CN113479380A - Bowl lifting, grabbing and film pressing mechanism and method - Google Patents

Bowl lifting, grabbing and film pressing mechanism and method Download PDF

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Publication number
CN113479380A
CN113479380A CN202110756717.9A CN202110756717A CN113479380A CN 113479380 A CN113479380 A CN 113479380A CN 202110756717 A CN202110756717 A CN 202110756717A CN 113479380 A CN113479380 A CN 113479380A
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CN
China
Prior art keywords
bowl
lifting
grabbing
film
driving
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Granted
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CN202110756717.9A
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Chinese (zh)
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CN113479380B (en
Inventor
李明
刘瑾
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Shanghai Xixiang Yixiang E Commerce Co ltd
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Shanghai Xixiang Yixiang E Commerce Co ltd
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Priority to CN202110756717.9A priority Critical patent/CN113479380B/en
Publication of CN113479380A publication Critical patent/CN113479380A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/001Packaging other articles presenting special problems of foodstuffs, combined with their conservation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/12Feeding flexible bags or carton blanks in flat or collapsed state; Feeding flat bags connected to form a series or chain
    • B65B43/14Feeding individual bags or carton blanks from piles or magazines
    • B65B43/16Feeding individual bags or carton blanks from piles or magazines by grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/162Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by feeding web material to securing means
    • B65B7/164Securing by heat-sealing

Abstract

The invention provides a bowl lifting, grabbing and film pressing mechanism, which comprises: the rotary storage mechanism is used for storing the stacked bowls and rotating the stacked bowls to a driving station; the bowl lifting mechanism corresponds to the driving station and is used for driving the stacked bowls of the driving station to move up and down in the vertical direction, so that the tops of the stacked bowls are located at the bowl grabbing positions; the centering grabbing mechanism is used for grabbing bowls at the bowl grabbing positions; the horizontal lifting mechanism drives the centering grabbing mechanism to move in the vertical and horizontal directions; the food material containing mechanism is used for receiving the bowl grabbed by the centering grabbing mechanism, is matched with the horizontal lifting mechanism, and drives the bowl to a food material placing position, a film pressing position and a bowl taking position; and the film pressing mechanism is used for laminating the film on the bowl at the film pressing position. The invention also provides a method for lifting the bowl, grabbing and pressing the film. The full automation of food bowl packaging, film coating and packaging is realized, the food processing sanitation is improved, and the food materials are prevented from being manually contacted and polluted; the invention is not limited by the diameter of the stacked bowls and the bowl gap.

Description

Bowl lifting, grabbing and film pressing mechanism and method
Technical Field
The invention relates to food production equipment, in particular to a bowl lifting, grabbing and film pressing mechanism and method.
Background
Films made from polyvinyl chloride, polyethylene, polypropylene, polystyrene, and other resins are used for packaging and as a film coating. With the rise of living standards and the pace of life increasing, people are increasingly buying processed foods, which are usually placed in containers (e.g., bowls) and protected from contamination by a film. When food is coated and packaged, the stacked bowls need to be separated one by one, and food materials are respectively put into the bowls for coating. The method for filling food materials into a container and coating a film in the prior art has the problems of more manual intervention, difficulty in ensuring cleanliness and the like.
The spiral separating mechanism on the market is only suitable for separating small-caliber containers (such as coffee cups) stacked together, and the gap between the adjacent containers is not too large, so that the spiral separating mechanism cannot be used for separating stacked bowls with large calibers and small bowl gaps (gaps between two adjacent bowls). The bowl stacking cam divider and the gear lifting mechanism have respective defects in the process of separating stacked bowls: the structure of the bowl stacking cam divider is complex to process, and needs to be combined with an external structure for storage indexing, so that the adjustment is not facilitated; the gear lifting mechanism can only separate stacked bowls with large bowl gaps.
The utility model provides a mechanism that can automatic separation pile bowl and automatic loading, press mold, improve food processing health degree, prevent artifical mistake contact and pollute the edible material, is the problem that needs to solve at present.
Disclosure of Invention
The invention aims to provide a bowl lifting, grabbing and film pressing mechanism and method, which can automatically grab and separate stacked bowls, drive the grabbed bowls to a food placing position to facilitate the placement of food materials, drive the bowls with the food materials to a film pressing position and automatically perform film covering; after the film covering is finished, the bowl can be automatically driven to a bowl taking position. The full automation of the food bowl-loading film-covering packaging is realized through the invention.
In order to achieve the above object, the present invention provides a bowl lifting, grabbing and film pressing mechanism, comprising: the food filling machine comprises a rotary storage mechanism, a bowl lifting mechanism, a centering grabbing mechanism, a horizontal lifting mechanism, a food containing mechanism and a film pressing mechanism;
the rotary storage mechanism is used for storing the stacked bowls and rotating the stacked bowls to a driving station;
the bowl lifting mechanism corresponds to the driving station in position and is used for driving the stacked bowls of the driving station to move up and down in the vertical direction, so that the tops of the stacked bowls are located at the bowl grabbing position;
the centering grabbing mechanism is used for grabbing a bowl at a bowl grabbing position and placing the bowl in the food containing mechanism; the horizontal lifting mechanism drives the centering grabbing mechanism to move in the vertical and horizontal directions;
the food material containing mechanism is matched with the horizontal lifting mechanism, and a bowl placed in the food material containing mechanism is driven to a food material placing position, a film pressing position and a bowl taking position;
the film pressing mechanism is used for laminating the bowl at the film pressing position.
Optionally, the rotating storage mechanism comprises:
the outer edge of the rotary indexing plate is provided with at least one first limiting hole;
the station plate is horizontally arranged above the rotary indexing plate; the outer edge of the station plate is provided with at least one second limiting hole; the second limiting hole corresponds to the first limiting hole in position;
the bottom and the top of the vertical rotary driving shaft are respectively and fixedly connected with the rotary indexing plate and the station plate;
the rotating plate motor is used for driving the rotating driving shaft to drive the rotating indexing plate and the station plate to rotate around a central shaft of the rotating driving shaft;
the two ends of the guide shaft are respectively and fixedly connected with the station plate and the rotary indexing plate; two sides of the opening end of the first limiting hole are respectively provided with one guide shaft;
at least one lifting guide supporting plate is respectively arranged above the corresponding first limiting holes; the lifting guide supporting plate is used for placing stacked bowls; the two corresponding guide shafts are respectively penetrated through the two ends of the lifting guide plate and are used for guiding the lifting guide supporting plate to move up and down; through rise the drive of bowl mechanism and be located the lift direction layer board of drive station moves in vertical direction, realizes placing the bowl position of grabbing that the top of the pile bowl of this lift direction layer board is located the station board top.
Optionally, the rotating storage mechanism further comprises:
at least one first bowl supporting plate which is respectively arranged on the corresponding lifting guide supporting plate, and bowls piled are arranged on the first bowl supporting plate;
the bowl storage lifting driven plates are respectively fixedly arranged at the bottoms of the corresponding lifting guide supporting plates and correspond to the first limiting holes in position; the bowl storage lifting driven plate is driven by the bowl lifting mechanism to move up and down, so that the corresponding bowl stacking can move up and down.
Optionally, the bowl lifting mechanism includes:
the bowl lifting sliding rod is vertically and fixedly arranged and corresponds to the driving station;
the bowl lifting sliding block and the bowl lifting motor drive the bowl lifting sliding block to slide up and down along the bowl lifting sliding rod through the bowl lifting motor;
and the lifting brake plate is fixedly connected with the bowl lifting slide block and is used for driving the bowl storage lifting driven plate positioned at the driving station to move up and down.
Optionally, the centering grabbing mechanism comprises:
the horizontally arranged gripper bracket is of a linear structure, the first end of the gripper bracket is fixedly connected with a horizontal lifting mechanism, and the gripper bracket is driven to vertically move and/or horizontally move by the horizontal lifting mechanism;
the gripper base is horizontally and fixedly arranged at the second end of the gripper bracket;
the direct current speed reducing motor is fixedly arranged on the gripper base, and an output shaft of the direct current speed reducing motor is vertical to the gripper base; the top surface of the gripper base is provided with a plurality of linear rails;
the rotating plate is horizontally arranged above the gripper base and is fixedly connected with the output shaft of the direct current reduction electrode; the rotating plate is driven by the direct current speed reduction motor to horizontally rotate around the central shaft of the output shaft of the direct current speed reduction electrode;
the connecting rod mechanisms are arranged on the gripper bracket, and one connecting rod mechanism corresponds to one linear track; the linkage mechanism comprises a first rod and a second rod; the first end of the first rod is hinged with the rotating plate, the second end of the first rod is hinged with the first end of the second rod, the second end of the second rod is fixedly provided with a clamping hand extending out of the gripper support, and the bottom of the clamping hand is positioned below the gripper base and extends inwards and horizontally; the bottom of the second rod is provided with a sliding block matched with the linear track, and the second rod is guided to move along the linear track through the matching of the sliding block and the linear track, so that a bowl is held and placed by a gripper.
Optionally, if the linear track is on the radius of a virtual circle, the virtual circle takes the projection point of the output shaft of the direct current speed reduction motor on the gripper base as the center of circle.
Optionally, the horizontal lifting mechanism includes: the lifting device comprises a horizontal module, a first lifting module and a second lifting module;
the horizontal module comprises a horizontally arranged cross bar, and a first translation sliding block and a second translation sliding block which can slide along the cross bar are respectively arranged at the first end and the second end of the cross bar;
the first lifting module comprises:
the first lifting frame is vertically arranged and is fixedly connected with the first translation sliding block;
the first longitudinal sliding block and the first lifting motor drive the first longitudinal sliding block to slide up and down along the first lifting frame through the first lifting motor; the gripper bracket is vertical to the cross rod, and the first end of the gripper bracket is fixedly connected with the first longitudinal sliding block;
the second lifting module comprises:
the second lifting frame is vertically arranged and is fixedly connected with the second translation sliding block;
the second longitudinal sliding block and the second lifting motor drive the second longitudinal sliding block to slide up and down along the second lifting frame through the second lifting motor; the food material containing mechanism is fixedly connected with the second longitudinal sliding block.
Optionally, the food material containing mechanism comprises:
the film pressing frame is fixedly connected with the second longitudinal slide block, and a film pressing ring is horizontally and fixedly arranged at the top of the film pressing frame; the diameter of the film pressing ring is matched with that of the bowl;
the third lifting frame is vertically arranged and is fixedly connected with the second longitudinal sliding block;
the third longitudinal sliding block and the third lifting motor drive the third longitudinal sliding block to slide up and down along the third lifting frame through the third lifting motor;
the bottom of the lifting rod is fixedly connected with a third longitudinal sliding block, and the top of the lifting rod is fixedly provided with a horizontally placed second bowl supporting plate; the lifting rod is driven by the third longitudinal sliding block, so that the second bowl supporting plate moves up and down in a space formed by the film pressing ring in an enclosing mode.
Optionally, the film pressing mechanism corresponds to the second end of the cross bar, and includes:
the heating ring is horizontally arranged, and the diameter of the heating ring is matched with that of the bowl; pressing a film on the bowl at the film pressing position by matching the heating ring and the film pressing ring;
a reel and a waste film collecting shaft which are horizontally arranged and parallel to each other; the scroll and the waste film collecting shaft are arranged above the heating ring and are respectively positioned at two sides of the heating ring; the scroll and the waste film collecting shaft can rotate around the central shaft of the scroll and the waste film collecting shaft respectively;
the film winding sleeve is arranged on the winding shaft, and the leading-out end of the film winding sleeve passes through the lower part of the heating ring and continues to be led out upwards and wound on the waste film collecting shaft.
The invention also provides a bowl lifting, grabbing and film pressing method which is realized by adopting the bowl lifting, grabbing and film pressing mechanism and comprises the following steps:
s1, driving a rotary storage mechanism to rotate the stacked bowls to a driving station;
s2, driving the stacked bowls at the driving station through a bowl lifting mechanism to enable the tops of the stacked bowls to be located at a bowl grabbing position;
s3, driving the centering grabbing mechanism to be above the bowl grabbing position, and grabbing the bowl at the bowl grabbing position by the centering grabbing mechanism; driving the centering grabbing mechanism to be above the food material containing mechanism, and placing the grabbed bowl on the food material containing mechanism by the centering grabbing mechanism;
s4, driving the bowl placed on the food material containing mechanism to a bowl placing position by the food material containing mechanism, and filling food materials into the bowl;
s5, driving the food containing mechanism to enable the bowl of the food containing mechanism to be located at a film pressing position, and laminating the bowl by the film pressing mechanism;
s6, driving the food containing mechanism to enable the bowl of the food containing mechanism to be located at the bowl taking position.
Compared with the prior art, the invention has the beneficial effects that:
1) the bowl lifting, grabbing and film pressing mechanism can automatically grab and separate stacked bowls, the grabbed bowls are driven to the food material placing positions to be convenient for food material placing, the bowls with food materials can be driven to the film pressing positions to be automatically coated, and the bowls can be automatically driven to the bowl taking positions after film coating is finished; the full automation of food bowl packaging, film coating and packaging is realized, the food processing sanitation is improved, and the food materials are prevented from being manually contacted and polluted;
2) the invention has simple structure, is easy to realize and is not limited by the diameter of stacked bowls and the bowl gap.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description will be briefly introduced, and it is obvious that the drawings in the following description are an embodiment of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts according to the drawings:
fig. 1, fig. 1A and fig. 1B are a perspective view, a front view and a top view of the bowl lifting, film pressing and grabbing mechanism of the present invention, respectively;
FIG. 2 is a schematic view of the rotary storage mechanism and the bowl lifting mechanism of the present invention;
FIG. 2A is a schematic view showing the connection of the rotary storage mechanism, the bowl lifting mechanism, the centering grabbing mechanism and the horizontal lifting mechanism according to the present invention
Fig. 3 and 3A are a perspective view and a side view of the centering grabbing mechanism of the invention;
FIG. 4 is a top view of the rotary storage mechanism, the bowl lifting mechanism, the centering grabbing mechanism and the horizontal lifting mechanism of the present invention;
FIG. 4A is a schematic view of the food material containing mechanism connected to a horizontal lifting mechanism;
fig. 5 and 5A are a front view and a perspective view of the film pressing mechanism of the present invention, respectively;
FIG. 5B is a schematic diagram of a film pressing ring cooperating with a heating ring to perform film covering on a bowl;
FIG. 6 is a flow chart of a method for lifting a bowl to grab a squeeze film according to the present invention;
in the figure: 1. a rotating storage mechanism; 10. stacking bowls; 11. rotating the index plate; 111. a first limit hole; 112. lightening holes; 12. a station plate; 121. a second limiting hole; 13. a rotary drive shaft; 14. a board rotating motor; 15. a guide shaft; 16. lifting the guide supporting plate; 17. a first bowl support plate; 18. a bowl storage lifting driven plate;
2. a bowl lifting mechanism; 20. a bowl lifting slide bar; 21. a bowl lifting slide block; 22. a bowl lifting motor;
3. a centering grabbing mechanism; 31. a gripper bracket; 32. a gripper base; 33. a DC gear motor; 34. a rotating plate; 35. a first lever; 36. a second lever; 37. clamping a hand; 38. pressing a flat plate;
4. a horizontal lifting mechanism; 400. a cross bar; 401. a first translational slide block; 402. a second translational slide block; 410. a first lifting frame; 411. a first longitudinal slide; 412. a first lift motor; 420. a second lifting frame; 421. a second longitudinal slide;
5. a food material containing mechanism; 50. a film pressing frame; 51. pressing a membrane ring; 530. a third lifting frame; 531. a third lifting motor; 532. a third longitudinal slide; 533. a lifting rod; 54. a second bowl support plate;
6. a film pressing mechanism; 60. mounting a plate; 61. heating a ring; 62. a reel; 63. a waste film collecting shaft; 631. the waste film collecting shaft drives a motor; 64. a first reel; 65. a second reel; 66. a first limit shaft; 67. a second limit shaft; 68. a transition shaft;
7. a food material taking door;
8. and (5) rolling the film.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a bowl lifting, grabbing and film pressing mechanism 6, as shown in fig. 1, fig. 1A and fig. 1B, comprising: the food filling machine comprises a rotary storage mechanism 1, a bowl lifting mechanism 2, a centering grabbing mechanism 3, a horizontal lifting mechanism 4, a food containing mechanism 5 and a film pressing mechanism 6.
The rotary storage mechanism 1 is used for storing the stacked bowls 10 and rotating the stacked bowls 10 to a driving station. As shown in fig. 2, the rotating storage mechanism 1 includes: the bowl storage device comprises a first limiting hole 11, a station plate 12, a rotary driving shaft 13, a rotary plate motor 14, a plurality of vertical guide shafts 15, at least one lifting guide supporting plate 16, at least one first bowl supporting plate 17 and at least one bowl storage lifting driven plate 18.
The first limiting hole 11 is horizontally arranged, and the outer edge of the first limiting hole is provided with at least one first limiting hole 111 (the first limiting hole 111 is partially arranged on the first limiting hole 11);
the station plate 12 is horizontally arranged above the rotary indexing plate, at least one second limiting hole 121 is formed in the outer edge of the station plate 12 (the second limiting hole 121 partially falls on the station plate 12), and the second limiting hole 121 corresponds to the first limiting hole 111. One second limit hole 121 corresponds to one station. In the embodiment of the present invention, the rotary storage mechanism 1 is provided with three stations. As shown in fig. 2, the driving station corresponds to the position of the bowl lifting mechanism 2. In order to reduce the weight of the station plate 12, a plurality of lightening holes 112 are also formed on the station plate 12.
The rotary driving shaft 13 is vertically arranged, and the bottom and the top of the rotary driving shaft are respectively and fixedly connected with the centers of the first limiting hole 11 and the station plate 12.
As shown in fig. 2A, in the present embodiment, the rotating plate motor 14 is disposed at the bottom of the rotating driving shaft, and is used for driving the rotating driving shaft 13 to drive the first limiting hole 11 and the station plate 12 to rotate together around the central axis of the rotating driving shaft 13.
The guide shaft 15 is vertically arranged, and two ends of the guide shaft are respectively and fixedly connected with the station plate 12 and the first limiting hole 11; two sides of the opening end of the first limit hole are respectively provided with a guide shaft 15.
The lifting guide supporting plate 16 is arranged above the corresponding first limiting hole, and one first limiting hole 111 corresponds to one lifting guide supporting plate 16. Two guide shafts 15 on two sides of the first limiting hole penetrate through two ends of the corresponding lifting guide plate respectively and are used for guiding the lifting guide supporting plate 16 to move up and down.
The first bowl supporting plate 17 is arranged on the corresponding lifting guide supporting plate 16, one first bowl supporting plate 17 corresponds to one lifting guide supporting plate 16, and the stacked bowls 10 are arranged on the first bowl supporting plate 17.
The bowl storage lifting driven plates 18 are fixedly arranged at the bottoms of the corresponding lifting guide supporting plates 16 and correspond to the first limiting holes 111 in position, and one bowl storage lifting driven plate 18 corresponds to one lifting guide supporting plate 16; the bowl storage lifting driven plate 18 is driven by the bowl lifting mechanism 2 to move up and down, so that the corresponding bowl stack 10 moves up and down.
The bowl lifting mechanism 2 drives the lifting guide supporting plate 16 positioned at the driving station to move in the vertical direction, so that the bowl grabbing position, which is positioned above the station plate, at the top of the stacked bowls 10 placed on the lifting guide supporting plate 16 is realized. The bowl grasping position is shown in fig. 2A.
As shown in fig. 2 and 2A, the bowl lifting mechanism 2 corresponds to the driving station in position and is used for driving the stacked bowls 10 of the driving station to move up and down in the vertical direction, so that the tops of the stacked bowls are located at the bowl grabbing position. The bowl lifting mechanism 2 comprises: a bowl lifting slide rod 20, a bowl lifting slide block 21, a bowl lifting motor 22 and a lifting brake plate (not shown in the figure).
The vertically and fixedly arranged bowl lifting slide rod 20 corresponds to the position of the driving station.
The bowl lifting sliding block 21 is driven by the bowl lifting motor 22 to slide up and down along the bowl lifting sliding rod 20;
the lifting brake plate (not shown in the figure) is fixedly connected with the bowl lifting slide block 21 and is positioned below the bowl storage lifting driven plate 18 of the driving station, and is used for driving the bowl storage lifting driven plate 18 to move up and down.
The centering grabbing mechanism 3 is used for grabbing a bowl at a bowl grabbing position and placing the bowl in the food material containing mechanism 5; the centering grabbing mechanism 3 is driven by the horizontal lifting mechanism 4 to move in the vertical and horizontal directions. As shown in fig. 3, 3A, and 4, the centering grasping mechanism 3 includes: the hand grip comprises a hand grip support 31, a hand grip base 32, a direct current speed reducing motor 33, a rotating plate 34, a plurality of link mechanisms and a pressing plate 38.
The horizontally arranged gripper bracket 31 has a straight-line structure, as shown in fig. 4, a first end of the gripper bracket is fixedly connected with a horizontal lifting mechanism 4, and the gripper bracket 31 is driven by the horizontal lifting mechanism 4 to move vertically and/or move horizontally.
The hand grip base 32 is horizontally and fixedly arranged at the second end of the hand grip support.
The direct current speed reducing motor 33 is fixedly arranged on the gripper base 32, and an output shaft of the direct current speed reducing motor is perpendicular to the gripper base 32; the top surface of the gripper base is provided with a plurality of linear rails (not shown in the figure). If the straight-line track is on the radius of a virtual circle, the virtual circle takes the projection point of the output shaft of the direct current speed reducing motor on the hand grip base 32 as the center of a circle.
The rotating plate 34 is horizontally arranged above the gripper base and is fixedly connected with a direct current reduction electrode output shaft; the rotating plate 34 is driven by the dc reduction motor 33 to rotate horizontally about the center axis of the output shaft of the dc reduction electrode. In the preferred embodiment of the invention, the rotating plate 34 is circular.
In the embodiment of the present invention, as shown in fig. 3 and 3A, the centering grabbing mechanism 3 includes four link mechanisms, and one link mechanism corresponds to one linear track. The link mechanism includes a first lever 35 and a second lever 36; the first end of the first rod is hinged to the rotating plate 34, the second end of the first rod is hinged to the first end of the second rod, and a clamping hand 37 extending out of the gripper bracket is fixedly arranged at the second end of the second rod, as shown in fig. 3A, the bottom of the clamping hand 37 is located below the gripper base and extends inwards and horizontally. The bottom of the second rod is provided with a sliding block (not shown in the figure) matched with the linear track, and the second rod 36 is guided to move along the linear track through the matching of the sliding block and the linear track, so that the bowl can be grabbed and placed by the clamp 37. In this embodiment, the second bars 36 are parallel to the corresponding linear rails.
The pressing plate 38 is fixedly arranged at the bottom of the gripper base 32; the distance between the top of the stacked bowls and the bottom surface of the base of the hand grip is adjusted through the pressing plate 38 so as to adapt to the stacked bowls 10 with different bowl gaps.
The horizontal lifting mechanism 4 includes: horizontal module, first lift module, second lift module.
As shown in fig. 4 and 4A, the horizontal module includes a horizontal bar 400, and a first translational slider 401 and a second translational slider 402 capable of sliding along the horizontal bar 400 are respectively disposed at a first end and a second end of the horizontal bar; the first translation slider 401 and the second translation slider 402 are respectively driven by a first translation motor (not shown in the figure) and a second translation motor (not shown in the figure).
As shown in fig. 2A, the first lifting module includes:
the first lifting frame 410 is vertically arranged and fixedly connected with the first translation sliding block 401;
a first longitudinal sliding block 411 and a first lifting motor 412, wherein the first longitudinal sliding block 411 is driven to slide up and down along the first lifting frame 410 by the first lifting motor 412; as shown in fig. 4, the gripper bracket 31 is perpendicular to the cross bar 400, and a first end of the gripper bracket is fixedly connected to the first longitudinal sliding block 411. The hand grip bottom plate is arranged between the hand grip support 31 and the food material containing mechanism 5, and the hand grip bottom plate and the food material containing mechanism 5 are positioned on the same side of the cross rod 400.
As shown in fig. 4A, the second lifting module includes:
the second lifting frame 420 is vertically arranged and fixedly connected with the second translation sliding block 402;
the second longitudinal sliding block 421 and the second lifting motor drive the second longitudinal sliding block 421 to slide up and down along the second lifting frame 420 through the second lifting motor.
The food material containing mechanism 5 is matched with the horizontal lifting mechanism 4, and a bowl placed in the food material containing mechanism 5 is driven to a food material placing position, a film pressing position and a bowl taking position. The positions of the food material placing position, the film pressing position and the bowl taking position are shown in figure 1A. In an embodiment of the present invention, as shown in fig. 4A, the food material containing mechanism 5 includes: the film pressing frame 50, the third lifting frame 530, the third longitudinal slide block 532, the third lifting motor 531, the lifting rod 532 and the film pressing ring 51.
The third crane 530 is vertically disposed. The film pressing frame 50 and the third lifting frame 530 are both fixedly connected with the second longitudinal slide block 421 without interference. The film pressing ring 51 is horizontally and fixedly arranged at the top of the film pressing frame, and the diameter of the film pressing ring 51 is matched with that of the bowl.
In this embodiment, the third lifting motor 531 is disposed at the bottom of the third lifting frame 530, and the third longitudinal slider 532 is driven by the third lifting motor 531 to slide up and down along the third lifting frame 530;
the bottom of the lifting rod 532 is fixedly connected with the third longitudinal sliding block 532, and the top of the lifting rod 532 is fixedly provided with the second bowl supporting plate 54 which is horizontally placed. The lifting rod 532 is driven by the third longitudinal slide block 532, so that the second bowl supporting plate 54 moves up and down in a space formed by the film pressing ring 51. As shown in fig. 4A, the second bowl support plate 54 and the squeeze film ring 51 can move up and down together with the second longitudinal slide 421, and the bowl support plate can also move up and down relative to the squeeze film ring 51 through the third longitudinal slide 532.
The film pressing mechanism 6 is used for laminating the film on the bowl at the film pressing position. As shown in fig. 1A and 1B, the film pressing mechanism corresponds to the second end of the cross bar. As shown in fig. 5 and 5A, the film pressing mechanism 6 includes: a mounting plate 60, a heating ring 61, a reel 62, and a waste film collecting shaft 63.
As shown in fig. 5B, the heating ring 61 is horizontally disposed on the mounting plate 60, and the diameter of the heating ring 61 matches the diameter of the bowl opening. When the bowl of the food material containing mechanism 5 moves to the film pressing position (at this time, the bowl edge of the bowl and the top surface of the film pressing ring 51 are at the same height), the heating ring 61 heats the film rolling 8 on the bottom surface thereof, meanwhile, the second longitudinal slide block 421 drives the second bowl supporting plate 54 and the film pressing ring 51 to move upwards together, and the film rolling 8 on the bottom surface of the heating ring is adhered to the bowl edge of the bowl on the second bowl supporting plate 54; meanwhile, as shown in fig. 5B, the heating ring 61 is matched with the film pressing ring 51 to cut the film rolling 8 around the bowl mouth, and the bowl film covering of the food material containing mechanism 5 is completed.
The reel 62 and the waste film collecting shaft 63 are horizontally disposed and are disposed in parallel with each other on the mounting plate 60. The winding shaft 62 and the waste film collecting shaft 63 are arranged above the heating ring and are respectively positioned at two sides of the heating ring; the reel 62 and the waste film collecting shaft 63 are rotatable about their respective central axes.
The roll film 8 is sleeved on the scroll 62, and the leading-out end of the roll film 8 passes through the lower part of the heating ring, continues to be led out upwards and is wound on the waste film collecting shaft 63. As shown in fig. 5, in the embodiment of the present invention, a waste film collecting shaft driving motor 631 is provided in the waste film collecting shaft 63, and the movement of the roll film 8 is realized by driving the waste film collecting shaft 63 to rotate around its central axis by the waste film collecting shaft driving motor 631.
In an embodiment of the present invention, as shown in fig. 5 and 5A, the film pressing mechanism further includes: a first reel 64, a second reel 65, a first limit shaft 66 and a second limit shaft 67 all parallel to the reel 62
The first winding drum 64 and the second winding drum 65 are positioned below the heating ring, and the first winding drum 64 and the second winding drum 65 respectively correspond to the reel 62 and the waste film collecting shaft 63 in position; the bottoms of the first and second reels 64 and 65 are lower than the bottom surface of the heating ring 61.
The first limiting shaft 66 is arranged between the first reel 64 and the heating ring 61; the second limiting shaft 67 is arranged between the second winding drum 65 and the heating ring 61; the tops of the first limiting shaft 66 and the second limiting shaft 67 are higher than the bottom surface of the heating ring 61.
First reel 64, second reel 65, first spacing axle 66, the spacing axle 67 of second all set up on the mounting panel and can be around self center pin rotation, guarantee the tension of rolling up membrane 8 and guarantee that it does not take place to block to pause to roll up membrane 8 through first reel 64, second reel 65, first spacing axle 66, the spacing axle 67 of second.
The leading-out end of the rolled film 8 sequentially passes through the lower part of the first winding drum, the upper part of the first limiting shaft, the lower part of the heating ring, the upper part of the second limiting shaft and the lower part of the second winding drum, and is continuously led out upwards and wound on the waste film collecting shaft 63.
In another embodiment of the present invention, as shown in fig. 5, a transition shaft 68 is provided between the winding shaft 62 and the first winding drum 64 and between the waste film collecting shaft 63 and the second winding drum 65, and the winding film 8 is wound around the transition shaft 68 from the inside of the transition shaft, and the tension of the winding film 8 is further secured by the transition shaft 68.
The invention also provides a method for grabbing and pressing the film by lifting the bowl, which is realized by adopting the mechanism 6 for grabbing and pressing the film, as shown in figure 6, and comprises the following steps:
s1, driving the rotary storage mechanism 1 to rotate the stacked bowls 10 to a driving station;
s2, driving the stacked bowl 10 positioned at the driving station through the bowl lifting mechanism 2 to realize that the uppermost bowl of the stacked bowl 10 is positioned at the bowl grabbing position;
s3, driving the centering grabbing mechanism 3 to move to the position above the bowl grabbing position through the horizontal lifting mechanism 4, and grabbing the bowl at the bowl grabbing position by the centering grabbing mechanism 3; the centering grabbing mechanism 3 is driven by the horizontal lifting mechanism 4 to be above the food material containing mechanism 5; the centering grabbing mechanism 3 places the grabbed bowl on a second bowl supporting plate 54 of the food material containing mechanism 5; the centering grabbing mechanism 3 returns to the position above the bowl grabbing position;
the food containing mechanism 5 can be driven to be located below the food containing position through the second transverse sliding block in advance, then the centering grabbing mechanism 3 is driven to place a bowl, and the height of the second bowl supporting plate 54 can be adjusted through the third longitudinal sliding block 532 in the bowl placing process.
S4, driving the bowl placed on the food material containing mechanism 5 to a bowl placing position (the second longitudinal slide block 421 can be matched with the third longitudinal slide block 532), and filling food materials into the bowl;
s5, driving the food containing mechanism 5 to enable the bowl of the food containing mechanism 5 to be located at a film pressing position, enabling the film pressing ring 51 to be as high as the bowl edge, and laminating the film on the bowl through the film pressing mechanism 6;
s6, driving the food containing mechanism 5 to enable the bowl of the food containing mechanism 5 to be located at the bowl taking position.
The bowl position is shown in FIG. 1A. Also shown in fig. 1B is a food access door 7. The bowl at the bowl taking position is taken away by opening the food taking material door 7.
The bowl lifting, grabbing and film pressing mechanism 6 can automatically grab and separate stacked bowls 10, drive the grabbed bowls to the food material placing positions to facilitate food material placing, drive the bowls with food materials to the film pressing positions to automatically perform film covering, and automatically drive the bowls to the bowl taking positions after the film covering is finished. The invention realizes the full automation of food bowl packaging, film coating and packaging, improves the food processing sanitation, and prevents manual accidental contact and food material pollution. The invention has simple structure, is easy to realize and is not limited by the diameter of the stacked bowls 10 and the bowl gap.
While the invention has been described with reference to specific embodiments, the invention is not limited thereto, and various equivalent modifications and substitutions can be easily made by those skilled in the art within the technical scope of the invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.

Claims (10)

1. The utility model provides a rise bowl and snatch press mold mechanism which characterized in that contains: the food filling machine comprises a rotary storage mechanism, a bowl lifting mechanism, a centering grabbing mechanism, a horizontal lifting mechanism, a food containing mechanism and a film pressing mechanism;
the rotary storage mechanism is used for storing the stacked bowls and rotating the stacked bowls to a driving station;
the bowl lifting mechanism corresponds to the driving station in position and is used for driving the stacked bowls of the driving station to move up and down in the vertical direction, so that the tops of the stacked bowls are located at the bowl grabbing position;
the centering grabbing mechanism is used for grabbing a bowl at a bowl grabbing position and placing the bowl in the food containing mechanism; the horizontal lifting mechanism drives the centering grabbing mechanism to move in the vertical and horizontal directions;
the food material containing mechanism is matched with the horizontal lifting mechanism, and a bowl placed in the food material containing mechanism is driven to a food material placing position, a film pressing position and a bowl taking position;
the film pressing mechanism is used for laminating the bowl at the film pressing position.
2. A bowl lifting, squeeze film mechanism as recited in claim 1, wherein said rotating storage mechanism comprises:
the outer edge of the rotary indexing plate is provided with at least one first limiting hole;
the station plate is horizontally arranged above the rotary indexing plate; the outer edge of the station plate is provided with at least one second limiting hole; the second limiting hole corresponds to the first limiting hole in position;
the bottom and the top of the vertical rotary driving shaft are respectively and fixedly connected with the rotary indexing plate and the station plate;
the rotating plate motor is used for driving the rotating driving shaft to drive the rotating indexing plate and the station plate to rotate around a central shaft of the rotating driving shaft;
the two ends of the guide shaft are respectively and fixedly connected with the station plate and the rotary indexing plate; two sides of the opening end of the first limiting hole are respectively provided with one guide shaft;
at least one lifting guide supporting plate is respectively arranged above the corresponding first limiting holes; the lifting guide supporting plate is used for placing stacked bowls; the two corresponding guide shafts are respectively penetrated through the two ends of the lifting guide plate and are used for guiding the lifting guide supporting plate to move up and down; through rise the drive of bowl mechanism and be located the lift direction layer board of drive station moves in vertical direction, realizes placing the bowl position of grabbing that the top of the pile bowl of this lift direction layer board is located the station board top.
3. A bowl lifting, squeeze film mechanism as recited in claim 1, wherein said rotating storage mechanism further comprises:
at least one first bowl supporting plate which is respectively arranged on the corresponding lifting guide supporting plate, and bowls piled are arranged on the first bowl supporting plate;
the bowl storage lifting driven plates are respectively fixedly arranged at the bottoms of the corresponding lifting guide supporting plates and correspond to the first limiting holes in position; the bowl storage lifting driven plate is driven by the bowl lifting mechanism to move up and down, so that the corresponding bowl stacking can move up and down.
4. The bowl lifting, grabbing and film pressing mechanism as recited in claim 1, wherein the bowl lifting mechanism comprises:
the bowl lifting sliding rod is vertically and fixedly arranged and corresponds to the driving station;
the bowl lifting sliding block and the bowl lifting motor drive the bowl lifting sliding block to slide up and down along the bowl lifting sliding rod through the bowl lifting motor;
and the lifting brake plate is fixedly connected with the bowl lifting slide block and is used for driving the bowl storage lifting driven plate positioned at the driving station to move up and down.
5. A bowl lifting, squeeze film gripping mechanism as defined in claim 1, wherein said centering, squeeze film gripping mechanism comprises:
the horizontally arranged gripper bracket is of a linear structure, the first end of the gripper bracket is fixedly connected with a horizontal lifting mechanism, and the gripper bracket is driven to vertically move and/or horizontally move by the horizontal lifting mechanism;
the gripper base is horizontally and fixedly arranged at the second end of the gripper bracket;
the direct current speed reducing motor is fixedly arranged on the gripper base, and an output shaft of the direct current speed reducing motor is vertical to the gripper base; the top surface of the gripper base is provided with a plurality of linear rails;
the rotating plate is horizontally arranged above the gripper base and is fixedly connected with the output shaft of the direct current reduction electrode; the rotating plate is driven by the direct current speed reduction motor to horizontally rotate around the central shaft of the output shaft of the direct current speed reduction electrode;
the connecting rod mechanisms are arranged on the gripper bracket, and one connecting rod mechanism corresponds to one linear track; the linkage mechanism comprises a first rod and a second rod; the first end of the first rod is hinged with the rotating plate, the second end of the first rod is hinged with the first end of the second rod, the second end of the second rod is fixedly provided with a clamping hand extending out of the gripper support, and the bottom of the clamping hand is positioned below the gripper base and extends inwards and horizontally; the bottom of the second rod is provided with a sliding block matched with the linear track, and the second rod is guided to move along the linear track through the matching of the sliding block and the linear track, so that a bowl is held and placed by a gripper.
6. A bowl lifting, grabbing and film pressing mechanism as claimed in claim 5, wherein if the linear track is on the radius of a virtual circle, the virtual circle takes the projection point of the output shaft of the DC speed reducing motor on the base of the hand grip as the center of the circle.
7. A bowl lifting, film pressing mechanism as recited in claim 1, wherein the horizontal lifting mechanism comprises: the lifting device comprises a horizontal module, a first lifting module and a second lifting module;
the horizontal module comprises a horizontally arranged cross bar, and a first translation sliding block and a second translation sliding block which can slide along the cross bar are respectively arranged at the first end and the second end of the cross bar;
the first lifting module comprises:
the first lifting frame is vertically arranged and is fixedly connected with the first translation sliding block;
the first longitudinal sliding block and the first lifting motor drive the first longitudinal sliding block to slide up and down along the first lifting frame through the first lifting motor; the gripper bracket is vertical to the cross rod, and the first end of the gripper bracket is fixedly connected with the first longitudinal sliding block;
the second lifting module comprises:
the second lifting frame is vertically arranged and is fixedly connected with the second translation sliding block;
the second longitudinal sliding block and the second lifting motor drive the second longitudinal sliding block to slide up and down along the second lifting frame through the second lifting motor; the food material containing mechanism is fixedly connected with the second longitudinal sliding block.
8. The bowl lifting, grabbing and film pressing mechanism as claimed in claim 7, wherein the food material containing mechanism comprises:
the film pressing frame is fixedly connected with the second longitudinal slide block, and a film pressing ring is horizontally and fixedly arranged at the top of the film pressing frame; the diameter of the film pressing ring is matched with that of the bowl;
the third lifting frame is vertically arranged and is fixedly connected with the second longitudinal sliding block;
the third longitudinal sliding block and the third lifting motor drive the third longitudinal sliding block to slide up and down along the third lifting frame through the third lifting motor;
the bottom of the lifting rod is fixedly connected with a third longitudinal sliding block, and the top of the lifting rod is fixedly provided with a horizontally placed second bowl supporting plate; the lifting rod is driven by the third longitudinal sliding block, so that the second bowl supporting plate moves up and down in a space formed by the film pressing ring in an enclosing mode.
9. The bowl lifting, grasping and film pressing mechanism of claim 1, wherein the film pressing mechanism corresponds to the second end of the cross bar and comprises:
the heating ring is horizontally arranged, and the diameter of the heating ring is matched with that of the bowl; pressing a film on the bowl at the film pressing position by matching the heating ring and the film pressing ring;
a reel and a waste film collecting shaft which are horizontally arranged and parallel to each other; the scroll and the waste film collecting shaft are arranged above the heating ring and are respectively positioned at two sides of the heating ring; the scroll and the waste film collecting shaft can rotate around the central shaft of the scroll and the waste film collecting shaft respectively;
the film winding sleeve is arranged on the winding shaft, and the leading-out end of the film winding sleeve passes through the lower part of the heating ring and continues to be led out upwards and wound on the waste film collecting shaft.
10. A method for picking and pressing a film by lifting a bowl, which is realized by the mechanism for picking and pressing a film by lifting a bowl as claimed in any one of claims 1 to 9, and is characterized by comprising the following steps:
s1, driving a rotary storage mechanism to rotate the stacked bowls to a driving station;
s2, driving the stacked bowls at the driving station through a bowl lifting mechanism to enable the tops of the stacked bowls to be located at a bowl grabbing position;
s3, driving the centering grabbing mechanism to be above the bowl grabbing position, and grabbing the bowl at the bowl grabbing position by the centering grabbing mechanism; driving the centering grabbing mechanism to be above the food material containing mechanism, and placing the grabbed bowl on the food material containing mechanism by the centering grabbing mechanism;
s4, driving the bowl placed on the food material containing mechanism to a bowl placing position by the food material containing mechanism, and filling food materials into the bowl;
s5, driving the food containing mechanism to enable the bowl of the food containing mechanism to be located at a film pressing position, and laminating the bowl by the film pressing mechanism;
s6, driving the food containing mechanism to enable the bowl of the food containing mechanism to be located at the bowl taking position.
CN202110756717.9A 2021-07-05 2021-07-05 Bowl lifting grabbing film pressing mechanism and method Active CN113479380B (en)

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CN114890362A (en) * 2022-05-11 2022-08-12 厦门鑫呈达机械设备有限公司 High-efficient automatic hot water buckle closure all-in-one of irritating

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