CN113228053A - 超声波焊接标签系统及方法 - Google Patents
超声波焊接标签系统及方法 Download PDFInfo
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- CN113228053A CN113228053A CN201980083080.2A CN201980083080A CN113228053A CN 113228053 A CN113228053 A CN 113228053A CN 201980083080 A CN201980083080 A CN 201980083080A CN 113228053 A CN113228053 A CN 113228053A
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Abstract
本发明公开了利用超声波焊接形成带射频识别标签的标签的系统和方法。所述方法可用于生产大批量标签,例如通过辊对辊处理进行生产。标签可用于服装等消费产品。在一个实施例中,本发明公开了一种标签,所述标签具有第一印刷织物标签层和第二印刷织物标签层,使得两个印刷织物层之间能够设置射频识别(RFID)嵌体。
Description
相关专利申请的交叉引用
本申请主张2018年10月30日提交的第62/752,830号美国临时实用专利申请项下的优先权及权益,其中,所述专利申请通过本发明的整体引用,纳入本发明。
技术领域
本申请一般涉及印刷标签的生成系统及方法,具体涉及利用超声波焊接将射频识别(“RFID”)设备固定到印刷标签上的系统及方法。
背景技术
消费产品(例如但不限于服装和纺织品)包括带有标记的标签,该标签详细说明了服装号型、原产国、品牌信息以及产品护理方法说明等信息。制造商或中间商大批购买标签贴在产品上,对市场上的产品进行标识和跟踪。标签分批生成,或按运行程序生成,标签可包含数千个标签,通常成卷交付,单个标签可由成卷标签切割而成,然后固定到产品上。
射频识别(RFID)标签可采用远程供电应答器,特别适用于库存管理、供应链监控、安全性、销售点流程及其他应用。
发明内容
根据某些实施例所述的标签,包括第一印刷织物层、超声波焊接到第一印刷织物层的第二印刷织物层以及设置在第一印刷织物层和第二印刷织物层之间的射频识别(“RFID”)嵌体。所述标签可包含胶粘剂,所述胶粘剂构造成将射频识别嵌体固定到所述第一印刷织物层。所述标签可包含设置在射频识别嵌体和一个或两个印刷织物层之间的一个或多个防水层。
在某些其他实施例中,辊对辊处理装置包括复合辊,所述复合辊构造成接收第一印刷织物层、射频识别嵌体和第二印刷织物层,并将射频识别嵌体压入第一印刷织物层和第二印刷织物层之间,构成联接标签。所述辊对辊处理装置包括一个或多个超声波焊接机,所述超声波焊接机构造成将第二印刷织物标签的各个部分焊接到第一印刷织物层上,紧靠相应的旋转式铁砧,形成由单个标签组成的连续基材。所述辊对辊处理装置可包括对连续基材的侧面进行修整的切边辊,以及构造成使单个标签与连续基材相分离的声波刀。
根据其他实施例所述的方法,包括通过复合辊接收第一印刷织物标签层、多个射频识别嵌体以及第二印刷织物标签层。所述方法进一步包括通过所述复合辊联接所述第一印刷织物标签层、所述多个射频识别嵌体以及所述第二印刷织物标签层。所述方法进一步包括通过超声波焊接机将第二印刷织物层的各个部分超声焊接到第一印刷织物层上,紧靠旋转式铁砧,以便将一个或多个射频识别嵌体密封在第一印刷织物层和第二印刷织物层之间,形成由单个标签组成的连续基材,每个标签含有至少一个射频识别嵌体。所述方法可包括通过切边辊对连续基材的边缘进行修整,并通过声波刀使单个标签与连续基材分离。
附图说明
各种实施例将从以下说明书、所附发明要求保护范围及附图方面得到更好的理解。
图1示出了采用射频识别设备的印刷织物标签的第一实施例。
图2示出了采用射频识别设备的印刷织物标签的第二实施例。
图3示出了采用射频识别设备的印刷织物标签的第三实施例。
图4示出了通过超声波焊接进行辊对辊处理的第一实施例。
图5示出了通过超声波焊接进行辊对辊处理的第二实施例。
图6示出了通过超声波焊接进行辊对辊处理的第三实施例。
具体实施方式
本文公开了对包括射频识别标签在内的超声波焊接标签进行描述的系统和方法。应当理解的是,为了完善库存管理、供应链监控和提高安全性,服装和纺织品水洗唛等标签宜包含射频识别标签。使用超声波焊接能够促进标签的形成,与包含射频识别标签的已知标签相比,刚度和耐用性均有所提高。本文所述的方法尤其适用于辊对辊处理。
对所述系统和方法进行了详细描述,包括参照图1-6。应当理解的是,可以对所公开和描述的示例、布置、构造、部件、元件、装置、设备、方法、系统等进行适当修改,对于特定用途等,可能需要做出所述修改。在本公开中,具体技术、布置等的任何标识要么与所提出的具体示例相关,要么仅仅是对这种技术、布置等的一般说明。除非特别指定,否则具体细节或示例的标识并不打算也不应该解释为强制性或限制性标识。
一般而言,本文所述的系统和方法详细说明了利用超声波焊接将一层或多层标签粘结在一起的内含射频识别的标签的形成。与使用胶粘剂相反,使用超声波焊接能够有利于形成具有理想刚度、耐久性和易制造性以及改进设计的含射频识别标签。除了非常适合用于辊对辊制造以外,超声波焊接还能通过为粘结面提供可变粘附强度来推进这类改进。
本文所述的标签一般可包括具有超过一层的任何标签,其中包括具有两层或三层的标签。需要注意的是,本发明不局限于任意层数。可采用本文所述的技术加工成形的标签可包括多层印刷织物标签以及由具有足够柔韧性和柔软度的其他材料(如木材、纸或碳纤维)成形的多层标签。图1-3示出了多层印刷织物标签,包括印刷织物层、射频识别标签、胶粘剂,可选防水层。
在某些实施例中,标签尤其宜用作可附加到衣服上的织物标签。但是,应当理解的是,本文所述的方法经过调整也可形成其他用途的标签。
现在请参照图1,图中给出了采用至少一个射频识别设备的印刷织物标签100的第一实施例。标签100包括顶层102和底层108。在目前所考虑的一个实施例中,顶层102和底层108均由织物制成,在目前所考虑的另一个实施例中,层102和108均为印刷织物标签,然而本发明不限于此。当标签100附加到衣服上时,层102、108朝外的各侧上可以印有工艺图,并可以为消费者提供信息,详细说明了服装号型、原产国、品牌信息以及服装的最佳护理方法说明。在某些实施例中,标签100包括至少一个工艺图可印刷面。层102、108可以是连续长度的织物,其具有沿织物长度进行周期性印刷的所需工艺图。一般而言,标签100可由本领域已知的任何已知织物材料和油墨形成。
顶层102和底层108之间至少设置有一个射频识别(RFID)嵌体104。如果目前存在多个嵌体,则嵌体104周期性地间隔排列,以便与印刷织物层102、108内的工艺图基本对齐。在某些实施例中,所述至少一个射频识别嵌体104可设置在连续长度的基板上,包括沿基板长度周期性地设置的射频识别设备。在本领域内,应当理解的是,本领域已知的任何合适的射频识别设备均可用于射频识别嵌体104。例如,射频识别嵌体104可包括至少一个射频识别芯片,每个射频识别芯片与任何特定尺寸或形状的合适射频识别天线(如偶极子天线)进行电气通信。射频识别嵌体104还可以利用射频识别载带与对应的射频识别天线进行电气通信,以便将射频识别芯片连接到天线上。在实施例中,每个单独印刷织物标签100内可设置有多个射频识别嵌体104。例如,多个射频识别嵌体104可用于不同的用途,每个射频识别嵌体104可使用不同的频率。
射频识别嵌体104可以包括胶粘层106,所述胶粘层106构造成将射频识别嵌体104固定到底部印刷织物层108上。在某些构造中,胶粘层106可以构造成将射频识别嵌体104固定到顶部印刷织物层102上,或者,另外或作为选择,根据本领域中的理解,可以使用多个胶粘层。所述胶粘层106一般可由任何已知的胶粘剂形成,例如压敏胶粘剂(“PSA”)、活性胶粘剂或热熔胶粘剂。本发明考虑到,胶粘层106可以采用花纹或窗帘布涂覆。在一个实施例中,胶粘层106具有射频识别天线的形状。
一旦顶层102和底层108通过超声波焊接在一起,胶粘层106可以有效防止射频识别嵌体104移动,下文将有更详细的讨论。在有利的情况下,对层102、108进行超声波焊接,当射频识别标签附加到一件衣服上时,即使经过多个洗衣和烘干循环,射频识别嵌体104也能保持完整。在某些实施例中,标签100(也可通篇称为印刷织物标签100)的构造应能承受不同的环境。例如,胶粘剂的强度和性能可根据所需的化学、热和抗紫外线性能特征进行选择。
现在请参照图2,图中给出了采用射频识别设备的印刷织物标签200的第二实施例。如上所述,所述印刷织物标签200包括顶部印刷织物层202、射频识别嵌体206以及底部印刷织物层210。所述印刷织物标签200还包括防水层204,所述防水层204的构造应能作为射频识别嵌体206的防水屏障。在实施例中,所述防水层204可以是涂覆在顶部印刷织物层202上薄膜,如塑料膜。在一个实施例中,所述薄膜采用聚氨酯构造而成。当标签200接触到水时,所述防水层204可以防止射频识别嵌体206的射频识别芯片和天线发生损坏。除了确保射频识别嵌体206的运行,在使用者清洗完含有印刷织物标签200的衣服后,所述防水层204还可以防止印刷织物标签200可能出现变色的情况。在有利的情况下,即使经过多个洗衣和烘干循环后,所述防水层204也能使射频识别嵌体206的射频识别芯片和天线保持运行状态。在某些实施例中,如上所述,所述印刷织物标签200可包括胶粘层208。在某些实施例中,所述胶粘层208的构造应能作为射频识别嵌体206的防水屏障,并且无需包含单独的防水层204。
在某些实施例中,所述射频识别嵌体206可设置在基板上,所述基板同样可以作为防水屏障。例如,所述基板可包括至少两个部分,这两个部分可以绕中心线折叠在一起并焊接在一起。在该示例中,所述基板的构造应能在焊接过程中保护射频识别嵌体206。焊缝的构造应能密封射频识别嵌体206,或者可以在射频识别嵌体206之上放置单独的材料作为防水,如环氧树脂。适合这种基板的材料以戈尔公司(W.L.Gore&Associates)(特拉华州纽瓦克市)生产的为例。应当理解的是,在其他变体中,所述基板可包含附加折叠线,任何附加折叠线均可折叠在一起,并进行超声波焊接。
在有利的情况下,对层202、210进行超声波焊接,可在射频识别嵌体四周形成防水密封,防止射频识别嵌体206进水。在某些实施例中,一些或所有层的焊接构造可以将各层固定在一起,而非围绕在射频识别嵌体206周围。在各种实施例中,可以在印刷织物标签200上的任何合适位置做焊缝,包括边缘处,焊缝向内设置并与边缘相隔很短的距离,或者采用印刷织物标签200上的任何所需的图案或布置。在一个实施例中,标签焊接在至少四个边缘周围。本发明还考虑到,标签并非围绕其总周长进行焊接,而仅仅选择边缘进行焊接。可以采用连续焊缝或间断焊缝。
现在请参照图3,图中给出了采用射频识别设备的印刷织物标签300的第三实施例。如上所述,所述印刷织物标签300包括顶部印刷织物层302、射频识别嵌体306以及底部印刷织物层312。如上所述,所述印刷织物标签300包括第一防水层304和第二防水层310,各防水层的构造应能作为射频识别嵌体306的防水屏障。如上所述,所述印刷织物标签300可包括胶粘层308。所述胶粘层308和射频识别嵌体306的基板同样可以作为防水屏障。
应当理解的是,图1至图3的印刷织物层可由其他已知层(例如由塑料、纸等形成的层)代替,但是这些层需要适合所需的最终用途。例如,软化塑料可用于某些服装。使用这类层时,无需包含胶粘和/或防水层,这类材料本身就可以提供这种功能。
一般而言,可以根据本领域已知的方法制作出超声波焊缝。例如,用于形成本文所述超声波焊缝的合适的超声波焊接机包括第9,902,512B2号美国专利和美国专利申请公开号2017/0305068A1中所述的机型,其中,每个专利通过本发明的引用,纳入本发明。
本文所述的方法尤其适合批量生产,例如,可以利用辊对辊处理系统进行制作。
参照图4,图中给出了辊对辊处理400的第一实施例。在辊对辊处理400中,复合辊408接收顶部印刷织物标签层402、带射频识别嵌体404的基板以及底部印刷织物标签层406。复合辊408将顶部印刷织物标签层402、带射频识别嵌体404的基板以及底部印刷织物标签层406压合或联接在一起,构成联接标签。在某些实施例中,顶部印刷织物标签层402和射频识别嵌体404之间,和/或底部印刷织物标签层406和射频识别嵌体404之间可设置防水层(未示出,见图2和3)。在实施例中,防水层可以预先涂覆在顶部印刷织物标签层402和/或底部印刷织物标签层406上。
所述联接标签在超声波焊接机412和旋转式铁砧410之间穿过。所述超声波焊接机412将顶部印刷织物标签层402焊接到底部印刷织物标签层406上,在射频识别嵌体404的其中一个射频识别芯片和天线四周形成密封。在实施例中,超声波焊缝穿过一个或多个其他层,例如射频识别嵌体404和防水层(如有)。焊缝可以采用任何合适的形状,例如基本上呈矩形的焊缝。可以采用任何合适数量的超声波焊接机412。例如,在实施例中,第一超声波焊接机412对联接标签的边缘进行密封,第二超声波焊接机412对联接标签的端部进行密封。一旦密封,标签即作为连续基材418退出超声波焊接机412和旋转式铁砧410。用切边辊414修整连续基材418的边缘,然后丢弃切口废料416。单独密封标签的连续基材418可以卷制,或以其他方式适当包装,以备将来使用。例如,可将连续基材418交给服装制造商,单个标签可由连续基材418切割而成,然后由服装制造商附加到衣服上。
现在请参照图5,图中给出了辊对辊处理500的第二实施例。如上所述,在辊对辊处理500中,顶部印刷织物标签层502、带射频识别嵌体504的基板以及底部印刷织物标签层506通过复合辊508压合并联接在一起,并焊接在超声波焊接机512和旋转式铁砧510之间。用切边辊514修整连续基材518的边缘,然后丢弃切口废料516。连续基材518在基材导轮520和声波刀522之间穿过,将连续基材518切割成单个标签524,每个标签包含射频识别芯片和天线。单个标签524通过基材导轮520进行分配,之后单个标签524可附加到服装上,或包装在一起交付给服装制造商。
现在请参照图6,图中给出了辊对辊处理600的第三实施例。如上所述,在辊对辊处理600中,顶部印刷织物标签层602、带射频识别嵌体604的基板以及底部印刷织物标签层606通过复合辊608压合并联接在一起。首先,通过第一超声波焊接机612和第一旋转式铁砧610沿侧面焊接所述联接标签。然后用切边辊614修整焊接侧,丢弃切口废料616。连续基材618在第一对基材导轮620和第二超声波焊接机622之间穿过,将单个标签624的端部焊接在连续基材618内,紧靠第二旋转式铁砧626。所述第二超声波焊接机622包括声波刀,所述声波刀从连续基材618切割焊接端,形成单个标签624。单个标签624通过基材导轮620进行分配,之后单个标签624可附加到服装上,或包装在一起交付给服装制造商。应当理解的是,所述超声波焊接机基本上可以同时焊接和切割单个标签,或者分步执行超声波焊接和声波切割。
提供前述实施例和示例说明的目的在于说明。其目的并非旨在详尽说明或限制所述形式。根据上述教导内容,可以做出多种修改。其中一些修改已经得到讨论,本领域技术人员将对其他修改进行理解。选择并描述所述实施例的目的在于对各种实施例进行举例说明。当然,其范围不限于本文所述的示例或实施例,相反,本领域普通技术人员可将其应用于任何数量的应用场合和等价物。相反,其旨在通过所附发明要求保护范围对范围加以限定。
Claims (20)
1.一种标签,其特征在于,包括:
第一层;
第二层,超声波焊接到第一层;以及
至少一个射频识别嵌体,设置在第一层和第二层之间。
2.根据权利要求1所述的标签,其特征在于,第一层和第二层为印刷织物层。
3.根据权利要求1所述的标签,其特征在于,所述至少一个射频识别嵌体包括与天线进行电气通信的射频识别芯片。
4.根据权利要求1所述的标签,其特征在于,所述至少一个射频识别嵌体包括与天线进行电气通信的射频识别载带。
5.根据权利要求2所述的标签,其特征在于,进一步包括:构造成将所述至少一个射频识别嵌体固定到所述第一印刷织物层的胶粘剂。
6.根据权利要求2所述的标签,其特征在于,进一步包括:设置在所述至少一个射频识别嵌体和所述第二印刷织物层之间的防水层。
7.根据权利要求6所述的标签,其特征在于,进一步包括:设置在所述至少一个射频识别嵌体和所述第一印刷织物层之间的第二防水层。
8.根据权利要求2所述的标签,其特征在于,所述标签具有四个边缘,其中,所述第二印刷织物标签层基本上沿着标签的四个边缘超声波焊接到所述第一印刷织物层。
9.一种辊对辊标签处理装置,其特征在于,包括:
复合辊,其构造成接收第一印刷织物标签层、射频识别嵌体和第二印刷织物标签层,以及将射频识别嵌体压合在第一印刷织物标签层和第二印刷织物标签层之间,构成联接标签;以及
一个或多个超声波焊接机,其构造应能将第二印刷织物标签层的各个部分超声波焊接到第一印刷织物标签层上,紧靠一个或多个对应的旋转式铁砧,形成标签的连续基材。
10.根据权利要求9所述的辊对辊标签处理装置,其特征在于,进一步包括:切边辊,其构造成修整连续基材的侧面。
11.根据权利要求9所述的辊对辊标签处理装置,其特征在于,
进一步包括:
多个基材导轮,其构造成接收所述连续基材;以及
声波刀,其构造成使单个标签与连续基材相分离,
其中,每个单个标签包含一个射频识别嵌体。
12.根据权利要求9所述的辊对辊标签处理装置,其特征在于,
进一步包括多个基材导轮,其构造成接收所述连续基材,
其中,至少一个超声波焊接机包括声波刀,其构造成使单个标签与连续基材相分离。
13.根据权利要求9所述的辊对辊标签处理装置,其特征在于,所述射频识别嵌体包括与天线进行电气通信的射频识别芯片。
14.根据权利要求9所述的辊对辊标签处理装置,其特征在于,所述射频识别嵌体包括与天线进行电气通信的射频识别载带。
15.根据权利要求9所述的辊对辊标签处理装置,其特征在于,所述第一印刷织物标签层进一步包括防水层,所述防水层构造成设置在第一印刷织物层和射频识别嵌体之间。
16.根据权利要求15所述的辊对辊标签处理装置,其特征在于,所述第二印刷织物标签层进一步包括第二防水层,所述第二防水层构造成设置在第二印刷织物层和射频识别嵌体之间。
17.根据权利要求9所述的辊对辊标签处理装置,其特征在于,所述射频识别嵌体包括构造成将射频识别嵌体固定到第一印刷织物层上的胶粘剂。
18.一种方法,其特征在于,包括:
通过复合辊,接收第一印刷织物标签层、多个射频识别嵌体和第二印刷织物标签层;
通过复合辊,联接所述第一印刷织物标签层、所述多个射频识别嵌体和所述第二印刷织物标签层;以及
通过超声波焊接机,将第二印刷织物层超声波焊接到第一印刷织物标签层,将一个或多个射频识别嵌体密封在第一印刷织物层和第二印刷织物层之间,构成单个标签的连续基材,每个标签包含至少一个射频识别嵌体。
19.根据权利要求18所述的方法,其特征在于,进一步包括:通过切边辊,修整单个标签的连续基材的边缘。
20.根据权利要求19所述的方法,其特征在于,进一步包括:通过声波刀,使单个标签与单个标签的连续基材相分离。
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