CN113426806A

CN113426806A - Column type insulator recycling processing system and processing method

Info

Publication number: CN113426806A
Application number: CN202110714467.2A
Authority: CN
Inventors: 林堂发
Original assignee: Hubei Yunling Power Engineering Co ltd
Current assignee: Hubei Yunling Power Engineering Co ltd
Priority date: 2021-06-26
Filing date: 2021-06-26
Publication date: 2021-09-24

Abstract

The invention relates to the technical field of insulator recovery, and discloses a column insulator recovery and reuse treatment system and a treatment method, which comprises a box body and a fixed rotating device, wherein the fixed rotating device is arranged in the middle of the box body, a pretreatment device is symmetrically arranged at the top of the box body, the fixed rotating device is arranged in the middle of the pretreatment device, a post-treatment device is arranged in the box body and below the fixed rotating device, and a cleaning mechanism is arranged above the fixed rotating device. The effect of complete breakage of the insulator is achieved.

Description

Column type insulator recycling processing system and processing method

Technical Field

The invention relates to the technical field of insulator recycling, in particular to a column type insulator recycling processing system and a processing method.

Background

The insulator is a device which is arranged between conductors with different electric potentials or between the conductor and a grounding component and can withstand the action of voltage and mechanical stress, plays an important role in an overhead transmission line, generally comprises hardware and ceramics, and the hardware and the ceramics can be recycled, so that the hardware and the ceramics of the waste insulator need to be separated, and particularly, the ceramics in the insulator can be reprocessed to generate a ceramic product, so that the effect of recycling and reusing the insulator is very important.

In recycling and reusing the insulator, the prior art has the following problems:

1. when the insulator is crushed, the insulator has high hardness, so that the loss of a machine is high during one-step crushing, the consumed time is long, and the production efficiency is influenced;

2. the small-particle ceramic adhered to the metal after the insulator is treated is difficult to clean up in one step, the ceramic is still attached to the surface of the metal, and a single metal piece can be obtained only by subsequent polishing treatment, so that the operation procedures are increased, and the production efficiency is reduced.

Disclosure of Invention

Technical problem to be solved

Aiming at the defects of the prior art, the invention provides a column type insulator recycling treatment system and a treatment method, which have the advantages of rapid ceramic crushing and complete separation, and solve the problems of long time consumption of one-step crushing and unclean ceramic stripping on the surface of metal.

(II) technical scheme

In order to achieve the purposes of thorough crushing and complete separation of the ceramics, the invention provides the following technical scheme:

the utility model provides a processing system is recycled to column type insulator recovery, includes box and fixed rotary device, fixed rotary device installs at the box middle part, preprocessing device is installed to box top symmetry, fixed rotary device installs between two preprocessing device, in the box and install aftertreatment device below fixed rotary device, be provided with clearance mechanism above the fixed rotary device.

Fixed rotary device is including rotating motor, rolling disc, buckle mechanism and fixture, it passes through motor support mounting at the box on the back to rotate the motor, rolling disc fixed mounting is on rotating the motor shaft to the recess that the annular distributes is seted up to the rolling disc outer wall, install the buckle mechanism that corresponds with the recess on the lateral wall of box, install the fixture that corresponds with the rolling disc recess on the rolling disc lateral wall to the rolling disc all fixed mounting at the back has with the planetary gear who rotates motor gear engagement, its aim at, utilizes fixed rotary device to fix a plurality of insulators and make the insulator can follow self axle and rotate, realizes that a plurality of insulators are retrieved simultaneously.

Preferably, preprocessing device includes driving motor, coupling dish, catch bar, impact piece and sliding tray, driving motor hangs and installs on the box top, coupling dish center is installed in the driving motor pivot, catch bar one end is the cylindric poroid ring cover on the post of the skew centre of a circle of coupling dish, the impact piece passes through the hinge mount at the catch bar other end, sliding tray hangs and installs on the box top, the impact piece slidable mounting is inside the sliding tray, the impact piece surface is provided with a plurality of circular bellied impact hammers, the impact hammer is made for alloy steel, and its aim at utilizes driving motor to drive catch bar on the coupling dish and comes and goes to slide along the sliding tray to make the impact piece strike the insulator intermittently, make the insulator break.

Preferably, the post-processing device comprises a power motor, a coarse crushing roller, a fine crushing roller and a collecting box, the power motor is mounted on the side wall of the box body through a motor support, the coarse crushing roller is symmetrically mounted in the middle of the box body, the coarse crushing roller is connected with a central shaft of the power motor in a gear transmission mode, the fine crushing roller is provided with a plurality of arrays and mounted under the coarse crushing roller, adjacent fine crushing rollers are connected through gear engagement, and the collecting box is mounted under the fine crushing roller.

Preferably, clearance mechanism includes bracing piece, stopper, movable rod, spacing spring, clearance board and clearance needle, the bracing piece is installed between two otic placodes that stretch out directly over the box, the stopper nestification is on the bracing piece, the movable rod vertical support pole inserts in the stopper, spacing spring housing is on the movable rod, spacing spring lower extreme is connected with the stopper, and spacing spring upper end is connected with the movable rod, the clearance board is installed at the movable rod lower extreme, be provided with a plurality of clearance needles on the clearance board, its aim at clears up the remaining ceramic debris in insulator surface through clearance mechanism to obtain the complete insulator metal part of clearance.

Preferably, buckle mechanism includes spout and card needle, the spout is installed on driving motor's motor support, card needle slidable mounting is in the slide of spout, and its aim at utilizes the card to carry out spacing fixed to the rolling disc, stability when guaranteeing broken insulator crushing treatment.

Preferably, fixture includes grip block, loose ring, limit thread piece and stop screw, the grip block is installed on the rolling disc for a plurality of annular array, and the grip block is plastic material, and the cover is equipped with the loose ring on the grip block on the same rolling disc, and the inner wall of loose ring is the inclined plane, and the internal diameter of loose ring reduces from the front to the back gradually, the stop screw thread rotates to be installed in the limit thread piece, and stop screw passes loose ring and grip block contact through the limit thread piece, and its aim at fastens the grip block through removing the loose ring, and it is fixed to cooperate limit thread piece and stop screw again to carry out the centre gripping to the insulator, and the insulator is stable motionless when guaranteeing to retrieve.

Preferably, the coarse crushing roller surface is provided with the cutting knife that the array distributes, and has certain clearance between the cutting knife of arranging with, and its aim at through the cutting knife can be better carry out the breakage to ceramic block and with arranging that there is certain clearance between the cutting knife can make the ceramic block after the cutting drop down sooner.

Preferably, the surface of the fine crushing roller is provided with grinding columns along an annular shape, and the surface of the grinding columns is provided with file teeth, so that the purpose of increasing the fineness of ceramic crushing by using the grinding columns and the file teeth on the surface of the grinding columns is achieved.

Preferably, the clearance needle includes piston rod and clearance pole, the terminal surface is installed under the clearance board to the piston rod, the clearance pole nestification is inside the piston rod, the terminal surface is provided with a plurality of sharp-pointed conical heads under the clearance pole, its aim at, and the cooperation through clearance pole and piston rod slides and increases clearance pole clearance area to the sharp-pointed conical head that the terminal surface set up under the clearance pole can be faster clears up remaining pottery.

Preferably, the method for crushing the insulator by using the recycling treatment system includes the following steps:

step one, insulator fixing: the method comprises the following steps of (1) installing a waste insulator in a box body and fixing the waste insulator by using a fixing and rotating device, so that the insulator can rotate and can be stably fixed;

step two, breaking the insulator: the insulator fixed on the fixed rotating device is crushed by the pretreatment device, so that the metal part of the insulator is separated from the ceramic;

step three, cleaning the insulator: cleaning the insulator crushed by the pretreatment device by using a cleaning mechanism to clean the ceramic which is remained on the metal and is difficult to strip;

step four, crushing the ceramic blocks: crushing the ceramic blocks obtained by the pretreatment device and the cleaning mechanism through the post-treatment device, and grinding the ceramic blocks into ceramic powder;

step five, collecting ceramic powder: the ceramic powder after the crushing of the post-treatment device is collected through the collection box, so that the ceramic is effectively recycled.

(III) advantageous effects

Compared with the prior art, the invention provides a column insulator recycling treatment system and a treatment method, which have the following beneficial effects:

1. according to the column type insulator recycling and reusing treatment system and the treatment method, the driving motor drives the pushing rod on the coupling disc to slide back and forth along the sliding groove, the pushing rod drives the collision block to intermittently impact the insulator, the insulator is crushed, then the crushed and dropped ceramic block falls into the aftertreatment device, and under the driving of the power motor, the coarse-level crushing roller is matched with the fine-level crushing roller to crush the ceramic block, so that the effect of thorough ceramic crushing is achieved, the machine load is reduced through step-by-step crushing, and the crushing efficiency is increased;

2. according to the column insulator recycling processing system and the processing method, the limiting spring pushes the movable rod to enable the movable rod to slide on the limiting block in a matched mode, the cleaning plate is pushed to drive the cleaning plate to clean the surface of the insulator, and therefore the effect that the metal and the ceramic of the insulator are completely separated is achieved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a front view of the present invention;

FIG. 4 is a left side view of the present invention;

FIG. 5 is a rear view of the present invention;

FIG. 6 is a schematic view of the cleaning mechanism of the present invention;

FIG. 7 is a schematic view of a pretreatment apparatus according to the present invention;

FIG. 8 is an enlarged view of A in FIG. 4;

FIG. 9 is an enlarged view of B in FIG. 5;

fig. 10 is an enlarged view of C in fig. 6.

In the figure: 1. a box body; 2. a fixed rotation device; 3. a pretreatment device; 4. a post-processing device; 5. a cleaning mechanism; 21. rotating the motor; 22. rotating the disc; 23. a buckle mechanism; 24. a clamping mechanism; 31. a drive motor; 32. a coupling disc; 33. a push rod; 34. a collision mass; 35. a sliding groove; 36. an impact hammer; 41. a power motor; 42. a coarse crushing roller; 43. a fine crushing roller; 44. a collection box; 51. a support bar; 52. a limiting block; 53. a movable rod; 54. a limiting spring; 55. cleaning the plate; 56. cleaning the needle; 231. a chute; 232. clamping a needle; 241. a clamping plate; 242. a movable ring; 243. a limiting thread block; 244. a limit screw; 421. a cutting knife; 431. grinding the column; 561. a piston rod; 562. and cleaning the rod.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-10, a column insulator recycling system includes a box 1 and a fixed rotating device 2, the fixed rotating device 2 is installed in the middle of the box 1, the top of the box 1 is symmetrically provided with a pretreatment device 3, the fixed rotating device 2 is installed between the two pretreatment devices 3, a post-treatment device 4 is installed in the box 1 and below the fixed rotating device 2, and a cleaning mechanism 5 is arranged above the fixed rotating device 2.

The insulator is fixed and driven to rotate by using a fixed rotating device 2, the fixed rotating device 2 comprises a rotating motor 21, a rotating disc 22, a buckling mechanism 23 and a clamping mechanism 24, the rotating motor 21 is installed on the rear face of a box body 1 through a motor support, the rotating disc 22 is fixedly installed on a shaft of the rotating motor 21, grooves distributed in an annular mode are formed in the outer wall of the rotating disc 22, the buckling mechanism 23 corresponding to the grooves is installed on the side wall of the box body 1, the buckling mechanism 23 comprises a sliding groove 231 and a clamping needle 232, the sliding groove 231 is installed on the rear side wall of the box body 1, the clamping needle 232 is installed in the sliding groove 231 in a sliding mode, the clamping mechanism 24 corresponding to the grooves of the rotating disc 22 is installed on the side wall of the rotating disc 22, and a planetary gear meshed with a gear of the rotating motor 21 is fixedly installed on the rear face of the rotating disc 22;

the clamping mechanism 24 comprises a clamping plate 241, a movable ring 242, a limiting thread block 243 and a limiting screw 244, wherein the clamping plate 241 is installed on the rotating disc 22 in a plurality of annular arrays, the clamping plate 241 is made of plastic materials, the clamping plate 241 on the same rotating disc 22 is sleeved with the movable ring 242, the inner wall of the movable ring 242 is an inclined surface, the inner diameter of the movable ring 242 is gradually reduced from front to back, the limiting thread block 243 is installed on the outer wall of the movable ring 242 in a welding manner, the limiting screw 244 is installed in the limiting thread block 243 in a threaded manner, the limiting screw 244 penetrates through the movable ring 242 to be in contact with the clamping plate 241, when the insulator shaft clamping mechanism works specifically, the shaft of the insulator is inserted between the clamping plates 241, the clamping plate 241 is limited by pushing the movable ring 242, the clamping plate 241 is gradually folded to clamp and fix the shaft of the insulator, and the position of the movable ring 242 is locked by the combined action of the limiting thread block 243 and the limiting screw 244, the movable ring 242 is prevented from reversely returning, so that the clamping plate 241 is separated again, and the rotating motor 21 drives the clamping mechanism 24 to rotate through the gear, so that the insulator rotates around the axis of the insulator, and the functions of stably fixing and driving the insulator to rotate are achieved, and the subsequent processing is facilitated.

When the crushing device is used for firstly using the pretreatment device 3 to impact an insulator fixed by the fixed rotating device 2, the pretreatment device 3 comprises a driving motor 31, a coupling disc 32, a push rod 33, an impact block 34 and a sliding groove 35, the driving motor 31 is suspended at the top end of the box body 1, the center of the coupling disc 32 is installed on the rotating shaft of the driving motor 31, one end of the push rod 33 is a cylindrical hole-shaped ring sleeved on a column of the coupling disc 32 deviating from the circle center, the impact block 34 is installed at the other end of the push rod 33 through a hinge, the sliding groove 35 is suspended at the top end of the box body 1, the impact block 34 is slidably installed in the sliding groove 35, a plurality of circular raised impact hammers 36 are arranged on the surface of the impact block 34, the impact hammers 36 are made of alloy steel, when the crushing device works, the driving motor 31 drives the coupling disc 32 to rotate through the rotating shaft, so that the push rod 33 makes telescopic motion, thereby driving the impact block 34 to slide in the sliding groove 35, and a plurality of striking hammers 36 with circular bulges on the device impact the rotating insulator to achieve the effect of breaking the ceramic, and then the post-treatment device 4 is used for refining the ceramic broken by the pre-treatment device 3.

Aftertreatment device 4 includes motor power 41, the coarse crushing roller 42, fine crushing roller 43 and collecting box 44, motor power 41 passes through the motor support and installs at the 1 lateral wall of box, two symmetries are installed in the middle part of box 1 altogether to the coarse crushing roller 42, the coarse crushing roller 42 is connected with motor power 41 center pin through gear drive's mode, the coarse crushing roller 42 surface is provided with array distribution's cutting knife 421, and have certain clearance between the cutting knife 421 of arranging, fine crushing roller 43 has a plurality of array to install under the coarse crushing roller 42, use gear engagement to connect between the adjacent fine crushing roller 43, and by outside motor drive, fine crushing roller 43 surface is provided with grinding column 431 along the annular, and grinding column 431 surface is provided with the file tooth, collecting box 44 is installed under fine crushing roller 43, in the concrete work, cracked pottery can be cut and the grinding column 431 grinding department on fine crushing roller 43 surface through the cutting knife 421 that the coarse crushing roller 42 surface set up Therefore, the ceramic powder after being crushed is recovered in the collection box 44, and compared with the prior art, the crushing is optimized to be step-by-step crushing through the pretreatment device 2 and the post-treatment device 3, so that the operation load of the machine is reduced, and the crushing efficiency is improved.

The cleaning mechanism 5 is utilized to clean residual ceramic of the rotating insulator, the cleaning mechanism 5 comprises a support rod 51, a limiting block 52, a movable rod 53, a limiting spring 54, a cleaning plate 55 and cleaning needles 56, the support rod 51 is installed between two lug plates extending from the right upper side of the box body 1, the limiting block 52 is nested on the support rod 51, the movable rod 53 is vertically inserted into the limiting block 52, the limiting spring 54 is sleeved on the movable rod 53, the lower end of the limiting spring 54 is connected with the limiting block 52, the upper end of the limiting spring 54 is connected with the movable rod 53, the cleaning plate 55 is installed at the lower end of the movable rod 53, the cleaning plate 55 is provided with a plurality of cleaning needles 56, each cleaning needle 56 comprises a piston rod 561 and a cleaning rod 562, the piston rod 561 is installed on the lower end face of the cleaning plate 55, the cleaning rod 562 is nested inside the piston rod 561, the lower end face of the cleaning rod 562 is provided with a plurality of sharp conical heads, and during specific work, under limiting spring 54's pushing action, clearance pole 562 of clearance board 55 lower surface slides inside piston rod 561 to clear up the insulator of rotation, reach the purpose of complete clearance metal surface pottery, to sum up, compare with prior art, the clearance is difficult to smash to the pottery on insulator metal surface, has reached the complete separation of insulator metal and pottery through clearance mechanism 5.

The method for crushing the insulator by using the recycling treatment system comprises the following steps:

step one, insulator fixing: the method comprises the following steps that the waste insulators are installed inside a box body 1 and are fixed by a fixing and rotating device 2, so that the insulators can rotate and are stably fixed at the same time, and the insulators can rotate around a rotating motor 21 shaft by rotating a rotating disc 22 to be continuously processed;

step two, breaking the insulator: the insulator fixed on the fixed rotating device 2 is crushed by the pretreatment device 3, so that the ceramic part of the insulator is crushed;

step three, cleaning the insulator: cleaning the insulator crushed by the pretreatment device 3 by using a cleaning mechanism 5 to clean the ceramic which is remained on the metal and is difficult to strip;

step four, crushing the ceramic blocks: grinding the ceramic blocks obtained by the pretreatment device 3 and the cleaning mechanism 5 through the post-treatment device 4 to grind the ceramic blocks into ceramic powder;

step five, collecting ceramic powder: the ceramic powder ground by the post-processing device 4 is collected by the collection box 44, so that the ceramic is effectively recycled.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a post type insulator retrieves processing system of recycling, includes box (1) and fixed rotary device (2), its characterized in that: the device comprises a box body (1), a fixed rotating device (2), a pretreatment device (3), a post-treatment device (4), a cleaning mechanism (5), a post-treatment device and a cleaning mechanism, wherein the fixed rotating device (2) is arranged in the middle of the box body (1), the pretreatment devices (3) are symmetrically arranged at the top of the box body (1), the fixed rotating device (2) is arranged between the two pretreatment devices (3), the post-treatment device (4) is arranged in the box body (1) and below the fixed rotating device (2);

fixed rotary device (2) are including rotating motor (21), rolling disc (22), buckle mechanism (23) and fixture (24), it installs on box (1) is at the back through the motor support to rotate motor (21), rolling disc (22) fixed mounting is epaxial at rotation motor (21) to the recess that annular distribution was seted up to rolling disc (22) outer wall, install buckle mechanism (23) that correspond with the recess on the lateral wall of box (1), install fixture (24) that correspond with the recess on rolling disc (22) lateral wall, and rolling disc (22) all fixed mounting at the back have with rotation motor (21) gear engagement's planetary gear.

2. The post insulator recycling system according to claim 1, wherein: preprocessing device (3) include driving motor (31), coupling dish (32), catch bar (33), impact block (34) and sliding tray (35), driving motor (31) hang and install on box (1) top, coupling dish (32) center is installed in driving motor (31) pivot, catch bar (33) one end is cylinder poroid snare on the post of coupling dish (32) skew centre of a circle, impact block (34) are through hinge mount at the catch bar (33) other end, sliding tray (35) hang and install on box (1) top, impact block (34) slidable mounting is inside in sliding tray (35), impact block (34) surface is provided with a plurality of circular bellied impact hammers (36).

3. The post insulator recycling system according to claim 1, wherein: the post-processing device (4) comprises a power motor (41), a coarse crushing roller (42), a fine crushing roller (43) and a collecting box (44), wherein the power motor (41) is installed on the side wall of the box body (1) through a motor support, the coarse crushing roller (42) is symmetrically installed in the middle of the box body (1) in two ways, the coarse crushing roller (42) is connected with a central shaft of the power motor (41) in a gear transmission mode, the fine crushing roller (43) is provided with a plurality of arrays to be installed under the coarse crushing roller (42), adjacent fine crushing rollers (43) are connected through gear engagement, and the collecting box (44) is installed under the fine crushing roller (43).

4. The post insulator recycling system according to claim 1, wherein: clearance mechanism (5) are including bracing piece (51), stopper (52), movable rod (53), spacing spring (54), clearance board (55) and clearance needle (56), bracing piece (51) are installed between two otic placodes that stretch out directly over box (1), stopper (52) nestification is on bracing piece (51), during stopper (52) was inserted in movable rod (53) vertical support pole (51), spacing spring (54) cover is on movable rod (53), spacing spring (54) lower extreme is connected with stopper (52), and spacing spring (54) upper end is connected with movable rod (53), install at movable rod (53) lower extreme clearance board (55), be provided with a plurality of clearance needles (56) on clearance board (55).

5. The post insulator recycling system according to claim 1, wherein: the buckling mechanism (23) comprises a sliding groove (231) and a clamping needle (232), the sliding groove (231) is installed on a motor support of the driving motor (31), and the clamping needle (232) is installed in a sliding way of the sliding groove (231) in a sliding mode.

6. The post insulator recycling system according to claim 1, wherein: fixture (24) include grip block (241), activity ring (242), spacing thread piece (243) and stop screw (244), grip block (241) are installed on rolling disc (22) for a plurality of annular arrays, and grip block (241) are plastic material, and are same the cover is equipped with activity ring (242) on grip block (241) on rolling disc (22), and the inner wall of activity ring (242) is the inclined plane, and the internal diameter of activity ring (242) reduces from the front to the back gradually, stop screw (244) screw thread rotates and installs in spacing thread piece (243), and stop screw (244) pass activity ring (242) and grip block (241) contact.

7. The post insulator recycling system according to claim 3, wherein: the surface of the rough crushing roller (42) is provided with cutting knives (421) distributed in an array manner, and gaps are reserved among the cutting knives (421) in the same row.

8. The post insulator recycling system according to claim 3, wherein: the surface of the fine crushing roller (43) is provided with grinding columns (431) along the ring shape, and the surface of each grinding column (431) is provided with filing teeth.

9. The post insulator recycling system according to claim 4, wherein: the cleaning needle (56) comprises a piston rod (561) and a cleaning rod (562), the piston rod (561) is installed on the lower end face of the cleaning plate (55), the cleaning rod (562) is embedded inside the piston rod (561), and a plurality of sharp conical heads are arranged on the lower end face of the cleaning rod (562).

10. The post insulator recycling system according to claim 1, wherein the method for breaking the insulator by using the post insulator recycling device comprises the following steps:

step one, insulator fixing: the method comprises the following steps of (1) installing a waste insulator in a box body (1) and fixing the waste insulator by using a fixing and rotating device (2);

step two, breaking the insulator: the insulator fixed on the fixed rotating device (2) is crushed by the pretreatment device (3);

step three, cleaning the insulator: cleaning the insulator crushed by the pretreatment device (3) by using a cleaning mechanism (5);

step four, crushing the ceramic blocks: the post-treatment device (4) is used for carrying out fine treatment on the ceramic blocks obtained by the treatment of the pre-treatment device (3) and the cleaning mechanism (5);

step five, collecting ceramic powder: the ceramic powder crushed by the post-treatment device (4) is collected as a material to be used.