CN113488229B - High-strength stranded cable and cable deep processing technology and equipment - Google Patents
High-strength stranded cable and cable deep processing technology and equipment Download PDFInfo
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- CN113488229B CN113488229B CN202110804656.9A CN202110804656A CN113488229B CN 113488229 B CN113488229 B CN 113488229B CN 202110804656 A CN202110804656 A CN 202110804656A CN 113488229 B CN113488229 B CN 113488229B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/08—Several wires or the like stranded in the form of a rope
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
The invention discloses a high-strength stranded cable and a deep processing process and equipment thereof, relating to the technical field of cable processes, and comprising a machine body chassis, a built-in rotating motor, a roller, a paying-off roller, a cleaning wheel, a rotating disk, a stranding frame and a rotating motor, wherein the output shaft of the built-in rotating motor is fixedly connected with the roller, the paying-off roller is provided with a roller rotating shaft, the paying-off roller is provided with a wire poking column connected to a supporting column, the roller is fixedly provided with a supporting disk, the cleaning wheel is provided with a cleaning groove, the machine body chassis is provided with a dust collecting groove, the roller is fixedly provided with the rotating disk, the stranding frame is provided with a stranding barrel, the rotating output shaft of the rotating motor is provided with a rotating base, the rotating base is provided with a rotating rod, the rotating rod is provided with a universal joint, the universal joint is connected with the supporting block, and the supporting block is provided with a friction pad.
Description
Technical Field
The invention belongs to the technical field of cable processes, and particularly relates to a high-strength stranded cable, a cable deep processing process and equipment.
Background
The high-strength stranded cable is mainly applied to overhead transmission lines, distribution lines, heavy ice areas and large-span transmission lines, is mainly formed into a steel-cored stranded aluminum stranded wire, has the advantages of increasing the outer diameter of a conductor, saving nonferrous metals and reducing corona loss, is suitable for high-voltage transmission and high-altitude transmission, and is produced by twisting the cable mainly through rotation by a common instrument and manually extracting the steel-cored aluminum stranded wire;
manual operation brings inconvenience to production, makes production efficiency low, and at the transposition in-process, because the huge extrusion force that the transposition brought, the aluminium stranded conductor surface adheres to and has the dust granule can lead to the fact wearing and tearing to the aluminium stranded conductor when the transposition dish, makes the aluminium stranded conductor fracture under powerful pulling force, and impurity is wrapped up in steel-cored aluminium stranded conductor, can cause energy loss after the circular telegram. Therefore, the invention provides a high-strength stranded cable, a cable deep processing technology and equipment.
Disclosure of Invention
The invention aims to provide a high-strength stranded cable, a cable deep processing technology and equipment.
The invention provides the following technical scheme: a high-strength stranded cable and cable deep processing device comprises a machine body chassis, a built-in rotating motor, a roller, a paying-off roller, cleaning wheels, a rotating disc, a twisting frame and a rotating motor, wherein the machine body chassis is fixedly connected with a first fixing seat through bolts;
the machine body chassis is located on one side, away from the first fixing seat, of the rotating disc and is fixedly connected with a second fixing seat through a bolt, a twisting frame is fixedly connected with the second fixing seat, a twisting barrel is fixedly arranged at the position, corresponding to the circle center of the rotating disc, of the twisting frame through a gland, a smooth second chamfer is arranged at one end, located at one side of the rotating disc, of the twisting barrel, a supporting block is uniformly and fixedly arranged inside the second chamfer, a bent track is arranged on the supporting block, a stabilizing column is fixedly arranged on the other side of the twisting barrel, a stabilizing ring is fixedly arranged on the stabilizing column, the machine body chassis is located on the other side of the stabilizing column and is fixedly provided with a symmetrical motor fixing seat, a rotating motor is fixedly arranged in the motor fixing seat, a rotating base is fixedly arranged on a rotating output shaft of the rotating motor, a rotating rod is uniformly and fixedly arranged on the rotating base, a universal joint only rotating on the plane is fixedly arranged on the rotating rod, the other side of the universal joint is connected with the supporting block only rotating on the plane through a bearing, a friction pad is fixedly arranged on the supporting block, and the symmetrical rotating output shaft is connected with the connecting frame through a fixing bolt.
Preferably, the built-in rotating motor is provided with a through hole, and the circle center of the through hole corresponds to the circle center of the stranding barrel and is matched with the diameter of the steel core.
Preferably, the paying-off roller is coiled with the aluminum stranded wire through a roller rotating shaft, the section of the wire pulling column is conical, and the conical vertex angle is positioned on one side of the aluminum stranded wire.
Preferably, the cleaning brush is comprised of a dense bristle brush comprised of nylon.
Preferably, the bending angle of the bent track is matched with the twisting inclination of the aluminum strands, and the radian of the inner side wall of the bent track is matched with the diameter of the aluminum strands.
Preferably, a smooth plane is fixedly arranged on the inner side of the stabilizing ring, and the position of the friction pad is matched with the position of the steel core and the diameter of the stranded aluminum strand.
The high-strength stranded cable and the cable deep processing technology adopt the high-strength stranded cable and the cable deep processing equipment, and comprise the following steps:
1) Selecting materials: selecting a steel core matched with the diameter of the through hole and the roller of the built-in rotating motor and an aluminum stranded wire matched with the diameter of the bending track.
2) And fixing the stranded wire: put aluminum stranded conductor through the unwrapping wire gyro wheel book, aluminum stranded conductor loops through group line post, clean groove and wire guide, and built-in rotating electrical machines and cylinder are run through to the steel core, extend to rotary disk one side, with the even coiling of aluminum stranded conductor on the steel core, insert the steel core in the transposition bucket, aluminum stranded conductor corresponds in crooked track department.
3) And coiling the aluminum stranded wire: the motor output shaft in the built-in rotating motor rotates to drive the roller to roll, the steel core is inserted into the stranding barrel, and the aluminum stranded wire is wound on the steel core through the rotation of the rotating disk and the inclination angle of the bending track.
4) Aluminum stranded wire decontamination: when the aluminum stranded wire passes through the cleaning brush on the cleaning groove, the cleaning wheel rolls under the action of friction force, and the cleaning brush brushes the outer surface of the aluminum stranded wire to brush off dust and dirt on the outer side of the aluminum stranded wire and fall into the dust collecting groove below.
5) And steel-cored aluminum strand production: the steel core of the coiled aluminum strand penetrates through the stabilizing ring and passes between the two symmetrical friction pads, the rotating motor runs to drive the rotating rod to rotate, the friction pads drive the steel core aluminum strand to move and keep fit with the steel core aluminum strand, the friction pads keep in contact with the steel core aluminum strand under the action of the universal joint, and when the adjacent friction pads are about to be separated from the steel core aluminum strand, the other friction pad is in contact with the steel core aluminum strand to drive the steel core aluminum strand to move.
6) And steel-cored aluminum strand packaging: and wrapping the steel core twisted with the aluminum stranded wires by liquid insulating glue to enable the outer side of the steel core to be wrapped with an insulating layer, sleeving the cooled insulating layer into an armor, and wrapping the steel core aluminum stranded wires sleeved into the armor with a tegument layer.
The invention has the beneficial effects that: stranding the cable through the roller, cleaning the surface of the aluminum stranded wire in the production process, automatically extracting the stranded steel core, and improving the production automation as follows:
(1) The aluminum stranded wire releasing device is provided with the wire pulling column, the aluminum stranded wire in the paying-off roller is released in a rotating mode on the rotating shaft of the rolling shaft, and the released aluminum stranded wire is stripped through the wire pulling column, so that the aluminum stranded wire is prevented from being wound and bent on the rotating shaft of the roller and cannot be fully unfolded.
(2) The cleaning wheel is arranged, when the aluminum stranded wire passes through the cleaning wheel, the cleaning brush in the cleaning groove cleans the surface of the aluminum stranded wire through the cleaning groove on the cleaning wheel, cleaned dust falls into the lower integrated groove, and the dust collecting groove is connected with the chassis of the machine body in a sliding manner through the sliding rail, so that the aluminum stranded wire is convenient to disassemble and clean.
(3) The aluminum stranded wire twisting device is provided with the bent track, when the steel core is pushed forwards, and the aluminum stranded wire rotates to pass through the bent track, so that the aluminum stranded wire is twisted along the track of the bent track, and the twisted state is kept stable.
(4) The steel-cored aluminum strand twisting device is provided with the stabilizing column, and after the steel-cored aluminum strand comes out of the twisting barrel, the steel-cored aluminum strand passes through the stabilizing ring and is in contact with the friction pad under the lifting of the stabilizing ring, so that the stability of the friction pad when the steel-cored aluminum strand is pulled is maintained.
(5) The steel-cored aluminum strand friction pad is provided with friction pads, two opposite friction pads bring pressure to the steel-cored aluminum strand, the friction pads bring friction force to the steel-cored aluminum strand when rotating to enable the steel-cored aluminum strand to be pushed forwards, the friction pads are driven to rotate by the rotating motor, the friction pads are kept in contact with the steel-cored aluminum strand under the action of the universal joint in the rotating process of the friction pads, and when the adjacent friction pads are about to be separated from the steel-cored aluminum strand, the other friction pad is in contact with the steel-cored aluminum strand to drive the steel-cored aluminum strand to move.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is an overall schematic view of the present invention;
FIG. 2 is an enlarged view of the invention at A;
FIG. 3 is a cross-sectional view taken at A of the present invention;
FIG. 4 is a cross-sectional view of the cleaning wheel of the present invention;
FIG. 5 is a schematic view at the rotating disk of the present invention;
FIG. 6 is a front view of a twist barrel of the present invention;
FIG. 7 is a cross-sectional view of the friction pad of the present invention;
fig. 8 is a cross-sectional view of the finished cable of the present invention;
labeled as: 1 machine body chassis, 2 first fixed seat, 3 support frame, 4 built-in rotating motor, 5 rollers, 6 support columns, 7 paying-off rollers, 8 dust collection grooves, 9 sliding rails, 10 support plates, 11 cleaning wheel support frames, 12 cleaning wheels, 13 rotating disc, 14 wire holes, 15 steel core, 16 aluminum stranded wires, 17 second fixed seat, 18 twisting frame, 19 gland, 20 twisting barrel, 21 stabilizing column, 22 stabilizing ring, 23 motor fixed seat, 24 rotating motor, 25 rotating output shaft, 26 rotating base, 27 rotating rod, 28 support block, 29 connecting frame, 30 wire pulling column, 31 roller rotating shaft, 32 cleaning wheel rotating shaft, 33 cleaning groove, 34 first chamfer, 35 cleaning brush, 36 second chamfer, 37 boss, 38 bending rail, 39 universal joint, 40 friction pad, 41 fixing bolt, 42 insulating layer, 43 armor, 44 outer coating layer and 45 aluminum stranded wires.
Detailed Description
The invention will be further illustrated with reference to the following specific examples. These examples are intended to illustrate the invention and are not intended to limit the scope of the invention. In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted", "provided" and "connected" are to be interpreted broadly, e.g. as a fixed connection, a detachable connection or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The structural features of the present invention will now be described in detail with reference to the accompanying drawings.
Referring to fig. 1-3, a high-strength stranded cable and cable deep processing equipment includes a machine body chassis 1, a built-in rotating motor 4, a roller 5, a paying-off roller 7, a cleaning wheel 12, a rotating disk 13, a twisting frame 18 and a rotating motor 24, wherein the machine body chassis 1 is fixedly connected with a first fixing seat 2 through bolts, the first fixing seat 2 is fixedly connected with a supporting frame 3, the roller 5 is fixed with the built-in rotating motor 4 through the first fixing seat 2 and the supporting frame 3, the supporting frame 3 is fixedly connected with the built-in rotating motor 4, an output shaft of the built-in rotating motor 4 is fixedly connected with the roller 5, the supporting column 6 and the rotating disk 13 are borne by the roller 5, the supporting column 6 is uniformly and fixedly connected to the wall of the roller 5, the paying-off roller 7 is supported by the supporting column 6, the paying-off roller 7 is detachably connected with the paying-off roller 7 through a support, the paying-off roller 7 is provided with a roller rotating shaft 31 in a penetrating manner, an aluminum stranded wire 16 is coiled through the roller 31, one side of the paying-off roller 7 is stripped through a wire-pulling column 30 fixedly connected to the supporting column 6, and the released aluminum stranded wire is stripped through the wire pulling column 32.
Referring to fig. 1-4, a supporting disc 10 fixed on a roller 5 is arranged on one side of a supporting column 6, a cleaning wheel support 11 is fixedly arranged at a position of the supporting disc 10 corresponding to a wire releasing roller 7, the cleaning wheel support 11 supports a cleaning wheel 12, the cleaning wheel support 11 is rotationally provided with symmetrical cleaning wheels 12 through a cleaning wheel rotating shaft 32, a cleaning groove 33 is arranged on the cleaning wheel 12, a cleaning brush 35 is fixedly arranged in the cleaning groove 33, the cleaning brush 35 is composed of a dense hairbrush composed of nylon 612 and has wear-resistant and high-temperature-resistant characteristics, an aluminum stranded wire 16 is cleaned through the cleaning brush 35, a dust collecting groove 8 is arranged below the cleaning wheel 12 through a sliding rail 9 in the machine body chassis 1 in a sliding manner, dust cleaned through the dust collecting groove 8 is collected, a rotating disc 13 is fixedly arranged on the roller 6 on one side of the cleaning wheel 12, a penetrating wire hole 14 is arranged at a position of the rotating disc 13 corresponding to the two symmetrical cleaning grooves 33, the rotating disc 13 drives the aluminum stranded wire 16 to rotate through the wire hole 14, and simultaneously counteracts torsion brought by the rotation, and a first chamfer 34 which is smooth is arranged at two ends of the wire hole 14 to avoid friction fracture of the aluminum stranded wire 16.
Referring to fig. 5-6, a second fixing seat 17 is fixedly connected to one side of the machine body chassis 1, which is located on the rotating disc 13 and away from the first fixing seat 2, through bolts, a twisting frame 18 is fixed through the second fixing seat 17, the second fixing seat 17 is fixedly connected with the twisting frame 18, a gland 19 is arranged at a position, corresponding to the circle center of the rotating disc 13, of the twisting frame 18, a twisting barrel 20 is fixedly arranged through the gland 19, the aluminum stranded wire 16 is twisted on the steel core 15 through the twisting barrel 20, a smooth second chamfer 36 is arranged at one end, located on the rotating disc 13, of the twisting barrel 20, friction is reduced, breakage of the aluminum stranded wire 16 is prevented, supporting blocks 28 are uniformly and fixedly arranged inside the twisting barrel 20, which is located on one side of the second chamfer 36, a curved track 38 is arranged on the supporting blocks 28, a curved track 38 is arranged on the curved track 38, the curved angle of the curved track 38 is matched with the twisting inclination of the aluminum stranded wire 16, and the radian of the inner side wall of the curved track 38 is matched with the diameter of the aluminum stranded wire 16, so that the aluminum stranded wire 45 is twisted along the curved track 38, and the twisted state is kept stable.
Referring to fig. 1 and 7, a stabilizing column 21 is fixedly disposed on the other side of the twisting barrel 20 of the machine body chassis 1, a stabilizing ring 22 is fixedly disposed on the stabilizing column 21, the steel-cored aluminum strand 45 is kept stable when being drawn out by the stabilizing ring 22, symmetrical motor fixing seats 23 are fixedly disposed on the other side of the stabilizing column 21 of the machine body chassis 1, so that the rotating motor 24 is kept stable when operating, the rotating motor 24 is fixedly disposed in the motor fixing seats 23 and is driven by the rotating motor 24, a rotating base 26 is fixedly disposed on a rotating output shaft 25 of the rotating motor 24, the rotating base 26 is uniformly and fixedly provided with rotating rods 27, friction pads 40 are extended to the surface of the steel-cored aluminum strand 45 by the rotating rods 27, universal joints 39 which only rotate on a plane are fixedly disposed on the rotating rods 27, the friction pads 40 can swing by the universal joints 39, supporting blocks 28 which only rotate on a plane are connected to the other side of the universal joints 39 by bearings, the friction pads 40 are fixedly disposed on the supporting blocks 28, the symmetrical rotating output shafts 25 are connected to the connecting frame 29 by fixing bolts 41, and the rotating output shafts 25 do not deviate by the connecting frame 29.
Referring to fig. 1, the built-in rotating motor 4 is provided with a through hole, and the center of the through hole corresponds to the center of the stranding barrel 20 and matches the diameter of the steel core 15, so that the steel core 15 can pass through the built-in rotating motor.
Referring to fig. 2, the aluminum stranded wires 16 are wound on the pay-off roller 7 through a roller rotating shaft 31, the section of the pay-off column 30 is conical, and the vertex angle of the conical shape is positioned on one side of the aluminum stranded wires 16, so that the aluminum stranded wires 16 can be peeled by the coil.
According to the high-strength stranded cable, the cable deep processing technology and the cable deep processing equipment, the cable is stranded through the roller, the surface of the aluminum stranded wire is cleaned in the production process, the stranded steel core is automatically extracted, the production automation is improved, and the high-strength stranded cable and the cable deep processing equipment are suitable for popularization.
When the method is used specifically, the method comprises the following steps:
and selecting a steel core matched with the diameter of the through hole of the built-in rotating motor 4 and the roller 5 and an aluminum stranded wire matched with the diameter of the bent track 38.
Referring to fig. 1-5, the aluminum stranded wires are coiled and uncoiled through the uncoiling roller 7, sequentially pass through the wire coiling column 30, the cleaning groove 33 and the wire guide 14, the steel core 15 penetrates through the built-in rotating motor 4 and the roller 5 and extends to one side of the rotating disc 13, the aluminum stranded wires are uniformly coiled on the steel core 15, the steel core 15 is inserted into the stranding barrel 20, and the aluminum stranded wires correspond to the bending track 38;
referring to fig. 5 to 6, the motor output shaft of the built-in rotating motor 4 rotates to drive the drum 5 to roll, the steel core 15 is inserted into the stranding barrel 20, and the aluminum strand 16 is wound on the steel core 15 by the rotation of the rotating disc 13 and the inclination angle of the curved track 38.
Referring to fig. 1 and 5, when the aluminum stranded wire passes through the cleaning brush 35 on the cleaning groove 33, the cleaning wheel 12 rolls under the action of friction force, and the cleaning brush 35 brushes the outer surface of the aluminum stranded wire to brush off dust and dirt on the outer side of the aluminum stranded wire and drop into the dust collecting groove 8 below.
Referring to fig. 1 and 7, the steel core wound around the aluminum strand passes through the stabilizing ring 22 and passes between two symmetrical friction pads 40, the rotating motor 24 rotates to drive the rotating rod 27 to rotate, the friction pads 40 drive the aluminum strand steel core 45 to move and keep fit with the aluminum strand steel core 45, the friction pads 40 keep contact with the aluminum strand steel core 45 under the action of the universal joint 39, and when the adjacent friction pads 40 are separated from the aluminum strand steel core 45, the other friction pads contact with the aluminum strand steel core 45 to drive the aluminum strand steel core to move.
Referring to fig. 8, the steel core after the aluminum stranded wires are stranded is wrapped by liquid insulating glue, so that the outer side of the steel core is wrapped by the insulating layer 42, the cooled insulating layer 42 is sleeved in the armor 43, and the steel-cored aluminum stranded wires 45 sleeved in the armor 43 are wrapped by the outer layer 44.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A high-strength stranded cable and cable deep processing equipment comprises a machine body chassis (1), a built-in rotating motor (4), a roller (5), a paying-off roller (7), a cleaning wheel (12), a rotating disc (13), a twisting frame (18) and a rotating motor (24), and is characterized in that the machine body chassis (1) is fixedly connected with a first fixing seat (2) through bolts, the first fixing seat (2) is fixedly connected with a supporting frame (3), the supporting frame (3) is fixedly connected with the built-in rotating motor (4), an output shaft of the built-in rotating motor (4) is fixedly connected with the roller (5), a supporting column (6) is uniformly and fixedly connected to the wall of the roller (5), the supporting column (6) is detachably connected with the paying-off roller (7) through a support, the paying-off roller (7) is provided with a roller rotating shaft (31) in a penetrating manner, one side of the paying-off roller (7) is provided with a wire pulling column (30) fixedly connected to the supporting column (6), one side of the supporting column (6) is provided with a supporting disk (10) fixed on the roller (5), the supporting disk (10) is provided with the cleaning wheel support (11) corresponding to the position of the paying-off roller (7), and the cleaning wheel support (11) is provided with the cleaning wheel (11) through a symmetrical rotating shaft (32), a cleaning groove (33) is formed in the cleaning wheel (12), a cleaning brush (35) is fixedly arranged in the cleaning groove (33), a dust collecting groove (8) is formed in the lower portion of the cleaning wheel (12) of the machine body chassis (1) in a sliding mode through a sliding rail (9), a rotating disc (13) is fixedly arranged on a roller (6) on one side of the cleaning wheel (12), penetrating wire holes (14) are formed in the positions, corresponding to the two symmetrical cleaning grooves (33), of the rotating disc (13), and smooth first chamfers (34) are arranged at two ends of each wire hole (14);
the machine body chassis (1) is located on one side, far away from the first fixing seat (2), of the rotating disc (13) and is fixedly connected with a second fixing seat (17) through a bolt, the second fixing seat (17) is fixedly connected with a twisting frame (18), a twisting barrel (20) is fixedly arranged at the position, corresponding to the circle center of the rotating disc (13), of the twisting frame (18) through a pressing cover (19), a smooth second chamfer (36) is arranged at one end, located on the rotating disc (13), of the twisting barrel (20), supporting blocks (28) are uniformly and fixedly arranged inside the twisting barrel (20) located on one side of the second chamfer (36), and a bent track (38) is arranged on the supporting blocks (28);
the bending angle of the bent track (38) is matched with the twisting inclination of the aluminum stranded wire (16), and the radian of the inner side wall of the bent track (38) is matched with the diameter of the aluminum stranded wire (16);
the machine body chassis (1) is located the fixed stable post (21) that is equipped with of transposition bucket (20) opposite side, the fixed stable ring (22) that is equipped with on stable post (21), machine body chassis (1) is located the fixed motor fixing base (23) that is equipped with the symmetry of stable post (21) opposite side, motor fixing base (23) internal fixation is equipped with rotating electrical machines (24), rotating electrical machines's (24) rotatory output shaft (25) are fixed and are equipped with rotating base (26), the even fixed rotary rod (27) that is equipped with of rotating base (26), fixed being equipped with on rotary rod (27) only on the plane pivoted universal joint (39), universal joint (39) opposite side is connected with supporting shoe (28) that can only rotate on the plane through the bearing, fixed friction pad (40) that is equipped with on supporting shoe (28), symmetrical rotatory output shaft (25) are connected with link (29) through fixing bolt (41).
2. The high-strength stranded cable and the cable deep processing equipment as claimed in claim 1, wherein the built-in rotating motor (4) is provided with a through hole, and the center of the through hole corresponds to the center of the stranded barrel (20) and is matched with the diameter of the steel core (15).
3. The high-strength stranded cable and the cable deep processing equipment as claimed in claim 1, wherein the paying-off roller (7) is coiled with the aluminum stranded wire (16) through a roller rotating shaft (31), the section of the wire pulling column (30) is conical, and the vertex angle of the conical is positioned at one side of the aluminum stranded wire (16).
4. A high strength stranded cable and cable further processing apparatus as claimed in claim 1, wherein said cleaning brush (35) is comprised of a dense brush comprised of nylon (612).
5. A high-strength stranded cable and cable deep processing equipment according to claim 1, wherein a smooth plane is fixedly arranged inside the stabilizing ring (22), and the position of the friction pad (40) is matched with the position of the steel core (15) and the diameter of the stranded aluminum strand (16).
6. A high-strength stranded cable and a cable deep processing technology, which adopt the high-strength stranded cable and the cable deep processing equipment of claim 1, are characterized by comprising the following steps:
1) Selecting materials: selecting a steel core matched with the diameter of a through hole of the built-in rotating motor (4) and the diameter of the roller (5), and selecting an aluminum stranded wire matched with the diameter of the bending track (38);
2) And fixing the stranded wire: the aluminum stranded wires are coiled and uncoiled through a paying-off roller (7), the aluminum stranded wires sequentially pass through a wire poking column (30), a cleaning groove (33) and a wire guide hole (14), a steel core (15) penetrates through a built-in rotating motor (4) and a roller (5) and extends to one side of a rotating disc (13), the aluminum stranded wires are uniformly coiled on the steel core (15), the steel core (15) is inserted into a stranding barrel (20), and the aluminum stranded wires correspond to a bent track (38);
3) And coiling the aluminum stranded wire: a motor output shaft in the built-in rotating motor (4) rotates to drive the roller (5) to roll, the steel core (15) is inserted into the stranding barrel (20), and the aluminum stranded wire (16) is wound on the steel core (15) through the rotation of the rotating disk (13) and the inclination angle of the bending track (38);
4) Aluminum stranded wire decontamination: when the aluminum stranded wire passes through the cleaning brush (35) on the cleaning groove (33), the cleaning wheel (12) rolls under the action of friction force, the cleaning brush (35) brushes the outer surface of the aluminum stranded wire, and dust and dirt on the outer side of the aluminum stranded wire fall down to the dust collecting groove (8) below;
5) And steel-cored aluminum strand production: the steel core wound with the aluminum stranded wire penetrates through the stabilizing ring (22) and passes through the space between the two symmetrical friction pads (40), the rotating motor (24) operates to drive the rotating rod (27) to rotate, the friction pads (40) drive the steel core aluminum stranded wire (45) to move and keep fit with the steel core aluminum stranded wire, the friction pads (40) keep in contact with the steel core aluminum stranded wire (45) under the action of the universal joint (39), and when the adjacent friction pads (40) are about to be separated from the steel core aluminum stranded wire (45), the other friction pad is in contact with the steel core aluminum stranded wire to drive the steel core aluminum stranded wire to move;
6) And steel-cored aluminum strand packaging: wrapping the steel core twisted with the aluminum stranded wires by liquid insulating glue to enable the outer side of the steel core to be wrapped by an insulating layer (42), sleeving the cooled insulating layer (42) into an armor (43), and wrapping an outer tegument layer (44) with the steel core aluminum stranded wires (45) sleeved into the armor (43).
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|---|---|---|---|
| CN202110804656.9A CN113488229B (en) | 2021-07-16 | 2021-07-16 | High-strength stranded cable and cable deep processing technology and equipment |
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| CN202110804656.9A CN113488229B (en) | 2021-07-16 | 2021-07-16 | High-strength stranded cable and cable deep processing technology and equipment |
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| CN113488229A CN113488229A (en) | 2021-10-08 |
| CN113488229B true CN113488229B (en) | 2023-03-28 |
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| CN116580903B (en) * | 2023-05-10 | 2023-11-14 | 江苏浦漕科技股份有限公司 | Soft armoured cable for power communication of urban high-rise building and preparation process |
| CN117894527B (en) * | 2024-03-15 | 2024-05-07 | 常州彦锋特种线缆有限公司 | Cable production system and working method thereof |
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