CN113233854A - Preparation method of CaSO 4-based solid waste environment-friendly filling material - Google Patents
Preparation method of CaSO 4-based solid waste environment-friendly filling material Download PDFInfo
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- CN113233854A CN113233854A CN202110567343.6A CN202110567343A CN113233854A CN 113233854 A CN113233854 A CN 113233854A CN 202110567343 A CN202110567343 A CN 202110567343A CN 113233854 A CN113233854 A CN 113233854A
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- Prior art keywords
- caso
- solid waste
- filling material
- preparation
- based environment
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- 239000002910 solid waste Substances 0.000 title claims abstract description 89
- 239000000463 material Substances 0.000 title claims abstract description 38
- 238000011049 filling Methods 0.000 title claims abstract description 35
- 238000002360 preparation method Methods 0.000 title claims abstract description 18
- 229910052925 anhydrite Inorganic materials 0.000 claims abstract description 41
- 239000003381 stabilizer Substances 0.000 claims abstract description 39
- 239000000843 powder Substances 0.000 claims abstract description 32
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 238000003756 stirring Methods 0.000 claims abstract description 7
- 150000001875 compounds Chemical class 0.000 claims abstract description 6
- 239000000126 substance Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 12
- 239000010452 phosphate Substances 0.000 claims description 10
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 claims description 9
- 229910019142 PO4 Inorganic materials 0.000 claims description 8
- -1 aluminum fatty acid Chemical class 0.000 claims description 8
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 8
- 239000000194 fatty acid Substances 0.000 claims description 8
- 229930195729 fatty acid Natural products 0.000 claims description 8
- 239000004088 foaming agent Substances 0.000 claims description 8
- 239000002585 base Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 239000008394 flocculating agent Substances 0.000 claims description 7
- 231100000331 toxic Toxicity 0.000 claims description 7
- 230000002588 toxic effect Effects 0.000 claims description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 239000004568 cement Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- ZOOODBUHSVUZEM-UHFFFAOYSA-N ethoxymethanedithioic acid Chemical group CCOC(S)=S ZOOODBUHSVUZEM-UHFFFAOYSA-N 0.000 claims description 5
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 4
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 4
- 150000001412 amines Chemical class 0.000 claims description 4
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000292 calcium oxide Substances 0.000 claims description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 4
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims description 4
- 150000004665 fatty acids Chemical class 0.000 claims description 4
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 239000002893 slag Substances 0.000 claims description 4
- YXIWHUQXZSMYRE-UHFFFAOYSA-N 1,3-benzothiazole-2-thiol Chemical compound C1=CC=C2SC(S)=NC2=C1 YXIWHUQXZSMYRE-UHFFFAOYSA-N 0.000 claims description 3
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000010426 asphalt Substances 0.000 claims description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 claims description 3
- 239000011790 ferrous sulphate Substances 0.000 claims description 3
- 235000003891 ferrous sulphate Nutrition 0.000 claims description 3
- 239000010881 fly ash Substances 0.000 claims description 3
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 claims description 3
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 claims description 3
- 229910000359 iron(II) sulfate Inorganic materials 0.000 claims description 3
- 229910000360 iron(III) sulfate Inorganic materials 0.000 claims description 3
- 229920002401 polyacrylamide Polymers 0.000 claims description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 3
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 3
- 239000001632 sodium acetate Substances 0.000 claims description 3
- 235000017281 sodium acetate Nutrition 0.000 claims description 3
- 239000001509 sodium citrate Substances 0.000 claims description 3
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 claims description 3
- 235000011083 sodium citrates Nutrition 0.000 claims description 3
- 239000012991 xanthate Substances 0.000 claims description 3
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 claims description 2
- DJHGAFSJWGLOIV-UHFFFAOYSA-K Arsenate3- Chemical compound [O-][As]([O-])([O-])=O DJHGAFSJWGLOIV-UHFFFAOYSA-K 0.000 claims description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 2
- 239000004698 Polyethylene Substances 0.000 claims description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 claims description 2
- 239000004115 Sodium Silicate Substances 0.000 claims description 2
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 claims description 2
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 claims description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 2
- 150000008051 alkyl sulfates Chemical class 0.000 claims description 2
- 150000008052 alkyl sulfonates Chemical class 0.000 claims description 2
- 239000002280 amphoteric surfactant Substances 0.000 claims description 2
- 229940000489 arsenate Drugs 0.000 claims description 2
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 claims description 2
- 239000000920 calcium hydroxide Substances 0.000 claims description 2
- 229910001861 calcium hydroxide Inorganic materials 0.000 claims description 2
- MKJXYGKVIBWPFZ-UHFFFAOYSA-L calcium lactate Chemical compound [Ca+2].CC(O)C([O-])=O.CC(O)C([O-])=O MKJXYGKVIBWPFZ-UHFFFAOYSA-L 0.000 claims description 2
- 239000001527 calcium lactate Substances 0.000 claims description 2
- 235000011086 calcium lactate Nutrition 0.000 claims description 2
- 229960002401 calcium lactate Drugs 0.000 claims description 2
- 235000011132 calcium sulphate Nutrition 0.000 claims description 2
- 239000006229 carbon black Substances 0.000 claims description 2
- 150000004985 diamines Chemical class 0.000 claims description 2
- 229940116007 ferrous phosphate Drugs 0.000 claims description 2
- 229910000155 iron(II) phosphate Inorganic materials 0.000 claims description 2
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 claims description 2
- 239000001095 magnesium carbonate Substances 0.000 claims description 2
- 229910000021 magnesium carbonate Inorganic materials 0.000 claims description 2
- 235000019359 magnesium stearate Nutrition 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- HWPKGOGLCKPRLZ-UHFFFAOYSA-M monosodium citrate Chemical compound [Na+].OC(=O)CC(O)(C([O-])=O)CC(O)=O HWPKGOGLCKPRLZ-UHFFFAOYSA-M 0.000 claims description 2
- 239000002524 monosodium citrate Substances 0.000 claims description 2
- 235000018342 monosodium citrate Nutrition 0.000 claims description 2
- VRVKOZSIJXBAJG-TYYBGVCCSA-M monosodium fumarate Chemical compound [Na+].OC(=O)\C=C\C([O-])=O VRVKOZSIJXBAJG-TYYBGVCCSA-M 0.000 claims description 2
- 150000002832 nitroso derivatives Chemical class 0.000 claims description 2
- 235000021317 phosphate Nutrition 0.000 claims description 2
- 229920000768 polyamine Chemical class 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 claims description 2
- 229940051841 polyoxyethylene ether Drugs 0.000 claims description 2
- 229920000056 polyoxyethylene ether Polymers 0.000 claims description 2
- 239000011591 potassium Substances 0.000 claims description 2
- 229960003975 potassium Drugs 0.000 claims description 2
- 229910052700 potassium Inorganic materials 0.000 claims description 2
- 239000001508 potassium citrate Substances 0.000 claims description 2
- 229960002635 potassium citrate Drugs 0.000 claims description 2
- QEEAPRPFLLJWCF-UHFFFAOYSA-K potassium citrate (anhydrous) Chemical compound [K+].[K+].[K+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O QEEAPRPFLLJWCF-UHFFFAOYSA-K 0.000 claims description 2
- 235000011082 potassium citrates Nutrition 0.000 claims description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 claims description 2
- 239000000344 soap Substances 0.000 claims description 2
- 239000011734 sodium Substances 0.000 claims description 2
- 229910052708 sodium Inorganic materials 0.000 claims description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 2
- 229910052938 sodium sulfate Inorganic materials 0.000 claims description 2
- 235000011152 sodium sulphate Nutrition 0.000 claims description 2
- 125000000472 sulfonyl group Chemical group *S(*)(=O)=O 0.000 claims description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 claims description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 claims 2
- BCMCBBGGLRIHSE-UHFFFAOYSA-N 1,3-benzoxazole Chemical compound C1=CC=C2OC=NC2=C1 BCMCBBGGLRIHSE-UHFFFAOYSA-N 0.000 claims 1
- HYZJCKYKOHLVJF-UHFFFAOYSA-N 1H-benzimidazole Chemical compound C1=CC=C2NC=NC2=C1 HYZJCKYKOHLVJF-UHFFFAOYSA-N 0.000 claims 1
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims 1
- 244000090896 Nigella sativa Species 0.000 claims 1
- 235000016698 Nigella sativa Nutrition 0.000 claims 1
- 235000011941 Tilia x europaea Nutrition 0.000 claims 1
- WQPDQJCBHQPNCZ-UHFFFAOYSA-N cyclohexa-2,4-dien-1-one Chemical compound O=C1CC=CC=C1 WQPDQJCBHQPNCZ-UHFFFAOYSA-N 0.000 claims 1
- 239000004571 lime Substances 0.000 claims 1
- 239000001711 nigella sativa Substances 0.000 claims 1
- 238000007789 sealing Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 21
- 238000002386 leaching Methods 0.000 abstract description 17
- 231100000419 toxicity Toxicity 0.000 abstract description 12
- 230000001988 toxicity Effects 0.000 abstract description 12
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 238000012986 modification Methods 0.000 abstract description 2
- 230000004048 modification Effects 0.000 abstract description 2
- 239000010440 gypsum Substances 0.000 description 19
- 229910052602 gypsum Inorganic materials 0.000 description 19
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 14
- 239000012535 impurity Substances 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 239000010936 titanium Substances 0.000 description 6
- 229910052719 titanium Inorganic materials 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 4
- 239000004566 building material Substances 0.000 description 4
- 238000011161 development Methods 0.000 description 4
- 239000003814 drug Substances 0.000 description 4
- 239000011737 fluorine Substances 0.000 description 4
- 229910052731 fluorine Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 238000012216 screening Methods 0.000 description 4
- 230000000087 stabilizing effect Effects 0.000 description 4
- 239000002351 wastewater Substances 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229940079593 drug Drugs 0.000 description 3
- 239000002244 precipitate Substances 0.000 description 3
- 238000011160 research Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000007711 solidification Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005065 mining Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- YHMYGUUIMTVXNW-UHFFFAOYSA-N 1,3-dihydrobenzimidazole-2-thione Chemical compound C1=CC=C2NC(S)=NC2=C1 YHMYGUUIMTVXNW-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- FLFWJIBUZQARMD-UHFFFAOYSA-N 2-mercapto-1,3-benzoxazole Chemical compound C1=CC=C2OC(S)=NC2=C1 FLFWJIBUZQARMD-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 240000009091 Salvia florida Species 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000013543 active substance Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- LKIUTDSMFUMDHS-UHFFFAOYSA-N calcium oxygen(2-) silicon(4+) Chemical compound [Si+4].[O-2].[Ca+2].[O-2].[O-2] LKIUTDSMFUMDHS-UHFFFAOYSA-N 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/142—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
- C04B28/143—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/142—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
- C04B28/142—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
- C04B28/144—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00663—Uses not provided for elsewhere in C04B2111/00 as filling material for cavities or the like
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00724—Uses not provided for elsewhere in C04B2111/00 in mining operations, e.g. for backfilling; in making tunnels or galleries
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00767—Uses not provided for elsewhere in C04B2111/00 for waste stabilisation purposes
Abstract
The invention discloses a CaSO4The preparation method of the solid waste-based environment-friendly filling material mainly utilizes the powder modification principle and adopts CaSO4Adding K-Q type micro-curing stabilizer powder into the solid waste powder, mixing at a stirring speed of 400-1000 rpm for 20-120 min to make the powder fully contact with each other, and then performing closed curing at 25-45 ℃ and a humidity of 50-89% for 8-24 h to obtain CaSO4Solid waste-based environment-friendly filling materials; the method has low preparation cost and CaSO4The utilization rate of the basic solid waste is more than 80 percent, various indexes of leaching toxicity of the basic solid waste compound the environmental protection requirement, and the basic solid waste can be filled in a powder form.
Description
Technical Field
The invention relates to a CaSO4A preparation method of a solid waste-based environment-friendly filling material belongs to the fields of solid waste resource utilization and mine restoration.
Background
CaSO4The basic solid waste belongs to the field of bulk solid waste, is an important restriction factor for the development of chemical industry, namely CaSO4The solid waste is solid waste produced in the chemical industry, and contains phosphoric acid, silicon, magnesium, iron, aluminum, organic impurities and the like besides phosphorus and fluorine. Phosphorus, fluorine and free acids are corrosive and can pollute the environment if stockpiled for a long time. For the majority of domestic manufacturing enterprises at present, CaSO4The basic solid waste is mainly simply stockpiled, and domestic CaSO4The accumulated quantity of the basic solid wastes exceeds 300 Mt, not only occupies a large amount of land, but also has high maintenance and operation cost of a slag yard. CaSO discharged by domestic enterprises every year4Basal solid waste will exceed 60 Mt. Calculated by 10m of stack height, the occupied area is 1.66 multiplied by 107 m2If the pile is stocked for 10 years, the construction cost of the storage yard is calculated according to CaSO per ton4The cost is 15 hundred million yuan for 3 yuan/t of solid waste. CaSO4The cost of transporting the basic solid waste from a production place to a slag yard is calculated according to the minimum 15 yuan/t, and the CaSO is calculated every year4The transportation cost of the solid waste is as high as 7.5 million yuan. China CaSO4The basic solid waste is mainly used for producing low-value building material products such as cement retarder, gypsum plasterboard and the like, and is subjected to CaSO4Based on the influence of high impurity content in solid wastes, high calcination energy (temperature), CaSO4The gypsum brick, the gypsum block and the gypsum board produced by the solid wastes have extremely unstable quality, poor water resistance and low strength, and the building material product is influenced and impacted by the transport distance and the desulfurization gypsum of a power plant, CaSO4The basic solid waste building material products are still further atrophied, and in recent years, CaSO is in China4The comprehensive utilization of the solid waste resources is developed quickly and achieves certain results, but still faces a great deal of pressure, especially the problems in the aspect of environmental protection. Chemical treatment of CaSO4Basal solid wastes such as: North-Lu chemical CaSO4The technology for preparing acid and co-producing cement by using the basic solid wastes is feasible, but the technology is in the process ofIs still not related economically and has not become CaSO4The main flow of the technology for resource utilization of solid wastes. To date, in the critical CaSO4The technology of utilizing the solid wastes lacks of intensive research and analysis, especially for CaSO4The formation mechanism and internal structure influence factors of the basic solid waste impurities, the influence of harmful substances on the quality of the after-delay product, impurity removal countermeasures and the like do not have a comprehensive and systematic theoretical research result, and in many technical aspects, the natural gypsum practical experience and theoretical research data can only be used; secondly, no suitable CaSO has been developed4The production process technical equipment for large-scale utilization of the solid wastes lacks guidance and example factories combining basic theories of a system and actual production. These are finally concentrated in CaSO4The input-output ratio in the comprehensive utilization process of the solid waste resources is seriously disordered.
At present, domestic CaSO4The resource utilization of the solid waste faces two problems: firstly, the purification treatment difficulty is high, and the process flow is complex; secondly, the investment is large, the cost is high, and the economic feasibility is poor. The long term study by the U.S. florida phosphate institute suggests that: CaSO4The solid waste has many economically feasible, environmentally friendly and safe uses, such as chemical raw materials, building materials and additives, but certain risks still exist in the utilization, and three thoughts are needed. CaSO (calcium oxide synthase) whether from the perspective of strategic development requirements of macroscopical scale or the needs of sustainable development and environmental protection of phosphorus compound fertilizer enterprises4The comprehensive treatment and resource utilization of the base solid wastes are the problems to be solved by the current letter of domestic chemical industry enterprises.
CaSO whose total amount has also increased year by year4For solid wastes, the best treatment mode is to carry out harmless treatment and utilization on the wastes, so that the environmental risk is reduced, the treatment capacity can be increased, and the CaSO of chemical industry enterprises can be relieved4The method solves the problem of solid waste, and a low-cost harmless treatment technology needs to be provided.
Disclosure of Invention
Aiming at the current CaSO4The accumulation and production of solid wastes are huge, but the utilization rate is low, resulting in a lot of CaSO4The solid waste is still in a large amount of accumulation state, and restrictsThe development of chemical industry enterprises, aiming at solving the problem of CaSO4The invention provides CaSO and solves the problems of large accumulation of solid wastes, low utilization rate and the like4The invention relates to a preparation method of a solid waste environment-friendly filling material, which mainly utilizes the powder modification principle (the principle is that chemical reaction is initiated between solid and solid due to trace crystal water or attached water under nano-micro scale to form new precipitate, complex and other gelling active substances, harmful ingredients are solidified and stabilized in the form of precipitate, complex or coated to realize harmless treatment of harmful solid substances), and the solid waste environment-friendly filling material is prepared by adding CaSO4Adding K-Q type micro-curing stabilizer powder into the solid waste powder, mixing at a stirring speed of 400-1000 rpm for 20-120 min to make the powder fully contact, and then carrying out closed curing at 25-45 ℃ and a humidity of 50-89% for 8-24 h, wherein the K-Q type micro-curing stabilizer is CaSO (calcium-oxide-silicon) curing4Exciting CaSO while harmful heavy metal, phosphorus, fluorine and other toxic and harmful substances in the basic solid waste4Based on the activity of solid wastes, thereby forming CaSO4The prepared material can be used as a filling material in activities such as mining areas, mine pits, low-lying lands, reclamation of land from sea and the like formed in the mining process.
The CaSO 4-based solid waste comprises phosphogypsum, desulfurized gypsum, fluorgypsum and titanium gypsum.
The CaSO4The basic solid waste and the modified medicament are powder with the particle size of 10-800 mu m and CaSO4The water content of the basic solid waste is 10-25%, the pH = 1.5-5, and the reaction is carried out in a natural environment.
The K-Q type micro-curing stabilizer composition comprises, by mass, 1% -5% of a foaming agent, 20% -30% of a stabilizer, 1% -5% of a collecting agent, 30% -50% of a flocculating agent and 10% -48% of an acid-base regulator; mixing in a sealed environment according to the proportion in a normal temperature environment with the humidity lower than 20 percent, and preparing at any time;
the foaming agent is one or more of azo compounds, sulfonyl hydrazide compounds, nitroso compounds, calcium carbonate, magnesium carbonate, sodium bicarbonate, sodium silicate, silicon carbide, carbon black, sodium dodecyl sulfate (K12) and fatty alcohol-polyoxyethylene ether sodium sulfate (AES); the stabilizer is mainly one or more of magnesium stearate, fatty acid file, aluminum fatty acid, potassium fatty acid, cement, fly ash, asphalt, polyethylene, urea formaldehyde, polyester, ferrous sulfate, phosphate and sodium hydroxide; the collecting agent is one or more of xanthate, xanthate derivative, black drug, white drug, benzothiazole thiol, benzimidazole thiol, benzoxazole thiol, fatty acid and its sodium soap, alkyl sulfonate, alkyl sulfate, phosphate, arsenate, fatty amine and its salt, rosin amine, quaternary ammonium salt, diamine and polyamine compound, and amphoteric surfactant; the flocculating agent is a high molecular polymer and comprises one or more of polymeric ferric sulfate, polymeric aluminum chloride and polyacrylamide; the pH regulator is one or more selected from calcium oxide, carbide slag, calcium hydroxide, potassium hydroxide, sodium hydroxide, monosodium fumarate, sodium citrate, potassium citrate, monosodium citrate, phosphate, calcium sulfate, calcium lactate, and sodium acetate.
CaSO4The mass ratio of the basic solid waste to the K-Q type micro-curing stabilizer is 80: 20-95: 5.
The invention has the advantages and technical effects that:
harmful components in the CaSO 4-based solid waste mainly exist in free water and attached water in the solid waste, and the solidification is that the K-Q type micro-solidification stabilizer reacts with the harmful components in the free water and the attached water in the solid waste to generate precipitates, complexes or physical packages, so that the solidification and stabilization effects are achieved; the method has simple process, low cost and CaSO4The utilization rate of the basic solid waste is more than 90 percent, and various indexes of leaching toxicity of the basic solid waste compound the environmental protection requirement, break through the original phosphogypsum treatment technology, and greatly improve the utilization rate of the phosphogypsum.
Drawings
FIG. 1 is a schematic diagram showing the results of testing the leaching toxicity of the phosphogypsum solid waste environment-friendly filling material in example 1;
FIG. 2 is a graph showing the results of testing the pH value (A) and the water-soluble salt (B) of the phosphogypsum solid waste environment-friendly filling material in example 1;
FIG. 3 is a graph showing the results of detecting leaching toxicity of the solid waste environment-friendly filling material in example 2;
FIG. 4 is a graph showing the results of detecting pH (A) and water-soluble salt (B) of the solid waste environment-friendly filling material in example 2;
FIG. 5 shows the detection of pH (A) and F of the solid waste environment-friendly filling materials in examples 3 and 4-(B) Schematic diagram of the results of (1);
fig. 6 is a schematic diagram of the results of detecting leaching of toxic phosphate from the basic solid waste environment-friendly filling material in examples 3 and 4.
Detailed Description
The present invention is further illustrated by the following examples, but the scope of the invention is not limited to the above-described examples.
Example 1: the preparation method of the phosphogypsum-based environment-friendly filling material comprises the following steps:
(1) crushing the phosphogypsum, and screening to obtain phosphogypsum powder with the particle size of 10-800 microns, wherein the water content of the phosphogypsum powder is 10% and the pH value is = 2;
(2) preparing a K-Q type micro-curing stabilizer in a closed environment with normal temperature and 10% of humidity, wherein the K-Q type micro-curing stabilizer comprises 5% of foaming agent azodiisobutyronitrile (azo compound), 20% of stabilizer cement, 5% of collecting agent xanthate, 40% of flocculating agent polyaluminium chloride and 30% of acid-base regulator calcium oxide in percentage by mass; the grain diameter of the K-Q type micro-curing stabilizer is 100-800 mu m;
(3) uniformly stirring and mixing phosphogypsum powder and K-Q type micro-curing stabilizer powder according to the mass ratio of 80:20, and reacting for 20 hours at the ambient temperature of 25 ℃ and the humidity of 50% to obtain CaSO4Solid waste-based environment-friendly filling materials;
referring to the method in the Standard of solid waste Leaching toxicity Leaching method horizontal shock method (HJ 557-2010)4The leaching toxicity of the solid waste environment-friendly filling material is determined, and the results are shown in the figures 1 and 2; as can be seen from the figure, the leachate meets the requirement of the maximum concentration limit value in the Integrated wastewater discharge Standard (GB 8978-1996), and the curing stabilizer has better curing and stabilizing effects on toxic and harmful substances in the phosphogypsum.
Example 2: the preparation method of the desulfurized gypsum based environment-friendly filling material comprises the following specific operations:
(1) crushing desulfurized gypsum, and screening to obtain desulfurized gypsum powder with the particle size of 10-800 microns, wherein the water content of the desulfurized gypsum powder is 15% and the pH value is = 3;
(2) preparing a K-Q type micro-curing stabilizer in a closed environment with normal temperature and 5% of humidity, wherein the K-Q type micro-curing stabilizer comprises 3% of foaming agent calcium carbonate, 25% of stabilizer fly ash, 4% of collecting agent black powder, 30% of flocculating agent polymeric ferric sulfate and 38% of acid-base regulator potassium hydroxide in percentage by mass; the grain diameter of the K-Q type micro-curing stabilizer is 100-500 mu m;
(3) uniformly stirring and mixing phosphogypsum powder and K-Q type micro-curing stabilizer powder according to the mass ratio of 95:5, and reacting for 10 hours at the ambient temperature of 40 ℃ and the humidity of 80% to obtain CaSO4Solid waste-based environment-friendly filling materials;
referring to the method in the Standard of solid waste Leaching toxicity Leaching method horizontal shock method (HJ 557-2010)4The leaching toxicity of the basic solid waste environment-friendly filling material is measured by various harmful impurities, and the results are shown in figures 3 and 4; as can be seen from the figure, the leachate meets the requirement of the maximum concentration limit in the Integrated wastewater discharge Standard (GB 8978-1996), and the curing stabilizer has a good curing and stabilizing effect on toxic and harmful substances in the desulfurized gypsum.
Example 3: the preparation method of the fluorine gypsum-based environment-friendly filling material comprises the following steps:
(1) crushing fluorgypsum, and screening to obtain fluorgypsum powder with the particle size of 10-800 mu m, wherein the water content of the fluorgypsum powder is 20% and the pH is = 2;
(2) preparing a K-Q type micro-curing stabilizer in a closed environment with the humidity of 15% at normal temperature, wherein the K-Q type micro-curing stabilizer comprises 1% of foaming agent silicon carbide, 30% of stabilizer asphalt, 2% of collecting agent white drug, 50% of flocculating agent polyacrylamide and 17% of acid-base regulator sodium citrate by mass percent; the grain diameter of the K-Q type micro-curing stabilizer is 100-500 mu m;
(3) uniformly stirring and mixing phosphogypsum powder and K-Q type micro-curing stabilizer powder according to the mass ratio of 95:10, and reacting for 15h at the ambient temperature of 30 ℃ and the humidity of 70% to obtain CaSO4Solid waste-based environment-friendly filling materials;
refer to "Leaching toxicity Leaching method of solid waste" horizontal shaking method (HJ 557)2010) method pair CaSO in Standard4The leaching toxicity of the basic solid waste environment-friendly filling material is measured by various harmful impurities, and the results are shown in figures 5 and 6; as can be seen from the figure, the indexes of pH, phosphate and F in the leachate meet the requirement of the maximum concentration limit value in the Integrated wastewater discharge Standard (GB 8978-1996), and the curing stabilizer has better curing and stabilizing effects on toxic and harmful substances in the fluorgypsum.
Example 4: the preparation method of the titanium gypsum-based solid waste environment-friendly filling material specifically comprises the following operations:
(1) crushing titanium gypsum, and screening to obtain titanium gypsum powder with the particle size of 10-800 mu m, wherein the water content of the titanium gypsum powder is 10% and the pH is = 4;
(2) preparing a K-Q type micro-curing stabilizer in a closed environment with normal temperature and 15% of humidity, wherein the K-Q type micro-curing stabilizer comprises 2% of foaming agent sodium dodecyl sulfate, 22% of stabilizer ferrous sulfate, 1% of collector benzothiazole thiol, 30% of flocculant polyaluminium sulfate and 45% of acid-base regulator sodium acetate in percentage by mass; the grain diameter of the K-Q type micro-curing stabilizer is 100-500 mu m;
(3) uniformly stirring and mixing phosphogypsum powder and K-Q type micro-curing stabilizer powder according to the mass ratio of 85:15, and reacting for 20 hours at the ambient temperature of 45 ℃ and the humidity of 65% to obtain CaSO4Solid waste-based environment-friendly filling materials;
referring to the method in the Standard of solid waste Leaching toxicity Leaching method horizontal shock method (HJ 557-2010)4The leaching toxicity of the basic solid waste environment-friendly filling material is measured by various harmful impurities, and the results are shown in figures 5 and 6; as can be seen from the figure, the indexes of pH, phosphate and F in the leachate meet the requirement of the maximum concentration limit value in the Integrated wastewater discharge Standard (GB 8978-1996), and the curing stabilizer has a good curing and stabilizing effect on toxic and harmful substances in the titanium gypsum.
Claims (9)
1. CaSO4The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: in CaSO4Adding K-Q type micro-curing stabilizer powder into the solid waste powder, and mixing at a stirring speed of 400-1000 rpm for 20-120min, fully contacting the materials, then sealing and maintaining for 8-24 hours at the temperature of 25-45 ℃ and the humidity of 50-89%, and curing the CaSO by using the K-Q type micro-curing stabilizer4Exciting CaSO while simultaneously exciting toxic and harmful substances in solid waste4Based on the activity of solid wastes to prepare CaSO4A solid waste based environment-friendly filling material.
2. The CaSO of claim 14The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: CaSO4The water content of the solid waste powder is 10-25%, the pH = 1.5-5, and the CaSO4The particle size of the solid waste powder and the K-Q type micro-curing stabilizer powder is 10-800 mu m.
3. The CaSO of claim 14The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: the K-Q type micro-curing stabilizer composition comprises, by mass, 1-5% of a foaming agent, 20-30% of a stabilizer, 1-5% of a collecting agent, 30-50% of a flocculating agent and 10-48% of an acid-base regulator.
4. The CaSO of claim 34The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: the foaming agent is one or more of azo compounds, sulfonyl hydrazide compounds, nitroso compounds, calcium carbonate, magnesium carbonate, sodium bicarbonate, sodium silicate, silicon carbide, carbon black, sodium dodecyl sulfate and fatty alcohol-polyoxyethylene ether sodium sulfate.
5. The CaSO of claim 34The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: the stabilizer is one or more of magnesium stearate, fatty acid file, aluminum fatty acid, potassium fatty acid, cement, lime, fly ash, asphalt, polyethylene, urea formaldehyde, polyester, ferrous sulfate, phosphate and sodium hydroxide.
6. The CaSO of claim 34The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: collecting agent is xanthate, xanthate derivative, nigella sativa, Baiyao, benzothiazole thiol, benzeneOne or more of benzimidazole mercaptan, benzooxazole mercaptan, fatty acid and sodium soap thereof, alkyl sulfonate, alkyl sulfate, phosphate, arsenate, fatty amine and salt thereof, rosin amine, quaternary ammonium salt, diamine and polyamine compounds and amphoteric surfactant.
7. The CaSO of claim 34The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: the flocculating agent is one or more of polymeric ferric sulfate, polymeric aluminum chloride and polyacrylamide.
8. The CaSO of claim 34The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: the pH regulator is one or more of calcium oxide, carbide slag, calcium hydroxide, potassium hydroxide, sodium hydroxide, monosodium fumarate, sodium citrate, potassium citrate, monosodium citrate, phosphate, calcium sulfate, calcium lactate, and sodium acetate.
9. The CaSO of claim 14The preparation method of the solid waste-based environment-friendly filling material is characterized by comprising the following steps: CaSO4The mass ratio of the basic solid waste to the K-Q type micro-curing stabilizer is 80: 20-95: 5.
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