CN113372989A - Animal fat oil refining device - Google Patents

Animal fat oil refining device Download PDF

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Publication number
CN113372989A
CN113372989A CN202110789091.1A CN202110789091A CN113372989A CN 113372989 A CN113372989 A CN 113372989A CN 202110789091 A CN202110789091 A CN 202110789091A CN 113372989 A CN113372989 A CN 113372989A
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CN
China
Prior art keywords
filter plate
refining
frame
grease
fat
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110789091.1A
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Chinese (zh)
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CN113372989B (en
Inventor
谢春洋
张海林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ANHUI JIAYUAN GREASE CO LTD
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ANHUI JIAYUAN GREASE CO LTD
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Priority to CN202110789091.1A priority Critical patent/CN113372989B/en
Publication of CN113372989A publication Critical patent/CN113372989A/en
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Publication of CN113372989B publication Critical patent/CN113372989B/en
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    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/02Pretreatment
    • C11B1/04Pretreatment of vegetable raw material
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B1/00Production of fats or fatty oils from raw materials
    • C11B1/12Production of fats or fatty oils from raw materials by melting out
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11BPRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
    • C11B3/00Refining fats or fatty oils
    • C11B3/008Refining fats or fatty oils by filtration, e.g. including ultra filtration, dialysis
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/74Recovery of fats, fatty oils, fatty acids or other fatty substances, e.g. lanolin or waxes

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Microbiology (AREA)
  • Edible Oils And Fats (AREA)

Abstract

The invention provides an animal fat refining device which comprises a rack, a fat cutting mechanism and a refining mechanism, wherein the refining mechanism comprises a refining pot, a rotating shaft, a filter plate frame, a filter plate, a roller, a guide rail, a winch, a wire reel and a steel cable, and the refining pot is arranged on the rack and positioned below the fat cutting mechanism so as to be capable of receiving the fat cut into small blocks by the fat cutting mechanism. Set up at the filter plate frame through two slopes and constitute the oil refining regional, the hoist engine drives the filter plate frame and rises after oil refining is accomplished, and the filter plate frame draws in inwards in the effect of guide rail, and then realizes the extrusion to the dregs of fat, and then avoids remaining grease in the dregs of fat, and breaks away from the oil pan at the in-process filter plate frame of extrusion dregs of fat, and then directly takes out the dregs of fat, has increased machining efficiency under the prerequisite of guaranteeing oil yield.

Description

Animal fat oil refining device
Technical Field
The invention relates to the technical field of animal fat processing, in particular to an animal fat refining device.
Background
The oil refining device provided by the publication number CN110295084A comprises a crushing and smelting box, wherein an oil liquid storage box is arranged on one side of the crushing and smelting box, the upper part of the crushing and smelting box is communicated with the oil liquid storage box through a mixed oil liquid channel, an oil residue filter plate which is obliquely arranged is arranged on the upper part of the oil liquid storage box, and the oil residue channel is flush with the lower side of the oil residue filter plate; the upper part of the crushing box is communicated with a grease block sliding box, the crushing mechanism comprises a plurality of horizontally arranged crushing rollers, the crushing rollers are arranged in a V-shaped structure, two ends of each crushing roller are coaxially and fixedly connected with a rotating shaft, a plurality of chain wheels are driven by chains, and the chains are connected with motors; and a steam heating device is arranged in the crushing and smelting box.
The oil residue can not be treated after oil refining in the prior art, a large amount of grease can be stored in the oil residue, and therefore the oil residue needs to be treated subsequently, and the processing efficiency is low.
Disclosure of Invention
The invention aims to provide an animal fat refining device to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an animal fat refining plant, includes frame, grease stripping and slicing machine and refining mechanism, grease stripping and slicing machine sets up in the frame and is used for cutting the grease piece, wherein:
the oil refining mechanism comprises an oil refining pot, a rotating shaft, filter plate frames, filter plates, rotary drums, guide rails, a winch, wire reels and a steel cable, the oil refining pot is arranged on the frame and located below the oil cutting mechanism, and further can receive oil cut into small pieces by the oil cutting mechanism, the rotating shaft is movably arranged in a vertical through groove of the oil refining pot through a support rod at the bottom, the filter plate frames are rotatably connected with the rotating shaft, the filter plate frames lean against the inner wall of the oil refining pot in an outward inclined state, the filter plates are arranged on the filter plate frames, the rotary drums are arranged at the tops of the filter plate frames, the two guide rails are oppositely arranged, the guide rails are obliquely arranged and connected with the top of the oil refining pot, the rotary drums on the filter plate frames are respectively matched with the two guide rails, the winch is located above the oil refining pot, the power output ends of the winch are fixedly sleeved with the two wire reels, and the steel cable is wound on the two wire reels, and the other end of the wire rope is connected with the roller.
Preferably, the two guide rails are inclined toward each other.
Preferably, the filter plate is movably arranged in a guide groove in the filter plate frame.
Preferably, fastening bolts are arranged in bolt holes in the top of the filter plate frame and used for limiting the positions of the filter plates.
Preferably, an elastic thin plate is arranged in the connecting area of the filter plate frames and the rotating shaft and used for plugging the joint of the two filter plate frames.
Preferably, grease stripping and slicing mechanism includes delivery board, pneumatic cylinder, link, linking arm, carousel and cutter unit spare, the delivery board articulates in the frame and is located the top of oil-refining pot, the pneumatic cylinder sets up in the frame, and its power take off end cover has link and cutter unit spare admittedly, the link passes through the linking arm and is connected with the delivery board, the carousel rotates and installs on the delivery board, and wherein cutter unit spare is located directly over the carousel.
Preferably, the connecting arm is composed of two connecting rods hinged to each other, wherein one end of each connecting rod is hinged to the connecting frame, and the other end of each connecting rod is hinged to the conveying plate.
Preferably, the cutter assembly comprises a cutter frame, a plurality of cutters, springs and a top plate, the cutters are arranged in vertical mounting grooves in the cutter frame in an array mode, the top plate is located above the cutter frame and connected with a power output end of the hydraulic cylinder, and the cutters are connected with the top plate through the springs.
Compared with the prior art, the invention has the beneficial effects that:
according to the oil refining device, the two filter plate frames are obliquely arranged to form an oil refining area, the winch drives the filter plate frames to ascend after oil refining is completed, the filter plate frames are folded inwards under the action of the guide rails, oil residues are extruded, residual oil in the oil residues is avoided, the filter plate frames are separated from an oil pan in the oil residue extruding process, the oil residues are directly taken out, and the processing efficiency is improved on the premise that the oil yield is guaranteed.
Drawings
FIG. 1 is a three-dimensional schematic of the invention as a whole;
FIG. 2 is a side view of the overall structure of the present invention;
FIG. 3 is a three-dimensional schematic view of a refinery apparatus according to the present invention;
FIG. 4 is a full sectional view of the oil refining mechanism according to the present invention;
FIG. 5 is a three-dimensional schematic view of a filter plate frame and its assembled components of the present invention;
fig. 6 is a three-dimensional schematic view of a cutter assembly of the present invention.
In the figure: the device comprises a frame 1, a grease block cutting mechanism 2, a refining mechanism 3, a conveying plate 21, a hydraulic cylinder 22, a connecting frame 23, a connecting arm 24, a rotary disk 25, a cutter assembly 26, a connecting rod 241, a cutter holder 261, a cutter 262, a spring 263, a top plate 264, a refining pan 31, a rotating shaft 32, a filter plate frame 33, a filter plate 34, a roller 35, a guide rail 36, a winch 37, a wire reel 38, a steel cable 39, a fastening bolt 331 and an elastic thin plate 332.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
referring to fig. 1 to 6, the present invention provides a technical solution:
the utility model provides an animal fat refining plant, includes frame 1, grease stripping and slicing machine constructs 2 and refining mechanism 3, wherein:
the grease cutting mechanism 2 is arranged on the frame 1 and used for cutting grease blocks, the grease cutting mechanism 2 comprises a conveying plate 21, a hydraulic cylinder 22, a connecting frame 23, a connecting arm 24, a rotary disc 25 and a cutter component 26, the conveying plate 21 is hinged on the frame 1 and positioned above the left side of the oil refining pot 31, grease can fall into the oil refining pot 31 under the action of gravity when the conveying plate 21 inclines upwards, a limiting plate which is contacted with the bottom of the conveying plate 21 can be arranged on the frame 1 in order to prevent the conveying plate 21 from falling down by itself under the action of gravity, the hydraulic cylinder 22 is arranged on the frame 1, the power output end of the hydraulic cylinder is fixedly sleeved with the connecting frame 23 and the cutter component 26, the connecting frame 23 is connected with the conveying plate 21 through the connecting arm 24, the connecting arm 24 is composed of two connecting rods 241 which are hinged with each other, one end of the two connecting rods 241 which are hinged with each other is hinged with the connecting frame 23, and the other end of the conveying plate 21, therefore, when the connecting frame 23 rises, the conveying plate 21 can be pulled to turn upwards through the connecting arm 24, the rotary disc 25 is rotatably installed on the conveying plate 21, the top of the rotary disc 25 is flush with the upper plane of the conveying plate 21, the cutter assembly 26 is positioned right above the rotary disc 25, the cutter assembly 26 comprises a cutter frame 261, cutting knives 262, springs 263 and a top plate 264, a plurality of cutting knives 262 are arranged in a vertical installation groove in the cutter frame 261 in an array manner, the number of the cutting knives 262 is at least two, the top plate 264 is positioned above the cutter frame 261 and is connected with the power output end of the hydraulic cylinder 22, and the cutting knives 262 are connected with the top plate 264 through the springs 263, so that when the cutting knives 262 descend, the positions of the cutting knives relative to the top plate 264 can be flexibly adjusted, and the situation that when part of the cutting knives 262 are in contact with the rotary disc 25 and the other part of the cutting knives do not cut off the grease is avoided;
the oil refining mechanism 3 comprises an oil refining pot 31, a rotating shaft 32, filter plate frames 33, filter plates 34, a roller 35, a guide rail 36, a winch 37, a wire reel 38 and a steel cable 39, the oil refining pot 31 is arranged on the frame 1 and positioned at the right lower part of the conveying plate 21 and can further receive the oil which is cut into small blocks by the oil cutting mechanism 2, a heating assembly can be arranged in or outside the oil refining pot 31 to heat and refine the oil, the rotating shaft 32 is movably arranged in a vertical through groove of the oil refining pot 31 through a supporting rod at the bottom and can further move in the vertical direction, the two filter plate frames 33 are both rotatably connected with the rotating shaft 32, the filter plate frames 33 lean against the inner wall of the oil refining pot 31 in an outward inclined state, the two filter plate frames 33 are arranged in an inverted-splayed shape, a containing cavity formed by the two filter plate frames 33 refines the oil, an elastic thin plate 332 is arranged at the connecting area of the filter plate frames 33 and the rotating shaft 32 and is used for plugging the connecting part of the two filter plate frames 33, further avoiding the separation of the grease or the oil residue from the cavity formed by the two filter plate frames 33, wherein the filter plates 34 are arranged on the filter plate frames 33, the filter plates 34 are movably arranged in guide grooves in the filter plate frames 33, so the filter plates 34 are directly drawn out to discharge the oil residue after the grease is refined, fastening bolts 331 are arranged in bolt holes at the top of the filter plate frames 33 and used for limiting the positions of the filter plates 34 and avoiding the separation of the filter plates 34 from the filter plate frames 33, rollers 35 are arranged at the top of the filter plate frames 33, two guide rails 36 are oppositely arranged, the guide rails 36 are obliquely arranged and connected with the top of the oil refining pot 31, the two guide rails 36 are inclined towards the direction close to each other, further the two guide rails 36 form a splayed shape, the rollers 35 on the two filter plate frames 33 are respectively matched in the two guide rails 36, so the rollers can move along the inclined direction of the guide rails 36 when the filter plate frames 33 rise, the winch 37 is positioned above the oil refining pot 31, and two wire reels 38 are fixedly sleeved at the power output end, the two wire reels 38 are wound with a steel cable 39, and the other end of the steel cable 39 is connected with the roller 35, so that the filter plate frame 33 can be pulled to rise when the wire reels 38 wind the steel cable 39.
Wherein the left and right sides are relatively, as shown in fig. 2, the position of the grease chunking mechanism 2 is left, and the position of the refining mechanism 3 is right.
The working principle of the invention is as follows: the grease is put on the turntable 25, then the hydraulic cylinder 22 drives the cutter component 26 to descend to cut the grease, at the moment, the once-cut grease is strip-shaped, the hydraulic cylinder 22 drives the connecting frame 23 to descend when acting, at the moment, the two mutually hinged connecting rods 241 forming the connecting arm 24 are in a contracted state, then the hydraulic cylinder 22 drives the cutter component 26 to be separated from the once-cut grease, at the moment, because the connecting frame 23 does not ascend to a sufficient height, the two mutually hinged connecting rods 241 forming the connecting arm 24 are still in a non-stretched state, then the turntable 25 is rotated to change the position of the grease, further, the grease can be cut into blocks after being cut again, the hydraulic cylinder 22 drives the cutter component 26 to ascend after the cutting, the ascending height of the hydraulic cylinder 22 is greater than the ascending height of the hydraulic cylinder 22 after the cutting is finished, then the two mutually hinged connecting rods 241 are in a stretched state and pull the conveying plate 21 to turn over, at the moment, the conveying plate 21 inclines towards one side of the oil refining boiler 31, and further lumpy grease falls into a containing cavity formed by the two filter plate frames 33, then the heated oil refining boiler 31 refines the grease, the oil slag needs to be fished out after the refining is finished, at the moment, the winding machine 37 drives the wire reel 38 to rotate, and further the steel cable 39 on the wire reel 38 is wound, so the steel cable 39 can pull the filter plate frames 33 to ascend, the roller 35 is matched in the guide rail 36, therefore, the two filter plate frames 33 can overturn towards the direction close to each other when ascending, so that the two filter plate frames 33 realize the state that the ascending edges of the oil slag are close to each other, so that the extrusion of the oil slag can be realized in the process that the oil slag is separated from the oil refining boiler 31, further the residual grease of the oil slag is extruded, and then the filter plates 34 can be drawn out from the filter plate frames.
The different grease of different position thickness can be encountered when cutter unit 26 cuts the grease, consequently can drive the synchronous decline of knife rest 261 when roof 264 descends, cutting knife 262 can be direct and the grease contact then, because be flexible connection between cutting knife 262 and the roof 264, even the state that roof 264 still is in the whereabouts when cutting knife 262 and carousel 25 contact can not cause the rigid impact to cutting knife 262 yet, and then can adapt to the stripping and slicing of different thickness grease.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides an animal fat refining plant, includes frame (1), grease stripping and slicing machine structure (2) and refining mechanism (3), grease stripping and slicing machine constructs (2) and sets up and be used for cutting the grease piece on frame (1), its characterized in that:
refining mechanism (3) is including refining oil pot (31), pivot (32), filter plate frame (33), filter plate (34), cylinder (35), guide rail (36), hoist engine (37), wire reel (38) and cable wire (39), refining oil pot (31) set up in frame (1) and lie in the below of grease stripping and slicing mechanism (2), and then can catch the grease that grease stripping and slicing mechanism (2) cut into the fritter, bracing piece movable mounting in the vertical logical inslot of refining oil pot (31) of pivot (32) through the bottom, two filter plate frame (33) all rotate with pivot (32) and are connected, and filter plate frame (33) are the state that leans out and lean on the inner wall of refining oil pot (31), are equipped with filter plate (34) on filter plate frame (33), and the top of filter plate frame (33) is equipped with cylinder (35), two guide rail (36) are set up oppositely, and wherein guide rail (36) set up for the slope and are connected with the top of refining oil pot (31), the two drums (35) on the filter plate frames (33) are respectively matched in the two guide rails (36), the winch (37) is positioned above the oil refining pot (31), the power output end of the winch is fixedly sleeved with the two wire reels (38), the two wire reels (38) are wound with steel cables (39), and the other ends of the steel cables (39) are connected with the drums (35).
2. An animal fat refining device according to claim 1, wherein: the two guide rails (36) are inclined in a direction approaching each other.
3. An animal fat refining device according to claim 1, wherein: the filter plates (34) are movably arranged in guide grooves in the filter plate frame (33).
4. An animal fat refining device according to claim 3, wherein: and fastening bolts (331) are arranged in bolt holes at the top of the filter plate frame (33) and used for limiting the positions of the filter plates (34).
5. An animal fat refining device according to claim 3, wherein: an elastic thin plate (332) is arranged in the connecting area of the filter plate frame (33) and the rotating shaft (32) and used for plugging the connecting position of the two filter plate frames (33).
6. An animal fat refining device according to claim 1, wherein: grease stripping and slicing machine constructs (2) and includes delivery board (21), pneumatic cylinder (22), link frame (23), linking arm (24), carousel (25) and cutter unit spare (26), delivery board (21) articulate in the top of refining oil pot (31) on frame (1) and are located, pneumatic cylinder (22) set up on frame (1), and its power take off end has link frame (23) and cutter unit spare (26) admittedly, link frame (23) are connected with delivery board (21) through linking arm (24), carousel (25) rotate and install on delivery board (21), and wherein cutter unit spare (26) are located carousel (25) directly over.
7. An animal fat refining device according to claim 6, wherein: the connecting arm (24) is composed of two connecting rods (241) which are hinged with each other, wherein one ends of the two connecting rods (241) which are hinged with each other are hinged with the connecting frame (23), and the other ends of the two connecting rods (241) are hinged with the conveying plate (21).
8. An animal fat refining device according to claim 6, wherein: cutter unit (26) include knife rest (261), cutting knife (262), spring (263) and roof (264), many cutting knife (262) are the array and set up in the vertical mounting groove in knife rest (261), and roof (264) are located knife rest (261) top and are connected with the power take off end of pneumatic cylinder (22), and cutting knife (262) are connected with roof (264) through spring (263).
CN202110789091.1A 2021-07-13 2021-07-13 Animal fat refining device Active CN113372989B (en)

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Application Number Priority Date Filing Date Title
CN202110789091.1A CN113372989B (en) 2021-07-13 2021-07-13 Animal fat refining device

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Application Number Priority Date Filing Date Title
CN202110789091.1A CN113372989B (en) 2021-07-13 2021-07-13 Animal fat refining device

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CN113372989A true CN113372989A (en) 2021-09-10
CN113372989B CN113372989B (en) 2024-06-14

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114015498A (en) * 2021-11-30 2022-02-08 江苏瑞高生物科技有限公司 Animal fat smelting equipment
CN115678662A (en) * 2022-11-08 2023-02-03 李宏珊 Edible oil extraction process

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207137453U (en) * 2017-09-05 2018-03-27 湖北广辰药业有限公司 A kind of dregs of a decoction rapid filtering device
CN209454221U (en) * 2018-12-29 2019-10-01 安徽佳源油脂有限公司 A kind of secondary Oil press of the filter residue that extracted oil
CN110295084A (en) * 2019-07-04 2019-10-01 安徽佳源油脂有限公司 A kind of grease oil refining apparatus
CN110358618A (en) * 2019-07-01 2019-10-22 安徽佳源油脂有限公司 A kind of bulk shortening pellet device
CN111647458A (en) * 2020-07-01 2020-09-11 宁夏金博乐食品科技有限公司 Automatic filter residue type animal fat oil refining device
CN212962452U (en) * 2020-04-28 2021-04-13 江苏六朝酒业有限公司 High efficiency lees drying equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207137453U (en) * 2017-09-05 2018-03-27 湖北广辰药业有限公司 A kind of dregs of a decoction rapid filtering device
CN209454221U (en) * 2018-12-29 2019-10-01 安徽佳源油脂有限公司 A kind of secondary Oil press of the filter residue that extracted oil
CN110358618A (en) * 2019-07-01 2019-10-22 安徽佳源油脂有限公司 A kind of bulk shortening pellet device
CN110295084A (en) * 2019-07-04 2019-10-01 安徽佳源油脂有限公司 A kind of grease oil refining apparatus
CN212962452U (en) * 2020-04-28 2021-04-13 江苏六朝酒业有限公司 High efficiency lees drying equipment
CN111647458A (en) * 2020-07-01 2020-09-11 宁夏金博乐食品科技有限公司 Automatic filter residue type animal fat oil refining device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114015498A (en) * 2021-11-30 2022-02-08 江苏瑞高生物科技有限公司 Animal fat smelting equipment
CN114015498B (en) * 2021-11-30 2023-09-19 江苏瑞高生物科技有限公司 Animal fat smelting equipment
CN115678662A (en) * 2022-11-08 2023-02-03 李宏珊 Edible oil extraction process

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