CN114015498A

CN114015498A - Animal fat smelting equipment

Info

Publication number: CN114015498A
Application number: CN202111442953.XA
Authority: CN
Inventors: 陶伟; 刘磊
Original assignee: Jiangsu Ruigao Biotechnology Co ltd
Current assignee: Jiangsu Ruigao Biotechnology Co ltd
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2022-02-08
Anticipated expiration: 2041-11-30
Also published as: CN114015498B

Abstract

The invention discloses animal fat smelting equipment, which belongs to the technical field of animal fat processing and is characterized in that a group of supporting frames are arranged outside a smelting furnace, the lower part of a telescopic rod is fixedly connected with a helical gear, the upper part of the telescopic rod is provided with a lifting plate, a lifting device is fixed on the upper part of a mounting seat, the left side and the right side of the lifting rod are provided with a rotating bearing I and a rotating bearing II, the left side of the rotating bearing I is provided with a threaded rod I, the threaded rod I is provided with a threaded shaft sleeve I, a threaded hole I matched with the threaded rod I is arranged in the threaded shaft sleeve I, the left side of the threaded rod I is connected with a gear I, the lower part of the threaded shaft sleeve is fixedly connected with a semicircular plate I, the semicircular plate I is provided with an oil leakage hole I, the middle inside of the semicircular plate I is provided with a fixing plate, the upper side and the lower side of the fixing plate are provided with a group of springs, the other side of the springs is provided with sliding blocks, the other sides of the sliding blocks are connected with arc plates, the filtering screens are arranged on the lower parts of the filtering plates, solves the technical problems that the oil residue treatment and the pan sticking prevention can not be simultaneously solved, and is mainly applied to the processing of animal fat.

Description

Animal fat smelting equipment

Technical Field

The invention belongs to the technical field of animal fat processing, and particularly relates to animal fat smelting furnace equipment.

Background

Animal fat is fat obtained from animal body, and can be divided into fat of terrestrial warm-blooded animal and fowl, such as adeps medulla bovis Seu Bubali, adeps Caprae Seu Ovis, adeps Sus Domestica, etc. When animal oil is smelted, the oil blocks which are cut, cleaned and dried are usually added into a smelting pot, and the oil is smelted in a heating mode, but after the smelting is completed, a large amount of residual oil in the residual oil residue needs to be fished out every time, and the residual oil residue in the smelting pot is conveyed to other equipment to be extruded and treated, so that the production efficiency is low, and after the oil residue is cooled in the transferring process, the oil separation rate is low, a large amount of labor is wasted, and meanwhile, separate equipment needs to be purchased, and the production cost is high.

Patent application No.: CN201910598121.3 discloses an oil refining device, which comprises a crushing and smelting box, wherein an oil storage tank is arranged at one side of the crushing and smelting box, the upper part of the crushing and smelting box is communicated with the oil storage tank through a mixed oil passage, an oil residue filter plate which is obliquely arranged is arranged at the upper part of the oil storage tank, and the oil residue passage is flush with the lower side of the oil residue filter plate; the upper part of the crushing box is communicated with a grease block sliding box, the crushing mechanism comprises a plurality of horizontally arranged crushing rollers, the crushing rollers are arranged in a V-shaped structure, two ends of each crushing roller are coaxially and fixedly connected with a rotating shaft, a plurality of chain wheels are driven by chains, and the chains are connected with motors; and a steam heating device is arranged in the crushing and smelting box. This equipment once only accomplishes skating, the breakage of grease, smelt three process, and can the continuity work, improve oil refining efficiency greatly, greatly reduce equipment manufacturing cost, reduce factory building area simultaneously, but following defect exists in above-mentioned patent, can't handle the dregs of fat after oil refining, contain a large amount of greases in the dregs of fat this moment, consequently still need the dregs of fat to carry out secondary treatment, add other devices in addition, machining efficiency is low, and a plurality of devices cost is with high costs, and occupation of land space is big.

Patent application No.: CN202110789091.1 discloses animal fat refining device, including frame, grease stripping and slicing mechanism and refining mechanism, refining mechanism includes oil refining pot, pivot, filter plate frame, filter plate, cylinder, guide rail, hoist engine, wire reel and cable wire, and the oil refining pot sets up in the frame and is located the below of grease stripping and slicing mechanism, and then can catch the grease that grease stripping and slicing mechanism cut into the fritter. The oil refining area is formed by two filter plate frames which are obliquely arranged, after oil refining is finished, the filter plate frames are driven by the winch to ascend and are folded inwards under the action of the guide rails, so that oil residues are extruded, residual oil in the oil residues is avoided, the filter plate frames are separated from the oil pan in the process of extruding the oil residues, the oil residues are directly taken out, and the processing efficiency is improved on the premise of ensuring the oil extraction rate; however, the above patents have the following defects that although the temperature and humidity that the oil residue cannot be treated after oil refining are solved, animal fat cannot be stirred in the smelting process, and the animal fat is often stuck to a pot or carbonized, so that the quality of the smelted fat does not reach the standard, and the treatment is difficult after carbonization, which affects the subsequent production.

In view of the above, there is an urgent need for a smelting device which can simultaneously prevent the sticking of the stirring device in the oil refining process and treat the oil residue after the oil refining process is finished, so as to replace the prior art.

Disclosure of Invention

The purpose of the invention is as follows: the invention aims to provide animal fat smelting equipment to solve the technical difficulties in the prior art and realize the technical problems of preventing sticking of a pot during production of oil refining and treating oil residues after the oil refining is finished.

An animal fat smelting device is characterized by comprising a smelting furnace, support frames and a gear box, wherein a heat source layer is arranged in the smelting furnace, the heat source layer is heated and heated through electric power, then the fat is heated and melted through the heat source layer, an oil outlet is formed in the bottom of the smelting furnace, the bottom of the smelting furnace is convenient to discharge oil, meanwhile, the fat is prevented from being remained at the bottom of the smelting furnace, so that subsequent production is influenced and cleaning is inconvenient, support legs are arranged on the left side and the right side of the oil outlet, a group of support frames are arranged outside the smelting furnace, a group of cross beams are arranged between the support frames, a group of mounting seats are further arranged on the support frames, the mounting seats are used for fixedly mounting lifting devices, the mounting seats and the cross beams are arranged in parallel, the gear box is mounted on the upper portions of the cross beams, the lower portion of the gear box is open, and a motor support is arranged on the upper portion of the gear box, the motor support is fixedly provided with a rotating motor, an output shaft of the rotating motor is fixedly connected with the upper part of a telescopic rod, the lower part of the telescopic rod is fixedly connected with a helical gear, the helical gear is driven by the telescopic rod to ascend and descend and then is driven by the rotating motor to rotate, the helical gear is meshed with a gear I and a gear II, a through hole is further formed in the helical gear, a lifting rod is arranged in the through hole, a lifting plate is arranged on the upper part of the lifting rod, a group of lifting devices are arranged on the left side and the right side of the lower part of the lifting plate, a rotating joint is arranged at the joint of the lifting devices and the lifting plate, the lifting devices are fixed on the upper part of a mounting seat, a filter plate is driven to ascend and descend by the ascending and descending of the lifting devices, a rotating bearing I and a rotating bearing II are arranged on the left side and the right side of the lifting rod, a threaded rod I is arranged on the left side of the rotating bearing I, the screw rod I is provided with a screw thread shaft sleeve I, the screw thread shaft sleeve I is internally provided with a screw thread hole I matched with the screw thread I, the left side of the screw thread shaft I is connected with a gear I, the lower part of the screw thread shaft sleeve is fixedly connected with a semi-circular plate I, the semi-circular plate I is provided with an oil leakage hole I, the middle inside of the semi-circular plate I is provided with a fixed plate, the upper side and the lower side of the fixed plate are provided with a group of springs, the other side of each spring is provided with a sliding block, the other side of each sliding block is connected with an arc-shaped plate, the right side of the rotating bearing II is provided with a screw thread shaft sleeve II, the screw thread shaft sleeve II is provided with a screw thread hole II matched with the screw thread shaft II, the right side of the screw thread shaft II is connected with a gear II, the lower part of the screw thread shaft sleeve II is fixedly connected with the semi-circular plate II, and the semi-circular plate I and the semi-circular plate II have the same structure, the center of the filter plate is provided with a connecting hole, the size of the connecting hole is the same as that of the lifting rod, when the bevel gear is meshed with the gear I and the gear II, the rotating motor rotates forwards to drive the gear I to rotate backwards, the gear I rotates backwards to drive the semi-circular plate I to move rightwards, meanwhile, the rotating motor drives the gear II to rotate forwards to drive the semi-circular plate II to move leftwards, the two semi-circular plates are close to each other to extrude the internal grease blocks, when the rotating motor rotates backwards after a work period is finished, the bevel gear rotates backwards to drive the gear I to rotate forwards, the semi-circular plate I moves leftwards, meanwhile, the bevel gear drives the gear II to rotate backwards, the gear II rotates backwards to drive the semi-circular plate II to move rightwards, the two semi-circular plates are far away from each other, the filter plate is also provided with an oil leakage hole II, the oil leakage hole II is larger than the oil leakage hole III, and mounting grooves are formed in the front side and the back side of the filter plate, the size of mounting groove the same with the size of installation piece, lifter lower part and connecting hole fixed connection, semicircle board I and the laminating of II lower parts of semicircle board at the filter upper surface, the filter lower part be equipped with the filter screen, the filter screen on be equipped with oil leak hole III, the filter screen around both sides still be equipped with the installation piece, installation piece and mounting groove cooperation, the convenience is cleared up the filter screen after work is accomplished.

Preferably: in order to conveniently put animal fat, the top of the smelting furnace is open.

Preferably: in order to facilitate rotation and prevent grease from quickly sticking to a pot and carbonizing, the bottom of the gear box is open.

Preferably: in order to prevent the threaded rod from rubbing the lifting rod, the right side end parts of the threaded rod I and the threaded rod II are flat openings.

Preferably: in order to facilitate the convenient rotation in the heating process so as to avoid the grease from quickly sticking the pot and carbonizing, the two sides of the filter plate are of arc structures.

Preferably: in order to facilitate the grease to flow out to enter the next procedure and prevent the grease residual in the smelting furnace, the bottom of the smelting furnace is of a V-shaped structure.

Preferably: in order to realize that the two semicircular plates are close to each other and move, the meshing directions of the gear I and the gear II are opposite.

Preferably: the landing leg bottom be equipped with the non slipping spur, the effectual problem of smelting furnace slope of avoiding the landing leg to slide and leading to.

Compared with the prior art, the invention has the following advantages: adopt the cooperation of helical gear and gear I and gear II through special design, realized carrying out the rotary extrusion to the grease piece in the course of the work, prevent that the grease from gluing pot and carbonization's problem fast in the smelting furnace, accelerate the oil speed of grease piece simultaneously, and through elevating gear, the cooperation of lifter plate and lifter, realized extrudeing the dregs of fat, and then residual grease in the dregs of fat has been avoided, in the extrusion dregs of fat, filter and filter screen break away from the smelting furnace, conveniently clear up the dregs of fat, convenient clearance, the efficiency of smelting has been improved greatly, because whole structure is more reasonable, thereby manufacturing cost is lower, be suitable for comprehensive popularization and application.

Drawings

FIG. 1 is a front view of an animal fat melting apparatus of the present invention;

FIG. 2 is a structural diagram of an animal fat smelting device of the present invention;

FIG. 3 is a top view of a bevel gear of the animal fat melting equipment of the present invention;

FIG. 4 is a left side view of a gear sleeve of the animal fat melting device of the present invention;

FIG. 5 is a top view of a semi-circular plate of an animal fat melting apparatus of the present invention;

FIG. 6 is a top view of a filter plate of an animal fat melting apparatus of the present invention;

FIG. 7 is a front view of a filter plate of an animal fat melting apparatus of the present invention;

FIG. 8 is a top view of a filter screen of the animal fat smelting device of the present invention;

FIG. 9 is a view showing an operating state of an animal fat melting apparatus of the present invention;

FIG. 10 is a diagram I of the working state of the animal fat smelting equipment.

Detailed Description

The invention is further elucidated with reference to the drawings and the embodiments.

Example 1:

as shown in fig. 1-9:

an animal fat smelting device is characterized by comprising a smelting furnace 1, support frames 5 and a gear box 8, wherein a heat source layer 2 is arranged inside the smelting furnace 1, an oil outlet 3 is arranged at the bottom of the smelting furnace 1, support legs 4 are arranged on the left side and the right side of the oil outlet 3, a group of support frames 5 are arranged outside the smelting furnace 1, a group of cross beams 6 are arranged between the support frames 5, a group of mounting seats 7 are further arranged on the support frames 5, the gear box 8 is arranged on the upper portion of the cross beams 6, a motor support 9-1 is arranged on the upper portion of the gear box 8, a rotating motor 9 is fixed by the motor support 9-1, an output shaft of the rotating motor 9 is fixedly connected with the upper portion of a telescopic rod 10, the lower portion of the telescopic rod 10 is fixedly connected with a helical gear 11, a through hole 11-1 is further arranged on the helical gear 11, and a lifting rod 15 is arranged in the through hole 11-1, 15 upper portion of lifter be equipped with lifter plate 12, the 12 lower part left and right sides of lifter be equipped with a set of elevating gear 13, elevating gear 13 and lifter plate 12 junction be equipped with rotary joint 14, elevating gear 13 fix on mount pad 7 upper portion, lifter 15 on the left and right sides be equipped with rolling bearing I17 and rolling bearing II 22, rolling bearing I17 left side be equipped with threaded rod I16, threaded rod I16 on be equipped with screw thread axle sleeve I18, screw thread axle sleeve I18 in be equipped with screw hole I19 with screw thread I16 complex, screw thread I16 left side connect gear I20, screw thread axle sleeve 18 lower part fixedly connected with semicircle board I26, semicircle board I26 on be equipped with oil leak hole I27, semicircle board I26 inside middle be equipped with fixed plate 28, fixed plate 28 on the upper and lower both sides be equipped with a set of spring 29, the other side of the spring 29 is provided with a sliding block 30, the other side of the sliding block 30 is connected with an arc-shaped plate 31, the right side of the rotating bearing II 22 is provided with a threaded rod II 21, the threaded rod II 21 is provided with a threaded shaft sleeve II 23, the threaded shaft sleeve II 23 is internally provided with a threaded hole II 24 matched with a threaded rod II 16, the right side of the threaded rod II 21 is connected with a gear II 25, the lower part of the threaded shaft sleeve II 22 is fixedly connected with a semi-circular plate II 32, the semi-circular plate I26 and the semi-circular plate II 32 have the same structure, the center of the filter plate 33 is provided with a connecting hole 34, the filter plate 33 is also provided with an oil leakage hole II 35, the front side and the rear side of the filter plate 33 are provided with mounting grooves 36, the lower part of the lifting rod 15 is fixedly connected with the connecting hole 34, the lower parts of the semi-circular plate I26 and the semi-circular plate II 32 are attached to the upper surface of the filter plate 33, the filter 33 lower part be equipped with filter screen 37, filter screen 37 on be equipped with oil leak hole III 38, filter screen 37 front and back both sides still be equipped with installation piece 39, installation piece 39 and the cooperation of mounting groove 36.

The using method of the invention is as follows: firstly, adding a grease block which is cut into blocks, cleaned and dried into a smelting furnace 1, enabling the grease block to begin to be smelted through a heat source layer 2, rotating the grease block in the smelting furnace 1 at the moment, preventing the grease block from sticking a pot and being carbonized in the smelting process, firstly starting a telescopic rod 10 to drive a bevel gear 11 to descend until being meshed with a gear I and a gear II, then starting a rotating motor 9 to drive the bevel gear to rotate, driving the gear I20 and a gear II 25 to move through the bevel gear, enabling a semicircular plate I26 and a semicircular plate II 32 to be close to each other in the rotating process, accelerating the refining process of the grease block through mutual extrusion of the two semicircular plates while preventing the grease block from sticking the pot and being carbonized, saving the working time, starting the rotating motor 9 when the grease slag in the smelting furnace 1 needs to be extruded after the work is finished, driving the gear I20 to rotate through the bevel gear 11, driving a threaded rod I16 to rotate to drive a threaded shaft sleeve I18 to step rightwards, helical gear 11 drives II 25 rotations of gear, and II 21 rotations of threaded rod drive threaded shaft sleeve II 23 step by step left, and semicircle board I26 and semicircle board II 32 continue to extrude the dregs of fat, and when two semicircle boards laminating, continue rotatory extrusion, arc 31 is withdrawed by the extrusion, and when extrusion completion back rotating electrical machines 9 reversal, arc 31 is automatic kick-backs under spring 29's effect.

Example 2:

as shown in fig. 1-10:

The using method of the invention is as follows: firstly, adding the grease blocks which are cut into blocks, cleaned and dried into a smelting furnace 1, smelting the grease blocks by a heat source layer 2, rotating the grease blocks in the smelting furnace 1 to prevent the grease blocks from sticking and carbonizing in the smelting process, firstly starting a telescopic rod 10 to drive a bevel gear 11 to descend until the bevel gear 11 is meshed with a gear I20 and a gear II 25, then starting a rotating motor 9 to drive the bevel gear 11 to rotate, driving the gear I20 and the gear II 25 to move by the bevel gear 11 to enable a semicircular plate I26 and a semicircular plate II 32 to be close to each other in the rotating process, accelerating the smelting process of the grease blocks by mutually extruding the two semicircular plates while preventing the grease blocks from sticking and carbonizing, saving the working time, when the oil slag in the smelting furnace 1 needs to be extruded after the working is finished, firstly resetting the bevel gear 11 by the telescopic rod 10, then lifting a lifting device 13 to drive a lifting rod 15, lifter 15 drives filter 33 and rises, when filter 33 exposes smelting furnace 1's upper portion, continue to rise to gear I20 and gear II 25 and bevel gear meshing 11 and close, then start rotating electrical machines 9, bevel gear 11 drives gear I20 and rotates, threaded rod I16 rotates and drives threaded shaft sleeve I18 step right, bevel gear 11 drives gear II 25 and rotates, threaded rod II 21 rotates and drives threaded shaft sleeve II 23 step left, semicircle board I26 and semicircle board II 32 continue to extrude the dregs of fat, when two semicircle boards laminate, continue rotatory extrusion, arc 31 is withdrawed by the extrusion, 9 reversals of rotating electrical machines after the extrusion is accomplished, arc 31 is automatic to kick-back under spring 29's effect, then take off filter screen 37 and clear up.

The foregoing is only a preferred embodiment of this invention and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the invention and these modifications should also be considered as the protection scope of the invention.

Claims

1. An animal fat smelting device is characterized in that: the smelting furnace comprises a smelting furnace (1), support frames (5) and a gear box (8), wherein a heat source layer (2) is arranged inside the smelting furnace (1), an oil outlet (3) is formed in the bottom of the smelting furnace (1), support legs (4) are arranged on the left side and the right side of the oil outlet (3), a group of support frames (5) are arranged outside the smelting furnace (1), a group of cross beams (6) are arranged between the support frames (5), a group of mounting seats (7) are further arranged on the support frames (5), the gear box (8) is mounted on the upper portion of each cross beam (6), a motor support (9-1) is arranged on the upper portion of each gear box (8), a rotating motor (9) is fixed by the motor support (9-1), an output shaft of the rotating motor (9) is fixedly connected with the upper portion of a telescopic rod (10), and the lower portion of the telescopic rod (10) is fixedly connected with a helical gear (11), the bevel gear (11) is further provided with a through hole (11-1), a lifting rod (15) is arranged in the through hole (11-1), a lifting plate (12) is arranged on the upper portion of the lifting rod (15), a group of lifting devices (13) are arranged on the left side and the right side of the lower portion of the lifting plate (12), a rotary joint (14) is arranged at the joint of the lifting devices (13) and the lifting plate (12), the lifting devices (13) are fixed on the upper portion of the mounting seat (7), rotary bearings I (17) and rotary bearings II (22) are arranged on the left side and the right side of the lifting rod (15), a threaded rod I (16) is arranged on the left side of the rotary bearings I (17), a threaded shaft sleeve I (18) is arranged on the threaded rod I (16), a threaded hole I (19) matched with the threaded rod I (16) is arranged in the threaded shaft sleeve I (18), and a gear I (20) is connected to the left side of the threaded rod I (16), the screw thread shaft sleeve is characterized in that a semicircular plate I (26) is fixedly connected to the lower portion of the screw thread shaft sleeve (18), an oil leakage hole I (27) is formed in the semicircular plate I (26), a fixing plate (28) is arranged in the middle of the interior of the semicircular plate I (26), a group of springs (29) are arranged on the upper side and the lower side of the fixing plate (28), a sliding block (30) is arranged on the other side of the spring (29), the other side of the sliding block (30) is connected with an arc-shaped plate (31), a threaded rod II (21) is arranged on the right side of a rotating bearing II (22), a screw thread shaft sleeve II (23) is arranged on the threaded rod II (21), a screw thread hole II (24) matched with the threaded rod II (16) is arranged in the screw thread shaft sleeve II (23), a gear II (25) is connected to the right side of the threaded rod II (21), and a semicircular plate II (32) is fixedly connected to the lower portion of the screw thread shaft sleeve II (22), semicircle board I (26) and semicircle board II (32) structure the same, filter (33) center department be equipped with connecting hole (34), filter (33) on still be equipped with oil leak hole II (35), filter (33) around both sides be equipped with mounting groove (36), lifter (15) lower part and connecting hole (34) fixed connection, semicircle board I (26) and semicircle board II (32) lower part laminating at filter (33) upper surface, filter (33) lower part be equipped with filter screen (37), filter screen (37) on be equipped with oil leak hole III (38), filter screen (37) around both sides still be equipped with installation piece (39), installation piece (39) and mounting groove (36) cooperation.

2. The animal fat smelting plant of claim 1, wherein: the top of the smelting furnace (1) is open.

3. The animal fat smelting plant of claim 1, wherein: the bottom of the gear box (8) is open.

4. The animal fat smelting plant of claim 1, wherein: the right side end parts of the threaded rod I (18) and the threaded rod II (21) are flat openings.

5. The animal fat smelting plant of claim 1, wherein: the two sides of the filter plate (32) are arc-shaped structures.

6. The animal fat smelting plant of claim 1, wherein: the bottom of the smelting furnace (1) is of a V-shaped structure.

7. The animal fat smelting plant of claim 1, wherein: the meshing directions of the gear I (16) and the gear II (24) are opposite.

8. The animal fat smelting plant of claim 1, wherein: the bottom of the supporting leg (3) is provided with an anti-skid block.