CN113243520B - Vegetarian selenium meal powder production system and method - Google Patents
Vegetarian selenium meal powder production system and method Download PDFInfo
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- CN113243520B CN113243520B CN202110405554.XA CN202110405554A CN113243520B CN 113243520 B CN113243520 B CN 113243520B CN 202110405554 A CN202110405554 A CN 202110405554A CN 113243520 B CN113243520 B CN 113243520B
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Abstract
The invention discloses a vegetarian selenium meal powder production system, which relates to the technical field of food production and comprises a classification module, a microwave curing module, a puffing and drying module, a first crushing module and a mixing module which are sequentially connected; the food raw materials are divided into microwave materials, puffed materials, small materials, micro materials and other materials by the classification module; the first crushing module comprises a crusher, the crusher comprises a crushing box, a crushing unit is arranged in the crushing box, the crushing unit is connected with a power motor, the top surface of the crushing box is provided with a puffing material feeding port, the side surface of the crushing box is provided with a microwave material feeding port, a pre-crushing structure is arranged between the puffing material feeding port and the crushing box, the pre-crushing structure comprises a first discharging end and a second discharging end, the first discharging end is connected with the crushing box, and the second discharging end is positioned right above the microwave material feeding port; also provides a production method of the vegetarian selenium meal powder. The invention has the advantages of high production efficiency, scientific and effective treatment process and full improvement of the nutrient utilization rate.
Description
Technical Field
The invention relates to the technical field of food production, in particular to a system and a method for producing vegetarian selenium meal powder.
Background
With the improvement of living standard, the dietary condition of people is continuously improved, the requirement on fine food is higher and higher, the fine food becomes the daily meal of people, the number of patients with rich and precious diseases is rapidly increased, civilized diseases appear, the health life and the life burden of people are seriously harmed, and the problem becomes a serious problem of the modern society. Such as fatty liver, obesity, blood sugar, blood fat, blood pressure increase, angiosclerosis, cardiovascular and cerebrovascular diseases, diabetes, gout, and some cancer diseases are collectively called 'rich and noble diseases'. Any single food can not provide all nutrients needed by a human body, so the diet of people must be composed of a plurality of foods, and the composition proportion of the foods is proper, so the aims of diet balance and health promotion can be achieved.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a vegetarian selenium meal powder production system and a vegetarian selenium meal powder production method.
A vegetarian selenium meal powder production system comprises a classification module, a microwave curing module, a puffing and drying module, a first crushing module and a mixing module which are sequentially connected; the food raw materials are divided into microwave materials, puffed materials, small materials, micro materials and other materials by the classification module; the microwave curing module is used for loading the microwave material and drying and curing the microwave material according to a preset microwave operation flow; the puffing and drying module is used for adding water into the puffing material, placing the puffing material in a high-temperature closed space, puffing the puffing material in a continuous pressurizing process, and drying the puffed material at a preset temperature; the first crushing module comprises a crusher, the crusher comprises a crushing box, a crushing unit is arranged in the crushing box, the crushing unit is connected with a power motor, the top surface of the crushing box is provided with a puffing material feeding port, the side surface of the crushing box is provided with a microwave material feeding port, a pre-crushing structure is arranged between the puffing material feeding port and the crushing box, the pre-crushing structure comprises a first discharging end and a second discharging end, the first discharging end is connected with the crushing box, the second discharging end is positioned right above the microwave material feeding port, the puffing material feeding port is used for connecting puffing materials after puffing and drying into the crushing box, the microwave material feeding port is used for connecting the microwave materials after drying and curing into the crushing box, and the pre-crushing structure is used for crushing the puffing materials connected with the puffing material feeding port and discharging the puffed materials after crushing from the first discharging end and the second discharging end; the mixing module is used for continuously and fully mixing the microwave material and the puffed material after the crushing and mixing are finished, and sequentially adding small materials, micro materials and other materials according to different preset proportions.
Preferably, the pre-crushing structure comprises: a horizontally disposed pulverizing tube; the first spiral pushing rod penetrates through the inner part of the crushing pipe; and a first drive motor disposed outside the pulverization tube; the upper part of the crushing pipe is communicated with the expanded material feeding hole, the lower part of the crushing pipe is communicated with the first discharging end, the tail end of the crushing pipe is communicated with the second discharging end, and the first driving motor is connected with the first spiral pushing rod. First spiral propelling movement pole external diameter is the same with the crushing pipe internal diameter, rotates through first spiral propelling movement pole of driving motor drive, produces extrusion and friction to let get into the popped material wherein and realize precomminution, partly material that swells can directly fall into first discharge end, and another part material that swells can be pushed to the second discharge end.
Preferably, crushing bottom of the case portion is connected with ejection of compact structure, ejection of compact structure includes: a discharge pipe arranged obliquely; the second spiral pushing rod penetrates through the discharge pipe; the second driving motor is arranged outside the discharge pipe; the left end of the discharge pipe is communicated with the crushing box, the right end of the discharge pipe is higher than the left end, the right end of the discharge pipe is connected with a discharge hole, the second driving motor is connected with the second spiral push rod, and the second spiral push rod is used for pushing materials entering the discharge pipe to the discharge hole after rotation. Equally, ejection of compact structure passes through second driving motor drive second spiral push rod and rotates, realizes constantly carrying mixture to the discharge gate, can also further smash and deepen the mixed effect.
Preferably, connect the second of the drying and puffing module smashes the module, the second smashes the module and is used for carrying out the precomminution with popped material, the drying and puffing module still is used for carrying out the drying and puffing processing to the popped material after the precomminution is accomplished. The expanded material needs to be pre-crushed before expansion and drying, so that the expansion and drying effects are ensured.
Preferably, a sterilization module and a packaging module; the sterilization module is used for sterilizing the mixed microwave material, the puffed material, the small material, the micro material and other materials according to a preset sterilization temperature and sterilization time, and forming a finished product material after sterilization is finished; the packaging module is used for carrying out inner packaging on the finished product materials according to preset weight to form bagged materials, and carrying out outer packaging on the bagged materials according to preset bag number to form finished products. The sterilization module comprises a microwave machine, the mixed microwave material, the puffed material, the small material, the micro material and other materials are sterilized in the microwave machine, the sterilization temperature is controlled between 95 ℃ and 105 ℃, the sterilization time is 3 minutes to 5 minutes, and the microwave sterilization machine is cleaned and sterilized after the production is finished.
Preferably, the quality inspection module is used for sampling and inspecting microwave materials, expanded materials, small materials, micro materials, other materials, finished materials or finished products according to preset standards. The quality inspection module can be used for sampling and inspecting the microwave material and the puffed material after any one process, and simultaneously sampling and inspecting the proportion of each component of the mixed microwave material, the puffed material, the small material, the micro material and other materials.
Preferably, the microwave material comprises soybeans and peanuts, and the puffed material comprises red beans, black beans, mung beans, pearl barley, oat rice, corn, millet, quinoa wheat, sorghum rice and wheat bran.
Preferably, the small material comprises fruit and vegetable mixed powder and selenium-rich coarse cereal powder, the micro material comprises tomato powder, laminaria powder, kelp powder, ginger powder, turmeric powder, edible yeast powder, calcium gluconate and momordica cochinchinensis fruit powder, and the other material comprises isomaltooligosaccharide. In the formula of the scheme, 23% of soybeans, 10% of isomaltooligosaccharide, 7% of corns, 5% of black beans, 5% of red beans, 5% of mung beans, 5% of millets, 2% of oat grains, 2% of quinoa grains, 2% of wheat bran, 2% of coix seeds, 2% of mushrooms, 2% of black fungi, 2% of barley seedlings, 2% of pumpkins, 2% of carrots, 2% of red dates, 1% of lotus seeds, 1% of broccoli, 1% of red roses (heavy petals), 1% of black sesame, 1% of purple potatoes, 1% of yellow sweet potatoes, 1% of yams, 1% of celery, 1% of lotus roots, 1% of spinach, 1% of kudzuvine roots, 1% of selenium-rich coarse cereal grains, 1% of selenium-rich black rice, 1% of selenium-rich corns, 1% of sorghum grains, 1% of peanut kernels, 1% of black beans, 0.6% of red kelp, 0.5% of black rice flour, 0.05% of tomato powder, 0.05% of black rice flour, 0.05% of buckwheat powder, 0.05% of black glutinous black rice flour, 0.05% of black glutinous rice flour, 0% of black soybean, 0% of black glutinous rice flour, 0% of black soybean, 0% of green yeast powder and 0.05% of black glutinous rice flour.
Also provides a production method of the vegetarian selenium meal powder, which comprises the following steps: s1, dividing food raw materials into a microwave material, an expanded material, a small material, a micro material and other materials by using a classification module; s2, loading the microwave material into a microwave curing module and drying and curing according to a preset microwave operation flow; s3, placing the puffed material in a puffing drying module, adding water by using the puffing drying module, puffing the puffed material in a continuous pressurizing process, and drying the puffed material subjected to puffing according to a preset temperature; s4, opening a power motor, a first driving motor and a second driving motor, introducing the puffed material subjected to puffing and drying into a puffed material feeding port according to a first preset mass, and introducing the microwave material subjected to drying and curing into a microwave material feeding port according to a second preset mass, so that the crushed and mixed puffed material and microwave material are formed at a discharging port; s5, introducing the crushed and mixed microwave material and the puffed material into a mixing module for continuous and full mixing, and sequentially adding small materials, micro materials and other materials according to different preset proportions; s6, sterilizing the mixed microwave material, the puffed material, the small material, the micro material and other materials according to the preset sterilization temperature and sterilization time, and forming a finished product material after sterilization is finished; s7, carrying out inner packaging on the finished product material according to a preset weight to form a bagged material, and carrying out outer packaging on the bagged material according to a preset bag number to form a finished product.
Preferably, the method further comprises the following steps: s8, performing batch sampling inspection on the finished products, and warehousing the finished products according to batches after the sampling inspection is qualified. And (4) performing spot check on the packaged finished product according to the national standard requirement items, and warehousing the finished product after the spot check is qualified.
The invention has the beneficial effects that:
in the invention, the food raw materials are divided into microwave materials, puffed materials, small materials, micro materials and other materials by utilizing the classification module, targeted classification is realized, the automation of the subsequent processing process is convenient to realize, the microwave cooking module and the puffing drying module respectively process the microwave materials and the puffed materials, so that the puffed materials have better color, fragrance, taste and shape, then the first crushing module is utilized to crush, dry and cook the microwave materials and the puffed and dried puffed materials, on the basis of not influencing the production of the whole vegetarian selenium meal powder, in order to improve the crushing efficiency, the crusher is simultaneously provided with a microwave material feeding port and a puffed material feeding port, when in use, the mass ratio of the microwave material feeding port and the puffed material feeding port is firstly calculated according to the formula components, simultaneously adding microwave material and puffing material, namely premixing the microwave material and the puffing material while crushing, effectively improving crushing efficiency, and greatly improving mixing effect under the actions of over-shearing, extrusion and friction; in conclusion, the whole production treatment process is scientific and effective, the treatment efficiency is high, the optimal mixing effect can be realized through the means of puffing, curing, drying and the like, and after the mixing is finished, the component proportion among the microwave material, the puffed material, the small material, the micro material and other materials is the same as that in the formula, wherein the micro material has balanced nutrients, higher cellulose, relatively low calorie, rich trace elements such as selenium, calcium, iron and zinc and rich antioxidant plant active substances, can be eaten as meal, has balanced nutrition, is green and healthy.
Drawings
In order to more clearly illustrate the detailed description of the invention or the technical solutions in the prior art, the drawings that are needed in the detailed description of the invention or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.
FIG. 1 is a system composition diagram of the present invention;
FIG. 2 is a schematic view of the structure of the pulverizer of the present invention.
Reference numerals:
1-classification module, 2-microwave curing module, 3-puffing drying module, 4-first crushing module, 41-crusher, 411-crushing box, 412-power motor, 413-puffing material feeding port, 414-microwave material feeding port, 415-pre-crushing structure, 4151-first discharging port, 4152-second discharging port, 4153-crushing pipe, 4154-first spiral pushing rod, 4155-first driving motor, 416-discharging structure, 4161-discharging pipe, 4162-second spiral pushing rod, 4163-second driving motor, 4164-discharging port, 5-mixing module, 6-second crushing module, 7-sterilization module, 8-packaging module and 9-quality inspection module.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
In the description of the embodiments of the present invention, it should be noted that the terms "inside", "outside", "upper", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally arranged when products of the present invention are used, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements indicated must have specific orientations, be constructed in specific orientations, and operated, and thus, cannot be construed as limiting the present invention.
As shown in fig. 1 and 2, a vegetarian selenium meal powder production system comprises a classification module 1, a microwave curing module 2, a puffing and drying module 3, a first crushing module 4 and a mixing module 5 which are connected in sequence; the classification module 1 is used for classifying food raw materials into microwave materials, puffed materials, small materials, micro materials and other materials; the microwave curing module 2 is used for loading microwave materials and carrying out drying curing according to a preset microwave operation flow; the puffing and drying module 3 is used for adding water into the puffing material, placing the puffing material in a high-temperature closed space, puffing the puffing material in a continuous pressurizing process, and drying the puffed material at a preset temperature; the first crushing module 4 comprises a crusher 41, the crusher 41 comprises a crushing box 411, a crushing unit is arranged inside the crushing box 411, the crushing unit is connected with a power motor 412, the top surface of the crushing box 411 is provided with a puffed material feed inlet 413, the side surface of the crushing box 411 is provided with a microwave material feed inlet 414, a pre-crushing structure 415 is arranged between the puffed material feed inlet 413 and the crushing box 411, the pre-crushing structure 415 comprises a first discharge end 4151 and a second discharge end 4152, the first discharge end 4151 is connected with the crushing box 411, the second discharge end 4152 is positioned right above the microwave material feed inlet 414, wherein the puffed material feed inlet 413 is used for connecting puffed and dried puffed materials into the crushing box 411, the microwave material feed inlet 414 is used for connecting dried and cured microwave materials into the crushing box 411, and the pre-crushing structure 415 is used for crushing the puffed materials connected with the puffed material feed inlet 413 and discharging the crushed puffed materials from the first discharge end 4151 and the second discharge end 4152; the mixing module 5 is used for continuously and fully mixing the microwave material and the puffed material after the crushing and mixing are finished, and sequentially adding small materials, micro materials and other materials according to different preset proportions.
In the embodiment, it should be noted that, the classification module 1 is used to divide the food raw material into microwave material, puffed material, small material, micro material and other materials, so as to realize targeted classification, and facilitate the realization of automation in the subsequent processing process, the microwave curing module 2 and the puffing drying module 3 are used to process the microwave material and the puffed material respectively, so that the puffed material has better color, fragrance, taste and shape, then the first crushing module 4 is used to crush, dry and cure the cured microwave material and the puffed and dried puffed material, on the basis of not influencing the whole vegetarian selenium meal powder production, in order to improve the crushing efficiency, the crusher 41 is simultaneously provided with the microwave material feed inlet 414 and the puffed material feed inlet 413, when in use, the mass ratio of the two materials is firstly calculated according to the formula components, simultaneously adding microwave materials and puffed materials, namely premixing the microwave materials and the puffed materials while crushing, effectively improving the crushing efficiency, and greatly improving the mixing effect under the actions of over-shearing, extrusion and friction, more importantly, the pre-crushing structure 415 is also arranged below the puffed material feeding hole 413, the pre-crushing structure 415 can pre-crush the puffed materials with larger size, part of the puffed materials which are pre-crushed are dropped into the microwave material feeding hole 414 for premixing, so that the whole production treatment efficiency is further improved, and finally, the microwave materials and the puffed materials which are crushed and mixed are continuously mixed through the mixing module 5, and small materials, micro materials and other materials are sequentially added according to different preset proportions; in conclusion, the whole production treatment process is scientific and effective, the treatment efficiency is high, the optimal mixing effect can be realized through the means of puffing, curing, drying and the like, and after the mixing is finished, the component proportion among the microwave material, the puffed material, the small material, the micro material and other materials is the same as that in the formula, wherein the micro material has balanced nutrients, higher cellulose, relatively low calorie, rich trace elements such as selenium, calcium, iron and zinc and rich antioxidant plant active substances, can be eaten as meal, has balanced nutrition, is green and healthy.
Specifically, the pre-crush structure 415 includes: a horizontally disposed pulverizing tube 4153; a first spiral push rod 4154 inserted inside the pulverization tube 4153; and a first driving motor 4155 provided outside the pulverizing tube 4153; wherein, the upper part of the crushing pipe 4153 is communicated with the expanding material feeding hole 413, the lower part of the crushing pipe 4153 is communicated with the first discharging end 4151, the tail end of the crushing pipe 4153 is communicated with the second discharging end 4152, and the first driving motor 4155 is connected with the first spiral pushing rod 4154.
In this embodiment, it should be noted that the outer diameter of the first spiral propelling rod 4154 is the same as the inner diameter of the pulverizing pipe 4153, and the first driving motor 4155 drives the first spiral propelling rod 4154 to rotate, so as to generate extrusion and friction, thereby realizing pre-pulverization of the puffed material entering the first spiral propelling rod 4154, wherein a part of the puffed material directly falls into the first discharging end 4151, and the other part of the puffed material is propelled to the second discharging end 4152.
Specifically, smash case 411 bottom and be connected with ejection of compact structure 416, ejection of compact structure 416 includes: an obliquely arranged discharge pipe 4161; a second spiral pushing rod 4162 penetrating the discharging pipe 4161; and a second drive motor 4163 provided outside the discharge pipe 4161; the left end of the discharge pipe 4161 is communicated with the crushing box 411, the right end of the discharge pipe 4161 is higher than the left end, the right end of the discharge pipe 4161 is connected with a discharge hole 4164, the second driving motor 4163 is connected with the second spiral push rod 4162, and the second spiral push rod 4162 is used for pushing materials entering the discharge pipe 4161 to the discharge hole 4164 after rotating.
In the present embodiment, it should be noted that, similarly, the discharging structure 416 can continuously convey the mixture to the discharging hole 4164 by driving the second screw pushing rod 4162 to rotate by the second driving motor 4163, and can further perform crushing and deepen the mixing effect.
Specifically, connect the second of the drying module 3 and smash module 6, the second is smashed module 6 and is used for carrying out the precomminution with popped material, and the drying module 3 that poppes still is used for carrying out the drying process to the popped material after the precomminution is accomplished.
In this embodiment, the puffed material needs to be pre-pulverized before puffing and drying to ensure the puffing and drying effects.
In particular, a sterilization module 7 and a packaging module 8; the sterilization module 7 is used for sterilizing the mixed microwave material, the puffed material, the small material, the micro material and other materials according to a preset sterilization temperature and sterilization time, and forming a finished product material after sterilization is finished; the packaging module 8 is used for internally packaging the finished product material according to a preset weight to form a bagged material, and externally packaging the bagged material according to a preset bag number to form a finished product.
In this embodiment, the sterilization module 7 includes a microwave machine, and the mixed microwave material, the puffed material, the small material, the micro material and other materials are sterilized in the microwave machine, the sterilization temperature is controlled between 95 ℃ and 105 ℃, the sterilization time is 3 minutes to 5 minutes, and the microwave sterilization machine is cleaned and sterilized after the production is finished.
Specifically, the quality inspection module 9 is used for sampling and inspecting microwave materials, expanded materials, small materials, micro materials, other materials, finished materials or finished products according to a preset standard, wherein the quality inspection module 9 is used for sampling and inspecting the microwave materials, the expanded materials, the small materials, the micro materials, the other materials, the finished products or the finished products.
In this embodiment, the quality inspection module 9 can perform a sampling inspection of the microwave material and the puffed material after any one of the processes, and simultaneously perform a sampling inspection of the component ratios of the mixed microwave material, puffed material, small material, micro material and other materials.
Specifically, the microwave material comprises soybean and peanut, and the puffing material comprises red bean, black bean, mung bean, coix seed, oat rice, corn, millet, quinoa, sorghum rice and wheat bran.
Specifically, the small material comprises fruit and vegetable mixed powder and selenium-rich coarse cereal powder, the micro material comprises tomato powder, laminaria powder, kelp powder, ginger powder, turmeric powder, edible yeast powder, calcium gluconate and momordica cochinchinensis fruit powder, and the other material comprises isomaltooligosaccharide.
In the embodiment, it is to be noted that in the formula of the scheme, 23% of soybeans, 10% of isomaltooligosaccharide, 7% of corn, 5% of black beans, 5% of red beans, 5% of green beans, 5% of millet, 2% of oat, 2% of quinoa, 2% of wheat bran, 2% of coix seeds, 2% of shiitake mushrooms, 2% of black fungus, 2% of barley seedlings, 2% of pumpkin, 2% of carrot, 2% of red dates, 1% of lotus seeds, 1% of broccoli, 1% of red rose (heavy petals), 1% of purple sweet potatoes, 1% of black sesame, 1% of day lily, 1% of Chinese yam, 1% of celery, 1% of lotus roots, 1% of spinach, 1% of kudzu roots, 1% of selenium-enriched coarse cereal powder, 1% of selenium-enriched brown rice, 1% of selenium-enriched corn, 1% of buckwheat, 1% of peanut kernels, 1% of black bean, 1.0.5% of tomato powder, 0.05% of black potato powder, 0.05% of ginger powder, 0.05% of black potato powder, and black potato powder; it should be further noted that the product produced according to the system and the formula consists of various, diversified and multicolor plant foods, and is a convenient food with balanced nutrients, higher cellulose, relatively low heat, rich trace elements such as selenium, calcium, iron and zinc, rich antioxidant plant active substances and the like; the selenium-rich raw material is a selenium-rich food; can replace daily staple food and be eaten as meal replacement; the product is convenient to carry, balanced in nutrition, green and healthy; no preservative is added, and the composition is safe and has no toxic or side effect and dependence. Particularly, the product has slightly larger particles, better solubility, relatively slow absorption, slow blood sugar rising index and no sudden increase or decrease of blood sugar; in the production process, the belt skin processing raw materials have more fibers, are beneficial to digestion and have relatively low energy.
As shown in fig. 1 and fig. 2, a method for producing vegetarian selenium meal powder is also provided, which comprises the following steps:
s1, dividing food raw materials into a microwave material, a puffed material, a small material, a micro material and other materials by using a classification module 1;
s2, loading the microwave material into a microwave curing module 2 and drying and curing according to a preset microwave operation flow;
s3, placing the puffed material in a puffing drying module 3, adding water into the puffing drying module 3, puffing the puffed material in a continuous pressurizing process, and drying the puffed material at a preset temperature;
s4, opening the power motor 412, the first driving motor 4155 and the second driving motor 4163, introducing the puffed material subjected to puffing and drying into the puffed material inlet 413 according to a first preset mass, and introducing the microwave material subjected to drying and curing into the microwave material inlet 414 according to a second preset mass, so that the crushed and mixed puffed material and microwave material are formed at the discharge port 4164;
s5, introducing the crushed and mixed microwave material and the puffed material into a mixing module 5 to be continuously and fully mixed, and sequentially adding small materials, micro materials and other materials according to different preset proportions;
s6, sterilizing the mixed microwave material, the puffed material, the small material, the micro material and other materials according to the preset sterilization temperature and sterilization time, and forming a finished product material after sterilization is finished;
s7, carrying out inner packaging on the finished product material according to a preset weight to form a bagged material, and carrying out outer packaging on the bagged material according to a preset bag number to form a finished product.
In this embodiment, it should be noted that in the classification of food raw materials by the classification module 1 and S1, an ingredient rechecking system is implemented, an ingredient worker must first calculate strictly according to the formula of each product, and after the recipe of a workshop team or a quality worker rechecks the ingredients correctly, the ingredients can be weighed, and corresponding production records are made, and the raw materials are classified into four categories, i.e., a.b.c.d.e, "a" represents a microwave material, "B" represents an expanded material, "C" represents a small material, and "D" represents a micro-material, "E" represents other materials; s2, an operator loads the unpacked material A into a microwave storage tank, strictly operates according to a microwave operation process, and after the dried material reaches a specified moisture content, the material is canned and received, and corresponding production records are made; s3, after confirming that the crusher 41 operates normally, uniformly mixing the prepared material B, pouring the material B into a second crushing module 6 for crushing, controlling the feeding speed to avoid blockage, uniformly stirring the crushed material B with a certain proportion of water, then feeding the mixture into a conveying screw, and adding steam into the mixture through a cylinder wall or a hollow mixing bolt to mix the steam with the material; under the condition of high temperature and high humidity in the expansion cavity, the materials are extruded, rubbed, sheared and the like between the screw thread sleeves; the materials reach the tail end of the expansion cylinder and are extruded out through the conical discharge valve to complete the expansion, and furthermore, the baking temperature of an oven is set according to different production requirements of the materials, the materials are required to be baked without burning, looseness and peculiar smell, and the materials have the color, the fragrance, the taste and the shape owned by the materials; s4, after the crusher 41 is confirmed to normally operate, opening the power motor 412, the first driving motor 4155 and the second driving motor 4163, introducing the puffed material subjected to puffing and drying into the puffed material inlet 413 according to a first preset mass, and introducing the microwave material subjected to drying and curing into the microwave material inlet 414 according to a second preset mass, so that the crushed and mixed puffed material and the microwave material are formed at the discharge port 4164; s5, preparing a material E, mixing the material E in a four-dimensional mixer for 20 minutes for later use, preparing a material C and a material D, weighing the material A, B, C, D, E according to the formula requirement, mixing in a high-speed mixer, and screening by using a vibrating screen; s6, sterilizing the mixed microwave material, the puffed material, the small material, the micro material and other materials in a microwave machine, controlling the sterilization temperature to be between 95 and 105 ℃, sterilizing for 3 to 5 minutes, and cleaning and sterilizing the microwave sterilizer after the production is finished; s7, according to a packaging plan, a team leader takes charge of getting packaging and distributing packaging materials, receiving and sterilizing records are made, auxiliary materials are stored and placed orderly, protection is made after sterilization, tools and equipment are sterilized before production, preparation work before production is made, hands are washed and sterilized once every 30 minutes in the production process, whether all parts of the equipment are loose or not and are complete and good or not is checked before starting up, if a fault exists, an electromechanical repairer is informed in time, the packaging machine is started up and debugged, a switch button is started to debug the packaging machine, whether the date is correct or not and the printing is clear or not is checked, whether the packaging bag meets the quality requirements (problems of correct layout, no color difference, ink dots and the like) is checked, whether the sealing is tight or not is checked, the sealing is flat and has no boiling phenomenon, blanking and packaging are carried out, the weight of each bag of the pure content of special grain vegetable selenium meal powder (five-cereal vegetable selenium meal powder) is weighed, the weight is often weighed in a controllable range in the production process, the leakage and the bag-leakage phenomenon cannot be found, the report forms are timely weighed in the production process.
Specifically, the method further comprises the following steps:
and S8, performing batch sampling inspection on the finished product, and warehousing the finished product according to batches after the sampling inspection is qualified.
In this embodiment, it should be noted that the packaged finished product is subjected to a sampling inspection according to the national standard requirement items, and can be put in storage after the sampling inspection is qualified.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.
Claims (8)
1. A vegetarian selenium meal powder production system is characterized by comprising a classification module, a microwave curing module, a puffing and drying module, a first crushing module and a mixing module which are sequentially connected; wherein,
the classification module is used for classifying the food raw materials into microwave materials, puffed materials, small materials, micro materials and other materials;
the microwave curing module is used for loading the microwave material and drying and curing the microwave material according to a preset microwave operation flow;
the puffing and drying module is used for adding water into the puffing material, placing the puffing material in a high-temperature closed space, puffing the puffing material in a continuous pressurizing process, and drying the puffed material subjected to puffing according to a preset temperature;
the first crushing module comprises a crusher, the crusher comprises a crushing box, a crushing unit is arranged in the crushing box, the crushing unit is connected with a power motor, the top surface of the crushing box is provided with a puffing material feeding port, the side surface of the crushing box is provided with a microwave material feeding port, a pre-crushing structure is arranged between the puffing material feeding port and the crushing box, the pre-crushing structure comprises a first discharging end and a second discharging end, the first discharging end is connected with the crushing box, the second discharging end is positioned right above the microwave material feeding port, the puffing material feeding port is used for connecting puffing materials after puffing and drying into the crushing box, the microwave material feeding port is used for connecting the microwave materials after drying and curing into the crushing box, and the pre-crushing structure is used for crushing the puffing materials connected with the puffing material feeding port and discharging the puffed materials after crushing from the first discharging end and the second discharging end;
the mixing module is used for continuously and fully mixing the microwave material and the puffed material after the crushing and mixing are finished, and sequentially adding small materials, micro materials and other materials according to different preset proportions;
the pre-crushing structure comprises:
a horizontally disposed pulverizing tube;
the first spiral pushing rod penetrates through the inner part of the crushing pipe; and
a first driving motor disposed outside the pulverization tube; wherein,
the upper part of the crushing pipe is communicated with the expanded material feeding hole, the lower part of the crushing pipe is communicated with the first discharging end, the tail end of the crushing pipe is communicated with the second discharging end, and the first driving motor is connected with the first spiral pushing rod;
smash bottom of the case portion and be connected with ejection of compact structure, ejection of compact structure includes:
a discharge pipe arranged obliquely;
the second spiral pushing rod penetrates through the discharge pipe; and
the second driving motor is arranged outside the discharge pipe; wherein,
the left end of the discharge pipe is communicated with the crushing box, the right end of the discharge pipe is higher than the left end, the right end of the discharge pipe is connected with a discharge hole, the second driving motor is connected with the second spiral push rod, and the second spiral push rod is used for pushing materials entering the discharge pipe to the discharge hole after rotation.
2. The vegetarian selenium meal powder production system of claim 1 further comprising a second crushing module connected to the puffing and drying module, wherein the second crushing module is configured to pre-crush the puffing materials, and the puffing and drying module is further configured to puff and dry the puffing materials after pre-crushing.
3. The vegetarian selenium meal powder production system of claim 1 further comprising a sterilization module and a packaging module; wherein,
the sterilization module is used for sterilizing the mixed microwave material, the puffed material, the small material, the micro material and other materials according to the preset sterilization temperature and sterilization time, and forming a finished product material after sterilization is finished;
the packaging module is used for internally packaging the finished product materials according to a preset weight to form bagged materials, and externally packaging the bagged materials according to a preset bag number to form finished products.
4. The vegetarian selenium meal powder production system of claim 1 further comprising a quality inspection module for spot inspection of microwave, puffed, small, micro, other, finished or finished product based on predetermined criteria.
5. A vegetarian selenium meal production system according to any of claims 1 to 4 wherein the microwave material comprises soybeans and peanuts and the puffed material comprises red beans, black beans, mung beans, coix seeds, oat seeds, corn, millet, quinoa grains, sorghum grains, and wheat bran.
6. A vegetarian selenium meal powder production system according to any one of claims 1 to 4, wherein the small material comprises fruit and vegetable mixed powder and selenium-rich coarse cereal powder, the micro-materials comprise tomato powder, laminaria powder, kelp powder, ginger powder, turmeric powder, edible yeast powder, calcium gluconate and Momordica cochinchinensis powder, and the other materials comprise isomaltooligosaccharide.
7. A method for producing vegetarian selenium meal powder, which is characterized by adopting the system for producing vegetarian selenium meal powder as claimed in any one of claims 1 to 4, and the method comprises the following steps:
s1, dividing food raw materials into a microwave material, an expanded material, a small material, a micro material and other materials by using a classification module;
s2, loading the microwave material into a microwave curing module and drying and curing according to a preset microwave operation flow;
s3, placing the puffed material in a puffing drying module, adding water into the puffing drying module, puffing the puffed material in a continuous pressurizing process, and drying the puffed material subjected to puffing according to a preset temperature;
s4, opening a power motor, a first driving motor and a second driving motor, introducing the puffed material subjected to puffing drying into a puffed material feeding hole according to a first preset mass, and introducing the microwave material subjected to drying and curing into a microwave material feeding hole according to a second preset mass, so that the crushed and mixed puffed material and microwave material are formed at a discharging hole;
s5, introducing the crushed and mixed microwave material and the puffed material into a mixing module to be continuously and fully mixed, and sequentially adding small materials, micro materials and other materials according to different preset proportions;
s6, sterilizing the mixed microwave material, the puffed material, the small material, the micro material and other materials according to the preset sterilization temperature and sterilization time, and forming a finished product material after sterilization is finished;
s7, carrying out inner packaging on the finished product material according to a preset weight to form a bagged material, and carrying out outer packaging on the bagged material according to a preset bag number to form a finished product.
8. The method for producing vegetarian selenium meal powder of claim 7 further comprising:
s8, performing batch sampling inspection on the finished products, and warehousing the finished products according to batches after the sampling inspection is qualified.
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