CN113399274A - Single reed leaf conveying and sorting device and method - Google Patents
Single reed leaf conveying and sorting device and method Download PDFInfo
- Publication number
- CN113399274A CN113399274A CN202110719709.7A CN202110719709A CN113399274A CN 113399274 A CN113399274 A CN 113399274A CN 202110719709 A CN202110719709 A CN 202110719709A CN 113399274 A CN113399274 A CN 113399274A
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- CN
- China
- Prior art keywords
- leaf
- band conveyer
- reed
- pipe
- belt conveyor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 11
- 235000014676 Phragmites communis Nutrition 0.000 title claims description 37
- 239000000463 material Substances 0.000 claims abstract description 15
- 230000008054 signal transmission Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 abstract description 6
- 235000009566 rice Nutrition 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 240000007594 Oryza sativa Species 0.000 abstract 1
- 241000209094 Oryza Species 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Landscapes
- Sorting Of Articles (AREA)
Abstract
The utility model provides a sorting unit and method are carried to sola of zongzi leaf, including first band conveyer, be equipped with second band conveyer in first band conveyer top, be equipped with the exhaust chamber in the second band conveyer, second band conveyer belt pastes clothes and moves in the exhaust chamber bottom surface, a plurality of aspirating holes have been seted up on second band conveyer belt surface, the bar hole has been seted up on the exhaust chamber bottom surface, each aspirating hole of second band conveyer moves along the bar hole, fixedly be equipped with the polylith baffle in the exhaust chamber, separate into a plurality of cavities with the exhaust chamber by the baffle, each cavity passes through exhaust tube and aspiration pump switch-on, all install the solenoid valve on each exhaust tube, all be equipped with the material frame below each cavity. The invention realizes the purpose of automatically selecting, transporting and sorting single rice dumpling leaves and improves the production and processing efficiency.
Description
Technical Field
The invention relates to a single-sheet conveying and sorting device and method for reed leaves.
Background
The rice dumpling is a traditional Chinese food in the morning festival and is delicious. With the development of society, the demand of the rice dumplings also increases rapidly, and the rice dumpling leaves are used as one of the important raw materials of the rice dumplings and are picked and sorted manually according to the traditional processing method, so that the method is high in time consumption and cost, and is not suitable for increasing demands. According to the existing machine, the structure is complex and the damage to the rice dumpling leaves is large. Observing the leaf profile of the reed leaves, finding out that the leaf profile of the reed leaves is wider and regular in shape, and the leaf quality and the thickness are low, and if the reed leaves are overlapped together, the reed leaves are not beneficial to selection.
Disclosure of Invention
The invention aims to provide a single-sheet conveying and sorting device and method for traditional Chinese rice-pudding leaves, so that the purpose of automatically selecting, conveying and sorting single-sheets for the traditional Chinese rice-pudding leaves is achieved, and the production and processing efficiency is improved.
In order to solve the above problems, the technical solution to be solved by the present invention is:
the utility model provides a sorting unit is carried to sola of zongzi leaf, including first band conveyer, be equipped with second band conveyer in first band conveyer top, be equipped with the exhaust chamber in the second band conveyer, second band conveyer belt pastes clothes and moves in the exhaust chamber bottom surface, a plurality of aspirating holes have been seted up on second band conveyer belt surface, the bar hole has been seted up in the exhaust chamber bottom surface, each aspirating hole of second band conveyer moves along the bar hole, fixedly in the exhaust chamber is equipped with the polylith baffle, separate into a plurality of cavities with the exhaust chamber by the baffle, each cavity passes through exhaust tube and aspiration pump switch-on, all install the solenoid valve on each exhaust tube, all be equipped with the material frame below each cavity.
A plurality of soft system of fixedly connected with inhale the leaf pipe on second belt conveyor conveyer belt, each inhales the leaf pipe and is linked together with each aspirating hole, be equipped with the photoelectric switch who is used for detecting and inhales the leaf pipe below the second conveyer, be equipped with the camera that is used for shooing the zongzi leaf below the photoelectric switch, the camera will acquire signal transmission and give the computer, photoelectric switch gives the PLC controller with signal transmission, each solenoid valve of PLC controller control, the computer is connected with the PLC controller communication.
Two baffles are fixedly connected to the first belt conveyor frame, a conveying groove is formed in the surface of the first belt conveyor at intervals by the two baffles, and an arc-shaped guide plate is fixedly arranged in the conveying groove.
The zongzi leaf is carried to second band conveyer direction by first band conveyer earlier, air-extracting pump gets the interior gas of exhaust chamber and makes it form the negative pressure, when the exhaust tube moved on first band conveyer, the zongzi leaf on the first band conveyer is drawn to the leaf suction pipe, the leaf suction pipe that second band conveyer drive adsorbed the zongzi leaf passes through photoelectric switch earlier, back process camera, when the leaf suction pipe passes through photoelectric switch, the zongzi leaf on the leaf suction pipe is shot to the camera, and send the image of shooting to the computer, judge zongzi leaf article looks in the image by the computer, according to zongzi leaf article looks, the leaf suction pipe is drawn after the zongzi leaf removes corresponding material frame top, the PLC controller lets the exhaust chamber lose the negative pressure through the control solenoid valve, let the zongzi leaf on the leaf suction pipe fall into corresponding material frame from this, realize the sola leaf and carry the sorting process.
The invention has the beneficial effects that:
1. the integrity of the reed leaves in the transmission process is ensured, and the automation of reed leaf transportation is realized.
2. The device has compact structure, easy operation and obvious effect.
3. This device mainly can sort out different zongzi leaves according to zongzi leaf article mutually, has reduced artifical required manpower and the time cost of selecting separately the zongzi leaf, has reduced the damaged phenomenon of zongzi leaf and has taken place, has improved zongzi leaf production machining efficiency.
Drawings
The invention is further described below with reference to the accompanying drawings:
figure 1 is a schematic structural view of the present invention,
figure 2 is a schematic top view of the first belt conveyor of the present invention,
FIG. 3 is a schematic cross-sectional view of the suction box according to the present invention,
fig. 4 is a schematic diagram showing the connection relationship between the electric devices according to the present invention.
In the figure: second band conveyer 1, inhale leaf pipe 2, solenoid valve 3, exhaust chamber 4, exhaust tube 5, first band conveyer 6, aspiration pump 7, baffle 8, aspirating hole 9, photoelectric switch 10, camera 11, material frame 12, baffle 13, baffle 14, bar hole 15.
Detailed Description
As shown in fig. 1 to 4, a sorting unit is carried to sola of zongzi leaf, including first band conveyer 6, be equipped with second band conveyer 1 above first band conveyer 6, be equipped with exhaust box 4 in the second band conveyer 1, the motion of second band conveyer 1 conveyer belt subsides clothes in exhaust box 4 bottom surfaces, a plurality of aspirating holes 9 have been seted up on second band conveyer 1 conveyer belt surface, aspirating holes 9 arrange the setting in proper order according to the same interval, a bar hole 15 has been seted up to exhaust box 4 bottom surfaces, each aspirating hole 9 of second band conveyer 1 pastes at bar hole 15 surface motion, the polylith baffle 13 is equipped with to the internal fixation of exhaust box 4, separate into a plurality of cavities with exhaust box 4 by baffle 13, each cavity passes through exhaust pipe 5 and the switch-on of exhaust pump 7, all install solenoid valve 3 on each exhaust pipe 5, all be equipped with material frame 12 below each cavity.
It is fixed with the leaf pipe 2 that inhales that many silica gels made to bond on 1 conveyer belt of second band conveyer, each inhales leaf pipe 2 and is linked together with each aspirating hole 9, it is 1~3mm to inhale leaf pipe 2 and 6 surface gaps of first band conveyer, be equipped with the correlation formula photoelectric switch 10 that is used for detecting and inhales leaf pipe 2 below the second conveyer, be equipped with the camera 11 that is used for shooing the zongzi leaf below photoelectric switch 10, camera 11 will acquire signal transmission for the computer, photoelectric switch 10 gives the PLC controller with the signal transmission, each solenoid valve 3 of PLC controller control, the computer is connected with the PLC controller communication.
Two baffles 14 are fixedly connected to the frame of the first belt conveyor 6, a conveying groove is formed in the surface of the first belt conveyor 6 at intervals by the two baffles 14, and two arc-shaped guide plates 8 are fixedly arranged in the conveying groove. The zongzi leaf passes through from the clearance between arc baffle 8 and the first band conveyer 6, lets pile up zongzi leaf initial segregation, then separates again the zongzi leaf by inhaling leaf pipe 2, and the zongzi leaf on the first band conveyer 6 is absorbed the back by inhaling leaf pipe 2 on the second band conveyer 1, can leave some unnecessary zongzi leaves on the first band conveyer 6, and these unnecessary zongzi leaves can be collected the back and continue to carry on sending into first band conveyer 6.
Firstly, the reed leaves are conveyed to the direction of a second belt conveyor 1 by a first belt conveyor 6, the reed leaves are preliminarily separated after passing through a guide plate 8, an air suction pump 7 sucks the air in an air suction box 4 to form negative pressure, when an air suction pipe 5 moves to a position from a strip-shaped hole 15 on the first belt conveyor 6, a reed suction pipe 2 is communicated with the air suction box 4, so that the air suction pipe 5 can suck the reed leaves on the first belt conveyor 6, the reed suction pipe 2 sucking the reed leaves firstly passes through a photoelectric switch 10 along with the conveying of the second belt conveyor 1 and then passes through a camera 11, when the reed suction pipe 2 passes through the photoelectric switch 10, the camera 11 shoots the reed leaves on the reed suction pipe 2 and transmits the shot image to a computer, the computer judges the reed leaf phase in the image, according to the reed leaf phase, the reed leaf sucking pipe 2 sucks the reed leaves to move above a corresponding material frame 12, and then the PLC controls each electromagnetic valve 3 to make the negative pressure of the air suction box 4 lose, let the zongzi leaf fall into corresponding material frame 12, realize the sola of zongzi leaf from this and carry the sorting process.
As shown in fig. 1 and 4, for example: the material frame 12 for storing the notched reed leaves is positioned at the leftmost side in the drawing 1, and 5 leaf suction pipes 2 are arranged between the leftmost material frame 12 and the photoelectric switch 10 at intervals. When inhaling leaf pipe 2 and having absorbed the zongzi leaf that has the breach when photoelectric switch 10, camera 11 shoots the zongzi leaf image that just has passed through photoelectric switch 10, and send the image to the computer, the computer analysis goes out to be breach zongzi leaf, then begin to count and pass through photoelectric switch 10 inhale leaf pipe 2, count 5 backs, PLC controller control 3 commutations of solenoid valve of the 12 top cavities of the material frame in the leftmost side, this cavity loses the negative pressure, resume ordinary pressure or switch the malleation, let the zongzi leaf fall into in the material frame 12 in the leftmost side.
Claims (4)
1. The utility model provides a sorting unit is carried to sola of zongzi leaf, includes first band conveyer (6), its characterized in that: be equipped with second band conveyer (1) in first band conveyer (6) top, be equipped with exhaust box (4) in second band conveyer (1), second band conveyer (1) conveyer belt is pasted and is obeyed the motion in exhaust box (4) bottom surface, a plurality of aspirating holes (9) have been seted up on second band conveyer (1) conveyer belt surface, bar hole (15) have been seted up in exhaust box (4) bottom surface, each aspirating hole (9) of second band conveyer (1) move along bar hole (15), be equipped with polylith baffle (13) at exhaust box (4) internal fixation, separate into a plurality of cavities with exhaust box (4) by baffle (13), each cavity passes through exhaust tube (5) and aspiration pump (7) switch-on, all install solenoid valve (3) on each exhaust tube (5), all be equipped with material frame (12) below each cavity.
2. The single-sheet conveying and sorting device for the reed leaves as claimed in claim 1, wherein: a plurality of soft system of fixedly connected with inhale leaf pipe (2) on second belt conveyor (1) conveyor belt, each inhales leaf pipe (2) and is linked together with each aspirating hole (9), be equipped with photoelectric switch (10) that are used for detecting and inhale leaf pipe (2) below the second conveyor, be equipped with camera (11) that are used for shooing the zongzi leaf below photoelectric switch (10), camera (11) will acquire signal transmission and give the computer, photoelectric switch (10) give the PLC controller with the signal transmission, each solenoid valve of PLC controller control (3), the computer is connected with the PLC controller communication.
3. The single-sheet conveying and sorting device for the reed leaves as claimed in claim 1 or 2, wherein: two baffles (14) are fixedly connected to the rack of the first belt conveyor (6), a conveying groove is formed in the surface of the first belt conveyor (6) at intervals by the two baffles (14), and an arc-shaped guide plate (8) is fixedly arranged in the conveying groove.
4. A method for using the single sheet conveying and sorting device for the reed leaves as claimed in claim 2, which is characterized in that: the reed leaves are conveyed towards a second belt conveyor (1) by a first belt conveyor (6), air in an air exhaust box (4) is extracted by an air extraction pump (7) to form negative pressure, when an air exhaust pipe (5) moves on the first belt conveyor (6), the reed leaves on the first belt conveyor (6) are absorbed by a leaf absorbing pipe (2), the second belt conveyor (1) drives the leaf absorbing pipe (2) absorbing the reed leaves to pass through a photoelectric switch (10) and then a camera (11), when the leaf absorbing pipe (2) passes through the photoelectric switch (10), the reed leaves on the leaf absorbing pipe (2) are shot by the camera (11) and a shot image is transmitted to a computer, the reed leaf phase in the reed leaf image is judged by the computer, the reed leaves are absorbed by the leaf absorbing pipe (2) to move to the upper part of a corresponding material frame (12) according to the reed leaf phase, and then the PLC controls an electromagnetic valve (3) to lose the negative pressure of the reed box (4), therefore, the reed leaves on the leaf suction pipe (2) fall into the corresponding material frame (12), and the single reed leaf conveying and sorting process is realized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110719709.7A CN113399274A (en) | 2021-06-28 | 2021-06-28 | Single reed leaf conveying and sorting device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110719709.7A CN113399274A (en) | 2021-06-28 | 2021-06-28 | Single reed leaf conveying and sorting device and method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113399274A true CN113399274A (en) | 2021-09-17 |
Family
ID=77679758
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110719709.7A Pending CN113399274A (en) | 2021-06-28 | 2021-06-28 | Single reed leaf conveying and sorting device and method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113399274A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345731A (en) * | 2021-12-01 | 2022-04-15 | 三峡大学 | Single-sheet feeding and sorting system and method for reed leaves |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08113217A (en) * | 1994-10-17 | 1996-05-07 | Maki Seisakusho:Kk | Sorting/encasing apparatus for vegetable and fruit |
| JPH09288061A (en) * | 1996-04-19 | 1997-11-04 | Ikegami Tsushinki Co Ltd | Method and apparatus for inspecting external appearance of small article |
| JP2001240229A (en) * | 2000-02-29 | 2001-09-04 | Maki Mfg Co Ltd | Agricultural product supply device |
| CN102602564A (en) * | 2012-03-21 | 2012-07-25 | 济南立昱机械科技有限公司 | Valve bag sealing machine |
| CN104307755A (en) * | 2014-09-30 | 2015-01-28 | 长沙中联重科环卫机械有限公司 | Refuse sorting facility |
| CN104741324A (en) * | 2015-04-13 | 2015-07-01 | 山东信川机械有限责任公司 | Single corrugated paperboard quality detecting machine |
| CN106378314A (en) * | 2016-08-28 | 2017-02-08 | 浙江春宝胶囊有限公司 | Full-automatic lamp inspection and transportation device of capsules |
| CN108453058A (en) * | 2018-01-24 | 2018-08-28 | 三峡大学 | A kind of rice-pudding leaf auto arrangement feeding device based on machine vision |
| CN110153013A (en) * | 2019-07-01 | 2019-08-23 | 王远志 | A kind of rice-pudding leaf dried, classified equipment |
| CN209701786U (en) * | 2019-04-17 | 2019-11-29 | 深圳吉阳智能科技有限公司 | Manipulator takes piece equipment |
-
2021
- 2021-06-28 CN CN202110719709.7A patent/CN113399274A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08113217A (en) * | 1994-10-17 | 1996-05-07 | Maki Seisakusho:Kk | Sorting/encasing apparatus for vegetable and fruit |
| JPH09288061A (en) * | 1996-04-19 | 1997-11-04 | Ikegami Tsushinki Co Ltd | Method and apparatus for inspecting external appearance of small article |
| JP2001240229A (en) * | 2000-02-29 | 2001-09-04 | Maki Mfg Co Ltd | Agricultural product supply device |
| CN102602564A (en) * | 2012-03-21 | 2012-07-25 | 济南立昱机械科技有限公司 | Valve bag sealing machine |
| CN104307755A (en) * | 2014-09-30 | 2015-01-28 | 长沙中联重科环卫机械有限公司 | Refuse sorting facility |
| CN104741324A (en) * | 2015-04-13 | 2015-07-01 | 山东信川机械有限责任公司 | Single corrugated paperboard quality detecting machine |
| CN106378314A (en) * | 2016-08-28 | 2017-02-08 | 浙江春宝胶囊有限公司 | Full-automatic lamp inspection and transportation device of capsules |
| CN108453058A (en) * | 2018-01-24 | 2018-08-28 | 三峡大学 | A kind of rice-pudding leaf auto arrangement feeding device based on machine vision |
| CN209701786U (en) * | 2019-04-17 | 2019-11-29 | 深圳吉阳智能科技有限公司 | Manipulator takes piece equipment |
| CN110153013A (en) * | 2019-07-01 | 2019-08-23 | 王远志 | A kind of rice-pudding leaf dried, classified equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114345731A (en) * | 2021-12-01 | 2022-04-15 | 三峡大学 | Single-sheet feeding and sorting system and method for reed leaves |
| CN114345731B (en) * | 2021-12-01 | 2024-04-19 | 三峡大学 | Shan Zhangshang material and sorting system and method for rice dumpling leaves |
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| PB01 | Publication | ||
| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210917 |
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| RJ01 | Rejection of invention patent application after publication |