CN117894527B - Cable production system and working method thereof - Google Patents
Cable production system and working method thereof Download PDFInfo
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- CN117894527B CN117894527B CN202410296039.6A CN202410296039A CN117894527B CN 117894527 B CN117894527 B CN 117894527B CN 202410296039 A CN202410296039 A CN 202410296039A CN 117894527 B CN117894527 B CN 117894527B
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- 238000000034 method Methods 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 238000004804 winding Methods 0.000 claims abstract description 113
- 230000007246 mechanism Effects 0.000 claims abstract description 27
- 238000009434 installation Methods 0.000 claims abstract description 11
- 238000004140 cleaning Methods 0.000 claims description 44
- 230000008569 process Effects 0.000 claims description 19
- 239000012535 impurity Substances 0.000 claims description 10
- 238000003860 storage Methods 0.000 claims description 9
- 230000001632 homeopathic effect Effects 0.000 claims description 5
- 230000006978 adaptation Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000005457 optimization Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 5
- 239000004020 conductor Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0207—Details; Auxiliary devices
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
Abstract
The invention discloses a cable production system and a working method thereof, and relates to the technical field of cable production. According to the invention, through the installation mechanism, the moving plate, the first sliding plate, the driving plate and other parts arranged in the stranding machine body can be matched, the winding drum is automatically detached and installed, inconvenience brought by manual winding drum installation of staff is reduced, the labor amount of workers in the cable production process is reduced simultaneously, and the production efficiency of cables is improved indirectly.
Description
Technical Field
The invention relates to the technical field of cable production, in particular to a cable production system and a working method thereof.
Background
Cables are a generic term for items such as optical cables and electric cables. The cable has a plurality of purposes, is mainly used for controlling multiple functions such as installation, connection equipment, power transmission and the like, and is a common and indispensable thing in daily life. The production flow of the cable generally comprises six steps: raw material preparation, wire manufacture, insulating layer manufacture, sheath manufacture, product measurement and test and packaging. Wire manufacturing is a key link of wire and cable production, in the wire manufacturing process, a plurality of wires are required to be twisted together to form a wire twisted body, and a wire twisting machine is required to be used in the process of performing the step. The stranding machine is a stranding mechanical device which can be widely applied to various soft and hard conductor wires, so that a plurality of single conductors are twisted into one strand, and the technical requirements of the wires are met.
In the prior art, in the using process of the wire stranding machine, because wires for stranding are generally wound on the surfaces of the reels, when the wire stranding machine is used, a plurality of reels are required to be manually installed in the wire stranding machine by a worker to wait for stranding; after the wire wound on the surface of the winding drum is used, the winding drum is manually dismounted again by a worker to replace a new winding drum, the whole dismounting process of the winding drum is complicated, the manual labor amount is increased, and the improvement of the production efficiency of the cable is not facilitated.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a cable production system and a working method thereof.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a cable production system, includes the stranding machine body, the both sides of stranding machine body all are provided with the support, the carousel is installed in the top rotation of one of them support, one side outer wall of stranding machine body is connected with the carousel, internally mounted of stranding machine body has a plurality of first fixed plates and second fixed plates, the reel is all installed through the installation mechanism that sets up between two matched with first fixed plates and the second fixed plate, the equal rolling of surface of a plurality of reels has the wire, the internally mounted of stranding machine body has rectangular shell, rectangular shell is close to the outer wall of a plurality of reels and all installs the movable plate, one side that a plurality of movable plates are close to the reel all is provided with the actuating mechanism that is used for driving installation mechanism work and is used for carrying out the wiper mechanism of clearance to wire surface debris.
Optionally, a plurality of guide wheels are installed to one side that stranding machine body is close to the carousel, and the one end that the reel was kept away from to a plurality of wires all is rather than the guide wheel outer wall sliding fit that is close to, and the one end that the stranding machine body was kept away from to a plurality of wires all passes the carousel and extends, and the storage tank has been seted up to one side outer wall that the movable plate was kept away from to the second fixed plate, and the internally mounted in storage tank has folding protection curtain.
Optionally, two first spouts have all been seted up to four outer walls of rectangle casing, and first slider is all installed to the inside of two first spouts, and the movable rod is installed jointly to the one end that first spout was kept away from to two first sliders, and a plurality of movable rods are kept away from the one side outer wall of two first sliders and are connected with the movable plate that is close to with it through two first electric telescopic handle.
Optionally, the installation mechanism includes the recess of seting up in first fixed plate and second fixed plate bottom, and the pivot at reel both ends is located two inside the recess respectively, and rectangular channel has all been seted up to the position that first fixed plate and second fixed plate bottom are close to the recess, and the stopper is all installed to the inside in two rectangular channels, and two stoppers all are connected with rectangular channel through the spring, and the stirring board that extends to the rectangular channel outside is all installed to the bottom of two stoppers.
Optionally, the actuating mechanism includes two logical grooves of seting up inside the movable plate, and the inside in two logical grooves all is provided with the lug, and first sliding plate is all installed on the top of two lugs, and first sliding groove has all been seted up to the inside of two first sliding plates, and first double-end screw is all installed to the inside of two first sliding grooves, and the equal symmetry of outer wall of two first double-end screw installs the actuating plate.
Optionally, the second double-end screw rod is installed to the bottom of movable plate, and the bottom of two lugs all cooperatees with the both ends outer wall of second double-end screw rod.
Optionally, the cleaning mechanism includes two second spouts of seting up at the fly leaf top, and the second slider is all installed to the inside of two second spouts, and the one end that second spout was kept away from to two second sliders is connected with the movable block jointly, and two first friction blocks are installed to the top symmetry of movable block, and the circular outer wall of reel is installed with two first friction blocks matched with second friction blocks.
Optionally, the third spout has been seted up to the interior bottom surface of movable block, and the internally mounted of third spout has the third slider, and the second sliding plate is installed to the one end that the third slider kept away from the third spout, and the second sliding groove has been seted up to the inside of second sliding plate, and the internally mounted of second sliding groove has the third double-end screw rod, and two splint are installed to the outer wall symmetry of third double-end screw rod.
Optionally, two the second electric telescopic handle is all installed to the inside of splint, and the cleaning brush is all installed to the flexible end of two second electric telescopic handle, and the cleaning pad with wire outer wall looks adaptation is all installed to the one side outer wall that two splint are close to.
Optionally, the working method of the cable production system includes the cable production system, and the working method further includes the following steps:
Step one: when the winding drum is arranged in the stranding machine body, a new winding drum is placed at the top of the moving plate, the second double-head screw rod is controlled to rotate, the two first sliding plates and the driving plate are driven to move towards the approaching direction, the two ends of the winding drum are clamped and fixed, the moving plate moves upwards to reset by means of the two first sliding blocks along with the retraction of the telescopic ends of the two first electric telescopic rods, the winding drum is driven to move upwards together until the rotating shafts at the two ends of the winding drum are positioned at the tops of the two grooves, and the two limiting blocks can reset by means of elastic reset of the springs without being stressed, so that the automatic installation of the winding drum is realized;
step two: after the wire wound on the surface of the winding drum is used, two corresponding first double-headed screws below the winding drum are controlled to rotate, the two driving plates are driven to move towards the direction away from each other, so that the two driving plates can push the poking plates at the bottoms of the two limiting blocks in a homeotropic manner in the moving process, the two limiting blocks are driven to move towards the direction away from each other, at the moment, the rotating shafts at the two ends of the winding drum automatically drop down to the bottoms of the moving plates below after the limiting blocks are lost below, and the moving rods and the moving plates are driven to move downwards together by controlling the two first sliding blocks, and the two first electric telescopic rods are controlled to drive the moving plates to move towards the direction away from the stranding machine body, so that the used winding drum is driven to be automatically discharged;
Step three: after the new winding drum is arranged in the stranding machine body, the movable plate can be controlled to move downwards to a designated position, the two second sliding blocks are controlled to drive the moving blocks and other parts to move to the position right below the winding drum together, the telescopic ends of the two second electric telescopic rods are controlled to extend, the two cleaning brushes are driven to contact with the winding drum, the third sliding block is controlled to move back and forth in the third sliding groove, and the two cleaning brushes are driven to clean the surface of the winding drum in a homeopathic manner;
Step four: and after the new reel is arranged in the stranding machine body, a worker can manually place one end of the wire, which is far away from the reel, between the two clamping plates, control the third double-headed screw to rotate, drive the cleaning pads on the two clamping plates, which are close to one side, to be in butt joint with the outer walls of the wire, so that a small amount of impurities existing on the outer walls of the wire can be automatically rubbed and removed with the inner walls of the two cleaning pads in the extending process of the wire.
The beneficial effects of the invention are as follows:
1. According to the invention, through the installation mechanism, the moving plate, the first sliding plate, the driving plate and other parts arranged in the stranding machine body can be matched, the winding drum is automatically detached and installed, inconvenience brought by manual winding drum installation of staff is reduced, the labor amount of workers in the cable production process is reduced simultaneously, and the production efficiency of cables is improved indirectly.
2. According to the invention, when the wire twisting machine body is used, a plurality of wires can be continuously stretched and twisted together, so that a small amount of impurities existing on the outer wall of the wires can be automatically rubbed and removed with the inner walls of the two cleaning pads in the stretching process of the wires, and the problems that impurities on the surfaces of the wires enter the formed wire twisting body together in the cable forming process to influence the use of subsequent cables are solved.
3. According to the wire twisting machine, after the winding drum is arranged in the wire twisting machine body, the movable plate can be controlled to move downwards to a designated position, a large gap is reserved between the cleaning mechanism and the winding drum, the two second sliding blocks are controlled to drive the movable blocks and other parts to move under the winding drum together, the two second electric telescopic rods are controlled to drive the two cleaning brushes to contact with the winding drum, the third sliding blocks are controlled to move back and forth in the third sliding grooves, the two cleaning brushes are driven to clean the surface of the winding drum in a homeopathic manner, and the situation that impurities attached to the surface of the winding drum pollute the surface of a wire is avoided.
4. According to the invention, the winding drum is arranged in the stranding machine body, so that after one end of a wire is clamped and fixed between two clamping plates, the moving plate below the winding drum can be controlled to move downwards to drive one end of the wire to move downwards for a certain distance, and in the subsequent use process of the stranding machine body, if the wire tension is found to be too small, the moving plate can be continuously controlled to move downwards, so that the wire is ensured to be in a straight state, and the stranding effect of a plurality of wires is improved; if the tension of the wires is found to be too large, the movable plate can be controlled to move upwards for a certain distance, and the tension of the wires is reduced, so that the forming quality of the wire stranding body is ensured not to be affected.
Drawings
The present invention is further described below with reference to the accompanying drawings for the convenience of understanding by those skilled in the art.
FIG. 1 is a schematic diagram of an overall structure of a cable production system according to the present invention;
FIG. 2 is a cross-sectional view of the stranding machine body according to the present invention;
FIG. 3 is a schematic view of one of the moving plates and the spool in the present invention;
FIG. 4 is a schematic view of the first and second fixed plates of FIG. 3 separated from the moving plate;
FIG. 5 is a cross-sectional view of the second fixing plate of FIG. 4;
FIG. 6 is a schematic view showing the structure of the two first sliding plates and the moving block separated from the moving plate according to the present invention;
FIG. 7 is a schematic view of the bottom of the movable plate according to the present invention;
FIG. 8 is a schematic view of one of the first slide plate and the driving plate according to the present invention;
FIG. 9 is a schematic diagram of one of the moving blocks according to the present invention;
Fig. 10 is a schematic structural view of a cleaning mechanism in the present invention.
In the figure: 1. a stranding machine body; 2. a support; 3. a turntable; 4. a wire; 5. a guide wheel; 6. a rectangular housing; 7. a first chute; 8. a moving plate; 9. a first fixing plate; 10. a second fixing plate; 11. a reel; 12. a second friction block; 13. a moving rod; 14. a first slider; 15. a first sliding plate; 16. a moving block; 17. a second chute; 18. a storage groove; 19. a driving plate; 20. a limiting block; 21. a spring; 22. a through groove; 23. a second slider; 24. a first electric telescopic rod; 25. a second double-ended screw; 26. a first double-ended screw; 27. a first friction block; 28. a cleaning brush; 29. a second sliding plate; 30. a third chute; 31. a third slider; 32. a clamping plate; 33. a second electric telescopic rod; 34. a cleaning pad.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, a cable production system comprises a stranding machine body 1, supports 2 are arranged on two sides of the stranding machine body 1, a turntable 3 is rotatably arranged at the top of one support 2, one side outer wall of the stranding machine body 1 is connected with the turntable 3, a plurality of first fixing plates 9 and second fixing plates 10 are arranged in the stranding machine body 1, a winding drum 11 is arranged between the two matched first fixing plates 9 and second fixing plates 10 through a mounting mechanism, wires 4 are wound on the surfaces of the winding drums 11, a rectangular shell 6 is arranged in the stranding machine body 1, a movable plate 8 is arranged on the outer wall of the rectangular shell 6, which is close to the winding drums 11, and a driving mechanism for driving the mounting mechanism to work and a cleaning mechanism for cleaning sundries on the surfaces of the wires 4 are arranged on one side of the movable plate 8, which is close to the winding drums 11.
As a technical optimization scheme of the invention, one side of the stranding machine body 1, which is close to the turntable 3, is provided with a plurality of guide wheels 5, one ends of the plurality of wires 4, which are far away from the winding drum 11, are in sliding fit with the outer walls of the guide wheels 5, which are close to the winding drum, one ends of the plurality of wires 4, which are far away from the stranding machine body 1, extend out through the turntable 3, one side of the second fixing plate 10, which is far away from the movable plate 8, is provided with a storage groove 18, and a folding protective curtain is arranged in the storage groove 18. The stranding machine body 1 in the embodiment is a stranding machine in the prior art, and when the stranding machine body 1 is used, the stranding machine body can be driven to rotate through an external preset driving device, so that the turnplate 3 is driven to rotate together, and a plurality of wires 4 are twisted into one strand; after the stranding machine body 1 is used, the folding protection curtains in the storage grooves 18 can be pulled out respectively, and the shielding protection is carried out on the parts in the stranding machine body 1, so that the problems that the stranding machine body 1 is easily affected by foreign matters such as external dust and the like when not used are avoided.
As a technical optimization scheme of the invention, two first sliding grooves 7 are formed in four outer walls of a rectangular shell 6, first sliding blocks 14 are arranged in the two first sliding grooves 7, movable rods 13 are jointly arranged at one ends of the two first sliding blocks 14 far away from the first sliding grooves 7, and the outer walls of one sides of the plurality of movable rods 13 far away from the two first sliding blocks 14 are connected with a movable plate 8 close to the movable rods through two first electric telescopic rods 24. The first linear motors are respectively arranged in the first sliding grooves 7 in advance, and can drive the first sliding blocks 14 to move back and forth in the corresponding first sliding grooves 7, so as to drive the corresponding moving rods 13 and the moving plates 8 to move back and forth.
As a technical optimization scheme of the invention, the mounting mechanism comprises grooves formed in the bottoms of the first fixing plate 9 and the second fixing plate 10, rotating shafts at two ends of the winding drum 11 are respectively positioned in the two grooves, rectangular grooves are formed in the bottoms of the first fixing plate 9 and the second fixing plate 10 and close to the grooves, limiting blocks 20 are mounted in the two rectangular grooves, the two limiting blocks 20 are connected with the rectangular grooves through springs 21, and toggle plates extending to the outside of the rectangular grooves are mounted at the bottom ends of the two limiting blocks 20. The winding drum 11 can rotate in the two grooves through the rotating shafts arranged at the two ends, so that the wire 4 wound on the surface of the winding drum can be conveniently stretched and unfolded; two stopper 20 that set up in two recesses can carry out the shutoff to the opening of two recess bottoms to can be followed and spacing fixed to the pivot of recess inside.
As a technical optimization scheme of the invention, the driving mechanism comprises two through grooves 22 formed in the movable plate 8, protruding blocks are arranged in the two through grooves 22, first sliding plates 15 are arranged at the top ends of the two protruding blocks, first sliding grooves are formed in the two first sliding plates 15, first double-headed screws 26 are arranged in the two first sliding grooves, and driving plates 19 are symmetrically arranged on the outer walls of the two first double-headed screws 26. In the actual use process, the first driving devices are pre-installed on one sides of the two first sliding plates 15, and the output ends of the two first driving devices are respectively connected with one end of the corresponding first double-headed screw 26, so that the first double-headed screw 26 can be driven to rotate in the first sliding groove, and the two driving plates 19 are driven to move towards the approaching and separating directions.
As a technical optimization scheme of the invention, the bottom of the movable plate 8 is provided with a second double-ended screw rod 25, and the bottom ends of the two convex blocks are matched with the outer walls of the two ends of the second double-ended screw rod 25. In the actual use process, the bottom of the moving plate 8 is provided with a second driving device in advance, and the output end of the second driving device is connected with one end of the second double-head screw rod 25, so that the second double-head screw rod 25 can be driven to rotate at the bottom of the moving plate 8, and two protruding blocks can drive two first sliding plates 15 to move towards the approaching and separating directions.
As a technical optimization scheme of the invention, the cleaning mechanism comprises two second sliding grooves 17 formed in the top of the moving plate 8, second sliding blocks 23 are arranged in the two second sliding grooves 17, one ends of the two second sliding blocks 23, which are far away from the second sliding grooves 17, are jointly connected with a moving block 16, two first friction blocks 27 are symmetrically arranged on the top of the moving block 16, and a second friction block 12 matched with the two first friction blocks 27 is arranged on the circular outer wall of the winding drum 11. A second linear motor is pre-installed in the two second sliding grooves 17, and the second linear motor can drive the second sliding block 23 to move back and forth in the second sliding grooves 17, so that the moving block 16 is driven to move back and forth on the outer wall of one side of the moving plate 8.
As a technical optimization scheme of the invention, a third sliding groove 30 is formed in the inner bottom surface of the moving block 16, a third sliding block 31 is installed in the third sliding groove 30, a second sliding plate 29 is installed at one end, far away from the third sliding groove 30, of the third sliding block 31, a second sliding groove is formed in the second sliding plate 29, a third double-head screw is installed in the second sliding groove, and two clamping plates 32 are symmetrically installed on the outer wall of the third double-head screw. A third linear motor is pre-installed in the third chute 30, and the third linear motor can drive the third sliding block 31 to move back and forth in the third chute 30, so as to drive the second sliding plate 29 to move back and forth in the moving block 16 together; in the actual use process, a third driving device is pre-installed on one side of the second sliding plate 29, and the output end of the third driving device is connected with one end of the third double-headed screw, so that the two clamping plates 32 can be driven to move towards the approaching and separating directions.
As a technical optimization scheme of the invention, the second electric telescopic rods 33 are arranged in the two clamping plates 32, the cleaning brushes 28 are arranged at the telescopic ends of the two second electric telescopic rods 33, and the cleaning pads 34 matched with the outer walls of the leads 4 are arranged on the outer walls of the two clamping plates 32 on the side close to each other. The two clamping plates 32 move towards the approaching direction and drive the two cleaning pads 34 to abut against the outer wall of the wire 4, and the outer wall of the wire 4 automatically rubs with the inner wall of the two cleaning pads 34 along with the continuous extension of the wire 4 from the surface of the winding drum 11, so that the effect of automatically removing impurities on the surface of the wire 4 is achieved.
As a technical optimization scheme of the invention, the working method of the cable production system comprises the cable production system, and the working method further comprises the following steps:
step one: when the winding drum 11 is arranged in the stranding machine body 1, a new winding drum 11 is placed at the top of the moving plate 8, the second double-head screw rod 25 is controlled to rotate, the two first sliding plates 15 and the driving plate 19 are driven to move towards the approaching direction, the two ends of the winding drum 11 are clamped and fixed, the two first electric telescopic rods 24 retract along with the retraction of the telescopic ends, the moving plate 8 moves upwards to reset by means of the two first sliding blocks 14, the winding drum 11 is driven to move upwards together, and the two limiting blocks 20 can reset by means of elastic reset of the springs 21 without pressure until the rotating shafts at the two ends of the winding drum 11 are positioned at the tops of the two grooves, so that the automatic installation of the winding drum 11 is realized;
Step two: after the wire 4 wound on the surface of the winding drum 11 is used, two corresponding first double-headed screws 26 below the wire are controlled to rotate, the two driving plates 19 are driven to move towards the direction away from each other, so that the two driving plates 19 can push the toggle plates at the bottoms of the two limiting blocks 20 in the moving process, the two limiting blocks 20 are driven to move towards the direction away from each other, at the moment, the rotating shafts at the two ends of the winding drum 11 automatically drop down to the bottom of the moving plate 8 below after the limit of the limiting blocks 20 is lost below, and the two first sliding blocks 14 are controlled to drive the moving rod 13 and the moving plate 8 to move downwards together, and the two first electric telescopic rods 24 are controlled to drive the moving plate 8 to move towards the direction away from the stranding machine body 1, so that the used winding drum 11 is driven to be automatically discharged;
Step three: after the new winding drum 11 is arranged in the stranding machine body 1, the movable plate 8 can be controlled to move downwards to a designated position, the two second sliding blocks 23 are controlled to drive the moving blocks 16 and other parts to move to the position right below the winding drum 11, the telescopic ends of the two second electric telescopic rods 33 are controlled to extend, the two cleaning brushes 28 are driven to contact with the winding drum 11, the third sliding block 31 is controlled to move back and forth in the third sliding groove 30, and the two cleaning brushes 28 are driven to clean the surface of the winding drum 11 in a proper manner;
Step four: after the new winding drum 11 is arranged in the stranding machine body 1, a worker can manually place one end of the wire 4 far away from the winding drum 11 between the two clamping plates 32, control the third double-headed screw to rotate, drive the cleaning pads 34 on the side, close to the two clamping plates 32, of the wire 4 to abut against the outer walls of the wire 4, and enable a small amount of impurities existing on the outer walls of the wire 4 to be automatically rubbed and removed with the inner walls of the two cleaning pads 34 in the extending process.
In the invention, when a user uses the device, after a plurality of reels 11 are respectively arranged at designated positions in the stranding machine body 1, one ends of a plurality of wires 4 respectively penetrate through the stranding machine body 1 and the rotary table 3, and when the stranding machine body 1 is used, the rotary table 3 is driven to rotate together by an external preset driving device, so that the plurality of wires 4 are twisted into one strand, and the formed wire stranded body is wound by a preset winding machine.
After the wires 4 wound on the surfaces of the reels 11 are used, workers are required to detach the reels 11 respectively, the new reels 11 are replaced to continue to perform the forming work of the wire stranded body, after the wires 4 wound on the surfaces of the reels 11 are used, two corresponding first double-headed screws 26 below the wires are controlled to rotate, the two driving plates 19 are driven to move towards the direction away from each other, the two driving plates 19 can push the poking plates at the bottoms of the two limiting blocks 20 in the moving process, the two limiting blocks 20 are driven to move towards the direction away from each other and are accommodated in the corresponding rectangular grooves, at the moment, the rotating shafts at the two ends of the reels 11 automatically drop down to the bottoms of the moving plates 8 after the limiting blocks 20 are lost below, the moving rods 13 and the moving plates 8 are driven to move downwards together by controlling the two first sliding blocks 14, and after the moving plates 8 are moved to the specified positions below, the extending ends of the two first electric telescopic rods 24 are controlled to extend, the moving plates 8 are driven to move towards the direction away from the machine body 1, the reels 11 are driven to automatically discharge the used reels 11, and the manual wire dismantling efficiency of the reels 11 is not required to be removed manually.
When a new winding drum 11 is required to be installed in the stranding machine body 1, the extending state of the extending ends of the two first electric telescopic rods 24 can be kept unchanged, after the new winding drum 11 is placed at the top of the moving plate 8, the second double-head screw rod 25 is controlled to rotate, the two first sliding plates 15 and the driving plate 19 are driven to move towards the direction close to each other, the two ends of the winding drum 11 placed at the top of the moving plate 8 are clamped and fixed, the extending ends of the two first electric telescopic rods 24 are retracted, the moving plate 8 is reset by means of the upward movement of the two first sliding blocks 14, the new winding drum 11 is driven to move upwards together until the rotating shafts at the two ends of the winding drum 11 are located in the two grooves, the two rotating shafts can respectively squeeze the two limiting blocks 20 in the two grooves along with the continued upward movement of the moving plate 8, the two limiting blocks 20 are promoted to be contained in the rectangular grooves by means of elastic shrinkage of the springs 21, the two rotating shafts are located at the tops of the two grooves, the two limiting blocks 20 are reset by means of elastic reset of the springs 21, the two limiting blocks can be prevented from being reset by the pressure, the rotating shafts of the springs 21, the rotating shafts of the two rotating shafts of the new winding drum 11 are continuously, the winding drum 11 can be installed, the working efficiency of a cable installing worker is not improved, and the winding drum installing efficiency is improved.
After a new winding drum 11 is arranged in the stranding machine body 1, the movable plate 8 can be controlled to move downwards to a designated position, so that a larger gap is reserved between the cleaning mechanism and the winding drum 11, at the moment, two second sliding blocks 23 can be controlled to drive parts such as the movable block 16 and the like to move right below the winding drum 11 together, the telescopic ends of two second electric telescopic rods 33 are controlled to extend, two cleaning brushes 28 are driven to contact with the winding drum 11, and a third sliding block 31 is controlled to move back and forth in a third sliding groove 30, so that the two cleaning brushes 28 are driven to clean the surface of the winding drum 11 in a homeopathic manner; after the impurities at the bottom of the winding drum 11 are cleaned, the telescopic ends of the two second electric telescopic rods 33 can be controlled to retract, the moving plate 8 is controlled to move upwards, the two first friction blocks 27 at the top of the moving block 16 are driven to contact with the second friction blocks 12 on the outer wall of the winding drum 11, and the winding drum 11 is driven to rotate by virtue of the movement of the moving block 16, so that other uncleaned parts of the winding drum 11 are positioned above the two cleaning brushes 28, and the two cleaning brushes 28 can clean the surface of the winding drum 11 more comprehensively.
After the new winding drum 11 is arranged in the stranding machine body 1, a worker can manually place one end of the wire 4 far away from the winding drum 11 between the two clamping plates 32, control the third double-headed screw to rotate, drive the cleaning pad 34 on the side, close to the two clamping plates 32, of the wire 4 to be abutted against the outer wall of the wire 4, clamp and fix one end of the wire 4 far away from the winding drum 11 by means of the two clamping plates 32, and control the two second sliding blocks 23 to drive the moving block 16 to move towards the direction of the guide wheel 5 in the second sliding groove 17, so that one end of the clamped and fixed wire 4 can be driven to move together until one end of the wire 4 passes through the guide wheel 5, and the wire 4 can be conveniently and subsequently passed through the rotary disc 3 to wait for processing.
When the wire twisting machine body 1 is used, the wires 4 are continuously stretched and twisted together, so that a small amount of impurities existing on the outer wall of the wires 4 can be automatically rubbed and removed with the inner walls of the two cleaning pads 34 in the stretching process, and the problems that impurities on the surfaces of the wires 4 enter the formed wire twisting body together in the cable forming process, and the use of a subsequent cable is affected are solved; and because wire 4 neatly rolls up on the surface of reel 11, and the width of reel 11 is wider, can be at the in-process that wire 4 constantly expands the extension, control third slider 31 and remove in the inside of third spout 30 to ensure that two splint 32 to the fixed in-process of wire 4 centre gripping, can drive wire 4 all the time with the outer wall looks butt of guide wheel 5, reduce wire 4 outer wall and the hole inner wall looks friction of seting up inside stranding machine body 1, lead to the relatively poor problem of wire stranded body constitution after the shaping to appear.
Meanwhile, after the new winding drum 11 is installed in the stranding machine body 1, so that one end of the wire 4 is clamped and fixed between the two clamping plates 32, the moving plate 8 below the winding drum 11 can be controlled to move downwards to drive one end of the wire 4 to move downwards for a certain distance, and in the subsequent use process of the stranding machine body 1, if the wire 4 is found to be too small in tension, the wire 4 is loosened, the moving plate 8 can be controlled to move downwards continuously, the wire 4 is ensured to be in a straight state, and the stranding effect of the wires 4 is improved; if the tension of the wire 4 is found to be too large, the wire 4 is in a tight state, and in order to avoid damage to the wire 4 caused by the large tension, the movable plate 8 can be controlled to move upwards for a certain distance, so that the tension of the wire 4 is reduced, and the forming quality of the wire stranded body is ensured not to be affected.
After a stranded wire of a wire stranded body is formed, if the surface of the winding drum 11 is still provided with the rest of the wires 4, the wires 4 can be cut through a cutting mechanism, then the step of cleaning the surface of the winding drum 11 by the cleaning brush 28 is repeated, the moving block 16 is used for driving the first friction block 27 to be in friction fit with the second friction block 12 on the outer wall of the winding drum 11, the winding drum 11 is driven to automatically rotate, the rest of the wires 4 are wound, and the winding drum 11 is conveniently detached from the inside of the strander body 1.
If the winding drum 11 with the remaining part of the wire 4 on the surface is not required to be detached from the interior of the stranding machine body 1, and the second double-head screw rod 25 can be controlled to rotate when the wire 4 is waited for being continuously used, the two first sliding plates 15 and the two groups of driving plates 19 are driven to move together towards the approaching direction, the winding drum 11 is clamped and fixed, the rotation of the winding drum 11 is limited, at the moment, one end of the wire 4 far away from the winding drum 11 is still positioned between the two clamping plates 32, the clamping and fixing effect of the two clamping plates 32 on the wire 4 at the moment can be maintained, the two second sliding blocks 23 are controlled to drive the moving block 16 to move towards the direction close to the guide wheel 5 in the interior of the second sliding groove 17, so that the two clamping plates 32 can have a pulling effect on one end of the wire 4 far away from the winding drum 11, the winding compactness of the wire 4 on the surface of the winding drum 11 is maintained, the wire 4 is prevented from being loose when the wire 4 is used later, the winding knotting phenomenon is easy to occur, and the problem of processing and forming of the wire stranded body is affected.
When the stranding machine body 1 is not used, the folding protection curtain inside the storage grooves 18 can be pulled out, the cover is arranged on the surface of the stranding machine body 1, and a plurality of parts inside the stranding machine body 1 can be shielded and protected in a homeopathic manner, so that the problems that the stranding machine body 1 is easily affected by foreign matters such as external dust and the like when not used are avoided.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (4)
1. The cable production system comprises a stranding machine body (1), and is characterized in that two sides of the stranding machine body (1) are respectively provided with a support (2), a turntable (3) is rotatably arranged at the top of one support (2), one side outer wall of the stranding machine body (1) is connected with the turntable (3), a plurality of first fixing plates (9) and second fixing plates (10) are arranged in the stranding machine body (1), a winding drum (11) is arranged between the two matched first fixing plates (9) and the second fixing plates (10) through a arranged mounting mechanism, wires (4) are wound on the surfaces of the winding drums (11), a rectangular shell (6) is arranged in the stranding machine body (1), a movable plate (8) is arranged on the outer wall of the rectangular shell (6) close to the winding drums (11), and a cleaning mechanism used for driving the mounting mechanism to work and a cleaning mechanism used for cleaning sundries on the surfaces of the wires (4) are arranged on one side of the movable plate (8).
The mounting mechanism comprises grooves formed in the bottoms of a first fixing plate (9) and a second fixing plate (10), rotating shafts at two ends of a winding drum (11) are respectively located inside the two grooves, rectangular grooves are formed in the bottoms of the first fixing plate (9) and the second fixing plate (10) and close to the grooves, limiting blocks (20) are mounted in the two rectangular grooves, the two limiting blocks (20) are connected with the rectangular grooves through springs (21), and toggle plates extending to the outer parts of the rectangular grooves are mounted at the bottom ends of the two limiting blocks (20);
The driving mechanism comprises two through grooves (22) formed in the moving plate (8), protruding blocks are arranged in the two through grooves (22), first sliding plates (15) are arranged at the top ends of the two protruding blocks, first sliding grooves are formed in the two first sliding plates (15), first double-head screws (26) are arranged in the two first sliding grooves, and driving plates (19) are symmetrically arranged on the outer walls of the two first double-head screws (26);
The bottom of the moving plate (8) is provided with a second double-head screw rod (25), and the bottom ends of the two protruding blocks are matched with the outer walls of the two ends of the second double-head screw rod (25);
The cleaning mechanism comprises two second sliding grooves (17) formed in the top of the moving plate (8), second sliding blocks (23) are arranged in the two second sliding grooves (17), one ends, far away from the second sliding grooves (17), of the two second sliding blocks (23) are connected with a moving block (16) together, two first friction blocks (27) are symmetrically arranged at the top of the moving block (16), and second friction blocks (12) matched with the two first friction blocks (27) are arranged on the circular outer wall of the winding drum (11);
a third sliding groove (30) is formed in the inner bottom surface of the moving block (16), a third sliding block (31) is arranged in the third sliding groove (30), a second sliding plate (29) is arranged at one end, far away from the third sliding groove (30), of the third sliding block (31), a second sliding groove is formed in the second sliding plate (29), a third double-head screw is arranged in the second sliding groove, and two clamping plates (32) are symmetrically arranged on the outer wall of the third double-head screw;
The inside of two splint (32) is all installed second electric telescopic handle (33), and cleaning brush (28) are all installed to the flexible end of two second electric telescopic handle (33), and cleaning pad (34) with wire (4) outer wall looks adaptation are all installed to the one side outer wall that two splint (32) are close to.
2. The cable production system according to claim 1, wherein a plurality of guide wheels (5) are installed on one side, close to the turntable (3), of the strander body (1), one ends, close to the strander body (1), of the plurality of wires (4) are all in sliding fit with the outer walls of the guide wheels (5) close to the strander body, one ends, far from the strander body (1), of the plurality of wires (4) are all extended out through the turntable (3), a storage groove (18) is formed in the outer wall, far from the movable plate (8), of the second fixing plate (10), and a folding protective curtain is installed in the storage groove (18).
3. The cable production system according to claim 2, wherein two first sliding grooves (7) are formed in four outer walls of the rectangular shell (6), first sliding blocks (14) are arranged in the two first sliding grooves (7), one ends, far away from the first sliding grooves (7), of the two first sliding blocks (14) are provided with movable rods (13) jointly, and the outer wall, far away from one side of the two first sliding blocks (14), of each movable rod (13) is connected with a movable plate (8) close to the movable rod through two first electric telescopic rods (24).
4. A method of operating a cable production system, characterized in that the method comprises the cable production system of claim 3, and the method further comprises the steps of:
Step one: when the winding drum (11) is arranged in the stranding machine body (1), a new winding drum (11) is placed at the top of the moving plate (8), the second double-head screw rod (25) is controlled to rotate, the two first sliding plates (15) and the driving plate (19) are driven to move towards the direction close to each other, the two ends of the winding drum (11) are clamped and fixed, the two first electric telescopic rods (24) retract along with the retraction of the telescopic ends, the moving plate (8) moves upwards to reset by means of the two first sliding blocks (14), the winding drum (11) is driven to move upwards together until the rotating shafts at the two ends of the winding drum (11) are positioned at the tops of the two grooves, and the two limiting blocks (20) can reset without being pressed by elastic reset of the springs (21), so that the automatic installation of the winding drum (11) is realized;
Step two: after the wire (4) wound on the surface of the winding drum (11) is used, two corresponding first double-headed screws (26) below the wire are controlled to rotate, the two driving plates (19) are driven to move towards the direction away from each other, so that the two driving plates (19) can push the poking plates at the bottoms of the two limiting blocks (20) in the moving process, the two limiting blocks (20) are driven to move towards the direction away from each other, at the moment, the rotating shafts at the two ends of the winding drum (11) lose the limit of the limiting blocks (20) at the lower part, automatically fall down to the bottom of the moving plate (8) below, the moving rods (13) are driven to move downwards together by controlling the two first sliding blocks (14), the moving plates (8) are driven to move towards the direction away from the stranding machine body (1) by controlling the two first electric telescopic rods (24), and the used winding drum (11) is driven to be automatically discharged;
Step three: after the novel winding drum (11) is arranged in the stranding machine body (1), the movable plate (8) can be controlled to move downwards to a designated position, the two second sliding blocks (23) are controlled to drive the moving blocks (16) and other parts to move to the position right below the winding drum (11), the telescopic ends of the two second electric telescopic rods (33) are controlled to extend, the two cleaning brushes (28) are driven to contact with the winding drum (11), and the third sliding block (31) is controlled to move back and forth in the third sliding groove (30), so that the surfaces of the winding drum (11) are driven to be cleaned by the two cleaning brushes (28) in a homeopathic manner;
step four: after the novel winding drum (11) is arranged in the stranding machine body (1), a worker can manually place one end of the wire (4) far away from the winding drum (11) between the two clamping plates (32), the third double-headed screw is controlled to rotate, the cleaning pad (34) on the side, close to the two clamping plates (32), of the wire (4) is driven to abut against the outer wall of the wire (4), and a small amount of impurities existing on the outer wall of the wire (4) can be automatically removed by friction with the inner walls of the two cleaning pads (34) in the extending process.
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| CN118899126B (en) * | 2024-06-30 | 2025-04-04 | 尤尼梅特电线电缆(苏州)有限公司 | A wire bundling machine for cable production |
| CN119069180A (en) * | 2024-11-04 | 2024-12-03 | 浙江立洲线缆股份有限公司 | A processing device for tear-resistant photovoltaic cable |
| CN119682163B (en) * | 2024-12-25 | 2025-09-05 | 东莞市勤创线缆科技有限公司 | Anti-jump wire mechanism for the wire guide wheel of the wire extruder |
| CN120527091B (en) * | 2025-07-23 | 2025-09-30 | 内蒙古纳兰福线缆科技有限公司 | Automatic power cable stranded conductor device of material loading |
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| CA3012922A1 (en) * | 2017-07-31 | 2019-01-31 | Kevin L. Nutt | Apparatus, systems, and methods for stretching cables and measuring cable stretch |
| CN210956285U (en) * | 2019-11-07 | 2020-07-07 | 天津友润科技发展有限公司 | Multi-chuck linkage wire twisting machine |
| CN113488229A (en) * | 2021-07-16 | 2021-10-08 | 蓝德能源科技股份有限公司 | High-strength stranded cable and cable deep processing technology and equipment |
| CN114974739A (en) * | 2022-06-14 | 2022-08-30 | 索尔集团股份有限公司 | Wire stranding device and method for cable production |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA3012922A1 (en) * | 2017-07-31 | 2019-01-31 | Kevin L. Nutt | Apparatus, systems, and methods for stretching cables and measuring cable stretch |
| CN210956285U (en) * | 2019-11-07 | 2020-07-07 | 天津友润科技发展有限公司 | Multi-chuck linkage wire twisting machine |
| CN113488229A (en) * | 2021-07-16 | 2021-10-08 | 蓝德能源科技股份有限公司 | High-strength stranded cable and cable deep processing technology and equipment |
| CN114974739A (en) * | 2022-06-14 | 2022-08-30 | 索尔集团股份有限公司 | Wire stranding device and method for cable production |
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