CN113300188A - Slip ring brush wire continuous cutting device based on electric automation - Google Patents

Abstract

The invention discloses an electrical automation-based slip ring brush wire continuous cutting device which comprises an operation table, a conveyor belt, a brush wire disc loading and unloading mechanism, a brush wire winding mechanism, a brush wire cutting mechanism and a brush wire raw material barrel, wherein the conveyor belt is arranged on the operation table and used for conveying the brush wire raw material barrel forwards, the brush wire disc loading and unloading mechanism is arranged on the operation table, a feeding manipulator is arranged on the brush wire disc loading and unloading mechanism, the brush wire raw material barrel on the conveyor belt is placed on the brush wire cutting mechanism, the brush wire raw material barrel after cutting brush wires is pushed into a waste material barrel on the brush wire cutting mechanism through an unloading wedge block, and a cutting knife is arranged on the brush wire cutting mechanism and used for cutting the brush wires and collecting the brush wires of a slip ring through the brush wire winding mechanism.

Description

Slip ring brush wire continuous cutting device based on electric automation

Technical Field

The invention relates to the field of electrical automation, in particular to a slip ring brush wire continuous cutting device based on electrical automation.

Background

In modern society, with the advent of the electrical age, small appliances have become more and more popular in every household, and in the production of electric appliances, a very important electronic component is a slip ring. The slip ring is an electrical component which is used for communicating the rotating body and transmitting energy and signals. The slip rings are classified into electrical slip rings, fluid slip rings and optical slip rings according to transmission media, and can also be commonly referred to as "rotary communication" or "rotary communication". The slip ring is usually installed at the rotation center of the equipment and mainly consists of two parts, namely a rotating part and a static part. What affects the life of the slip ring is the brush filaments.

At present, manual winding brush wires are mainly used domestically, the quality is difficult to guarantee by manual winding, and the smooth wires cannot be uniformly wound, so that the quality of the slip ring is influenced, and the quality of electricity is reduced. In order to solve the problems, the invention provides a slip ring brush wire continuous cutting device based on electrical automation.

Disclosure of Invention

Aiming at the technical problems, the technical scheme adopted by the invention is as follows: a slip ring brush wire continuous cutting device based on electrical automation comprises an operation platform, a conveyor belt, a brush wire disc loading and unloading mechanism, a brush wire winding mechanism, a brush wire cutting mechanism and a brush wire raw material barrel, wherein the conveyor belt is arranged on the operation platform and forwards conveys the brush wire raw material barrel, the brush wire disc loading and unloading mechanism is arranged on the operation platform, a feeding manipulator is arranged on the brush wire disc loading and unloading mechanism, the brush wire raw material barrel on the conveyor belt is placed on the brush wire cutting mechanism, the brush wire raw material barrel after cutting brush wires is pushed into a waste material barrel on the brush wire cutting mechanism through an unloading wedge-shaped block, a cutter is arranged on the brush wire cutting mechanism to cut the brush wires, a winding assembly and a slip ring loading and unloading assembly are arranged on the brush wire winding mechanism, the slip ring loading and unloading assembly drives an ejector rod through rotating a motor, so that the ejector rod loads and unloads a slip ring, the winding assembly comprises a gear set, and the brush wires in the wire penetrating pipe are wound on the sliding ring through the driving gear set, so that the cutting of the brush wires and the collection of the sliding ring are completed.

Further, brush silk dish loading and unloading mechanism still include the mount pad, mount pad fixed mounting on the operation platform, mount pad upper end fixed mounting have loading and unloading motor, loading and unloading motor output fixed mounting have the top cap, the top cap on fixed mounting have the wedge of unloading, material loading wedge fixed mounting is on the mount pad, the top cap on slidable mounting have a lift deflector, mechanical mounting panel fixed mounting is on the lift deflector, material loading manipulator set up on mechanical mounting panel, running roller guide post fixed mounting is on the top cap, the lift deflector pass through connecting plate and running roller guide post sliding connection, lift deflector lower extreme rotate and install the running roller.

Further, brush silk cutting mechanism still include the workstation, workstation fixed mounting on the operation platform, the workstation on be provided with the stand for fixed brush silk raw material cylinder, the cutting deflector has two, symmetrical arrangement, the cutting deflector rotate and install on the workstation, lift cylinder fixed mounting on the workstation, lift cylinder output fixed mounting have a cutting knife mount, the cutting knife mount on fixed mounting have a cutting knife, the cutting knife mount on fixed mounting have a reset spring, line ball board fixed mounting is at reset spring's lower extreme, cutting bed fixed mounting is on the workstation, the cutting bed be located line ball board under.

Further, the brush silk winding mechanism still include the roof-rack, last roof-rack one end install on the workstation, frame fixed mounting operate the bench, the frame on fixed mounting have C type stock chest, C type stock chest in have a plurality of sliding rings, the frame lower part be provided with the collecting vessel for collect the sliding ring.

Further, the winding subassembly still include the correction post, the correction post have the multiunit, correction post upper end fixed mounting on last roof-rack, the lower extreme rotates and installs the runner, poling pipe fixed mounting at last roof-rack lower extreme, the frame on fixed mounting have the rotation motor, rotation motor output shaft on through a plurality of winding support arms of sleeve fixedly connected with, winding support arm top rotate the installation by fixed turntable, drive the sliding ring that sets up on fixed turntable through power supply drive gear group, twine the brush silk in the poling pipe.

Furthermore, the sliding ring loading and unloading assembly comprises a push roller cylinder and a jack screw, the push roller cylinder is fixedly installed on the C-shaped storage tank, a vertical rod is fixedly installed on the frame, a push cylinder is fixedly installed on the vertical rod, the push cylinders are multiple, each push cylinder extends out to be provided with a rotating motor, an output shaft of the rotating motor is fixedly connected with the jack screw, and the jack screw is in threaded connection with the fixed rotary table.

Furthermore, every two correction columns are in a group and are symmetrically arranged on two sides of the wire penetrating pipe, so that the phenomenon that the sliding wire is creased when being wound is avoided.

Furthermore, the jackscrew, the ejector pin, the rotating motor and the pushing cylinder are all two and are symmetrically arranged.

Further, the gear train include the winding driving gear, the winding driving gear pass through motor drive, the motor fixed mounting that the winding driving gear is connected on the frame, the meshing cooperation of winding driving gear and winding driven gear, winding driven gear coaxial with fixed carousel.

Compared with the prior art, the invention has the beneficial effects that: (1) the slip ring brush wire is cut and collected through the brush wire disc assembling and disassembling mechanism, the brush wire cutting mechanism and the brush wire winding mechanism; (2) the brush wire disc loading and unloading mechanism can realize loading and unloading by arranging the loading wedge-shaped block and the unloading wedge-shaped block and utilizing one motor, and has simple structure and convenient operation; (3) the brush wire winding mechanism can adjust the winding speed according to the amount of the actually cut slide wires by arranging the two sections of wire penetrating pipes.

Drawings

Fig. 1 is a schematic view of the overall structure of the present invention.

Fig. 2 is a structural schematic diagram of a brush wire disc loading and unloading mechanism.

Fig. 3 is a partially enlarged schematic view of fig. 2.

Fig. 4 is a schematic structural diagram of a brush wire winding mechanism and a brush wire cutting mechanism.

Fig. 5 is a partially enlarged schematic view of fig. 4.

Fig. 6 is a structural schematic diagram of a brush wire winding mechanism.

Fig. 7 is a partially enlarged schematic view of fig. 6.

Fig. 8 is a partial structure diagram of the brush wire winding mechanism.

Detailed Description

The present invention will be further described with reference to specific examples, which are illustrative of the invention and are not to be construed as limiting the invention.

Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better explain the embodiments of the present invention, some components in the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product, and it may be understood that some well-known structures in the drawings and descriptions thereof may be omitted to those skilled in the art.

As shown in fig. 1: a slip ring brush wire continuous cutting device based on electrical automation comprises an operation platform 1, a conveyor belt 2, a brush wire disc loading and unloading mechanism 3, a brush wire winding mechanism 4, a brush wire cutting mechanism 5 and a brush wire raw material barrel 6, wherein the conveyor belt 2 is arranged on the operation platform 1 and forwards conveys the brush wire raw material barrel 6, the brush wire disc loading and unloading mechanism 3 is arranged on the operation platform 1, a feeding mechanical arm 305 is arranged on the brush wire disc loading and unloading mechanism 3, the brush wire raw material barrel 6 on the conveyor belt 2 is placed on the brush wire cutting mechanism 5, the brush wire raw material barrel 6 after cutting brush wires is pushed into a waste material barrel 508 on the brush wire cutting mechanism 5 through an unloading wedge block 303, a cutting knife 506 is arranged on the brush wire cutting mechanism 5 and used for cutting the brush wires, a winding assembly and a slip ring loading and unloading assembly are arranged on the brush wire winding mechanism 4, the slip ring loading and unloading assembly drives an ejector rod 414 through a rotating motor 415, so that the ejector wire 413 can load and unload a slip ring 410, the winding assembly comprises a gear set, and the brush wires in the wire passing pipe 402 are wound on the slip ring 410 through the driving gear set, so that the cutting of the brush wires and the collection of the slip ring are completed. During cutting, the brush silk raw material barrel 6 is sequentially placed on the conveying belt 2, the conveying belt 2 is started, and the brush silk raw material barrel 6 is conveyed forwards.

As shown in fig. 2 and 3: brush silk dish loading and unloading mechanism 3 still includes mount pad 301, mount pad 301 fixed mounting is on operation panel 1, mount pad 301 upper end fixed mounting has loading and unloading motor 302, loading and unloading motor 302 output fixed mounting has the top cap, fixed mounting has unloading wedge 303 on the top cap, 304 fixed mounting of loading wedge are on mount pad 301, slidable mounting has lift deflector 307 on the top cap, machinery mounting panel 306 fixed mounting is on lift deflector 307, material loading manipulator 305 sets up on machinery mounting panel 306, running roller guide 309 fixed mounting is on the top cap, lift deflector 307 passes through connecting plate and running roller guide 309 sliding connection, running roller 308 is installed in the rotation of lift deflector 307 lower extreme. The loading and unloading motor 302 is started, the loading and unloading motor 302 drives the top cover to rotate, at the same time, the unloading wedge-shaped block 303 rotates along with the top cover, the roller 308 rotates along the upper surface of the mounting seat 301, when the loading manipulator 305 rotates to one side of the conveyor belt 2, the loading manipulator 305 is tightened through an electric cylinder to clamp the brush wire raw material barrel 6 placed on the conveyor belt 2, the clamped part is the upper end surface of the brush wire raw material barrel 6, then the loading manipulator 302 and the top cover continue to rotate clockwise, when the roller 308 rotates to the loading wedge-shaped block 304, the roller 308 rolls upwards due to the inclined surface of the loading wedge-shaped block 304, an upward force is generated at the moment, the lifting guide plate 307 above the roller 308 is pushed to slide upwards along the roller guide column 309, when the upper roller 308 slides to the highest point of the loading wedge-shaped block 304, the bottom of the brush wire raw material barrel 6 of the loading manipulator 305 just reaches the direction of the upright column 502, the feeding manipulator 305 is loosened, the brush wire raw material barrel 6 just drops and is sleeved on the workbench 501, and the roller 308 continues to rotate to drive the feeding manipulator 305 to descend.

As shown in fig. 4 and 5: brush silk cutting mechanism 5 still includes workstation 501, workstation 501 fixed mounting is on operation panel 1, be provided with stand 502 on the workstation 501, be used for fixed brush silk raw material cylinder 6, cutting guiding disc 503 has two, symmetrical arrangement, cutting guiding disc 503 rotates and installs on workstation 501, lift cylinder 507 fixed mounting is on workstation 501, lift cylinder 507 output fixed mounting has cutting knife mount 505, fixed mounting has cutting knife 506 on the cutting knife mount 505, fixed mounting has reset spring on cutting knife mount 505, line ball board 509 fixed mounting is at reset spring's lower extreme, cutting table 504 fixed mounting is on workstation 501, cutting table 504 is located line ball board 509 under. When the brush silk raw material cylinder 6 is placed on the upright post 502, the operator takes out one end of the slide silk on the brush silk raw material cylinder 6, the slide silk passes through between the two correction posts 403, according to the actual required length, one end of the slide silk is taken out and inserted into the silk threading pipe 402, the slide silk is positioned between the correction posts 403, after the length is determined, the lifting cylinder 507 is started, the slide silk contracts downwards, the cutting knife fixing frame 505 and the cutting knife 506 are driven to move downwards together, and when the cutting knife 506 contacts the cutting table 504, the slide silk placed on the cutting table 504 can be cut.

As shown in fig. 6, 7, and 8: the brush wire winding mechanism 4 further comprises an upper top frame 401, one end of the upper top frame 401 is mounted on the workbench 501, the frame 407 is fixedly mounted on the operation platform 1, a C-shaped storage tank 408 is fixedly mounted on the frame 407, a plurality of slip rings 410 are arranged in the C-shaped storage tank 408, and a collection barrel 417 is arranged on the lower portion of the frame 407 and used for collecting the slip rings 410.

The winding assembly further comprises a plurality of groups of correction columns 403, the upper ends of the correction columns 403 are fixedly arranged on the upper top frame 401, the lower ends of the correction columns 403 are rotatably provided with rotating wheels, and every two correction columns 403 are in one group and symmetrically arranged on two sides of the wire penetrating pipe 402. Threading pipe 402 fixed mounting is at last roof-rack 401 lower extreme, fixed mounting has rotation motor 405 on the frame 407, rotate a plurality of winding support arms 406 of motor 405 output shaft through sleeve fixedly connected with, winding support arm 406 top is rotated the installation and is by fixed rotating disc 412, the gear train includes winding driving gear 404, winding driving gear 404 passes through motor drive, the motor fixed mounting that winding driving gear 404 is connected is on frame 407, winding driving gear 404 and the meshing cooperation of winding driven gear 411, winding driven gear 411 is coaxial with fixed rotating disc 412, drive the sliding ring 410 of setting on fixed rotating disc 412 through power supply drive gear group, the brush silk to in the threading pipe 402 twines. When the sliding wire is wound, the rotating motor 405 rotates, the winding support arm 406 fixedly provided with the sliding ring 410 rotates right above, the motor drives the winding driving gear 404 to rotate, the winding driving gear 404 rotates to drive the winding driven gear 411 matched with meshing to rotate together, the winding driven gear 411 rotates to drive the coaxial fixed turntable 412 to rotate together, at the moment, the sliding ring 410 is also installed and moved, and the sliding wire in the wire penetrating pipe 402 is wound on the sliding ring 410.

Slip ring loading and unloading subassembly is including pushing away roller cylinder 409, jackscrew 413, pushes away roller cylinder 409 fixed mounting on C type stock chest 408, and fixed mounting has vertical pole on the frame 407, and fixed mounting has push cylinder 416 on the vertical pole, and push cylinder 416 has a plurality ofly, and every push cylinder 416 stretches out to be served and is provided with rotation motor 415, and fixedly connected with ejector pin 414 on the rotation motor 415 output shaft, jackscrew 413 threaded connection are on fixed turntable 412. When the slip ring 410 is installed, the rotating motor 405 rotates the winding support arm 406 needing to load the slip ring 410 to the position right in front of the roller pushing cylinder 409, the slip ring 410 slides down from the C-shaped storage tank 408, the roller pushing cylinder 409 is started, the slip ring 410 is pushed to the middle of the fixed turntable 412, then the pushing cylinder 416 extends out to drive the rotating motor 415 and the ejector rod 414 to move forwards, the ejector rod 414 extends into the ejector thread 413, the rotating motor 415 starts to drive the ejector rod 414 and the ejector thread 413 to rotate, and the ejector thread 413 is in threaded connection with the fixed turntable 412, so that the ejector thread 413 gradually approaches the slip ring 410 in the middle of the fixed turntable 412 until the slip ring 410 is pushed, and the loading is completed. After the slip ring 410 is wound, the rotating motor 405 is started, the winding support arm 406 where the loaded slip ring 410 is located is rotated to the opposite side of the roller pushing cylinder 409, the pushing cylinder 416 on the opposite side of the roller pushing cylinder 409 is started, the ejector rod 414 and the rotating motor 415 are driven to extend out, the ejector rod 414 extends into the ejector wire 413, the ejector wire 413 rotates reversely along with the rotating motor 415, the ejector wire 413 is gradually far away from the slip ring 410, the slip ring 410 is not fixed, the ejector wire falls into the collecting barrel 417 below, collection is completed, and the number of the ejector wire 413, the ejector rod 414, the rotating motor 415 and the pushing cylinder 416 are two and are symmetrically arranged.

Claims (9)

1. The utility model provides a sliding ring brush silk continuous cutting device based on electric automatization, is including operating platform, conveyer belt, brush silk dish loading and unloading mechanism, brush silk winding mechanism, brush silk cutting mechanism, brush silk raw material barrel, its characterized in that: the conveyer belt setting on operating platform, the brush silk raw material barrel of forward conveying, brush silk dish loading and unloading mechanism set up on operating platform, brush silk dish loading and unloading mechanism on be provided with material loading manipulator, place brush silk cutting mechanism with the brush silk raw material barrel on the conveyer belt on to the brush silk cutting mechanism is pushed away the waste bin on the brush silk cutting mechanism through the wedge of unloading after with cutting the brush silk to, brush silk cutting mechanism on be provided with the cutting knife, to cutting the brush silk, brush silk winding mechanism on be provided with winding subassembly and sliding ring loading and unloading subassembly, sliding ring loading and unloading subassembly through rotating motor drive ejector pin, make the jackscrew load and unload the sliding ring, winding subassembly include the gear train, will wear the brush silk winding in the silk pipe on the sliding ring through drive gear train, accomplish the cutting of brush silk and the collection of sliding ring.

2. The slip ring brush wire continuous cutting device based on the electric automation is characterized in that: brush silk dish loading and unloading mechanism still include the mount pad, mount pad fixed mounting on the operation platform, mount pad upper end fixed mounting have the loading and unloading motor, loading and unloading motor output fixed mounting have the top cap, the top cap on fixed mounting have the wedge of unloading, material loading wedge fixed mounting on the mount pad, the top cap on slidable mounting have a lift deflector, mechanical mounting panel fixed mounting is on the lift deflector, material loading manipulator set up on mechanical mounting panel, running roller guide post fixed mounting is on the top cap, the lift deflector pass through connecting plate and running roller guide post sliding connection, lift deflector lower extreme rotate and install the running roller.

3. The slip ring brush wire continuous cutting device based on the electric automation is characterized in that: brush silk cutting mechanism still include the workstation, workstation fixed mounting on the operation platform, the workstation on be provided with the stand for fixed brush silk raw material cylinder, the cutting deflector has two, symmetrical arrangement, the cutting deflector rotate and install on the workstation, lift cylinder fixed mounting on the workstation, lift cylinder output fixed mounting have a cutting knife mount, the cutting knife mount on fixed mounting have a cutting knife, the cutting knife mount on fixed mounting have a reset spring, line ball board fixed mounting is at reset spring's lower extreme, cutting bed fixed mounting is on the workstation, the cutting bed be located the line ball board under.

4. The slip ring brush wire continuous cutting device based on electric automation is characterized in that: the brush wire winding mechanism further comprises an upper top frame, one end of the upper top frame is installed on the workbench, the frame is fixedly installed on the operation table, the frame is fixedly provided with a C-shaped storage tank, a plurality of sliding rings are arranged in the C-shaped storage tank, and a collecting barrel is arranged on the lower portion of the frame and used for collecting the sliding rings.

5. The slip ring brush wire continuous cutting device based on electric automation is characterized in that: the winding subassembly still include the correction post, the correction post have the multiunit, correction post upper end fixed mounting on last roof-rack, the lower extreme rotates and installs the runner, worn silk pipe fixed mounting at last roof-rack lower extreme, the frame on fixed mounting have the wheel motor, wheel motor output shaft on through a plurality of winding support arms of sleeve fixedly connected with, winding support arm top rotate the installation by fixed turntable, drive the sliding ring that the gear group drove the setting on fixed turntable through the power supply, twine the brush silk in the pipe of wearing the silk.

6. The slip ring brush wire continuous cutting device based on electric automation is characterized in that: the slip ring loading and unloading subassembly include push roller cylinder, jackscrew, push roller cylinder fixed mounting on C type stock chest, the frame on fixed mounting have a vertical pole, vertical pole on fixed mounting have a promotion cylinder, promotion cylinder have a plurality ofly, every promotion cylinder stretch out to serve and be provided with the rotation motor, rotation motor output shaft on fixedly connected with ejector pin, jackscrew threaded connection on fixed rotary table.

7. The slip ring brush wire continuous cutting device based on electric automation is characterized in that: two correction columns are arranged in one group and are symmetrically arranged on two sides of the wire penetrating pipe.

8. The slip ring brush wire continuous cutting device based on electric automation is characterized in that: the jackscrew, ejector pin, rotation motor, promotion cylinder all have two, and symmetrical arrangement.

9. The electrical automation-based slip ring brush wire continuous cutting device as claimed in any one of claims 1 to 8, characterized in that: the gear train include the winding driving gear, the winding driving gear pass through motor drive, the motor fixed mounting that the winding driving gear is connected on the frame, the meshing cooperation of winding driving gear and winding driven gear, winding driven gear coaxial with fixed carousel.

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