CN113399575A - Aluminum block tablet press and using method thereof - Google Patents
Aluminum block tablet press and using method thereof Download PDFInfo
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- CN113399575A CN113399575A CN202110644529.7A CN202110644529A CN113399575A CN 113399575 A CN113399575 A CN 113399575A CN 202110644529 A CN202110644529 A CN 202110644529A CN 113399575 A CN113399575 A CN 113399575A
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- aluminum block
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- sliding
- supporting
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- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 220
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 209
- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000004411 aluminium Substances 0.000 claims description 23
- 230000003014 reinforcing effect Effects 0.000 claims description 18
- 238000003466 welding Methods 0.000 claims description 9
- 230000006978 adaptation Effects 0.000 claims description 3
- 230000008569 process Effects 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 11
- 238000003825 pressing Methods 0.000 description 19
- 238000004519 manufacturing process Methods 0.000 description 12
- 150000001398 aluminium Chemical class 0.000 description 11
- 230000008901 benefit Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 238000009475 tablet pressing Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention relates to the technical field of aluminum product processing, in particular to an aluminum block tablet press and a using method thereof, which comprises a base station, a first supporting plate, a second supporting plate, an impressing assembly, a supporting table and a feeding assembly, wherein a second hydraulic cylinder is used for driving, a pressure head is used for tabletting an aluminum block, a pneumatic clamp is used for controlling a chuck to fix the aluminum block, the aluminum block is prevented from deviating in the process of tabletting the aluminum block by the aluminum block tablet press, so that the tabletting precision of the aluminum block by the aluminum block tablet press is further improved, the tabletting effect of the aluminum block tablet press is improved, meanwhile, the aluminum block is clamped by the chuck, the aluminum block is effectively prevented from sliding out, the aluminum block is prevented from flying out to hurt people, the use safety of the aluminum block tablet press is further improved, a lifting plate is matched on a supporting rod in a sliding manner through a sliding hole, so that the lifting plate moves up and down more stably, thereby further improving the tabletting effect of the aluminum block tabletting machine on the aluminum blocks.
Description
Technical Field
The invention relates to the technical field of aluminum product processing, in particular to an aluminum block tablet press and a using method thereof.
Background
Aluminum is one of the most economical and applicable materials with wide application, the world aluminum yield exceeds the copper yield from 1956 and is the first metal of nonferrous metals, the current aluminum yield and consumption are only second to steel products and become the second largest metal for human application, the aluminum resource is abundant, the mineral reserve storage capacity of the aluminum accounts for more than 8 percent of crust forming substances according to preliminary calculation, in industry, in order to better use the aluminum, the aluminum block needs to be tabletted, and with the continuous development of mechanical technology, an aluminum block tabletting machine is usually used for production and processing.
Chinese patent with application number CN109500226A discloses an aluminum block tablet press, in particular to an aluminum block tablet press. Therefore, the technical problems of the invention are as follows: the aluminum block tablet press saves labor and can improve the working efficiency. The technical implementation scheme of the invention is as follows: an aluminum block tablet press comprises a base, a frame body, a vertical plate, a double-hole plate, a moving rod, a driving mechanism, a pressing plate and the like; the base top left side is connected with the framework that is used for holding the aluminium pig, and framework front side upper portion is connected with the riser, and riser rear side upper portion rigid coupling has the diplopore board that plays the guide effect, and the downthehole carriage release lever that is n shape that is equipped with of diplopore board for the clamp plate rigid coupling of extrusion aluminium pig is in the carriage release lever bottom, and the clamp plate is located the framework top, and base top right side is connected with the fixed block that the shape is L shape. The aluminum block feeding device can drive the pressing plate to move up and down through the driving mechanism to extrude the aluminum block, so that people do not need to hold a hammer to beat an aluminum sheet, labor is saved, working efficiency can be improved, the aluminum block is fed into the tablet press in a manual mode, and in the process of feeding the aluminum block, users can be injured due to careless operation and error, and great potential safety hazards exist.
However, there is very big defect in the use in current aluminium pig tablet press, current aluminium pig tablet press can not autoloading, degree of automation is lower, user of service's working strength has been increased, influence the efficiency of production and processing, and simultaneously, unable automatic feeding, the manual mode is pay-off, very easily danger takes place, the security of using has been reduced, current aluminium pig tablet press can not adjust the removal from top to bottom, the flexibility of using has been reduced, current aluminium pig tablet press is fixed firm inadequately, it is unstable inadequately when preforming downwards, thereby reliability and the accuracy nature of using have been reduced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an aluminum block tablet press and a using method thereof.
The technical scheme adopted by the invention for solving the technical problems is as follows: an aluminum block tablet press comprises a base table, a first supporting plate, a second supporting plate, an embossing assembly, a supporting table and a feeding assembly, wherein the first supporting plate and the embossing assembly are fixed to the top of the base table through bolts;
wherein, the first supporting plate is of an L-shaped structure, a connecting shell is vertically welded on one side of the first supporting plate, the connecting shell is of a hollow shell structure, slide ways are arranged on two sides of the connecting shell, a motor is vertically installed at the top of the connecting shell, a lead screw is connected at the bottom end of the motor, the lead screw is rotatably matched in the connecting shell and is driven by the motor to adjust the height of the aluminum blocks, meanwhile, the aluminum blocks can be accurately conveyed to the position above the object placing table by adjusting the height of the aluminum blocks, meanwhile, the aluminum block tabletting machine can accurately convey the aluminum blocks with different thicknesses to the object placing table by adjusting the height of the pneumatic clamp holder, so that the aluminum block tabletting machine can process the aluminum blocks with different models and sizes, the production and processing range of the aluminum block tabletting machine is improved, and a first hydraulic cylinder is horizontally installed on one side of the first supporting plate, which is far away from the connecting shell, the first hydraulic cylinder is provided with a first hydraulic rod at one end close to the first supporting plate, and is driven by the first hydraulic cylinder to feed the aluminum blocks below the pressing head, so that the automatic feeding function is realized, the aluminum block tablet press is more automatic, the manual labor is reduced by automatic feeding, the working intensity of users is reduced, the aluminum block tablet press can process the aluminum blocks more quickly and more permanently, and meanwhile, the danger of the use of the operators is reduced by automatic feeding;
the second support plate is horizontally arranged, the second support plate is of an L-shaped structure, a fixed plate is welded at one end, close to the first support plate, of the second support plate, two pinch plates are welded at one side, far away from the second support plate, of the fixed plate, the two pinch plates are respectively positioned at two ends of the fixed plate, first sliders are welded at one sides of the two pinch plates, the two first sliders are respectively in sliding fit in two slide ways, through using a connecting shell and in sliding fit with the first sliders at two sides of the connecting shell, the sliding of the second support plate on the first support plate is more stable and firm, the second support plate is in sliding fit on the first support plate through the two first sliders, two second slide rails are welded at the bottom of the second support plate, second sliders are in sliding fit on the two second slide rails, one end of each second slider is connected with one end, far away from the first hydraulic cylinder, of the first hydraulic rod, the sliding block is in sliding fit with the sliding rail, so that the feeding of the aluminum block tablet press is more stable and smooth;
the feeding assembly comprises a feeding plate, a pneumatic clamp holder and clamp heads, one end of the feeding plate is welded and fixed at the bottom of the second sliding block, the pneumatic clamp holder is fixed at one end of the feeding plate, which is far away from the second sliding block, the two clamp heads are installed at one end of the pneumatic clamp holder, which is far away from the feeding plate, the clamp heads are controlled by using the pneumatic clamp holder to fix the aluminum block, so that the aluminum block is prevented from deviating in the process of pressing the aluminum block by the aluminum block pressing machine, meanwhile, the aluminum block is clamped by the clamp heads, the aluminum block is effectively prevented from sliding out, and the aluminum block is prevented from flying out to hurt people;
the stamping assembly comprises a bottom plate, supporting rods and a second hydraulic cylinder, the bottom plate is fixed to the top of the base station through bolts, a plurality of supporting rods are welded to the top of the bottom plate, a top plate is horizontally welded to the tops of a plurality of supporting plates, the second hydraulic cylinder is installed on the top of the top plate, a second hydraulic rod is arranged at the bottom of the second hydraulic cylinder, one end, far away from the second hydraulic cylinder, of the second hydraulic rod is connected with a lifting plate, a pressing head is installed at the bottom end of the lifting plate, and the pressing head is driven by the second hydraulic cylinder to press the aluminum block;
the supporting table is welded and fixed to the top of the bottom plate, the object placing plate is welded to the top of the supporting table and located under the pressure head.
Preferably, the welding of base station bottom has a plurality of mounting panel, and the equal screw-thread fit in a plurality of mounting panel bottom has the supporting legs, and the plastic pad has all been bonded to the bottom of a plurality of supporting legs, supports this aluminium pig tablet press through the supporting legs, through bonding the plastic pad in the supporting legs bottom, increases the frictional force between supporting legs and the ground.
Preferably, the bottom welding of mounting panel has the otic placode, and the running fit has the walking wheel on the otic placode, through the installation walking wheel, facilitates for the removal and the transportation of this aluminium pig tablet press.
Preferably, one side welding that the connecting shell was kept away from to first backup pad has first reinforcing plate, and the welding of the top of second backup pad has the second reinforcing plate, and first reinforcing plate and second reinforcing plate cross-section all are the triangle-shaped structure, through setting up first reinforcing plate and second reinforcing plate, improve the intensity of this aluminium pig tablet press.
Preferably, the cross sections of the two first sliding blocks are of an I-shaped structure, a connecting plate is connected between the two first sliding blocks, and the connecting plate is horizontally arranged.
Preferably, the connecting plate is located the connecting shell, and the screw has been seted up in the middle of the top of connecting plate, and lead screw thread fit is in the screw.
Preferably, two second slide rails are the level setting, and the cross-section of two second slide rails all is "worker" style of calligraphy structure, and two spouts have been seted up at the top of second slider, and the second slider is on the second slide rail through two second spout sliding fit, and the size in two second slide rail cross-sections all with the big or small looks adaptation in spout cross-section, is "worker" style of calligraphy structure through the cross-section setting with the second slide rail, makes second slider sliding fit's more firm on the second slide rail.
Preferably, two slides all link up with the connection shell is inside, all have the dog through the bolt fastening on two slides, through setting up the dog, can avoid the second backup pad to move down too much to avoid the aluminium pig that the chuck pressed from both sides to wear and tear on the base station, through bolt installation dog, make the position height of dog adjust, thereby protect the aluminium pig of equidimension not.
Preferably, the lifter plate is the level setting, has seted up a plurality of slide opening on the lifter plate, and the lifter plate is equipped with ball bearing through a plurality of slide opening sliding fit on a plurality of bracing piece between slide opening and the bracing piece, through the slide opening with lifter plate sliding fit on the bracing piece, makes more stable that the lifter plate reciprocated to further improve this aluminium pig tablet press to the preforming effect of aluminium pig.
Preferably, the use method of the aluminum block tablet press specifically comprises the following steps:
the method comprises the following steps: the chuck is controlled by the pneumatic clamp holder to clamp the aluminum block, the first hydraulic rod is driven by the first hydraulic cylinder to move, the first hydraulic rod pushes the sliding block to enable the sliding block to slide on the sliding rail, the sliding block drives the feeding plate, the feeding plate drives the pneumatic clamp holder to enable the pneumatic clamp holder to move, and the aluminum block clamped by the chuck is fed below the pressure head by moving the pneumatic clamp holder;
step two: the lead screw is driven by the motor to rotate, the connecting plate moves on the lead screw through the screw hole by rotating the lead screw, the connecting plate drives the buckle plate, the fixing plate is driven by the buckle plate to move, the fixing plate drives the second supporting plate to enable the second supporting plate to move up and down, the height of the pneumatic clamp holder is adjusted by moving the second supporting plate up and down, and the aluminum blocks clamped by the clamp heads are placed on the object placing table by adjusting the height of the pneumatic clamp holder;
step three: the second hydraulic cylinder drives the second hydraulic rod to move, the second hydraulic rod drives the lifting plate, the lifting plate moves up and down, the position of the pressure head is adjusted by moving up and down the lifting plate, the pressure head moves down, and the aluminum block is pressed into pieces by the pressure head.
The invention has the beneficial effects that:
(1) according to the aluminum block tablet press and the use method thereof, the first hydraulic cylinder is used for driving, the aluminum blocks are fed below the press head, the automatic feeding function is realized, the aluminum block tablet press is more automatic, the labor intensity of a user is reduced through automatic feeding, the aluminum block tablet press can process the aluminum blocks more quickly and more permanently, the production efficiency of the aluminum block tablet press is improved, the production benefit of the aluminum block tablet press is improved, meanwhile, the danger of the user is reduced through automatic feeding, the use safety of the aluminum block tablet press is greatly improved, the sliding block is matched on the sliding rail in a sliding mode, the feeding of the aluminum block tablet press is more stable and smooth, and the use reliability of the aluminum block tablet press is improved.
(2) The aluminum block tablet press and the use method thereof improve the flexibility of the aluminum block tablet press by using the motor for driving and adjusting the height of the aluminum block, simultaneously, the aluminum block can be accurately conveyed to the upper part of the object placing table by adjusting the height of the aluminum block, thereby improving the use accuracy of the aluminum block tablet press, simultaneously, the aluminum block tablet press can accurately convey the aluminum blocks with different thicknesses to the object placing table by adjusting the height of the pneumatic clamp holder, thereby leading the aluminum block tablet press to process the aluminum blocks with different types and sizes, further improving the production and processing range of the aluminum block tablet press, and further improving the use reliability of the aluminum block tablet press by using the connecting shell and matching the first slide blocks on the two sides of the connecting shell in a sliding way to ensure that the second support plate slides on the first support plate more stably and firmly, and further improve the accuracy of use of the aluminum block tablet press.
(3) According to the aluminum block tablet press and the use method thereof, the second hydraulic cylinder is used for driving, the pressing head is used for pressing the aluminum block, the pneumatic clamp holder is used for controlling the clamping head to fix the aluminum block, the aluminum block is prevented from deviating in the process of pressing the aluminum block by the aluminum block tablet press, the tablet pressing precision of the aluminum block tablet press on the aluminum block is further improved, the tablet pressing effect of the aluminum block tablet press is improved, meanwhile, the aluminum block is clamped by the clamping head, the aluminum block is effectively prevented from sliding out, the aluminum block is prevented from flying out to hurt people, the use safety of the aluminum block tablet press is further improved, the lifting plate is in sliding fit on the supporting rod through the sliding hole, the lifting plate is enabled to move up and down more stably, and the tablet pressing effect of the aluminum block tablet press on the aluminum block is further improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic structural diagram of a first support plate according to the present invention.
Fig. 3 is a schematic structural diagram of the motor of the present invention.
FIG. 4 is a schematic diagram of a second supporting plate structure according to the present invention.
Fig. 5 is a bottom view of the second support plate of the present invention.
Fig. 6 is a schematic structural view of a first hydraulic cylinder according to the present invention.
FIG. 7 is a schematic view of a second slider structure according to the present invention.
FIG. 8 is a schematic structural view of the imprinting assembly 7 of the present invention.
Fig. 9 is a schematic diagram of the structure of the elevator of the present invention.
Fig. 10 is a schematic view of the feed assembly of the present invention.
In the figure: 1. a base station; 101. mounting a plate; 102. supporting legs; 103. an ear plate; 104. a traveling wheel; 2. a first support plate; 201. a first reinforcing plate; 202. a connecting shell; 203. a slideway; 204. a stopper; 3. a motor; 301. a screw rod; 4. a second support plate; 401. a fixing plate; 402. buckling the plate; 403. a first slider; 404. a connecting plate; 405. a screw hole; 406. a second reinforcing plate; 407. a slide rail; 5. a first hydraulic cylinder; 501. a first hydraulic lever; 6. a second slider; 601. a chute; 7. an imprinting assembly; 701. a base plate; 702. a support bar; 703. a top plate; 704. a second hydraulic cylinder; 705. a second hydraulic rod; 706. a lifting plate; 707. a slide hole; 708. a pressure head; 8. a support table; 801. a storage plate; 9. a feeding assembly; 901. a feeding plate; 902. a pneumatic gripper; 903. and (4) a clamping head.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1-10, the aluminum block tablet press of the present invention comprises a base 1, a first support plate 2, a second support plate 4, an imprinting assembly 7, a support table 8 and a feeding assembly 9, wherein the first support plate 2 and the imprinting assembly 7 are fixed on the top of the base 1 through bolts, the first support plate 2 is located at one end of the top of the base 1, the second support plate 4 is slidably fitted on one side of the first support plate 2, the feeding assembly 9 is slidably fitted on the bottom of the second support plate 4, the imprinting assembly 7 is located in the middle of the top of the base 1, and the support table 8 is fixed in the imprinting assembly 7;
wherein, the first supporting plate 2 is in an L-shaped structure, one side of the first supporting plate 2 is vertically welded with a connecting shell 202, the connecting shell 202 is in a hollow shell structure, both sides of the connecting shell 202 are respectively provided with a slideway 203, the top of the connecting shell 202 is vertically provided with a motor 3, the bottom end of the motor 3 is connected with a screw rod 301, the screw rod 301 is rotatably matched in the connecting shell 202, the height of an aluminum block is adjusted by driving through the motor 3, so that the use flexibility of the aluminum block tablet press is improved, meanwhile, the aluminum block can be accurately conveyed to the position above the object placing table 801 by adjusting the height of the aluminum block, so that the accurate use of the aluminum block tablet press is improved, meanwhile, the aluminum blocks with different thicknesses can be accurately conveyed to the object placing table 801 by adjusting the height of a pneumatic clamp 902 (model: P5 GD-025G 014B), so that the aluminum block press can process the aluminum blocks with different models and sizes, therefore, the production and processing range of the aluminum block tablet press is widened, a first hydraulic cylinder 5 is horizontally arranged on one side, far away from the connecting shell 202, of the first supporting plate 2, a first hydraulic rod 501 is arranged at one end, close to the first supporting plate 2, of the first hydraulic cylinder 5, the first hydraulic cylinder 5 is driven by the first hydraulic cylinder 5, aluminum blocks are fed below the pressure head 708, the automatic feeding function is achieved, the aluminum block tablet press is more automatic, manual labor is reduced through automatic feeding, the working intensity of users is reduced, the aluminum block tablet press can process the aluminum blocks more quickly and more permanently, the production efficiency of the aluminum block tablet press is improved, the production benefit of the aluminum block tablet press is improved, meanwhile, the use risk of operators is reduced through automatic feeding, and the use safety of the aluminum block tablet press is greatly improved;
the second supporting plate 4 is horizontally arranged, the second supporting plate 4 is of an L-shaped structure, one end of the second supporting plate 4, which is close to the first supporting plate 2, is welded with a fixing plate 401, one side of the fixing plate 401, which is far away from the second supporting plate 4, is welded with two pinch plates 402, the two pinch plates 402 are respectively positioned at two ends of the fixing plate 401, one sides of the two pinch plates 402 are welded with first sliders 403, the two first sliders 403 are respectively in sliding fit in two slide ways 203, the connecting shell 202 is used, and the first sliders 403 are in sliding fit on two sides of the connecting shell 202, so that the sliding of the second supporting plate 4 on the first supporting plate 2 is more stable and firm, the use reliability of the aluminum block tablet press is further improved, the use accuracy of the aluminum block tablet press is further improved, the second supporting plate 4 is in sliding fit on the first supporting plate 2 through the two first sliders 403, the bottom of the second supporting plate 4 is welded with two second slide rails 407, the two second sliding rails 407 are slidably matched with a second sliding block 6, one end of the second sliding block 6 is connected with one end of the first hydraulic rod 501, which is far away from the first hydraulic cylinder 5, and the sliding blocks 6 are slidably matched on the sliding rails 407, so that the feeding of the aluminum block tablet press is more stable and smooth, and the use reliability of the aluminum block tablet press is improved;
the feeding assembly 9 comprises a feeding plate 901, a pneumatic clamp 902 and a chuck 903, one end of the feeding plate 901 is welded and fixed at the bottom of the second slider 6, the pneumatic clamp 902 is fixed at one end of the feeding plate 901, which is far away from the second slider 6, two chucks 903 are installed at one end of the pneumatic clamp 902, the chuck 903 is controlled by using the pneumatic clamp 902 to fix the aluminum block, and the aluminum block is prevented from deviating in the process of tabletting the aluminum block by the aluminum block tabletting machine, so that the tabletting precision of the aluminum block by the aluminum block tabletting machine is further improved, the tabletting effect of the aluminum block tabletting machine is improved, meanwhile, the aluminum block is clamped by the chuck 903, the aluminum block is effectively prevented from sliding out, the aluminum block is prevented from flying out to hurt people, and the use safety of the aluminum block tabletting machine is further improved;
the imprinting assembly 7 comprises a bottom plate 701, supporting rods 702 and a second hydraulic cylinder 704, wherein the bottom plate 701 is fixed to the top of the base platform 1 through bolts, the supporting rods 702 are welded to the top of the bottom plate 701, a top plate 703 is horizontally welded to the tops of the supporting plates 702, the second hydraulic cylinder 704 is installed on the top of the top plate 703, a second hydraulic rod 705 is arranged at the bottom of the second hydraulic cylinder 704, one end, far away from the second hydraulic cylinder 704, of the second hydraulic rod 705 is connected with a lifting plate 706, a pressing head 708 is installed at the bottom end of the lifting plate 706, and the pressing head 708 is driven by the second hydraulic cylinder 704 to press an aluminum block;
the support table 8 is welded and fixed on the top of the bottom plate 701, the object placing plate 801 is welded on the top of the support table 8, and the object placing plate 801 is located under the pressure head 708.
1 bottom welding of base station has a plurality of mounting panel 101, and the equal screw-thread fit in a plurality of mounting panel 101 bottom has supporting legs 102, and the plastic pad has all been bonded to the bottom of a plurality of supporting legs 102, supports this aluminium pig tablet press through supporting legs 101, through bonding the plastic pad in supporting legs 102 bottom, increases the frictional force between supporting legs 102 and the ground to improve the stability that this aluminium pig tablet press used.
The bottom welding of mounting panel 101 has otic placode 103, and the normal running fit has walking wheel 104 on the otic placode 103, through installation walking wheel 104, facilitates for the removal and the transportation of this aluminium pig tablet press to the convenience that this aluminium pig tablet press used has been improved.
The cross sections of the two first sliding blocks 403 are both in an I-shaped structure, a connecting plate 404 is connected between the two first sliding blocks 403, and the connecting plate 404 is horizontally arranged.
The connecting plate 404 is located in the connecting shell 202, a screw hole 405 is formed in the middle of the top of the connecting plate 404, and the screw rod 301 is in threaded fit in the screw hole 405.
Two second slide rails 407 are the level setting, two second slide rails 407's cross-section all is "worker" style of calligraphy structure, two spout 601 have been seted up at second slider 6's top, second slider 6 is on second slide rail 407 through two second spout 601 sliding fit, the size in two second slide rail 407 cross-sections all with the big or small looks adaptation in spout 601 cross-section, be "worker" style of calligraphy structure through the cross-section setting with second slide rail 407, it is more firm to make second slider 6 sliding fit on second slide rail 407, thereby further improve the reliability that this machine used.
Two slides 203 all link up with connecting shell 202 is inside, all have dog 204 through the bolt fastening on two slides 203, through setting up dog 204, can avoid the excessive of second backup pad 4 downstream to avoid the aluminium pig that chuck 903 pressed from both sides to wear and tear on base station 1, thereby further improve the reliability that this aluminium pig tablet press used, through bolt installation dog 204, make the position height of dog 204 can adjust, thereby protect the aluminium pig of equidimension not.
The lifting plate 706 is horizontally arranged, a plurality of sliding holes 707 are formed in the lifting plate 706, the lifting plate 706 is in sliding fit with the plurality of supporting rods 702 through the plurality of sliding holes 707, ball bearings are arranged between the sliding holes 707 and the supporting rods 702, the lifting plate 706 is in sliding fit with the supporting rods 702 through the sliding holes 707, the lifting plate 706 is made to move up and down more stably, and therefore the tabletting effect of the aluminum block tabletting machine on aluminum blocks is further improved.
The use method of the aluminum block tablet press specifically comprises the following steps:
the method comprises the following steps: the collet 903 is controlled by the pneumatic clamp 902, so that the collet 903 clamps the aluminum block, the first hydraulic cylinder 5 drives the first hydraulic rod 501 to move, the first hydraulic rod 501 pushes the sliding block 6, the sliding block 6 slides on the sliding rail 407, the sliding block 6 drives the feeding plate 901, the feeding plate 901 drives the pneumatic clamp 902, the pneumatic clamp 902 moves, and the aluminum block clamped by the collet 903 is fed below the pressure head 708 by moving the pneumatic clamp 902;
step two: the lead screw 301 is driven to rotate by the motor 3, the connecting plate 404 is driven to move on the lead screw 301 through the screw hole 405 by rotating the lead screw 301, the connecting plate 404 drives the buckle plate 402, the fixing plate 401 is driven to move by the buckle plate 402, the fixing plate 401 drives the second supporting plate 4 to enable the second supporting plate 4 to move up and down, the height of the pneumatic clamp holder 902 is adjusted by moving the second supporting plate 4 up and down, and the aluminum blocks clamped by the clamp head 903 are placed on the object placing table 801 by adjusting the height of the pneumatic clamp holder 902;
step three: the second hydraulic cylinder 704 drives the second hydraulic rod 705 to move, the second hydraulic rod 705 drives the lifting plate 706 to move the lifting plate 706 up and down, the position of the pressure head 708 is adjusted by moving the lifting plate 706 up and down, the pressure head 708 moves down, and the aluminum block is pressed into sheets by the pressure head 708.
When in use, firstly, the chuck 903 is controlled by the pneumatic clamp holder 902, the aluminum block is clamped by the chuck 903, the first hydraulic rod 501 is driven by the first hydraulic cylinder 5 to move, the first hydraulic rod 501 pushes the slide block 6, the slide block 6 slides on the slide rail 407, the feed plate 901 is driven by the slide block 6, the feed plate 901 drives the pneumatic clamp holder 902, the pneumatic clamp holder 902 moves, the aluminum block clamped by the chuck 903 is fed below the pressure head 708 by moving the pneumatic clamp holder 902, the aluminum block is fed below the pressure head 708 by driving by using the first hydraulic cylinder 5, the automatic feeding function is realized, the aluminum block tablet press is more automatic, the labor is reduced by automatic feeding, the working intensity of a user is reduced, the aluminum block tablet press can process the aluminum block more quickly and more permanently, and the production efficiency of the aluminum block tablet press is improved, further, the production benefit of the aluminum block tablet press is improved, meanwhile, the danger of using the aluminum block tablet press is reduced by automatic feeding, so that the use safety of the aluminum block tablet press is greatly improved, the sliding block 6 is in sliding fit on the sliding rail 407, the feeding of the aluminum block tablet press is more stable and smooth, so that the use reliability of the aluminum block tablet press is improved, then, the screw rod 301 is driven by the motor 3 to rotate, the connecting plate 404 is driven to move on the screw rod 301 through the screw hole 405 by rotating the screw rod 301, the buckle plate 402 is driven by the connecting plate 404, the fixing plate 401 is driven to move by the buckle plate 402, the second supporting plate 4 is driven by the fixing plate 401 to move up and down, the height of the pneumatic clamp holder 902 is adjusted by moving up and down the second supporting plate 4, the aluminum blocks clamped by the clamp head 903 are placed on the object placing table 801 by adjusting the height of the pneumatic clamp holder 902, the motor 3 is used for driving to adjust the height of the aluminum block, so that the use flexibility of the aluminum block tablet press is improved, meanwhile, the aluminum block can be accurately conveyed to the position above the object placing table 801 by adjusting the height of the aluminum block, so that the use accuracy of the aluminum block tablet press is improved, meanwhile, the aluminum block tablet press can accurately convey the aluminum blocks with different thicknesses into the object placing table 801 by adjusting the height of the pneumatic clamp 902, so that the aluminum block tablet press can process the aluminum blocks with different types and sizes, so that the production and processing range of the aluminum block tablet press is improved, the connecting shell 202 is used, the first slide blocks 403 are in sliding fit with the two sides of the connecting shell 202, the second support plate 4 slides on the first support plate 2 more stably and firmly, the use reliability of the aluminum block tablet press is further improved, and the use accuracy of the aluminum block tablet press is further improved, finally, the second hydraulic cylinder 704 drives the second hydraulic rod 705 to move, the second hydraulic rod 705 drives the lifting plate 706 to move the lifting plate 706 up and down, the position of the pressure head 708 is adjusted by moving the lifting plate 706 up and down, the pressure head 708 moves down to press the aluminum block into sheets by the pressure head 708, the second hydraulic cylinder 704 is driven to press the aluminum block by the pressure head 708, the chuck 903 is controlled by the pneumatic clamp 902 to fix the aluminum block, the aluminum block is prevented from deviating in the process of pressing the aluminum block by the aluminum block pressing machine, the pressing precision of the aluminum block by the aluminum block pressing machine is further improved, the pressing effect of the aluminum block pressing machine is improved, meanwhile, the aluminum block is clamped by the chuck 903, the aluminum block is effectively prevented from sliding out, the aluminum block is prevented from flying out to hurt people, and the use safety of the aluminum block pressing machine is further improved, the lifting plate 706 is in sliding fit on the supporting rod 702 through the sliding hole 707, so that the lifting plate 706 moves up and down more stably, and the tabletting effect of the aluminum block tabletting machine on aluminum blocks is further improved.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides an aluminium pig tablet press, includes base station (1), first backup pad (2), second backup pad (4), impression subassembly (7), brace table (8) and pay-off subassembly (9), its characterized in that: a first supporting plate (2) and an imprinting assembly (7) are fixed to the top of the base platform (1) through bolts, the first supporting plate (2) is located at one end of the top of the base platform (1), a second supporting plate (4) is in sliding fit with one side of the first supporting plate (2), a feeding assembly (9) is in sliding fit with the bottom of the second supporting plate (4), the imprinting assembly (7) is located in the middle of the top of the base platform (1), and a supporting platform (8) is fixed in the imprinting assembly (7);
the first supporting plate (2) is of an L-shaped structure, a connecting shell (202) is vertically welded on one side of the first supporting plate (2), the connecting shell (202) is of a hollow shell structure, sliding ways (203) are formed in two sides of the connecting shell (202), a motor (3) is vertically installed at the top of the connecting shell (202), the bottom end of the motor (3) is connected with a lead screw (301), the lead screw (301) is rotationally matched in the connecting shell (202), a first hydraulic cylinder (5) is horizontally installed on one side, away from the connecting shell (202), of the first supporting plate (2), and a first hydraulic rod (501) is arranged at one end, close to the first supporting plate (2), of the first hydraulic cylinder (5);
the second supporting plate (4) is horizontally arranged, the second supporting plate (4) is of an L-shaped structure, one end, close to the first supporting plate (2), of the second supporting plate (4) is welded with a fixing plate (401), one side, far away from the second supporting plate (4), of the fixing plate (401) is welded with two buckling plates (402), the two buckling plates (402) are respectively located at two ends of the fixing plate (401), one side of each buckling plate (402) is welded with a first sliding block (403), the two first sliding blocks (403) are respectively in sliding fit in two sliding ways (203), the second supporting plate (4) is in sliding fit on the first supporting plate (2) through the two first sliding blocks (403), the bottom of the second supporting plate (4) is welded with two second sliding rails (407), and the two second sliding rails (407) are in sliding fit with a second sliding block (6), one end of the second sliding block (6) is connected with one end, far away from the first hydraulic cylinder (5), of the first hydraulic rod (501);
the feeding assembly (9) comprises a feeding plate (901), a pneumatic clamp (902) and two chucks (903), one end of the feeding plate (901) is welded and fixed at the bottom of the second sliding block (6), the pneumatic clamp (902) is fixed at one end, far away from the second sliding block (6), of the feeding plate (901), and the two chucks (903) are installed at one end, far away from the feeding plate (901), of the pneumatic clamp (902);
the impression component (7) comprises a bottom plate (701), supporting rods (702) and a second hydraulic cylinder (704), wherein the bottom plate (701) is fixed to the top of the base platform (1) through bolts, the supporting rods (702) are welded to the top of the bottom plate (701), a top plate (703) is horizontally welded to the tops of the supporting plates (702), the second hydraulic cylinder (704) is installed on the top of the top plate (703), a second hydraulic rod (705) is arranged at the bottom of the second hydraulic cylinder (704), one end, far away from the second hydraulic cylinder (704), of the second hydraulic rod (705) is connected with a lifting plate (706), and a pressure head (708) is installed at the bottom end of the lifting plate (706);
the supporting table (8) is welded and fixed to the top of the bottom plate (701), the object placing plate (801) is welded to the top of the supporting table (8), and the object placing plate (801) is located under the pressure head (708).
2. An aluminum block tablet press as recited in claim 1 wherein: a plurality of mounting plates (101) are welded at the bottom of the base platform (1), supporting legs (102) are matched with the bottoms of the mounting plates (101) in a threaded mode, and plastic pads are bonded at the bottoms of the supporting legs (102).
3. An aluminum block tablet press as recited in claim 2 wherein: the bottom welding of mounting panel (101) has otic placode (103), and the last normal running fit of otic placode (103) has walking wheel (104).
4. An aluminum block tablet press as recited in claim 1 wherein: one side of the first supporting plate (2) far away from the connecting shell (202) is welded with a first reinforcing plate (201), the top of the second supporting plate (4) is welded with a second reinforcing plate (406), and the cross sections of the first reinforcing plate (201) and the second reinforcing plate (406) are both triangular structures.
5. An aluminum block tablet press as recited in claim 1 wherein: the cross sections of the two first sliding blocks (403) are in an I-shaped structure, a connecting plate (404) is connected between the two first sliding blocks (403), and the connecting plate (404) is horizontally arranged.
6. An aluminum block tablet press as recited in claim 5 wherein: the connecting plate (404) is positioned in the connecting shell (202), a screw hole (405) is formed in the middle of the top of the connecting plate (404), and the screw rod (301) is in threaded fit in the screw hole (405).
7. An aluminum block tablet press as recited in claim 1 wherein: two second slide rails (407) are the level setting, and the cross-section of two second slide rails (407) all is "worker" style of calligraphy structure, and two spout (601) have been seted up at the top of second slider (6), and second slider (6) are on second slide rail (407) through two second spout (601) sliding fit, and the size in two second slide rail (407) cross-sections all with the size looks adaptation in spout (601) cross-section.
8. An aluminum block tablet press as recited in claim 1 wherein: two slides (203) all link up with connecting shell (202) inside, all are fixed with dog (204) through the bolt on two slides (203).
9. An aluminum block tablet press as recited in claim 1 wherein: the lifting plate (706) is horizontally arranged, a plurality of sliding holes (707) are formed in the lifting plate (706), the lifting plate (706) is in sliding fit with a plurality of supporting rods (702) through the plurality of sliding holes (707), and ball bearings are arranged between the sliding holes (707) and the supporting rods (702).
10. An aluminum block tablet press as claimed in any one of claims 1 to 9, wherein: the use method of the aluminum block tablet press specifically comprises the following steps:
the method comprises the following steps: the clamping head (903) is controlled through the pneumatic clamp holder (902), the aluminum block is clamped by the clamping head (903), the first hydraulic rod (501) is driven through the first hydraulic cylinder (5) to move, the sliding block (6) is pushed by the first hydraulic rod (501) to slide on the sliding rail (407), the feeding plate (901) is driven through the sliding block (6), the pneumatic clamp holder (902) is driven by the feeding plate (901), the pneumatic clamp holder (902) is moved, and the aluminum block clamped by the clamping head (903) is fed below the pressure head (708) through moving the pneumatic clamp holder (902);
step two: the lead screw (301) is rotated by driving of the motor (3), the connecting plate (404) is moved on the lead screw (301) through a screw hole (405) by rotating the lead screw (301), the connecting plate (404) drives the buckle plate (402), the fixing plate (401) is driven to move by the buckle plate (402), the fixing plate (401) drives the second supporting plate (4), the second supporting plate (4) is made to move up and down, the height of the pneumatic clamp holder (902) is adjusted by moving up and down the second supporting plate (4), and the aluminum blocks clamped by the clamp head (903) are placed on the object placing table (801) by adjusting the height of the pneumatic clamp holder (902);
step three: the second hydraulic cylinder (704) is used for driving the second hydraulic rod (705) to move, the second hydraulic rod (705) drives the lifting plate (706) to move the lifting plate (706) up and down, the position of the pressure head (708) is adjusted by moving the lifting plate (706) up and down, the pressure head (708) is moved down, and the aluminum block is pressed into sheets by the pressure head (708).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110644529.7A CN113399575A (en) | 2021-06-09 | 2021-06-09 | Aluminum block tablet press and using method thereof |
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| CN202110644529.7A CN113399575A (en) | 2021-06-09 | 2021-06-09 | Aluminum block tablet press and using method thereof |
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| CN113399575A true CN113399575A (en) | 2021-09-17 |
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