CN216850707U - Novel terminal crimping device - Google Patents
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Abstract
本实用新型涉及线束加工技术领域,公开了一种新型端子压接装置,包括:机壳用于安装以及支撑机械部件;端子压接模具设置在机壳内部,端子压接模具上至少设有一组以上用于压接不同端子的压接组件;旋转装置与端子压接模具相连接,旋转切换不同端子的压接组件;驱动装置与端子压接模具连接,驱动装置驱动端子压接模具进行压接。本实用新型中能够通过切换不同的压接组件进行不同规格端子与线材进行压接,无需进行人工进行更换端子压接模具,操作方式更方便,工作效率更快,降低生产成本。
The utility model relates to the technical field of wire harness processing, and discloses a novel terminal crimping device, comprising: a casing for installing and supporting mechanical parts; a terminal crimping die is arranged inside the casing, and at least one set of terminal crimping die is arranged on the terminal crimping die The above is used to crimp the crimping components of different terminals; the rotating device is connected with the terminal crimping die, and the crimping components of different terminals are rotated and switched; the driving device is connected with the terminal crimping die, and the driving device drives the terminal crimping die for crimping . In the utility model, terminals of different specifications and wires can be crimped by switching different crimping components, without manual replacement of the terminal crimping die, the operation mode is more convenient, the work efficiency is faster, and the production cost is reduced.
Description
技术领域technical field
本实用新型涉及线材加工技术领域,特别涉及一种新型端子压接装置。The utility model relates to the technical field of wire processing, in particular to a novel terminal crimping device.
背景技术Background technique
线材加工领域中,需涉及将端子与线材进行压接,随着自动化技术的发展,该加工操作逐渐转变为自动化的加工方式。但是,现有市面上的压接装置目前大多数采用单一的压接方式,即一种规格的端子与其相适应的线材进行压接,当需要压接不同的规格的时候,需要人工进行更换相应规格的模具,导致生产效率低,自动化程度低,无法适应多种规格的端子压接操作。In the field of wire processing, it is necessary to crimp terminals and wires. With the development of automation technology, this processing operation is gradually transformed into an automated processing method. However, most of the crimping devices on the market currently use a single crimping method, that is, a terminal of one specification is crimped with its corresponding wire. When crimping of different specifications is required, manual replacement is required. Specifications of the mold, resulting in low production efficiency, low degree of automation, unable to adapt to a variety of specifications of the terminal crimping operation.
实用新型内容Utility model content
本实用新型解决的技术问题是针对上述现有技术中存在的缺陷,提供一种新型端子压接装置,以解决上述背景技术中提出的问题。The technical problem solved by the present invention is to provide a novel terminal crimping device to solve the problems raised in the above-mentioned background technology, aiming at the defects existing in the above-mentioned prior art.
为解决上述技术问题,本实用新型采取的技术方案如下:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is as follows:
一种新型端子压接装置,包括:A novel terminal crimping device, comprising:
机壳,其用于安装以及支撑机械部件;enclosures, which are used to mount and support mechanical components;
端子压接模具,所述端子压接模具设置在所述机壳内部,所述端子压接模具上至少设有一组以上用于压接不同端子的压接组件;a terminal crimping die, the terminal crimping die is arranged inside the casing, and at least one set of crimping components for crimping different terminals is provided on the terminal crimping die;
旋转装置,所述旋转装置与所述端子压接模具相连接,旋转切换所述压接组件;a rotating device, the rotating device is connected with the terminal crimping die, and the crimping assembly is rotated and switched;
驱动装置,所述驱动装置与所述端子压接模具连接,所述驱动装置驱动所述端子压接模具进行压接。A driving device is connected to the terminal crimping die, and the driving device drives the terminal crimping die to perform crimping.
进一步地,所述端子压接模具包括上压接模具,设置在所述上压接模具下方的下压接模具以及连接所述上压接模具与所述下压接模具的轴件,所述上压接模具与所述驱动装置相连接,所述下压接模具与所述旋转装置相连接。Further, the terminal crimping die includes an upper crimping die, a lower crimping die disposed below the upper crimping die, and a shaft connecting the upper crimping die and the lower crimping die, the The upper crimping die is connected with the driving device, and the lower crimping die is connected with the rotating device.
进一步地,所述上压接模具为圆柱状,所述上压接模具的圆周边缘处设有一个以上的上安装槽口。Further, the upper crimping die is cylindrical, and the circumferential edge of the upper crimping die is provided with more than one upper installation notch.
进一步地,所述下压接模具为圆柱状,所述下压接模具的圆周边缘处设有一个以上的下安装槽口。Further, the lower crimping die is cylindrical, and the circumferential edge of the lower crimping die is provided with more than one lower installation notch.
进一步地,所述压接组件包括安装在所述上安装槽口的用于压接端子的上压接块以及安装在所述下安装槽口的用于承载端子的下压接块,所述上压接块向下运动与所述下压接块作用对端子压接。Further, the crimping assembly includes an upper crimping block mounted on the upper mounting notch for crimping the terminal and a lower crimping block mounted on the lower mounting notch for carrying the terminal, the The downward movement of the upper crimping block acts on the lower crimping block to crimp the terminals.
进一步地,所述旋转装置包括第一电机以及齿轮副,所述齿轮副分别连接所述第一电机以及所述端子压接模具,所述第一电机驱动所述齿轮副带动所述端子压接模具旋转。Further, the rotating device includes a first motor and a gear pair, the gear pair is respectively connected to the first motor and the terminal crimping die, and the first motor drives the gear pair to drive the terminal crimping The mold rotates.
进一步地,所述驱动装置包括第二电机以及减速机,所述减速机分别连接所述第二电机以及所述端子压接模具,所述第二电机驱动所述减速机带动所述端子压接模具进行压接。Further, the driving device includes a second motor and a reducer, the reducer is respectively connected to the second motor and the terminal crimping die, the second motor drives the reducer to drive the terminal crimping Die for crimping.
进一步地,包括导向模具,所述导向模具设置在所述端子压接模具的一侧,所述导向模具上设有一个以上用于供不同尺寸线材通过到达所述压接组件的导向装置。Further, a guide mold is included, the guide mold is arranged on one side of the terminal crimping mold, and the guide mold is provided with more than one guide device for passing wires of different sizes to the crimping assembly.
进一步地,包括用于转换不同的所述导向装置的调节装置,所述调节装置与所述导向模具相连接,所述调节装置包括第三电机,设置在所述第三电机的齿条以及与所述齿条平行设置的滑轨,所述导向模具套设在所述齿条和所述滑轨上,所述导向模具经由所述第三电机驱动在所述滑轨上移动。Further, it includes an adjusting device for converting different guide devices, the adjusting device is connected with the guide die, the adjusting device includes a third motor, a rack provided on the third motor, and a rack connected to the third motor. The rack is parallel to the slide rail, the guide die is sleeved on the rack and the slide rail, and the guide die is driven by the third motor to move on the slide rail.
进一步地,所述导向装置包括一对导向板以及分别与所述导向板相连接的伸缩件,一对所述导向板经由所述伸缩件驱动拼合形成供于不同线材通过的导向孔。Further, the guide device includes a pair of guide plates and telescopic pieces connected to the guide plates respectively, and the pair of guide plates is driven and assembled by the telescopic pieces to form guide holes for different wires to pass through.
与现有技术相比,本实用新型的有益效果在于:本实用新型通过设计端子压接模具、旋转装置以及驱动装置的结合,在端子压接模具上进行安装多个不同用于压接的端子组件,通过旋转装置进行上料,进而在驱动装置下,完成端子和线材之间的压接操作,由于安装了多个端子组件,可以通过切换不同的端子组件进行不同规格的端子,以适应多种端子压接生产操作,无需人工进行更换装置,生产效率更快,降低生产成本。Compared with the prior art, the beneficial effect of the present utility model is that the utility model can install a plurality of different terminals for crimping on the terminal crimping die by designing the combination of the terminal crimping die, the rotating device and the driving device. The components are loaded by the rotating device, and then the crimping operation between the terminal and the wire is completed under the driving device. This kind of terminal crimping production operation does not require manual replacement of the device, the production efficiency is faster, and the production cost is reduced.
附图说明Description of drawings
图1是本实用新型结构示意图。FIG. 1 is a schematic structural diagram of the present utility model.
图2是本实用新型内部结构示意图。Figure 2 is a schematic diagram of the internal structure of the present utility model.
图3是端子压接模具的结构示意图。FIG. 3 is a schematic structural diagram of a terminal crimping die.
图4是导向模具和调节装置的结构示意图。Figure 4 is a schematic structural diagram of a guide die and an adjustment device.
附图标记:1.机壳;2.端子压接模具;3.压接组件;4.旋转装置;5.驱动装置;6.上压接模具;7.下压接模具;8.轴件;9.上安装槽口;10.上压接块;11.下安装槽口;12.下压接块;13.第一电机;14.齿轮副;15.第二电机;16.减速机;17.导向模具;18.导向装置;19.调节装置;20.第三电机;21.齿条;22.滑轨;23.导向板;24.伸缩件;25.导向孔。Reference numerals: 1. Housing; 2. Terminal crimping die; 3. Crimping assembly; 4. Rotating device; 5. Driving device; 6. Upper crimping die; 7. Lower crimping die; 8. Shaft piece ; 9. Upper mounting slot; 10. Upper crimping block; 11. Lower mounting slot; 12. Lower crimping block; 13. First motor; 14. Gear pair; 15. Second motor; 16. Reducer ; 17. Guide die; 18. Guide device; 19. Adjustment device; 20. The third motor; 21. Rack; 22. Slide rail; 23. Guide plate;
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步详细的说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
通过参考附图描述的实施例是示例性的,旨在用于解释本申请,而不能理解为对本申请的限制。在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本申请的描述中,“若干个”、“多个”的含义是两个或两个以上,除非另有明确具体的限定。在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度小于第二特征。The embodiments described with reference to the accompanying drawings are exemplary and are intended to explain the present application and should not be construed as limiting the present application. In the description of this application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", " Rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. The relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present application and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore It should not be construed as a limitation on this application. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present application, "several" and "plurality" mean two or more, unless otherwise expressly and specifically defined. In this application, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific situations. In this application, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may include direct contact between the first and second features, or may include the first and second features Not directly but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "beneath" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level less than the second feature.
如图1-4所示,为本实用新型实现的一种新型端子压接装置,包括:机壳1,其用于安装以及支撑机械部件;端子压接模具2,所述端子压接模具2设置在所述机壳1内部,所述端子压接模具2上至少设有一组以上用于压接不同端子的压接组件3;旋转装置4,所述旋转装置4与所述端子压接模具2相连接,旋转切换所述压接组件3;驱动装置5,所述驱动装置5与所述端子压接模具2连接,所述驱动装置5驱动所述端子压接模具2进行压接。As shown in Figures 1-4, a novel terminal crimping device realized by the present invention includes: a
鉴于背景技术中所记载的技术问题,提供了一种新型端子压接装置,其主要目的在于在端子压接模具2上设置多组不同规格的压接组件3,根据生产过程中所需要进行压接端子的规格,旋转装置4进行切换压接组件3进行后续的压接操作,由于在该过程中,通过设备进行自动化操作,替代了传统的人工进行更换,从而提高生产效率,能够适应多种规格端子的生产操作。In view of the technical problems described in the background art, a new type of terminal crimping device is provided, the main purpose of which is to set a plurality of groups of crimping
在实际的使用中,机壳1采用金属板件进行围合形成具有一定容纳空间,端子压接模具2在实施中可根据实际的需求进行设置压接组件3的数量,在此,对压接组件3的数量不作出限制,压接组件3根据实际的端子的规格作出相对应的设计,从而压接组件3能够进行承接相对应的端子,旋转装置4主要作用于对压接组件3进行切换,例如当需压接A规格的端子,则旋转装置4旋转切换相应A规格的压接组件3,需压接B规格的端子,则旋转装置4旋转切换相应B规格的压接组件3,以此类推。最后,在驱动装置5的作用下,外部的线材移动至压接组件3的端子上,两者之间完成压接操作。In actual use, the
如图2和图3所示,所述端子压接模具2包括上压接模具6,设置在所述上压接模具6下方的下压接模具7以及连接所述上压接模具6与所述下压接模具7的轴件8,所述上压接模具6与所述驱动装置5相连接,所述下压接模具7与所述旋转装置5相连接。As shown in FIGS. 2 and 3 , the
由于需进行压接操作,端子压接模具2设计为上压接模具6、下压接模具7以及轴件8,上压接模具6主要和驱动装置5连接,其主要在压接过程中,当端子上料至下压接模具7上时,上压接模具6在驱动装置5的驱动下向下移动,对端子进行预压,而后,当线束移动至端子上时,驱动装置5进一步驱动,完成线材和端子的压接操作。下压接模具7主要和旋转装置5相连接,同时,上压接模具6和下压接模具7采用轴件8连接,轴件8采用柱体,优选为四方柱,通过旋转装置5进行带动上压接模具6和下压接模具7进行同步旋转。Due to the need for crimping operation, the
参阅图3所示,所述上压接模具6为圆柱状,所述上压接模具6的圆周边缘处设有一个以上的上安装槽口9。上安装槽口9主要安装用于压接端子的上压接块10。所述下压接模具7为圆柱状,所述下压接模具7的圆周边缘处设有一个以上的下安装槽口11。下安装槽口11主要安装用于压接端子的下压接块12。上压接块10和下压接块12为配套用于压接一种规格的端子,在实际的生产过程中,进而选择所需上压接块10和下压接块12的数量,在压接操作中,端子上料至下压接块12上,上压接块10在驱动装置5驱动下,上压接块10向下压接块12移动进行预压,在线材穿至端子后,进而上压接块10进一步向下压接块12移动完成端子和线材的压接操作。Referring to FIG. 3 , the upper crimping
参考图2所示,所述旋转装置4包括第一电机13以及齿轮副14,所述齿轮副14分别连接所述第一电机13以及所述端子压接模具2,所述第一电机13驱动所述齿轮副14带动所述端子压接模具2旋转。Referring to FIG. 2 , the
作为一种优选的实施方式,在本实用新型中采用第一电机13和齿轮副14的结合来完成,通过第一电机13的转动带动齿轮副14转动,进而驱动端子压接模具2进行旋转,从而实现选择不同的压接组件3。As a preferred embodiment, in the present invention, the combination of the
参照图2所示,作为一种的实施方式,所述驱动装置5包括第二电机15以及减速机16,所述减速机16分别连接所述第二电机15以及所述端子压接模具2,所述第二电机15驱动所述减速机16带动所述端子压接模具2进行压接。优选地,驱动装置5可采用第二电机15和减速机16的结合,通过第二电机15驱动减速机16转动输出较大的扭矩带动端子压接模具2的上压接模具6进行移动至下压接模具7完成压接操作。2, as an embodiment, the driving
更进一步地,参阅图4所示,本实用新型中包括导向模具17,所述导向模具17设置在所述端子压接模具2的一侧,所述导向模具17上设有一个以上用于供不同尺寸线材通过到达所述压接组件3的导向装置18。Further, referring to FIG. 4 , the present invention includes a
在压接不同的规格的端子时,存在所需压接线材的尺寸大小不一的情况,在本实用新型中,为了便于适应不同尺寸大小的线材能够顺利穿至端子上,进而,设置了导向模具17,根据实际的生产情况,选择合适大小尺寸的导向装置18,从而线材能够通过导向装置18进而到达压接组件3,完成后续的压接操作。When crimping terminals of different specifications, there is a situation that the size of the required crimping wire is different. In the present invention, in order to facilitate the wire rods of different sizes to be smoothly threaded onto the terminal, a guide is provided. For the
更进一步地,本实用新型还包括用于转换不同的所述导向装置18的调节装置19,所述调节装置19与所述导向模具17相连接,所述调节装置19包括第三电机20,设置在所述第三电机20的齿条21以及与所述齿条21平行设置的滑轨22,所述导向模具17套设在所述齿条21和所述滑轨22上,所述导向模具17经由所述第三电机20驱动在所述滑轨22上移动。Further, the present invention also includes an adjusting
为实现自动化操作,针对该导向装置18位置处增加调节装置19,调节装置19的作用在于实现自动调节导向装置18的作用,由于不同规格的端子对应压接组件3以及导向装置18上的导向孔,当两者相匹配时,线材更便于通过导向装置18的导向孔穿至压接组件3,进而完成后续的压接操作,调节装置19具体的调节过程为:通过第三电机20驱动带动齿条21进行移动,由于导向模具17套设在齿条21和滑轨22上,进而带动导向装置18纵向移动。In order to realize automatic operation, an
具体地,所述导向装置18包括一对导向板23以及分别与所述导向板23相连接的伸缩件24,一对所述导向板23经由所述伸缩件24驱动拼合形成供于不同线材通过的导向孔25,导向孔25呈锥形设计,便于线材穿线。伸缩件24优选采用气缸,在气缸的伸缩端上安装导向板23,将一对气缸相对设置,当气缸驱动时两侧的导向板23进行拼合形成导向孔25,线材通过导向孔25到达压接组件3进行压接,压接结束后,气缸驱动导向板23分开,便于压接后的线材和端子取出。Specifically, the
以上并非对本实用新型的技术范围作任何限制,凡依据本实用新型技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above is not intended to limit the technical scope of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solutions of the present invention.
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