CN113968716A - Harmless treatment method for electrolytic manganese slag - Google Patents

Harmless treatment method for electrolytic manganese slag Download PDF

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CN113968716A
CN113968716A CN202111314529.7A CN202111314529A CN113968716A CN 113968716 A CN113968716 A CN 113968716A CN 202111314529 A CN202111314529 A CN 202111314529A CN 113968716 A CN113968716 A CN 113968716A
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electrolytic manganese
manganese slag
parts
water
harmless
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刘恒波
贾韶辉
彭云峰
谢先启
赵先锐
陈建忠
刘仁慧
薛涛
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GUIZHOU ACADEMY OF SCIENCES
GUIZHOU PROVINCE COMPREHENSIVE UTILIZATION OF INDUSTRIAL SOLID WASTES (MATERIALS) ENGINEERING TECHNOLOGY RESEARCH CENTER
Guizhou Institute Of Building Materials Scientific Research And Design Co ltd
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GUIZHOU ACADEMY OF SCIENCES
GUIZHOU PROVINCE COMPREHENSIVE UTILIZATION OF INDUSTRIAL SOLID WASTES (MATERIALS) ENGINEERING TECHNOLOGY RESEARCH CENTER
Guizhou Institute Of Building Materials Scientific Research And Design Co ltd
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Priority to CN202111314529.7A priority Critical patent/CN113968716A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/144Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being a flue gas desulfurization product
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • C04B28/142Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements
    • C04B28/143Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements containing synthetic or waste calcium sulfate cements the synthetic calcium sulfate being phosphogypsum
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B7/00Hydraulic cements
    • C04B7/32Aluminous cements
    • C04B7/323Calcium aluminosulfate cements, e.g. cements hydrating into ettringite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00767Uses not provided for elsewhere in C04B2111/00 for waste stabilisation purposes
    • C04B2111/00784Uses not provided for elsewhere in C04B2111/00 for waste stabilisation purposes for disposal only

Abstract

The invention discloses a harmless treatment method of electrolytic manganese slag, which comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag. The method has the advantages of low cost, easily obtained raw materials, simple process method, easy control, no need of calcination treatment at high temperature and drying compared with the traditional treatment method, greatly improved speed for treating the electrolytic manganese slag, greatly reduced energy consumption, greatly improved speed for treating the electrolytic manganese slag, and suitability for large-scale low-cost quick harmless treatment of electrolytic manganese slag discharge enterprises.

Description

Harmless treatment method for electrolytic manganese slag
Technical Field
The invention belongs to the technical field of solid waste treatment, and particularly relates to a harmless treatment method for electrolytic manganese residues.
Background
Manganese metal is an important strategic resource in China and is widely applied to various fields such as metallurgy, chemical engineering, food, aerospace and the like. According to statistics, the yield of electrolytic manganese metal in 2016 years in China is up to 115 ten thousand tons, and the percentage of the electrolytic manganese metal in the manganese metal yield in the world is extremely high and reaches more than 98.5%. The production, consumption and export of electrolytic manganese metal in China are at the first place in the world, wherein the areas of Hunan, Hubei, Guizhou, Sichuan and the like are electrolytic manganese enterprise concentration areas. With the rapid development of the electrolytic manganese industry, pollutants generated by the electrolytic manganese industry seriously harm the environment, and the problem of electrolytic manganese slag pollution is the most prominent. The process of producing electrolytic manganese metal by utilizing manganese carbonate ore can produce electrolytic manganese slag which is industrial solid waste discharged when the manganese metal is produced by the electrolytic manganese process, the manganese ore reacts with sulfuric acid, when manganese salt solution is prepared by heating, a large amount of ammonia water is required to be added as a buffering agent, and the ammonium ions and sulfuric acid residual acid finally enter the electrolytic manganese slag to be discharged together, thereby belonging to acidic waste slag. The electrolytic manganese slag is black and sticky, contains more than 80% of fine-grain components with the granularity of less than 80 mu m, contains manganese, sulfate, ammonia nitrogen, heavy metal ions, SiO2, MgO, K +, Na + and other substance components, and has large disposal and utilization difficulty. The electrolytic manganese slag is not listed in the national hazardous waste list for a moment, and belongs to the II-class general industrial solid waste. It is investigated that 8-16t of electrolytic manganese slag is produced for every 1t of electrolytic manganese metal produced. At present, only south Africa MMC companies are used for producing electrolytic manganese in foreign countries, electrolytic manganese slag is mainly treated in a landfill mode, the treatment cost is extremely high, manganese slag in China is mainly piled up in a damming wet method, land is occupied, heavy metals and the like easily permeate into soil, underground water and surface water and finally enter human bodies under the action of food chains, and serious environmental pollution and potential safety hazards exist.
At present, there are some documents on harmless treatment of electrolytic manganese slag, such as:
the patent application document with the publication number of CN102161048B discloses a harmless treatment method of electrolytic manganese slag, which comprises the steps of crushing the manganese slag, adding the crushed manganese slag into a stirrer, adding quicklime powder, water and a certain amount of silicate additives, stirring to form a uniform mixture, and recovering ammonia; adding water-soluble resin sulfonate additive and ferric oxide, stirring again, and recovering ammonia gas; fully stirring, drying, and performing landfill treatment after the inspection is qualified. The method described in this patent document aims to remove ammonia gas by adding a water reducing agent (additive of water-soluble resin sulfonate type) and a flocculant (iron oxide) to electrolytic manganese slag with ordinary stirring. However, the process is complicated, organic water reducing agent components are introduced, a small amount of soluble salt is brought in, the residue property in the treated electrolytic manganese residue is not changed (the soluble salt is more than 2%), the electrolytic manganese residue is still the type II common industrial solid waste, and the electrolytic manganese residue cannot enter a type II residue field for stockpiling. Meanwhile, the method has long stirring time, needs secondary stirring, has a normal low-speed stirring speed, and can not completely remove ammonia because the reaction temperature is normal room temperature and ammonia released by full reaction can be dissolved in water again.
The patent application document with the publication number of CN110639158B discloses a method for harmlessly treating electrolytic manganese slag, which is characterized in that calcium superphosphate and low-grade magnesium oxide are used for synergistically and stably solidifying manganese and ammonia nitrogen in the electrolytic manganese slag, heavy metals are mainly precipitated and stably solidified as phosphate under the condition of weak alkali, and the ammonia nitrogen is mainly stably solidified as struvite, so that secondary pollution is avoided. According to the method, calcium superphosphate, a rare resource material, is introduced by a chemical method, ammonia nitrogen is removed, heavy metals are solidified, however, the risk that magnesium oxide is continuously remained in electrolytic manganese slag in the form of soluble magnesium salt exists, the problem of ammonia volatilization under the condition of weak alkali cannot be thoroughly solved, the risk of secondary pollution exists, the market price of calcium superphosphate is high, and the disposal cost is greatly increased.
Patent application publication No. CN109626853A discloses a harmless treatment process for electrolytic manganese slag, which comprises adding calcium hydroxide into electrolytic manganese slag to obtain a product I, adding a compound agent into a sodium chloride solution to obtain a product II, mixing the product I with the product II to obtain a product III, heating the product III, washing with hot water, filtering, and drying. Wherein the compound agent consists of citrate and aluminum sulfate. The aluminum sulfate added in the method plays a role of a flocculating agent in the process, soluble salt is additionally introduced after the sodium chloride solution is added, so that the utilization difficulty of the electrolytic manganese slag is increased, and the added aluminum sulfate and sodium chloride belong to pure industrial raw materials, so that the cost is high, the disposal difficulty is increased, and the industrialization is difficult to implement.
Therefore, the existing electrolytic manganese slag harmless treatment method has many problems.
Disclosure of Invention
The invention provides a harmless treatment method of electrolytic manganese slag to solve the technical problems.
In order to achieve the above purpose, the invention adopts the following technical scheme:
a harmless treatment method of electrolytic manganese slag comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag.
Further, the aging time is 23-25 h.
Further, the water content of the harmless electrolytic manganese slag is less than 10%.
Further, the materials are prepared from the following components in parts by weight: 50-80 parts of sulphoaluminate cement clinker, 150-250 parts of electrolytic manganese slag, 10-50 parts of alkaline material, 50-150 parts of industrial byproduct gypsum, 2-10 parts of alum and 500-800 parts of water.
Further, the alkaline material is quick lime, slaked lime or carbide slag containing alkaline substances.
Further, the water temperature is adjusted to 50-80 ℃.
Further, the pressure condition of the micro negative pressure is-20 to-40 kPa, and the reaction time is 3 to 10 min.
Further, the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum.
Further, the rotating speed of the stirring is 10-500 revolutions per minute, and the stirring time is 3-10 min.
Further, the harmless treatment method of the electrolytic manganese slag specifically comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
(1) in the invention, sulphoaluminate cement clinker, alkaline materials or alkaline waste residues, industrial by-product gypsum, alum and water are added into the electrolytic manganese residues, and the full removal of harmful substances and the full solidification of the harmful substances in the electrolytic manganese residues are realized by combining the processes of heating, stirring and micro negative pressure.
(2) The method has the advantages of low cost, easily obtained raw materials, simple process method, easy control, no need of calcination treatment at high temperature and drying compared with the traditional treatment method, greatly improved speed for treating the electrolytic manganese slag, greatly reduced energy consumption, greatly improved speed for treating the electrolytic manganese slag, and suitability for large-scale low-cost quick harmless treatment of electrolytic manganese slag discharge enterprises.
(3) The invention provides a technology for harmlessly disposing harmful substances in electrolytic manganese slag to remove the harmful substances in the electrolytic manganese slag, and the disposed electrolytic manganese slag can be largely used in the production of cement, concrete and wall materials.
Drawings
In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed in the description of the embodiments or the prior art will be briefly introduced below, it is obvious that the drawings in the following description are only some examples of the present invention, and for a person skilled in the art, without inventive step, other drawings can be obtained according to these drawings:
FIG. 1 is a process flow chart of the harmless treatment method of electrolytic manganese slag.
Detailed Description
The following is a detailed description of the embodiments of the present invention, but the present invention is not limited to these embodiments, and any modifications or substitutions in the basic spirit of the embodiments are included in the scope of the present invention as claimed in the claims.
Example 1
A harmless treatment method of electrolytic manganese slag comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag; the method specifically comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
Further, the aging time is 23 h; the water content of the harmless electrolytic manganese slag is less than 10 percent; the materials are prepared from the following components in parts by weight: 50 parts of sulphoaluminate cement clinker, 250 parts of electrolytic manganese slag, 50 parts of alkaline material, 120 parts of industrial by-product gypsum, 5 parts of alum and 525 parts of water; the alkaline material is quicklime, slaked lime or carbide slag containing alkaline substances; the water temperature is adjusted to 50 ℃; the pressure condition of the micro negative pressure is-20 kPa, and the reaction time is 5 min; the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum; the stirring speed is 300 r/min, and the stirring time is 6 min.
Example 2
A harmless treatment method of electrolytic manganese slag comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag; the method specifically comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
Further, the aging time is 25 h; the water content of the harmless electrolytic manganese slag is less than 10 percent; the materials are prepared from the following components in parts by weight: 60 parts of sulphoaluminate cement clinker, 200 parts of electrolytic manganese slag, 40 parts of alkaline material, 100 parts of industrial by-product gypsum, 6 parts of alum and 594 parts of water; the alkaline material is quicklime, slaked lime or carbide slag containing alkaline substances; the water temperature is adjusted to 60 ℃; the pressure condition of the micro negative pressure is-30 kPa, and the reaction time is 6 min; the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum; the stirring speed is 400 r/min, and the stirring time is 6 min.
Example 3
A harmless treatment method of electrolytic manganese slag comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag; the method specifically comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
Further, the aging time is 24 hours; the water content of the harmless electrolytic manganese slag is less than 10 percent; the materials are prepared from the following components in parts by weight: 70 parts of sulphoaluminate cement clinker, 200 parts of electrolytic manganese slag, 30 parts of alkaline material, 80 parts of industrial by-product gypsum, 7 parts of alum and 613 parts of water; the alkaline material is quicklime, slaked lime or carbide slag containing alkaline substances; the water temperature is adjusted to 50-80 ℃; the pressure condition of the micro negative pressure is-30 kPa, and the reaction time is 7 min; the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum; the stirring speed is 400 r/min, and the stirring time is 7 min.
Example 4
A harmless treatment method of electrolytic manganese slag comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag; the method specifically comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
Further, the aging time is 24 hours; the water content of the harmless electrolytic manganese slag is less than 10 percent; the materials are prepared from the following components in parts by weight: 80 parts of sulphoaluminate cement clinker, 250 parts of electrolytic manganese slag, 20 parts of alkaline material, 60 parts of industrial by-product gypsum, 8 parts of alum and 582 parts of water; the alkaline material is quicklime, slaked lime or carbide slag containing alkaline substances; the water temperature is adjusted to 80 ℃; the pressure condition of the micro negative pressure is-40 kPa, and the reaction time is 8 min; the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum; the stirring speed is 500 r/min, and the stirring time is 8 min.
Example 5
A harmless treatment method of electrolytic manganese slag comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag; the method specifically comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
Further, the aging time is 23 h; the water content of the harmless electrolytic manganese slag is less than 10 percent; the materials are prepared from the following components in parts by weight: 50 parts of sulphoaluminate cement clinker, 250 parts of electrolytic manganese slag, 10 parts of alkaline material, 50 parts of industrial by-product gypsum, 2 parts of alum and 500 parts of water; the alkaline material is quicklime, slaked lime or carbide slag containing alkaline substances; the water temperature is adjusted to 50 ℃; the pressure condition of the micro negative pressure is-20 kPa, and the reaction time is 3 min; the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum; the stirring speed is 10 r/min, and the stirring time is 3 min.
Example 6
A harmless treatment method of electrolytic manganese slag comprises the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag; the method specifically comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
Further, the aging time is 25 h; the water content of the harmless electrolytic manganese slag is less than 10 percent; the materials are prepared from the following components in parts by weight: 80 parts of sulphoaluminate cement clinker, 150 parts of electrolytic manganese slag, 50 parts of alkaline material, 150 parts of industrial by-product gypsum, 10 parts of alum and 800 parts of water; the alkaline material is quicklime, slaked lime or carbide slag containing alkaline substances; the water temperature is adjusted to 80 ℃; the pressure condition of the micro negative pressure is-40 kPa, and the reaction time is 10 min; the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum; the stirring speed is 500 r/min, and the stirring time is 10 min.
The applicant sends the harmless electrolytic manganese slag prepared by the method in the embodiment 1-4 to a professional qualification organization for detection, the amount of released ammonia is detected according to GB18588-2001, the content of soluble manganese, soluble lead, soluble mercury and soluble arsenic is detected according to GB5085.3-2007, the content of magnesium oxide and alkali is detected according to GB/T176-2017, the water content is detected according to GB/T1596-2017, untreated original state electrolytic manganese slag is used as a control group, and the detection results are shown in the following table 1:
TABLE 1
Figure BDA0003343182110000081
Figure BDA0003343182110000091
According to the experimental data of Standard 1, the electrolytic manganese slag treated by the method can achieve the harmless treatment effect, and the pollutant content of the treated product is greatly reduced.
To further illustrate that the present invention can achieve the technical effects, the following experiments were performed:
comparative example 1
The treatment of electrolytic manganese slag was carried out according to the examples in patent application CN102161048B (a harmless treatment method for electrolytic manganese slag).
Comparative example 2
The treatment of electrolytic manganese slag was carried out according to the examples in patent application CN110639158B, a method for the harmless treatment of electrolytic manganese slag.
Comparative example 3
The treatment of electrolytic manganese slag was carried out according to the examples in patent application CN109626853A (a process for the harmless treatment of electrolytic manganese slag).
In the experimental process, the problems of comparative examples 1 to 3 are found, the process of the comparative example 1 is complicated, the property of slag in the treated electrolytic manganese slag is not changed (soluble salt is more than 2%), the treated product is still type II common industrial solid waste, the treated product cannot enter a type II slag field for stockpiling, the stirring time is long, and ammonia cannot be completely removed. The method of the comparative example 2 has the risk that magnesium oxide is continuously remained in the electrolytic manganese slag in the form of soluble magnesium salt, the problem of ammonia volatilization under the condition of weak alkali cannot be thoroughly solved, the risk of secondary pollution exists, and meanwhile, the market price of calcium superphosphate is higher, so that the disposal cost is greatly improved. The method of the comparative example 3 can increase the utilization difficulty of the electrolytic manganese slag, and the added aluminum sulfate and sodium chloride belong to pure industrial raw materials, so the cost is higher, the disposal difficulty is increased, and the industrialization is difficult to implement. However, the above problems do not occur in any of the embodiments 1 to 5 of the present application.
In conclusion, the invention realizes the full removal of harmful substances and the full solidification of the harmful substances in the electrolytic manganese slag by combining the heating, stirring and micro negative pressure processes. The method has the advantages of low treatment cost, easily obtained raw materials, simple process method, capability of obtaining the electrolytic manganese slag with lower moisture without drying, easy control, greatly improved speed of treating the electrolytic manganese slag compared with the traditional treatment method, and suitability for large-scale low-cost quick harmless treatment of electrolytic manganese slag discharging enterprises.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims (10)

1. The harmless treatment method of the electrolytic manganese slag is characterized by comprising the following steps: crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, uniformly stirring to obtain a mixture, fully reacting the mixture under the condition of micro negative pressure, and aging to obtain harmless electrolytic manganese slag.
2. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the aging time is 23-25 h.
3. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the water content of the harmless electrolytic manganese slag is less than 10 percent.
4. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the materials are prepared from the following components in parts by weight: 50-80 parts of sulphoaluminate cement clinker, 150-250 parts of electrolytic manganese slag, 10-50 parts of alkaline material, 50-150 parts of industrial byproduct gypsum, 2-10 parts of alum and 500-800 parts of water.
5. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the alkaline material is quicklime, slaked lime or carbide slag containing alkaline substances.
6. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the water temperature is adjusted to 50-80 ℃.
7. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the pressure condition of the micro negative pressure is-20 to-40 kPa, and the reaction time is 3 to 10 min.
8. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the industrial byproduct gypsum is phosphogypsum or desulfurized gypsum.
9. The method for harmlessly disposing the electrolytic manganese slag according to claim 1, wherein: the stirring speed is 10-500 r/min, and the stirring time is 3-10 min.
10. The method for harmlessly disposing the electrolytic manganese residues according to any one of claims 1 to 9, which comprises the following steps:
(1) crushing and grinding the electrolytic manganese slag, adding sulphoaluminate cement clinker, alkaline materials, industrial by-product gypsum, alum and water, adjusting the water temperature, and uniformly stirring to obtain a mixture;
(2) and (2) placing the mixture obtained in the step (1) under the condition of micro negative pressure for full reaction, and then performing aging treatment to obtain harmless electrolytic manganese slag.
CN202111314529.7A 2021-11-08 2021-11-08 Harmless treatment method for electrolytic manganese slag Pending CN113968716A (en)

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CN115780478A (en) * 2023-01-03 2023-03-14 重庆交通大学 Formula, treatment method and finished product for synergistically stabilizing, solidifying and recovering electrolytic manganese slag

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CN114505323A (en) * 2022-03-10 2022-05-17 广西建筑材料科学研究设计院有限公司 Harmless treatment method and equipment for electrolytic manganese slag
CN114871240A (en) * 2022-03-30 2022-08-09 湖南博一环保科技有限公司 Electrolytic manganese filter-press residue for removing ammonia nitrogen and desulfurization as well as preparation method and application thereof
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CN115382886A (en) * 2022-08-10 2022-11-25 桂林理工大学 Mechanical homogenization-low-temperature thermal activation accurate harmless treatment method for electrolytic manganese slag
CN115382886B (en) * 2022-08-10 2023-06-20 桂林理工大学 Mechanical homogenization-low-temperature thermal activation accurate harmless treatment method for electrolytic manganese slag
CN115780478A (en) * 2023-01-03 2023-03-14 重庆交通大学 Formula, treatment method and finished product for synergistically stabilizing, solidifying and recovering electrolytic manganese slag

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Application publication date: 20220125