CN113213068A - Automatic recovery and conveying system for cigarette cartons - Google Patents
Automatic recovery and conveying system for cigarette cartons Download PDFInfo
- Publication number
- CN113213068A CN113213068A CN202110544838.7A CN202110544838A CN113213068A CN 113213068 A CN113213068 A CN 113213068A CN 202110544838 A CN202110544838 A CN 202110544838A CN 113213068 A CN113213068 A CN 113213068A
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- Prior art keywords
- tray
- conveyor
- empty
- conveying
- conveying device
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G17/00—Conveyors having an endless traction element, e.g. a chain, transmitting movement to a continuous or substantially-continuous load-carrying surface or to a series of individual load-carriers; Endless-chain conveyors in which the chains form the load-carrying surface
- B65G17/30—Details; Auxiliary devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/10—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof
- B65G21/12—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors movable, or having interchangeable or relatively movable parts; Devices for moving framework or parts thereof to allow adjustment of position of load-carrier or traction element as a whole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/06—Devices for feeding articles or materials to conveyors for feeding articles from a single group of articles arranged in orderly pattern, e.g. workpieces in magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/06—De-stacking from the bottom of the stack
- B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
- B65G59/062—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- De-Stacking Of Articles (AREA)
Abstract
The invention discloses an automatic recovery and conveying system for cigarette cartons, which comprises: the IGV trolley is used for conveying the empty pallet stack to the interface conveyor and conveying the full carton pallet to the recovery station; the interface conveyor is used for conveying the received empty tray stack to the tray conveying device and receiving the full carton trays conveyed by the tray conveying device; the tray conveying device comprises a tray conveyor and a first lifter for driving the tray conveyor to lift, wherein the tray conveyor is used for transferring the empty tray stack to the tray disassembling conveying device and receiving the empty tray conveyed by the tray disassembling conveying device; tear a set conveyor open, including tear a set conveyer, the drive tear a second lift that a set conveyer goes up and down and can tear a set mechanism open that the empty tray buttress was disassembled one by one. The invention can effectively realize the functions of automatically stacking cartons, automatically tray-disassembling trays and automatically conveying full carton trays to a recycling station, and eliminates the manpower and time consumption of forklift workers for supplying empty trays and transporting cartons.
Description
Technical Field
The invention relates to the technical field of carton recovery systems, in particular to an automatic recovery and conveying system for cigarette cartons.
Background
The raw materials processed in a cigarette factory generally refer to the tobacco bale which is compressed after redrying. The first procedure of the tobacco shred production line is to unpack the tobacco bale, and the main purpose is to remove the tobacco carton for packaging the tobacco bale. The robot can grab the cigarette carton and place the cigarette carton on the carton receiving rack. After being folded by the folding machine, the paper box is conveyed to a paper box tray. Finally, the cartons are transported by the forklift truck to a recycling station.
The defects and shortcomings of information loss, low intelligent level (manual scheduling and low efficiency), high labor cost, multiple potential safety hazard points and the like exist in the process of receiving and conveying cartons in the conventional silk making workshop.
Patent specification with publication number CN109754520A discloses an automatic carton recycling device and a distributed carton recycling system, comprising: the carton box comprises a box body, wherein a carton box inlet is formed in one side surface of the box body; an infrared detection sensor which is arranged at the upper side in the box body and detects the carton entering from the carton input opening; the pressure module is arranged at the bottom of the box body and used for detecting the weight of the carton in the box body; the control module is used for collecting signals of the infrared detection sensor and the pressure module and sending the signals to the base station through the wireless transmitting module; the display module is arranged on one side surface of the box body, is in signal connection with the control module and is used for displaying the corresponding integral two-dimensional code according to the signal of the infrared detection sensor or the pressure module; further comprising: the cloud host server is used for developing and building a carton recycling website; the provincial level recovery network system control layer and the urban level recovery network system control layer are used for summarizing and managing information on a website; the base stations are distributed in various places of a city and used for receiving carton collecting quantity signals of various recycling stations and sending the signals to a city-level recycling network system control layer; a recycling station comprising an automatic carton recycling device for collecting cartons.
The patent specification with the publication number of CN109850428A discloses an automatic recovery unit for carton, including the collection box body, the front side of collection box body is equipped with dash board, be equipped with the touch-sensitive screen on the collection box body, dash board is used for preventing that the touch-sensitive screen from being drenched, be equipped with the delivery port on the collection box body, the cooperation is provided with the baffle on the delivery port, the inside of collection box body is equipped with the water logging alarm, be equipped with on the touch-sensitive screen and begin to deliver the button, whether continue to deliver the button, accomplish and deliver the key, the settlement amount of money key and whether need the dismouting key, the left side of collection box body is equipped with the recess, the recess is equipped with three groups, be used for as out coin mouth respectively, the lower extreme and the touch-sensitive screen of recess are connected.
Above two application mainly used district waste paper case are retrieved, and its core technology realizes carton automatic weighing and retrieves, and the relevant information of transmission simultaneously can't realize that the carton is automatic to be piled up, and the tray is automatic to be torn open the dish and full carton tray is automatic to be carried to the function of recycle bin.
Disclosure of Invention
The invention aims to provide an automatic recycling and conveying system for cigarette cartons, which can effectively realize the functions of automatic stacking of cartons, automatic tray removal and automatic conveying of trays with full cartons to a recycling station, and eliminates the manpower and time consumption of forklift workers for supplying empty trays and conveying cartons.
An automatic recycling and conveying system for cigarette cartons, comprising:
the IGV trolley is used for conveying the empty pallet stack to the interface conveyor and conveying the full carton pallet to the recovery station;
the interface conveyor is used for conveying the received empty tray stack to the tray conveying device and receiving the full carton trays conveyed by the tray conveying device;
the tray conveying device comprises a tray conveyor and a first lifter for driving the tray conveyor to lift, wherein the tray conveyor is used for transferring the empty tray stack to the tray disassembling conveying device and receiving the empty tray conveyed by the tray disassembling conveying device;
tear a set conveyor open, including tear a set conveyer, the drive tear a second lift that a set conveyer goes up and down and can tear a set mechanism open that the empty tray buttress was disassembled one by one.
In this scheme, disassemble one by one through tear a set conveyor empty tray buttress to carry the single empty tray of disassembling to bracket conveyor, fill the carton when empty tray after, bracket conveyor carries full carton tray to interface conveyor, and carry to the recycle bin by the IGV dolly, effectively realized the automatic operation that the carton received and the tray business turn over, simultaneously, interface conveyor receives full carton tray that bracket conveyor carried, plays the effect of buffer memory.
Preferably, the tray detaching mechanism comprises a support, a fork which is arranged at the top of the support in a sliding mode and can extend into the tray, and a cylinder which drives the fork to move.
More preferably, a pair of the forks are provided on both sides of the cylinder.
Still further preferably, the tray detaching mechanism comprises two tray detaching mechanisms symmetrically arranged on two sides of the tray detaching conveyor.
Two tray detaching mechanisms are arranged on two sides of the tray detaching conveyor, and each tray detaching mechanism comprises two forks so as to ensure the stability of the tray detaching mechanisms in the process of detaching the hollow tray stacks.
Preferably, the tray conveyor is provided with a first detector for detecting trays, and when the first detector detects that the trays are empty, the tray detaching conveyor conveys the separated empty trays to the tray conveyor;
and when the second detector detects that the tray is empty, the IGV trolley conveys the empty tray stack to the interface conveyor. Specifically, when the pallet is used up, the PLC will signal the IGV transport system, and the IGV cart re-transports the stack of empty pallets to the interface conveyor and through the pallet transport device to the de-palletizing conveyor.
Preferably, the first detector and the second detector both use photoelectric tubes.
Preferably, the interface conveyor, the bracket conveyor and the tray detaching conveyor all adopt chain conveyors.
Preferably, the first lifter is a chain lifter, and the second lifter is a scissor lifter.
The invention has the beneficial effects that:
(1) the bracket conveying device designed by the invention can realize the receiving of 30 cigarette cartons, can automatically withdraw after the trays are full, and effectively realizes the automatic operation of carton receiving and tray entering and exiting.
(2) The invention realizes the automatic position supplement of the empty tray and eliminates the manpower and time consumption of the forklift worker for supplementing the empty tray.
(3) The automatic carton recycling system based on the IGV trolley is designed, the technical problem of automatic recycling of full carton trays is solved, the manpower and time consumption of carton transportation by forklift workers is eliminated, and automatic equipment operation is effectively realized.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a carriage conveyor;
FIG. 3 is a schematic structural view of the tray detaching conveyor;
FIG. 4 is a schematic structural view of a tray removal mechanism;
fig. 5 is a flow chart of the operation of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1-4, an automatic recycling and conveying system for cigarette cartons comprises an IGV trolley, a port conveyor 1, a bracket conveying device 2 and a tray-detaching conveying device 3.
The IGV trolley automatically conveys the empty tray stack to the interface conveyor 1 by receiving signals of an IGV conveying system,
the interface conveyor 1 is a chain conveyor for conveying the received empty pallet stack to the pallet conveying device 2 and receiving the full carton pallet conveyed by the pallet conveying device 2, and plays a role of buffering.
The carrier conveying device 2 comprises a carrier conveyor 21 and a first lifter 22 for driving the carrier conveyor 21 to lift; specifically, the first lifter 22 is a chain lifter, the carrier conveyor 21 is mounted on a lifting platform 23, and the lifting platform 23 is connected to a lifting chain of the chain lifter and can be driven up and down by a motor of the chain lifter. The tray conveyor 21 is used for transferring the empty tray stack to the tray removal conveyor 3 and receiving the empty tray conveyed by the tray removal conveyor 3. The carrier conveyor 21 is also a chain conveyor.
The tray disassembling and conveying device 3 comprises a tray disassembling conveyor 31, a second lifter 32 for driving the tray disassembling conveyor 31 to lift and a tray disassembling mechanism 33 capable of disassembling empty tray stacks one by one; the tray detaching conveyor 31 also adopts a chain conveyor, and the second lifter 32 specifically adopts a scissor type lifter; the tray detaching mechanism 33 specifically comprises a bracket 331, a fork 332 slidably arranged on the top of the bracket 331, and a cylinder 333 for driving the fork 332 to move; in order to ensure the stability of the hollow pallet stack in the tray detaching process of the tray detaching mechanism 31, a pair of forks 332 are arranged at two sides of the air cylinder 333, and a tray detaching mechanism 43 is respectively arranged at two sides of the tray detaching conveyor 31; wherein, the two forks 432 are fixed at two ends of the connecting rod 434, and the output end of the air cylinder 433 is connected to the middle position of the connecting rod 334 to drive the two forks 332 to move; in order to ensure the stable movement of the fork 332, a sliding block 3321 is disposed at the bottom of the fork 332, and a sliding rail 3311 engaged with the sliding block is disposed at the top of the bracket 331.
The concrete process of disassembling the empty pallet stack is as follows: after the empty pallet piles are in place, the empty pallet piles are automatically lifted through the scissor type lifter, the air cylinder 333 drives the fork 332 to stretch into the second pallet (counting from bottom to top), the pallet piles except the first empty pallet (counting from bottom to top) are placed on the fork 332, and then the first empty pallet is followed by the tray detaching conveyor 31 to descend to the lowest position, so that detaching of the empty pallet piles is completed.
In order to realize the automatic replenishment of the empty pallet stack and the single empty pallet, the tray conveyor 21 is provided with a first detector for detecting the pallet, and when the first detector detects that the pallet is empty, the tray detaching conveyor 31 conveys the separated empty pallet to the tray conveyor 21.
Similarly, a second detector for detecting trays is also provided on the tray detaching conveyor 31, and when the second detector detects that a tray is empty, the IGV trolley conveys an empty tray stack to the interface conveyor 1. Wherein, the first detector and the second detector both adopt photoelectric tubes.
As shown in fig. 5, the specific work flow of the automatic carton recycling system is as follows:
after the central control gear car issues a production batch, the IGV conveying system obtains a signal and automatically conveys the empty pallet stack to the interface conveyor 1 through the IGV trolley 1. The carrier conveyor 2 is now lowered to the lowest position, the conveying plane of the carrier conveyor 21 being flush with the interface conveyor 1. The interface conveyor 1 conveys the empty pallet pile to the tray conveyor 21, and then conveys the empty pallet pile to the pallet detaching conveyor 31 of the pallet detaching conveyor 3 by the tray conveyor 21.
After receiving the empty tray stack in-place signal, the tray detaching conveyor 31 automatically lifts the empty tray stack by the second elevator 32, the air cylinder 333 drives the fork 332 to extend into the second tray (counting from bottom to top), and then the first empty tray (counting from bottom to top) is lowered to the lowest position, namely, flush with the conveying plane of the tray conveyor 21. The single pallet is then conveyed to the carrier conveyor 21. Upon receiving the empty tray in-position signal, the first lifter 22 moves the carriage conveyor 21 to the uppermost position (the cigarette carton falling position). Each time a cigarette carton is received, the carriage conveyor 21 is moved downwardly a distance until the carton is full (i.e. the carriage conveyor is lowered to the lowermost position). After the full carton signal is obtained, the full carton tray is conveyed to the interface conveyor 2. After the IGV conveying system obtains the full carton signal, the IGV trolley automatically moves to the front of the interface conveyor 1, and the full carton tray is conveyed to the carton recycling station. When the second detector on the tray detaching conveyor 31 detects that the tray is empty, it is determined that the empty tray is exhausted. After receiving the tray exhaustion signal, the IGV conveying system conveys the empty tray stack to the interface conveyor 1 through the IGV trolley.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides an automatic conveyor system that retrieves of carton for cigarette which characterized in that includes:
the IGV trolley is used for conveying the empty pallet stack to the interface conveyor and conveying the full carton pallet to the recovery station;
the interface conveyor is used for conveying the received empty tray stack to the tray conveying device and receiving the full carton trays conveyed by the tray conveying device;
the tray conveying device comprises a tray conveyor and a first lifter for driving the tray conveyor to lift, wherein the tray conveyor is used for transferring the empty tray stack to the tray disassembling conveying device and receiving the empty tray conveyed by the tray disassembling conveying device;
tear a set conveyor open, including tear a set conveyer, the drive tear a second lift that a set conveyer goes up and down and can tear a set mechanism open that the empty tray buttress was disassembled one by one.
2. The automatic recycling and conveying system for cigarette cartons as claimed in claim 1, wherein the tray detaching mechanism comprises a bracket, a fork slidably arranged at the top of the bracket and capable of extending into the tray, and a cylinder for driving the fork to act.
3. The automatic recycling and conveying system for cigarette cartons as claimed in claim 2, wherein a pair of said forks are arranged on both sides of a cylinder.
4. The automatic recycling conveyor system for cigarette cartons as claimed in any one of claims 1 to 3, wherein said tray-removing mechanism comprises two symmetrically arranged at both sides of the tray-removing conveyor.
5. The automatic recycling and conveying system for cigarette cartons as claimed in claim 1, wherein a first detector for detecting trays is arranged on the tray conveyor, and when the first detector detects that the trays are empty, the tray detaching conveyor conveys the separated empty trays to the tray conveyor;
and when the second detector detects that the tray is empty, the IGV trolley conveys the empty tray stack to the interface conveyor.
6. The automatic recycling and conveying system for cigarette cartons as claimed in claim 5, wherein said first detector and said second detector are both photocells.
7. The automatic recycling conveyor system for cigarette cartons as claimed in claim 1, wherein said interface conveyor, tray conveyor and tray-detaching conveyor all employ chain conveyors.
8. The automated cigarette carton recycling and conveying system of claim 1, wherein the first elevator is a chain elevator and the second elevator is a scissor elevator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110544838.7A CN113213068B (en) | 2021-05-19 | 2021-05-19 | Automatic recovery and conveying system for cigarette cartons |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110544838.7A CN113213068B (en) | 2021-05-19 | 2021-05-19 | Automatic recovery and conveying system for cigarette cartons |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113213068A true CN113213068A (en) | 2021-08-06 |
| CN113213068B CN113213068B (en) | 2023-02-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110544838.7A Active CN113213068B (en) | 2021-05-19 | 2021-05-19 | Automatic recovery and conveying system for cigarette cartons |
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| Country | Link |
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| CN (1) | CN113213068B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114261750A (en) * | 2021-12-28 | 2022-04-01 | 上海世禹精密机械有限公司 | Feeding and sheet taking equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390573A (en) * | 2011-10-30 | 2012-03-28 | 颐中(青岛)烟草机械有限公司 | Automatic box blank feeding device for case packer |
| US20150314455A1 (en) * | 2014-05-05 | 2015-11-05 | Axium Inc. | Method and Tool for Palletizing Mixed Load Products |
| CN105800321A (en) * | 2016-05-30 | 2016-07-27 | 成都经纬机械制造有限公司 | Full-automatic carton stacking production line |
| CN207061326U (en) * | 2017-03-20 | 2018-03-02 | 广西中烟工业有限责任公司 | A kind of new bundle shape sky carton pallet stacking device |
| CN108435950A (en) * | 2018-03-01 | 2018-08-24 | 四川锐腾电子有限公司 | A kind of automation collecting equipment |
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2021
- 2021-05-19 CN CN202110544838.7A patent/CN113213068B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102390573A (en) * | 2011-10-30 | 2012-03-28 | 颐中(青岛)烟草机械有限公司 | Automatic box blank feeding device for case packer |
| US20150314455A1 (en) * | 2014-05-05 | 2015-11-05 | Axium Inc. | Method and Tool for Palletizing Mixed Load Products |
| CN105800321A (en) * | 2016-05-30 | 2016-07-27 | 成都经纬机械制造有限公司 | Full-automatic carton stacking production line |
| CN207061326U (en) * | 2017-03-20 | 2018-03-02 | 广西中烟工业有限责任公司 | A kind of new bundle shape sky carton pallet stacking device |
| CN108435950A (en) * | 2018-03-01 | 2018-08-24 | 四川锐腾电子有限公司 | A kind of automation collecting equipment |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114261750A (en) * | 2021-12-28 | 2022-04-01 | 上海世禹精密机械有限公司 | Feeding and sheet taking equipment |
| CN114261750B (en) * | 2021-12-28 | 2023-08-01 | 上海世禹精密设备股份有限公司 | Feeding and sheet taking equipment |
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| CN113213068B (en) | 2023-02-14 |
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