedly connected to one side of the top of the cross beam (302), a rotating shaft of the second servo motor (307) penetrates through a transmission shaft of a transverse plate (218) and the second driving belt (309), a side plate (402) is arranged in the chute (303), the side plate (402) is in sliding connection with the chute (308), a placing frame (401) is fixedly connected to the top of the placing frame (401), an upper cover (416) is fixedly connected to the top of the placing frame (401), a vacuum pump (415) is fixedly connected to one side of the top (416) of the vacuum pump (415), the utility model discloses a motor, including slider (306), stand (304) are equipped with to slider (306) overcoat, slider (306) endotheca is equipped with lead screw (305), lead screw (305) and slider (306) threaded connection, lead screw (305) rotate with stand (304) to be connected, the top that the top of stand (304) was run through to one end of lead screw (305) sets up outside the top of stand (304), the top fixedly connected with third servo motor (310) of lead screw (305).
2. A motor winding paint dipping apparatus as claimed in claim 1, wherein: the top of the paint dipping box (408) is fixedly connected with a rubber ring (409).
3. A motor winding paint dipping apparatus as claimed in claim 1, wherein: the side plate (402) is sleeved with a plurality of elastic telescopic rods (406), the elastic telescopic rods (406) are fixedly connected with the side plate (402), and one end of each elastic telescopic rod (406) is fixedly connected with a plate (404).
4. A motor winding paint dipping apparatus as claimed in claim 3 wherein: one side of the plate (404) is fixedly connected with a rubber pad (405).
5. A motor winding paint dipping apparatus as claimed in claim 1, wherein: the bottom of the side plate (402) is provided with a plurality of rollers (403), and the rollers (403) are rotationally connected with the side plate (402).
6. A motor winding paint dipping apparatus as claimed in claim 1, wherein: the connecting plate (208) is sleeved with a bearing (209), the rod body (207) is sleeved in the bearing (209), the outer ring of the bearing (209) is fixedly connected with the connecting plate (208), and the inner ring of the bearing (209) is fixedly connected with the rod body (207).
7. A motor winding paint dipping apparatus as claimed in claim 1, wherein: the bottom of the hot box (413) is fixedly connected with a heat insulation cotton layer (412).
8. A motor winding paint dipping apparatus as claimed in claim 1, wherein: limiting grooves (312) are formed in one side of the first supporting column (301), limiting grooves (312) are formed in two sides of the second supporting column (308), limiting blocks (311) are fixedly connected to two sides of the cross beam (302), the limiting blocks (311) are arranged in the limiting grooves (312), and the limiting blocks (311) are in sliding connection with the limiting grooves (312).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311430409.2A CN117155047B (en) | 2023-10-31 | 2023-10-31 | Motor winding paint dipping equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311430409.2A CN117155047B (en) | 2023-10-31 | 2023-10-31 | Motor winding paint dipping equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117155047A CN117155047A (en) | 2023-12-01 |
| CN117155047B true CN117155047B (en) | 2024-01-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311430409.2A Active CN117155047B (en) | 2023-10-31 | 2023-10-31 | Motor winding paint dipping equipment |
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| Country | Link |
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| CN (1) | CN117155047B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118137771A (en) * | 2024-01-30 | 2024-06-04 | 无锡市恩博动力科技有限公司 | Motor coil paint dipping device for motor production |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010239674A (en) * | 2009-03-30 | 2010-10-21 | Aisin Aw Co Ltd | Varnish impregnation device and varnish impregnation method for stators for rotary electric machine |
| CN210608872U (en) * | 2019-09-16 | 2020-05-22 | 诸城瑞鑫环能机械制造有限公司 | Motor coil dip coating equipment |
| CN212468669U (en) * | 2020-05-29 | 2021-02-05 | 珠海市杰威汽车电机有限公司 | Vacuum paint dipping device for stator coil of automobile starter |
| CN217388487U (en) * | 2022-01-20 | 2022-09-06 | 无锡永波机械科技有限公司 | Winding dip coating device |
| CN115800664A (en) * | 2023-01-06 | 2023-03-14 | 无锡市宏泰电机股份有限公司 | Motor coil dip coating equipment |
-
2023
- 2023-10-31 CN CN202311430409.2A patent/CN117155047B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010239674A (en) * | 2009-03-30 | 2010-10-21 | Aisin Aw Co Ltd | Varnish impregnation device and varnish impregnation method for stators for rotary electric machine |
| CN210608872U (en) * | 2019-09-16 | 2020-05-22 | 诸城瑞鑫环能机械制造有限公司 | Motor coil dip coating equipment |
| CN212468669U (en) * | 2020-05-29 | 2021-02-05 | 珠海市杰威汽车电机有限公司 | Vacuum paint dipping device for stator coil of automobile starter |
| CN217388487U (en) * | 2022-01-20 | 2022-09-06 | 无锡永波机械科技有限公司 | Winding dip coating device |
| CN115800664A (en) * | 2023-01-06 | 2023-03-14 | 无锡市宏泰电机股份有限公司 | Motor coil dip coating equipment |
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| CN117155047A (en) | 2023-12-01 |
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