CN103552871A - Automatic off-line counting and board turning-over machine for paperboard stacking and stacking method - Google Patents
Automatic off-line counting and board turning-over machine for paperboard stacking and stacking method Download PDFInfo
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- CN103552871A CN103552871A CN201310522458.9A CN201310522458A CN103552871A CN 103552871 A CN103552871 A CN 103552871A CN 201310522458 A CN201310522458 A CN 201310522458A CN 103552871 A CN103552871 A CN 103552871A
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Abstract
The invention discloses an automatic off-line counting and board turning-over machine for paperboard stacking and a stacking method. The automatic off-line counting and board turning-over machine comprises a machine frame, a feeding mechanism, a lower layer pushing mechanism, an upper layer pushing mechanism, a paper collection platform, a lower layer conveying mechanism, an upper layer conveying mechanism and a board turning-over mechanism, wherein the feeding mechanism is arranged at the lower right position in the machine frame; the lower layer pushing mechanism and the upper layer pushing mechanism are sequentially arranged above the feeding mechanism; the paper collection platform is arranged on the left side in the machine frame and can move vertically and laterally; the lower layer conveying mechanism is arranged between the paper collection platform and the lower layer pushing mechanism; the upper layer conveying mechanism is arranged between the paper collection platform and the upper layer pushing mechanism; the board turning-over mechanism is arranged in the upper layer conveying mechanism and can drive the upper layer conveying mechanism to rotate. During stacking, the upper layer pushing mechanism, the lower layer pushing mechanism, upper layer conveying mechanism and the lower layer conveying mechanism work in sequence, and accordingly paperboards can be stacked in the sequence of one front surface and then the back surface. The automatic off-line counting and board turning-over machine for paperboard stacking and the stacking method have the advantages that counting, board turning-over and staggered stacking can be completed independently and automatically, machine operation replaces manual operation completely, labor intensity of workers and manpower cost are effectively reduced, production efficiency is effectively improved, and industrial upgrading is expectable.
Description
Technical field
The present invention relates to mechanical equipment technical field, be specifically related to a kind of for cardboard stacking off-line automatic counting panel turnover machine and stacking method.
Background technology
In the production process of corrugated board, due to the moisture in paper and tension force inequality and heat setting process, cardboard, after producing, inevitably has crooked problem.So production manufacturer, when paying cardboard, often needs to count, packing, and take the positive and negative mode being staggeredly stacked to make cardboard become smooth, so that the client in next procedure or downstream printing and case processed.
General mode is to adopt artificial mode to count at present, and with 10Zhang Huo20Zhang Wei unit, the positive pile of a pile instead carries out manually stacking.This kind of mode wasted a large amount of manpowers, and with a middle low speed manufacturing line, per tour on average configures staff 6-8 people, if high-speed line must configuration 8-10 people.Workman's working strength is very big, and inefficiency.
Other mode is to configure the pile of counting, and stacking machine is according to the output of 10Zhang Huo20Zhang Wei unit, and workman carries the stacking of cardboard a positive and a negative.The common per tour of pure manual type of comparing of this kind of mode can reduce 1 people's configuration, and efficiency is still very low.
Having is exactly the dislocation pile that configures German BHS again, and dislocation pile can complete the stacking of dislocation according to 10-20Zhang Wei unit.But due to the limitation of technology, when there being workman's paper extraction when check on pile, misplacing stackingly can produce miscount, and it cannot complete the action (cannot complete the stacking of a positive and a negative) of turnover panel.When if cardboard has prying, need to carry out positive and negative when stacking, still or need a large amount of staff.
The Chinese patent that for example application number is 201210432439.2: circuit substrate stacker, only has and the most simply piles azido functional.Application number is 201010206089.9 Chinese patent: panel turnover machine.Also as long as the simplest turn over function.
The current problem of the various schemes in technical application below all existing in sum:
1), pure manual operation, inefficiency, labor cost is high.
2), online solution, while externally making a random inspection, cannot complete accurately the function of counting, turnover panel is still by manually completing, inefficiency.
3), do not meet the production model of high-speed flow line.
Summary of the invention
The object of the invention is for provide a kind of can independently automatically complete count, turnover panel and misplace stacking for cardboard stacking off-line automatic counting panel turnover machine and stacking method.
In order to reach object of the present invention, technical scheme is as follows:
The off-line automatic counting panel turnover machine that cardboard is stacking, comprises frame, also comprises:
Be arranged on the inner bottom-right feed mechanism of described frame,
Be located at described feed mechanism top lower floor's delivery device,
Be located at described lower floor delivery device top upper strata delivery device,
Be located at described frame inside left, and can be vertically and the collection platform of transverse shifting,
Be located at lower floor's conveying mechanism between described collection platform and described lower floor delivery device,
Be located at upper strata conveying mechanism between described collection platform and described upper strata delivery device,
Be located at described upper strata conveying mechanism inner, and can drive the panel turnover mechanism of whole upper strata conveying mechanism rotation.
As preferred technical scheme: also comprise the fixing device of being located at described upper strata conveying mechanism upside, described fixing device is arranged on the conveying mechanism of described upper strata the one end near described collection platform.
As preferred technical scheme: be provided with several servomotors on described feed mechanism.
As preferred technical scheme: the lateral length of described upper strata conveying mechanism is 1/2nd of described lower floor conveying mechanism lateral length.
As preferred technical scheme: on described collection platform, several photoelectric switchs are installed.
For the stacking stacking method of cardboard, comprise the following steps:
1), the cardboard of having produced is deposited on described feed mechanism, by servomotor, described feed mechanism is risen to the position of upper strata delivery device;
2), upper strata delivery device starts, and first block of cardboard is pushed on the conveying mechanism of upper strata, described upper strata conveying mechanism is delivered to fixing device place by described first block of cardboard to be stopped, then fixing device declines and by this cardboard clamping;
3), described panel turnover mechanism begins turning;
4), when carrying out described step 3), described feed mechanism drops to lower floor's delivery device place;
5), lower floor delivery device starts, and coordinates lower floor's conveying mechanism that second block of cardboard is delivered to lower floor's conveying mechanism, after completing, described feed mechanism moves down;
6), described panel turnover mechanism rotation is to upright position;
7), when carrying out described step 6), described second block of cardboard is transported to collection platform;
8), described collection platform moves down, transverse shifting then;
9), after described panel turnover mechanism Rotate 180 °, fixing device unclamps, and described first block of cardboard fallen on lower floor's conveying mechanism;
10), when carrying out described step 9), described feed mechanism rises to both allocations again;
11), described lower floor delivery device is delivered to described first block of cardboard on described collection platform;
12), described collection platform moves down;
13), described collection platform laterally moves to setting value, and mobile direction is contrary with the moving direction in described step 8);
14), described panel turnover mechanism turn to initial position;
15), next circulation starts.
As preferred technical scheme: described step 12) can be inserted on the arbitrary position between step 6) and step 14).
As preferred technical scheme: the distance that in described step 8) and described step 12), collection platform moves down all equals the thickness of cardboard.
As preferred technical scheme: the distance that in described step 8) and described step 12), collection platform moves down is all greater than the thickness of cardboard.
The transverse shifting direction that collection platform is adjacent twice is contrary, and the dislocation that has therefore realized cardboard is stacking.Bilevel delivery device and conveying mechanism, work in order successively, guaranteed that cardboard is according to the sequence stack of the reverse side in a front.
Photoelectric switch (opto-electronic pickup) is the abbreviation of photoelectricity approach switch, it is to utilize detected material to the blocking or reflect of light beam, and by synchronization loop gating circuit, thereby inspected object has or not.When having cardboard to fall to collection platform, photoelectric switch can detect and count, and finally can obtain the sum of cardboard.
The beneficial effect that the present invention has:
Can independently automatically complete count, turnover panel and misplace stacking, by manual operation, be converted into machine operation completely, only need employee to operate machines, effectively reduce employee's labour intensity, also greatly reduce human cost, greatly improved production efficiency, make industrial upgrading become possibility.
Whole panel turnover machine is what to be separated with the flow production line of cardboard, belongs to the design of off-line, has reduced owing to counting or the restriction of staggered floor heap overlay cardboard conveyor line speed of production, is conducive to bring into play to greatest extent the efficiency of conveyor line.
Accompanying drawing explanation
Fig. 1 is that the present invention is for the structural representation of the stacking off-line automatic counting panel turnover machine of cardboard.
The specific embodiment
Below in conjunction with embodiment, the invention will be further described, but protection scope of the present invention is not only confined to embodiment.
As shown in Figure 1, the off-line automatic counting panel turnover machine that cardboard is stacking, comprises frame 1, feed mechanism 2, lower floor's delivery device 4, upper strata delivery device 3, collection platform 8, lower floor's conveying mechanism 7, upper strata conveying mechanism 9, panel turnover mechanism 5 and fixing device 6.
Feed mechanism 2 is arranged on the inner bottom-right position of frame 1, and several servomotors are housed on feed mechanism 2, drives feed mechanism 2 to move up and down.Cardboard after having produced on conveyor line is first stacked to feed mechanism 2.Lower floor's delivery device 4 is located at the top of feed mechanism 2, and upper strata delivery device 3 is located at the top of lower floor's delivery device 4.Collection platform 8 is located at the left side of frame 1 inside, and collection platform 8 can be vertically and transverse shifting.Several photoelectric switchs are installed, for counting on collection platform 8.
Lower floor's conveying mechanism 7 is located between collection platform 8 and lower floor's delivery device 4, and the height of lower floor's conveying mechanism 7 is less than or equal to the height of lower floor's delivery device 4, is convenient to cardboard to be pushed on lower floor's conveying mechanism 7.Upper strata conveying mechanism 9 is located between collection platform 8 and upper strata delivery device 3, and the height of upper strata conveying mechanism 9 is less than or equal to the height of upper strata delivery device 3, is convenient to cardboard to be pushed on upper strata conveying mechanism 9.
Panel turnover mechanism 5 is located at the inside of upper strata conveying mechanism 9, and panel turnover mechanism 5 can drive 9 rotations of whole upper strata conveying mechanism, and the fulcrum of rotation is that end points of close collection platform 8 on upper strata conveying mechanism 9.
Fixing device 6 is located at the upside of upper strata conveying mechanism 9, and fixing device 6 is arranged on one end of close collection platform 8 on upper strata conveying mechanism 9.Fixing device 6 is for clamping the cardboard of needs upset, in order to avoid drop in switching process, fixing device 6 passes through air cylinder driven.
The lateral length of upper strata conveying mechanism 9 is 1/2nd of lower floor's conveying mechanism 7 lateral lengths, so the fulcrum of panel turnover mechanism 5 rotation is just positioned on the bisector of lateral length of lower floor's conveying mechanism 7.
When stacking, step is as follows:
1), the cardboard of having produced is deposited on feed mechanism 2, by servomotor, feed mechanism 2 is risen to the position of upper strata delivery device 3;
2), upper strata delivery device 3 starts, and first block of cardboard is pushed on upper strata conveying mechanism 9, upper strata conveying mechanism 9 is delivered to fixing device 6 places by this first block of cardboard to be stopped, then fixing device 6 declines and this first block of cardboard is clamped;
3), panel turnover mechanism 5 begins turning;
4), carrying out above-mentioned steps 3) in, feed mechanism 2 drops to lower floor's delivery device 4 places;
5), lower floor's delivery device 4 starts, and coordinates lower floor's conveying mechanism 7 that second block of cardboard is delivered to lower floor's conveying mechanism 7, after completing, feed mechanism 2 moves down;
6), panel turnover mechanism 5 rotations are to upright position;
7), when carrying out described step 6), second block of cardboard is delivered to collection platform 8 by lower floor's conveying mechanism 7;
8), collection platform 8 moves down, transverse shifting then;
9), after panel turnover mechanism 5 Rotate 180s °, fixing device 6 unclamps, and above-mentioned first block of cardboard fallen on lower floor's conveying mechanism 7;
10), carrying out above-mentioned steps 9) in, feed mechanism 2 rises to the position of upper strata delivery device 3 again;
11), lower floor's delivery device 4 is delivered to above-mentioned first block of cardboard on collection platform 8;
12), collection platform 8 moves down;
13), collection platform 8 laterally moves to setting value, and mobile direction and above-mentioned steps 8) in moving direction contrary;
14), panel turnover mechanism 5 turn to initial position;
15), next circulation starts.
Above-mentioned steps 12) can be inserted on the arbitrary position between step 6) and step 14) because collection platform 8 move down the running that can not have influence on other mechanisms.
The distance that in step 8) and step 12), collection platform 8 moves down is all more than or equal to the thickness of cardboard, has guaranteed that cardboard can steadily be deposited on collection platform 8.When each piece cardboard drops on collection platform 8, photoelectric switch can detect this signal, and can count, and finally counts the sum of cardboard.
Finally it should be noted that: above embodiment is only in order to illustrate the present invention and unrestricted technical scheme described in the invention, therefore, although this specification sheets has been described in detail the present invention with reference to each above-mentioned embodiment, but, those of ordinary skill in the art is to be understood that, still can modify or be equal to replacement the present invention, and all do not depart from technical scheme and the improvement thereof of the spirit and scope of the present invention, it all should be encompassed in claim scope of the present invention.
Claims (9)
1. for the stacking off-line automatic counting panel turnover machine of cardboard, comprise frame (1), it is characterized in that: also comprise:
Be arranged on the inner bottom-right feed mechanism of described frame (1) (2),
Be located at described feed mechanism (2) top lower floor's delivery device (4),
Be located at described lower floor delivery device (4) top upper strata delivery device (3),
Be located at described frame (1) inside left, and can be vertically and the collection platform (8) of transverse shifting,
Be located at lower floor's conveying mechanism (7) between described collection platform (8) and described lower floor delivery device (4),
Be located at upper strata conveying mechanism (9) between described collection platform (8) and described upper strata delivery device (3),
Be located at described upper strata conveying mechanism (9) inside, and can drive the panel turnover mechanism (5) of whole upper strata conveying mechanism (9) rotation.
2. according to claim 1 for the stacking off-line automatic counting panel turnover machine of cardboard, it is characterized in that: also comprise the fixing device (6) of being located at described upper strata conveying mechanism (9) upside, described fixing device (6) is arranged on the upper one end near described collection platform (8) of described upper strata conveying mechanism (9).
3. according to claim 1 for the stacking off-line automatic counting panel turnover machine of cardboard, it is characterized in that: described feed mechanism is provided with several servomotors on (2).
4. according to claim 1 for the stacking off-line automatic counting panel turnover machine of cardboard, it is characterized in that: the lateral length of described upper strata conveying mechanism (9) is 1/2nd of described lower floor conveying mechanism (7) lateral length.
5. according to claim 1 for the stacking off-line automatic counting panel turnover machine of cardboard, it is characterized in that: on described collection platform (8), several photoelectric switchs are installed.
According to described in claim 1～5 for the stacking stacking method of cardboard, it is characterized in that: comprise the following steps:
1), that the cardboard of having produced is deposited in to described feed mechanism (2) is upper, by servomotor, described feed mechanism (2) is risen to the position of upper strata delivery device (3);
2), upper strata delivery device (3) starts, first block of cardboard is pushed on upper strata conveying mechanism (9), described upper strata conveying mechanism (9) is delivered to fixing device (6) by described first block of cardboard and locates to stop, and then fixing device (6) declines and this cardboard is clamped;
3), described panel turnover mechanism (5) begins turning;
4), when carrying out described step 3), described feed mechanism (2) drops to lower floor's delivery device (4) and locates;
5), lower floor's delivery device (4) starts, and coordinates lower floor's conveying mechanism (7) that second block of cardboard is delivered to lower floor's conveying mechanism (7), after completing, described feed mechanism (2) moves down;
6), described panel turnover mechanism (5) rotation is to upright position;
7), when carrying out described step 6), described second block of cardboard is transported to collection platform (8);
8), described collection platform (8) moves down, transverse shifting then;
9), after described panel turnover mechanism (5) Rotate 180 °, fixing device (6) unclamps, and described first block of cardboard fallen on lower floor's conveying mechanism (7);
10), when carrying out described step 9), described feed mechanism (2) rises to both allocations again;
11), described lower floor delivery device (4) is delivered to described first block of cardboard on described collection platform (8);
12), described collection platform (8) moves down;
13), described collection platform (8) laterally moves to setting value, and mobile direction is contrary with the moving direction in described step 8);
14), described panel turnover mechanism (5) turn to initial position;
15), next circulation starts.
7. according to claim 6 for the stacking stacking method of cardboard, it is characterized in that: described step 12) can be inserted on the arbitrary position between step 6) and step 14).
8. according to claim 6 for the stacking stacking method of cardboard, it is characterized in that: the distance that in described step 8) and described step 12), collection platform (8) moves down all equals the thickness of cardboard.
9. according to claim 6 for the stacking stacking method of cardboard, it is characterized in that: the distance that in described step 8) and described step 12), collection platform (8) moves down is all greater than the thickness of cardboard.
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| CN201310522458.9A CN103552871B (en) | 2013-10-28 | 2013-10-28 | A kind of off-line automatic counting panel turnover machine for cardboard stacking and stacking method |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103991744A (en) * | 2014-05-22 | 2014-08-20 | 广东明泰电力装备制造有限公司 | Automatic material collecting mechanism of numerical control shearing machine |
| CN106672681A (en) * | 2017-03-14 | 2017-05-17 | 河南华丽纸业包装股份有限公司 | Post-print arranging and counting device of water ink printer |
| CN106892294A (en) * | 2017-03-30 | 2017-06-27 | 武汉京山轻机智能装备有限公司 | A kind of corrugated paper points conveying palletizing system |
| CN107879120A (en) * | 2017-11-01 | 2018-04-06 | 东莞市艾尔发自动化科技有限公司 | A kind of full-automatic cardboard Palletizer and cardboard palletizing method |
| CN107985972A (en) * | 2017-12-27 | 2018-05-04 | 定陶宏瑞包装有限公司 | A kind of High-Speed Automatic splicing panel turnover machine |
| CN108609396A (en) * | 2018-07-18 | 2018-10-02 | 雅泰实业集团有限公司 | Auto-reversal Machine's |
| CN109230763A (en) * | 2018-07-11 | 2019-01-18 | 广东佛斯伯智能设备有限公司 | A kind of corrugated board stacks and separation control method |
| CN109677966A (en) * | 2018-12-18 | 2019-04-26 | 新疆鲁意纺织科技有限公司 | Towel turnover device |
| CN110697483A (en) * | 2019-10-17 | 2020-01-17 | 东莞市迈高自动化机械有限公司 | Book stacking machine |
| CN111039026A (en) * | 2018-10-15 | 2020-04-21 | 广州市科腾智能装备股份有限公司 | A carpet stacking device and system |
| CN111620152A (en) * | 2020-05-18 | 2020-09-04 | 湖北工业大学 | Full-automatic conveying and stacking production line for paperboards |
| CN113335965A (en) * | 2021-07-13 | 2021-09-03 | 临安宏飞包装有限公司 | Corrugated board turnover machine |
| CN114560321A (en) * | 2021-07-19 | 2022-05-31 | 杭州市机械科学研究院有限公司 | A processing equipment for corrugated sheet packing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103991744A (en) * | 2014-05-22 | 2014-08-20 | 广东明泰电力装备制造有限公司 | Automatic material collecting mechanism of numerical control shearing machine |
| CN106672681A (en) * | 2017-03-14 | 2017-05-17 | 河南华丽纸业包装股份有限公司 | Post-print arranging and counting device of water ink printer |
| CN106892294A (en) * | 2017-03-30 | 2017-06-27 | 武汉京山轻机智能装备有限公司 | A kind of corrugated paper points conveying palletizing system |
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| CN107879120B (en) * | 2017-11-01 | 2024-02-20 | 东莞市艾尔发自动化科技有限公司 | Full-automatic paperboard stacking equipment and paperboard stacking method |
| CN107879120A (en) * | 2017-11-01 | 2018-04-06 | 东莞市艾尔发自动化科技有限公司 | A kind of full-automatic cardboard Palletizer and cardboard palletizing method |
| CN107985972A (en) * | 2017-12-27 | 2018-05-04 | 定陶宏瑞包装有限公司 | A kind of High-Speed Automatic splicing panel turnover machine |
| CN109230763A (en) * | 2018-07-11 | 2019-01-18 | 广东佛斯伯智能设备有限公司 | A kind of corrugated board stacks and separation control method |
| CN108609396A (en) * | 2018-07-18 | 2018-10-02 | 雅泰实业集团有限公司 | Auto-reversal Machine's |
| CN111039026A (en) * | 2018-10-15 | 2020-04-21 | 广州市科腾智能装备股份有限公司 | A carpet stacking device and system |
| CN109677966A (en) * | 2018-12-18 | 2019-04-26 | 新疆鲁意纺织科技有限公司 | Towel turnover device |
| CN110697483A (en) * | 2019-10-17 | 2020-01-17 | 东莞市迈高自动化机械有限公司 | Book stacking machine |
| CN111620152B (en) * | 2020-05-18 | 2021-07-02 | 湖北工业大学 | A fully automatic conveying and palletizing production line for cardboard |
| CN111620152A (en) * | 2020-05-18 | 2020-09-04 | 湖北工业大学 | Full-automatic conveying and stacking production line for paperboards |
| CN113335965A (en) * | 2021-07-13 | 2021-09-03 | 临安宏飞包装有限公司 | Corrugated board turnover machine |
| CN113335965B (en) * | 2021-07-13 | 2022-08-26 | 临安宏飞包装有限公司 | Corrugated board turnover machine |
| CN114560321A (en) * | 2021-07-19 | 2022-05-31 | 杭州市机械科学研究院有限公司 | A processing equipment for corrugated sheet packing |
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