CN113458014B - Waste battery classification device and method based on feature recognition - Google Patents
Waste battery classification device and method based on feature recognition Download PDFInfo
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- CN113458014B CN113458014B CN202110710280.5A CN202110710280A CN113458014B CN 113458014 B CN113458014 B CN 113458014B CN 202110710280 A CN202110710280 A CN 202110710280A CN 113458014 B CN113458014 B CN 113458014B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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Abstract
The invention relates to a waste battery classifying device and a waste battery classifying method based on feature recognition. The battery sorting device continuously conveys batteries of various types to the ejection mechanism through the conveyor belt, when the specific type of the dry battery is identified by the characteristic identification mechanism, the ejection mechanism enables the sorting bin to slide through the cooperation of the transmission matching mechanism, so that the battery bin of the corresponding type moves to one side of the ejection mechanism to bear the type of the dry battery, the type of the dry battery is ejected to the inside of the specific battery bin, the battery bin is ejected to the specific type of the dry battery by the ejection mechanism on the bearing conveyor belt, and the sorting operation of the battery types is realized.
Description
Technical Field
The invention relates to the technical field of dry battery recovery equipment, in particular to a waste battery classification device and a waste battery classification method based on feature recognition
Background
The dry battery is a chemical battery that generates direct current using a paste electrolyte (a wet battery is a chemical battery using a liquid electrolyte), and the dry battery is a disposable battery that is commonly used in daily life and is lightweight. They can be used in many electrical appliances.
When retrieving the dry battery, because old battery belongs to the recovery rubbish, the condition of crushing and deformation is not avoided, from cutting technology design requirement, for the accurate transport of standpipe and cutting, if the battery warp can cause the jam of material loading and interrupt the flow, consequently need sieve the operation according to the battery size promptly battery model, just follow-up cutting recovery operation according to specific model, it is common to have No. 1, No. 2, No. 5, No. 7, the current mode of current battery is selected separately for passing through artificial mode, this kind of mode classification operation is comparatively troublesome, the lower use of screening efficiency is inconvenient.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a waste battery classification device and a waste battery classification method based on feature recognition.
The invention solves the technical problems through the following technical means:
waste battery sorter based on feature recognition, including the conveyer belt that lasts transportation each model battery, one side of conveyer belt is equipped with the ejection mechanism that promotes the battery and break away from the conveyer belt, one side of ejection mechanism is equipped with the feature recognition mechanism who discerns according to battery one end diameter difference, one side that feature recognition mechanism was kept away from to the conveyer belt is equipped with the slide, the top sliding connection of slide has the sorting bin of accepting the battery that falls from conveyer belt slip, be equipped with the third spring between sorting bin and the slide, sorting bin's top is seted up a plurality of and is evenly distributed's battery compartment, be equipped with the transmission between ejection mechanism and the sorting bin and adjust the sorting bin and the mechanism that ejection mechanism corresponds.
As an improvement of the technical scheme, a plurality of limit grooves which are uniformly distributed are formed in the top of the conveying belt.
As an improvement of the above technical solution, the ejection mechanism includes a sliding bin disposed on one side of the conveyor belt, the sliding bin is slidably connected inside the sliding bin, a push rod is disposed on one side of the sliding bin, the push rod penetrates through the sliding bin and extends to the outside of the sliding bin, a servo motor is disposed on one side of the sliding bin, a first rack is disposed on one side of the sliding bin close to the servo motor, and a first gear meshed with the first rack is disposed on an output shaft of the servo motor.
As an improvement of the above technical solution, the transmission matching mechanism includes a first bevel gear, a second rack engaged with the first bevel gear is arranged at the bottom of the sorting bin, the first bevel gear is in transmission connection with a third rack through a transmission rod, a driving lever for pushing the third rack to slide is arranged on the sliding block extending to the outer side of the sliding bin, and a limiting mechanism for limiting the third rack after moving is arranged on one side of the sliding plate.
As an improvement of the technical scheme, the driving lever is connected with the sliding block in a sliding mode, a first spring is arranged between the driving lever and the sliding block, and one end, close to the third rack, of the driving lever is sector-shaped.
As an improvement of the above technical solution, the limiting mechanism includes a limiting rod slidably connected to one side of the sliding plate, the limiting rod is pushed out to engage with the third rack so that the third rack cannot slide to one side of the sliding plate, a second spring is provided in the limiting rod and the sliding plate bracket to make the third rack recover after being popped up, a first wedge is provided at the other end of the limiting rod, a connecting rod is provided below the ejector rod, a second wedge adapted to the first wedge is provided at the other end of the connecting rod, and the second wedge pushes the first wedge to make the limiting rod slide away from the third rack.
As the improvement of the technical proposal, the method comprises the following steps;
s1: the dry batteries are placed at the top of the conveyor belt, and the conveyor belt rotates to continuously convey the dry batteries to one side of the ejection mechanism;
s2: when the battery is conveyed to one side of the ejection mechanism through the conveyor belt, the characteristic identification mechanism scans and identifies the size difference of one end of the battery, and transmits an electric signal to the servo motor according to the diameter difference of different models;
s3: receive specific model at servo motor, servo motor drives first gear revolve specific number of turns for the slider slides, through the driving lever with a specific distance of third rack pulling, makes the sorting bin slide, drives specific battery compartment simultaneously and slides to the ejector pin corresponds the side, and servo motor reversal drives the ejector pin afterwards and pushes this model dry battery into the battery compartment of accomodating this model of corresponding side and realizes the dry battery of different models and select separately.
S4: when the servo motor rotates reversely, the connecting rod drives the connecting rod to enable the limiting rod to be separated from the third rack through the matching of the second wedge block and the first wedge block, and the limiting rod is restored under the driving of the second spring, so that one-time sorting operation is realized.
The invention has the advantages that: the battery sorting device continuously conveys batteries of various types to the ejection mechanism through the conveyor belt, when the specific type of the dry battery is identified by the characteristic identification mechanism, the ejection mechanism enables the sorting bin to slide through the cooperation of the transmission matching mechanism, so that the battery bin of the corresponding type moves to one side of the ejection mechanism to bear the type of the dry battery, the type of the dry battery is ejected to the inside of the specific battery bin, the battery bin is ejected to the specific type of the dry battery by the ejection mechanism on the bearing conveyor belt, and the sorting operation of the battery types is realized.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic view of the drive mating mechanism of FIG. 1;
FIG. 3 is a schematic view of the third rack in driving connection with the sorting bin;
fig. 4 is a schematic view of a connecting rod.
In the figure: 1. a conveyor belt; 2. an ejection mechanism; 3. a feature recognition mechanism; 4. a slide plate; 5. a sorting bin; 6. a third spring; 7. a battery compartment; 8. a drive matching mechanism; 9. a limiting groove; 10. a sliding bin; 11. a slider; 12. a top rod; 13. a servo motor; 14. a first rack; 15. a first gear; 16. a first bevel gear; 17. a second rack; 18. a transmission rod; 19. a third rack; 20. a limiting mechanism; 21. a first spring; 22. a limiting rod; 23. a second spring; 24. a first wedge; 25. a second wedge; 26. a deflector rod; 27. a connecting rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to the attached drawings, the waste battery classifying device based on feature recognition comprises a conveyor belt 1 for continuously transporting various types of batteries, wherein an ejection mechanism 2 for pushing the batteries to be separated from the conveyor belt 1 is arranged on one side of the conveyor belt 1, a feature recognition mechanism 3 for distinguishing and recognizing according to the diameters of one ends of the batteries is arranged on one side of the ejection mechanism 2, a sliding plate 4 is arranged on one side, away from the feature recognition mechanism 3, of the conveyor belt 1, a separation bin 5 for receiving the batteries falling from the conveyor belt 1 in a sliding mode is connected to the top of the sliding plate 4 in a sliding mode, a third spring 6 is arranged between the separation bin 5 and the sliding plate 4, a plurality of battery bins 7 which are uniformly distributed are arranged at the top of the separation bin 5, and a transmission matching mechanism 8 for adjusting the separation bin 5 to correspond to the ejection mechanism 2 is arranged between the ejection mechanism 2 and the separation bin 5.
Through arranging the conveyor belt 1, batteries of various types are continuously conveyed to the ejection mechanism 2 through the rotation of the conveyor belt 1, through arranging the ejection mechanism 2, when the specific type of the dry battery is identified by the characteristic identification mechanism 3, the dry battery of the type is ejected to the inside of the specific battery bin 7 by the ejection mechanism 2, the characteristic identification mechanism 3 is an existing appearance image sensor in the industry and is used for identifying and distinguishing the difference of the appearance size of the dry battery of each type, through arranging the sorting bin 5 in sliding connection with the sliding plate 4, the top of the sorting bin 5 is provided with the battery bin 7 for containing the batteries of each type, the battery bin 7 is used for bearing the dry battery of the specific type ejected by the ejection mechanism 2 on the conveyor belt 1, through arranging the transmission matching mechanism 8, when the sliding block 11 slides, the sorting bin 5 slides through the matching of the transmission matching mechanism 8, and then the battery bin 7 of the corresponding type moves to one side of the ejection mechanism 2 to bear the type, and the sorting operation of the battery types is realized.
According to the invention, batteries of various types are continuously conveyed to the ejection mechanism 2 through the conveyor belt 1, when the specific type of the dry battery is identified by the characteristic identification mechanism 3, the ejection mechanism 2 enables the sorting bin 5 to slide through the cooperation of the transmission matching mechanism 8, so that the battery bin 7 of the corresponding type is moved to one side of the ejection mechanism 2 to receive the type of the dry battery, the type of the dry battery is ejected to the inside of the specific battery bin 7, the battery bin 7 is ejected to the specific type of the dry battery by the ejection mechanism 2 on the conveyor belt 1, and the sorting operation of the battery types is realized.
As an improvement of the above technical scheme, a plurality of limiting grooves 9 which are uniformly distributed are formed in the top of the conveyor belt 1, the ejection mechanism 2 comprises a sliding bin 10 arranged on one side of the conveyor belt 1, a sliding block 11 is connected to the inside of the sliding bin 10 in a sliding manner, an ejector rod 12 is arranged on one side of the sliding block 11, the ejector rod 12 penetrates through the sliding bin 10 and extends to the outside of the sliding bin 10, a servo motor 13 is arranged on one side of the sliding bin 10, which is close to the servo motor 13, a first rack 14 is arranged on one side of the sliding bin 10, and an output shaft of the servo motor 13 is provided with a first gear 15 meshed with the first rack 14.
Through setting up spacing groove 9 for when the battery was placed in conveyer belt 1 top, rock about making the dry battery difficult through spacing of spacing groove 9, through setting up servo motor 13, behind servo motor 13 accepted the signal of telecommunication, its drive first gear 15 rotated and drives slider 11 and ejector pin 12 and slide, realize the ejecting operation to the specific model battery on conveyer belt 1.
As an improvement of the above technical solution, the transmission matching mechanism 8 includes a first bevel gear 16, a second rack 17 engaged with the first bevel gear 16 is disposed at the bottom of the sorting bin 5, the first bevel gear 16 is in transmission connection with a third rack 19 through a transmission rod 18, a shift lever 26 for pushing the third rack 19 to slide is disposed on the outer side of the sliding block 11 extending to the sliding bin 10, and a limiting mechanism 20 for limiting the third rack 19 after moving is disposed on one side of the sliding plate 4.
Through setting up third rack 19 for when servo battery drives slider 11 and slides, slider 11 slides and slides third rack 19 through driving lever 26, third rack 19 makes sorting bin 5 slide a specific distance along slide 4 and make the battery compartment 7 that matches with the dry battery of this model move to ejection mechanism 2 one side through transfer line 18 finally, through setting up stop gear 20, make when third rack 19 is pulled in the slip of battery box right side, the battery reversal makes third rack 19 keep current state through stop gear 20's spacing, treat ejection mechanism 2 ejecting battery to battery compartment 7 after, trigger stop gear 20 and third rack 19 break away from and reset.
As an improvement of the above technical solution, the shift lever 26 is slidably connected with the slider 11, a first spring 21 is disposed between the shift lever 26 and the slider 11, and one end of the shift lever 26 close to the third rack 19 is in a sector shape.
Through the fan-shaped deflector rod 26, when the deflector rod 26 moves to the right side, the right-angle side pushes the third rack 19 to slide, and when the deflector rod 26 moves to the left side, the deflector rod contracts under the action of the arc-shaped appearance and compresses the first spring 21, so that the first spring and the third rack 19 are relatively displaced without pushing the third rack to move.
As an improvement of the above technical solution, the limiting mechanism 20 includes a limiting rod 22 slidably connected to one side of the sliding plate 4, the limiting rod 22 is pushed out to engage with the third rack 19 so that the third rack cannot slide toward one side of the sliding plate 4, a second spring 23 is disposed in the bracket of the limiting rod 22 and the sliding plate 4 to make the third rack restore after being popped up, a first wedge 24 is disposed at the other end of the limiting rod 22, a connecting rod 27 is disposed below the top rod 12, a second wedge 15 adapted to the first wedge 24 is disposed at the other end of the connecting rod 27, and the second wedge 15 pushes the first wedge 24 to make the limiting rod 22 slide away from the third rack 19.
By arranging the connecting rod 27, when the sorting machine is used, the sliding block 11 moves to the left side and drives the second wedge block 15 to be in contact with the first wedge block 24 through the connecting rod 27, the first wedge block 24 is pushed to slide the limiting rod 22 to be separated from the third rack 19, and at the moment, the third rack 19 is restored under the action of the third spring 6, so that one sorting operation is completed.
As the improvement of the technical proposal, the method comprises the following steps;
s1: the dry batteries are placed at the top of the conveyor belt 1, and the conveyor belt 1 rotates to continuously convey the dry batteries to one side of the ejection mechanism 2;
s2: when the battery is conveyed to one side of the ejection mechanism 2 through the conveyor belt 1, the characteristic identification mechanism 3 scans and identifies the size difference of one end of the battery, and transmits an electric signal to the servo motor 13 according to the diameter difference of different models;
s3: receive specific model at servo motor 13, servo motor 13 drives first gear 15 and rotates specific number of turns for slider 11 slides, through a specified distance of driving lever 26 with third rack 19 pulling, make and select separately storehouse 5 and slide, drive simultaneously that specific battery compartment 7 slides to ejector pin 12 corresponds the side, servo motor 13 reversal drive ejector pin 12 is pushed this model dry battery into the battery compartment 7 of accomodating this model that corresponds the side afterwards and is realized the dry battery of different models and select separately.
S4: when the servo motor 13 rotates reversely, the connecting rod 27 drives the connecting rod to be connected, and the second wedge block 15 is matched with the first wedge block 24, so that the limiting rod 22 is separated from the third rack 19 and is restored under the driving of the second spring 23, and one-time sorting operation is realized.
It is noted that, in this document, relational terms such as first and second, and the like, if any, are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (5)
1. Waste battery sorting device based on characteristic identification, which is characterized in that the device comprises a conveyor belt (1) for continuously transporting batteries of various types, wherein one side of the conveyor belt (1) is provided with an ejection mechanism (2) for pushing the batteries to be separated from the conveyor belt (1), one side of the ejection mechanism (2) is provided with a characteristic identification mechanism (3) for distinguishing and identifying according to the diameters of one ends of the batteries, one side of the conveyor belt (1) far away from the characteristic identification mechanism (3) is provided with a sliding plate (4), the top of the sliding plate (4) is connected with a sorting bin (5) for receiving the batteries falling from the conveyor belt (1) in a sliding manner, a third spring (6) is arranged between the sorting bin (5) and the sliding plate (4), the top of the sorting bin (5) is provided with a plurality of battery bins (7) which are uniformly distributed, and a transmission matching mechanism (8) is arranged between the ejection mechanism (2) and the sorting bin (5) and used for adjusting the sorting bin (5) in a transmission manner and corresponding to the ejection mechanism (2) ) (ii) a The ejection mechanism (2) comprises a sliding bin (10) arranged on one side of the conveyor belt (1), a sliding block (11) is connected inside the sliding bin (10) in a sliding mode, an ejector rod (12) is arranged on one side of the sliding block (11), the ejector rod (12) penetrates through the sliding bin (10) and extends to the outer side of the sliding bin (10), a servo motor (13) is arranged on one side of the sliding block (11), a first rack (14) is arranged on one side, close to the servo motor (13), of the sliding bin (10), and a first gear (15) meshed with the first rack (14) is arranged on an output shaft of the servo motor (13); the transmission matching mechanism (8) comprises a first bevel gear (16), a second rack (17) meshed with the first bevel gear (16) is arranged at the bottom of the sorting bin (5), the first bevel gear (16) is in transmission connection with a third rack (19) through a transmission rod (18), a shifting lever (26) for pushing the third rack (19) to slide is arranged on the outer side of the sliding block (11) extending to the sliding bin (10), and a limiting mechanism (20) for limiting the movement of the third rack (19) is arranged on one side of the sliding plate (4).
2. The waste battery classification device based on the feature recognition as claimed in claim 1, wherein the top of the conveyor belt (1) is provided with a plurality of evenly distributed limiting grooves (9).
3. The waste battery sorting device based on the feature recognition is characterized in that the deflector rod (26) is connected with the sliding block (11) in a sliding mode, a first spring (21) is arranged between the deflector rod (26) and the sliding block (11), and one end, close to the third rack (19), of the deflector rod (26) is in a fan shape.
4. The waste battery sorting device based on the characteristic identification is characterized in that the limiting mechanism (20) comprises a limiting rod (22) which is in sliding connection with one side of the sliding plate (4), the limiting rod (22) is used for ejecting and clamping a third rack (19) so that the third rack cannot slide towards one side of the sliding plate (4), a second spring (23) which enables the limiting rod (22) and the sliding plate (4) to restore after being ejected is arranged in a bracket, a first wedge block (24) is arranged at the other end of the limiting rod (22), a connecting rod (27) is arranged below the top rod (12), a second wedge block (25) which is matched with the first wedge block (24) is arranged at the other end of the connecting rod (27), and the second wedge block (25) pushes the first wedge block (24) so that the limiting rod (22) can slide away from the third rack (19).
5. The method for classifying the waste battery classifying device based on the feature recognition as claimed in claim 4, comprising the steps of;
s1: the dry batteries are placed at the top of the conveyor belt (1), and the conveyor belt (1) rotates to continuously convey the dry batteries to one side of the ejection mechanism (2);
s2: when the battery is conveyed to one side of the ejection mechanism (2) through the conveyor belt (1), the characteristic identification mechanism (3) scans and identifies the size difference of one end of the battery, and transmits an electric signal to the servo motor (13) according to the diameter difference of different models;
s3: when a servo motor (13) receives a specific model, the servo motor (13) drives a first gear (15) to rotate for a specific number of turns, so that a sliding block (11) slides, a third rack (19) is pulled for a specific distance through a deflector rod (26), a sorting bin (5) slides, a specific battery bin (7) is driven to slide to the corresponding side of a push rod (12), and then the servo motor (13) reversely rotates to drive the push rod (12) to push the model dry batteries into the battery bin (7) at the corresponding side for accommodating the model, so that the dry batteries of different models are sorted;
s4: when the servo motor (13) rotates reversely, the connecting rod (27) drives the connecting rod to be connected, so that the limiting rod (22) is separated from the third rack (19) through the matching of the second wedge block (25) and the first wedge block (24), and the limiting rod is restored under the driving of the second spring (23), and primary sorting operation is realized.
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