CN113185375A - Full-automatic production line for disc single-shot detonators - Google Patents

Abstract

The invention discloses a full-automatic production line of a disc single-shot detonator, which sequentially comprises a tube shell lifting system, a tube loading system, a medicament filling system, a detection system, a medicament compacting system, a reinforcing cap pressing system and a tube loosening system, the tube shell lifting system is a calandria lifter, the outlet end of the calandria lifter corresponds to the inlet end of the tube loading system, the tube loading system, the medicament filling system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the tube loosening system mutually realize the transportation of the single detonator among all the working procedures through chain plate transmission equipment, the chain plate conveying equipment is characterized in that guide blocks are arranged on two sides of the chain plate conveying equipment, the pipe loading system, the medicament loading system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the pipe loosening system are all arranged above the mold running platform, the mold running platform is fixed on the rack, and a transmission system for driving the systems to operate is arranged in the rack. The invention has the advantages of less manual contact procedures in the whole production process of the detonator, high safety and high production efficiency.

Description

Full-automatic production line for disc single-shot detonators

Technical Field

The invention relates to the technical field of detonator production, in particular to a full-automatic production line for a disc single-shot detonator.

Background

The detonator assembling process of detonator production enterprises is basically the same in production procedures, although differences are arranged on detonator assembling production process planes of various production enterprises, in the detonator assembling production process, the transfer, filling, detection and distribution of basic detonators of detonators and the transfer of finished detonator products are basically completed manually, people are in direct contact with the detonators, great potential safety hazards exist, and the production efficiency is low.

Disclosure of Invention

The invention aims to provide a full-automatic production line for a disc single-shot detonator, which is used for solving the problems of more manual contact processes, low safety and low production efficiency in the whole production process of the detonator.

In order to solve the technical problem, the invention adopts the following scheme:

a full-automatic production line of disc single-shot detonators sequentially comprises a tube shell lifting system, a tube loading system, a medicament compacting system, a detection system, a reinforcing cap pressing system and a tube loosening system, wherein the tube shell lifting system is a tube discharging hoister, the tube discharging end of the tube discharging hoister corresponds to the tube inlet end of the tube loading system, the medicament loading system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the tube loosening system mutually realize the transportation of the single-shot detonators among all working procedures through chain plate transmission equipment, guide blocks are arranged on two sides of the chain plate transmission equipment, the tube loading system, the medicament loading system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the tube loosening system are all arranged above a mold running platform, the mold running platform is fixed on a rack, and a transmission system for driving all systems to run is arranged in the rack, the transmission system comprises a power assembly, a mold feeding and discharging driving plate, a central rotating table, a mold feeding and discharging driving plate gear and a rotating table bearing, wherein the central rotating table, the mold feeding and discharging driving plate and the rotating table are positioned in a transmission box, the power assembly comprises a motor, a motor output end is provided with a motor straight gear, the central rotating table is connected with the rotating table bearing, the motor straight gear is meshed with a central large gear on the central rotating table and is connected with the mold feeding and discharging driving plate gear, and the mold feeding and discharging driving plate gear is coaxially connected with the mold feeding and discharging driving plate.

Preferably, the tube loading system is used for loading the tube shell into a single-shot die and comprises a rotary tube overturning system, a chain plate transmission device is arranged on the side surface of the rotary tube overturning system, the rotary tube overturning system comprises a flange seat, a central driving plate and a tube overturning device, the central driving plate is connected with the central rotating table through the flange seat, the tube overturning device is coaxially connected with the central driving plate, the tube overturning device comprises a plurality of overturning bodies, each overturning body comprises a left overturning body and a right overturning body, arc-shaped stop blocks are arranged on two sides of the top of each overturning body, a dovetail groove is arranged on the left side of each overturning body, a dovetail block corresponding to the dovetail groove is arranged on the right side of each overturning body, the left overturning body and the right overturning bodies are spliced through pin holes to form the overturning bodies, the top surface of the left overturning body is higher than the top surface of the right overturning body, the dovetail groove of the left overturning body and the dovetail block of the right overturning body of the other overturning body are mutually clamped to form a circular ring shape, the connecting face of two adjacent upset bodies is the inclined plane, the upset body top is equipped with the rectangle tube entry that corresponds with calandria lifting machine play pipe end, tube entry length is longer than tube length, tube entry middle part position is equipped with the returning face plate, the returning face plate both ends are connected with left upset body and right upset body respectively, returning face plate and tube entry vertical cross, the inside hollow structure that is of the upset body, left upset body and right upset internal wall are equipped with the slip pipe panel respectively, the slip pipe panel is the inner arc smooth surface, the upset body bottom is equipped with the tube export that corresponds with central driver plate work unit.

Preferably, the medicament filling system comprises a medicament filling device for filling medicament in the tube shell, the medicament filling device comprises a jacking rail, a jacking shaft, a jacking block, a medicament measuring plate, a central rotating shaft and a medicament leaking plate, the track surface of the jacking rail is an inclined surface and is arranged on the top surface of the transmission box, the jacking rail is provided with a rolling bearing, the rolling bearing is connected with one end of the jacking shaft, the other end of the jacking shaft is connected with the jacking block, the jacking block is positioned right below the single-shot mold, the lower end of the central rotating shaft extends into the transmission box and is coaxially connected with the central rotating table, the top end of the central rotating shaft is connected with the medicament measuring plate, the medicament measuring plate is provided with a medicament hopper, a tray is arranged below the medicament measuring plate, the medicament leaking plate is arranged on the tray, the central rotating shaft is connected with a central driving plate for driving the single-shot mold to rotate, the outer side of the central driving plate is provided with a guide ring positioned on the mold running platform, and the central driving plate is positioned below the tray, a medicine sealing cloth strip is arranged between the medicine measuring plate and the medicine leaking plate, a medicine measuring hole matched with the medicine hopper outlet is arranged on the medicine measuring plate, and a medicine leaking hole matched with the pipe shell is arranged on the medicine leaking plate.

Preferably, a base located on the die running platform is fixed on the side face of the powder charging device, a dust collection rack is fixed on the base, an upper connecting block is fixed at the top of the dust collection rack, an upper dust collection head located above the powder measuring plate is fixed at one end, far away from the dust collection rack, of the upper connecting block, a flat lower connecting block is arranged below the upper connecting block, one end of the lower connecting block is fixed on the dust collection rack, a lower dust collection head located below the powder leakage plate is fixed at the other end of the lower connecting block, and suction ports of the upper dust collection head and the lower dust collection head respectively correspond to working hole positions of the powder measuring plate and the powder leakage plate; the opposite of link joint transmission equipment both sides is equipped with two dust absorption supports, and two dust absorption support top slopes set up, places the one shot mould that has the tube on the link joint transmission equipment, and wherein one side dust absorption support top can be dismantled and be connected with the dust absorption joint of the one shot mould slope of orientation, is connected with the dust absorption mouth of matching on the dust absorption joint, the opposite side the brush of cleaning of the one shot mould slope of orientation can be dismantled in dust absorption support top, and the cleaning cloth of dust absorption mouth and brush of cleaning all is located the tube outside, dust absorption mouth, go up dust absorption head and lower dust absorption head and outside vacuum pump connection.

Preferably, the medicament compaction system comprises a plurality of pressing cylinders, a center drive plate and a hydraulic compensation system, the center drive plate is arranged on a mold running platform and is coaxially connected with a center rotating platform, the pressing cylinders are annularly arranged on a fixing frame positioned above the mold running platform, the output ends of the pressing cylinders are arranged downwards and are connected with pressing punching strips, the pressing punching strips correspond to working units of the center drive plate, a support die column is arranged below the working units of the center drive plate, hydraulic ejection is arranged at the bottom of the support die column, the hydraulic compensation system comprises an electric cylinder, an adjusting plunger, a hydraulic container, a piston pressure gauge and a weight, one end of the adjusting plunger is connected with the electric cylinder, the other end of the adjusting plunger is connected with the hydraulic container, the piston pressure gauge is connected with the hydraulic container, a connecting seat is arranged above the piston, the weight is placed on the connecting seat, and the hydraulic container is communicated with the hydraulic ejection through an electro-hydraulic rotary joint, a displacement sensor is arranged above the weight, and a blowing device is arranged on the side surface of the weight.

Preferably, the detection system comprises a detection device and a rotating device for detecting foreign matters and vacant sites in the pipe shell, the rotating device comprises a flange seat, a central turntable, a guide shaft, a first linear bearing, a detection driving disc and a central fixed shaft, the guide shaft is fixed on the central turntable, one end of the first linear bearing is sleeved on the guide shaft, the other end of the first linear bearing is connected with the detection driving disc, the flange seat is fixed on the transmission case, the lower end of the central fixed shaft penetrates through the flange seat and then is connected with the lower part of the transmission case, the central fixed shaft is fixed and does not rotate, the top end of the central fixed shaft is inclined, the detection driving disc is rotatably connected with the top end of the central fixed shaft, the detection driving disc synchronously rotates with the central turntable through the guide shaft, the first linear bearing and the central driving disc, eighteen detection punches which are vertically arranged are circumferentially and annularly distributed on the detection driving disc, each detection punch comprises a connecting plate, a connecting post and a detection rod, the connecting plate is connected with the protrusions on the detection driving disc, the connecting column is integrally connected with the connecting plate, longitudinal gaps are formed in the connecting column and the connecting plate, a connecting groove used for mounting the detection rod is formed in the bottom end of the connecting column, a bolt hole penetrating through the gap is formed in the side face of the connecting column, the detection rod and the connecting column are locked through the connecting bolt in the bolt hole, and a circular groove is formed in the connecting column, close to the bottom end; the detection device comprises an installation block, an installation seat, a base plate, a pressing plate and a detection wire, wherein the installation seat is fixed on the central fixing shaft through the installation block, the installation block is nonmetal, the detection wire is fixed on the installation seat through the pressing plate and the base plate, the tail part of the detection wire is connected with a wire, the wire is connected with an external controller, and when the detection punch is at the lowest point, the head part of the detection wire is just positioned between circular grooves in the detection punch.

Preferably, the chain plate conveyor further comprises a removing system, the removing system comprises a removing table top, a push-pull cylinder, a push-pull mechanism and a connecting module, the removing table top is arranged on the side face of the chain plate conveyor through a mounting plate below the removing table top, the push-pull cylinder is mounted on the removing table top, the push-pull mechanism is provided with two channels of a single-shot mold, one end of each channel is connected with the push-pull cylinder, the other end of each channel is located on the side face of the connecting module, and the connecting module is mounted between two adjacent guide blocks.

Preferably, the reinforcing cap pressing system comprises a cap pressing system, an upper cap system and a cap arranging system, chain plate transmission equipment on the side surfaces of the upper cap system and the cap arranging system is provided with an upper layer and a lower layer, lower chain plate transmission equipment is used for transporting single-shot mold nails, upper chain plate transmission equipment is used for transporting single-shot molds with reinforcing caps, the cap arranging system comprises a cap arranging driving plate, the cap arranging driving plate is coaxially connected with the central rotating table, a cap arranging plate is arranged on the top surface of the cap arranging driving plate, and a plurality of through holes corresponding to the single-shot mold nails are annularly distributed in the cap arranging plate; rotatory cap assembling system includes lift track, ejector pin, second linear bearing, goes up the cap driver plate, connects the mould driver plate, goes up cap driver plate and central revolving stage coaxial coupling, connects the mould driver plate and installs on last cap driver plate, and the ejector pin bottom is placed on lift track through the bearing, and the lift track is the slope form, and lift track level sets up on the transmission case frame, arranges and is equipped with the nail mould catch tray on the cap driver plate, be equipped with on connecting the mould driver plate and connect the mould catch tray, go up the cap driver plate and arrange the cap driver plate outside and all be equipped with the guide ring, connect the mould guide ring setting and just be located the guide ring in connecting the mould driver plate outside, connect the inside bottom of mould guide ring and be equipped with the circular orbit of slope, circular orbit's incline direction is opposite with the orbital incline direction of going up and down.

Preferably, all be equipped with clearance system on the upper and lower link plate transmission equipment, clearance system includes revolving cylinder, electromagnetic attraction piece, mount pad and tensile cylinder, and the revolving cylinder installation is fixed on the guide block, and the electromagnetic attraction piece is a whole and is installed on revolving cylinder through the mount pad with tensile cylinder equipment, and the mount pad is bilateral symmetry type, becomes 180 both sides and connects electromagnetic attraction piece and tensile cylinder respectively.

Preferably, the pipe loosening system comprises a pipe loosening guide rail, a pipe loosening mechanism, a central turntable and a central disc, the pipe loosening mechanism comprises an ejector rod, a lifting rod, a third linear bearing and a deep groove ball bearing, the lower end of the lifting rod is sleeved on an inner ring of the deep groove ball bearing, a second magnet positioned on the side face of the deep groove ball bearing is arranged at the lower end of the lifting rod, the top end of the lifting rod is connected with the bottom end of the ejector rod, the third linear bearing is sleeved on the lifting rod, the deep groove ball bearing is arranged on the pipe loosening guide rail, the pipe loosening guide rail is annular and has magnetism, the pipe loosening guide rail is inclined and is arranged on the transmission box, a plurality of adsorption blocks are arranged at intervals on the edge of the central disc, the adsorption blocks are positioned above the inner side of the ejector rod and internally provided with a first magnet, the central disc is arranged on the central turntable, a central drive plate is arranged between the central disc and the central turntable, and a mounting hole for mounting the third linear bearing is arranged in the central turntable, the mounting hole corresponds to the adsorption block and the working unit of the center drive plate, and the center disc, the center drive plate, the center turntable and the center rotary table are coaxially connected.

Preferably, the frame adopts the frame-type, and every side is equipped with steel sheet or explosion vent, is equipped with a plurality of exhaust holes on steel sheet or the explosion vent, transmission system outside is equipped with the box and installs each part airtight inside, and the box is fixed in the frame, and the box top surface is equipped with the support column that is used for supporting mould operation platform. The frame adopts the frame-type, and every side is equipped with steel sheet or explosion vent, is equipped with a plurality of exhaust holes on steel sheet or the explosion vent, and the exhaust hole can effectually be discharged inside steam, more is favorable to the normal work of inside each part. The steel plate or the explosion-proof door enables the frame to be used in various dustproof, waterproof or explosion-proof environments, and meanwhile, a power system, a control system and associated supporting facilities of the equipment main body can be placed in the equipment frame box body, so that the whole equipment is simple and attractive in external and compact in internal. The outside box that is equipped with of transmission system is with each part airtight installation in inside, and on the box was fixed in the frame, the box top surface was equipped with the support column that is used for supporting mould operation platform, and the support column is used for supporting fixed mould operation platform, adopts the box structure with each part airtight installation of gear drive, dustproof, waterproof, work safe and reliable, outward appearance clean and tidy.

The invention has the following beneficial effects:

1. the invention adopts the mutual matching of the pipe shell lifting system, the pipe loading system, the medicament filling system, the medicament compacting system, the detection system, the reinforcing cap pressing system and the pipe loosening system, the single-shot mould is transported into the pipe loading system by the chain plate transmission equipment, the pipe shell lifting system transports the detonator pipe shell into the pipe loading system, the pipe loading system installs the pipe shell into the single-shot mould, then the pipe shell is transported into the medicament filling system by the chain plate transmission equipment for medicament filling, the process is transported to the medicament compacting system after the completion of the process, the medicament in the pipe shell is compacted, the sectional compaction and the charge can be carried out for a plurality of times according to the actual requirements so as to reach the required compaction degree, the medicament quantity and whether impurities exist in the pipe shell are detected by the detection system after the completion of the compaction, the unqualified quality is avoided, the reinforcing cap pressing is carried to the pipe shell by the reinforcing cap pressing system after the completion of the detection, the internal medicament is prevented from leaking, the tube shell in the single-shot mold is taken out through the tube loosening system to obtain finished detonators, the finished detonators are packaged, the whole production line is completely in mechanical operation, the process of manual contact with the detonators is greatly reduced, the labor intensity of people is reduced, the safety of operators and the safety of the whole production process are guaranteed, and meanwhile the production efficiency of the detonators is also improved.

Drawings

FIG. 1 is a schematic flow diagram of the system of the present invention;

FIG. 2 is a schematic perspective view of a piping system in example 2;

FIG. 3 is a side view of the structure of FIG. 2;

FIG. 4 is a schematic cross-sectional view of FIG. 2;

FIG. 5 is a schematic top view of the structure of FIG. 2;

FIG. 6 is a schematic view of the fitting structure of the tilting tube body and the external lifting device;

FIG. 7 is a cross-sectional view of FIG. 5;

FIG. 8 is a schematic perspective view of the tilting tube body;

FIG. 9 is a cross-sectional view of the everting body;

FIG. 10 is a top view of the everting body;

FIG. 11 is a schematic structural view of example 3;

FIG. 12 is an enlarged view of a portion A of FIG. 11;

FIG. 13 is a partial method diagram at B of FIG. 11;

fig. 14 is a center dial structure view;

FIG. 15 is a schematic view of a structure equipped with a weighing apparatus;

FIG. 16 is a schematic structural view of example 4;

FIG. 17 is a view showing the structure of the float chemical cleaning device on the single-shot mold;

FIG. 18 is a schematic structural view of example 6;

FIG. 19 is a schematic cross-sectional view of FIG. 8;

FIG. 20 is a side view of the structure of FIG. 8;

FIG. 21 is a schematic top view of the structure of FIG. 8;

FIG. 22 is a cross-sectional view of the detection device;

FIG. 23 is a perspective view of the detection punch;

FIG. 24 is a schematic structural view of example 5;

FIG. 25 is a cross-sectional view of FIG. 24;

FIG. 26 is a top view of FIG. 24;

FIG. 27 is a schematic perspective view of example 7;

FIG. 28 is a schematic cross-sectional view of FIG. 27;

FIG. 29 is a schematic right view of the structure of FIG. 27;

FIG. 30 is a left side elevational view of the FIG. 27;

FIG. 31 is a top view structural diagram of FIG. 27;

FIG. 32 is a perspective view showing the constitution of example 8;

FIG. 33 is a cross-sectional view of FIG. 32;

FIG. 34 is a schematic view of the calandria elevator;

FIG. 35 is a second schematic view of the calandria hoist;

FIG. 36 is a schematic structural view of the calandria elevator;

FIG. 37 is a schematic view showing the structure of the lifting part of the calandria elevator;

fig. 38 is a schematic view of the structure of the stocker;

FIG. 39 is one of the enlarged partial views of FIG. 1;

FIG. 40 is a second enlarged view of the portion of FIG. 1;

fig. 41 is a third enlarged view of the portion of fig. 1.

Reference numerals: 1-power component, 2-center rotary table, 3-die in-out dial gear, 4-rotary table bearing, 5-flange seat, 6-die in-out dial, 7-tube overturning body, 701-left tube overturning body, 702-right tube overturning body, 703-dovetail groove, 704-dovetail block, 705-arc block, 706-tube shell inlet, 707-tube shell outlet, 8-tube overturning plate, 9-slide tube insert, 10-guide ring, 11-guide block, 12-die running platform, 13-center dial, 14-tube elevator, 15-single die, 16-frame, 17-chain plate transmission equipment, 18-tube shell, 19-medicine bucket, 20-medicine measuring plate, 201-medicine measuring hole, 21-medicine sealing cloth strip, 22-medicine leakage plate, 221-medicine leakage hole, 23-top lifting block, 24-top lifting shaft, 25-rolling bearing, 26-top lifting track, 27-transmission case, 28-central rotating shaft, 29-tray, 30-rotating cylinder, 31-medicine receiving plate, 32-medicine receiving box, 33-electronic balance, 34-lifting cylinder, 35-inverted L-shaped frame, 36-limiting plate, 37-upper dust suction head, 38-upper connecting block, 39-dust suction frame, 40-lower connecting block, 41-lower dust suction head, 42-base, 43-dust suction joint, 44-dust suction nozzle, 45-wiping brush, 46-dust suction bracket, 47-guide shaft, 48-first linear bearing, 49-detection driving plate, 50-central fixing shaft, 51-detection punch, 52-mounting block, 53-mounting seat, 54-backing plate, 55-pressing plate, 56-detection wire, 57-removing table surface, 58-push-pull air cylinder, 59-push-pull mechanism, 60-connecting module, 61-connecting plate, 62-connecting column, 63-detection rod, 64-circular groove, 65-conducting wire, 66-center rotary table, 67-hydraulic container, 68-hydraulic-electric rotary joint, 69-connecting seat, 70-hydraulic top punch, 71-die supporting column, 72-guide plate, 73-pressing punch strip, 74-pressing air cylinder, 75-compensator plunger, 76-displacement sensor, 77-upper cap drive plate, 78-push rod, 79-second linear bearing, 80-lifting rail, 81-row cap drive plate, 82-nail mould collecting tray, 83-connecting mould driving plate, 84-connecting mould collecting tray, 85-connecting mould guide ring, 86-rotating cylinder, 87-electromagnetic suction block, 88-mounting seat, 89-stretching cylinder, 90-cap plate, 91-through hole, 92-single-shot connecting mould, 93-loose tube guide rail, 94-central turntable, 95-lifting rod, 96-ejector rod, 97-third linear bearing, 98-deep groove ball bearing, 99-second magnet, 100-suction block, 101-first magnet, 102-central disk, 103-electric cylinder, 104-adjusting plunger, 105-piston, 106-weight, 107-air blowing device, 108-oil supplementing and exchanging interface, 109-vibrating disk, 110-damping spring, 111-bottom frame, 112-transition guide rail, 113-collecting wheel, 114-pushing device, 115-flywheel pushing block, 116-collecting wheel mounting seat, 117-storing device, 118-lifting chain, 119-containing part, 120-feeding transition block, 121-feeding device, 122-approach switch, 123-discharging guide rail, 124-detonator shell, 125-hopper, 126-discharging channel, 127-bottom plate, 128-transition channel, 129-collecting block, 130-temporary storage cavity, 131-rotating shaft, 132-clamping arc, 133-connecting part, 134-curved surface, 135-first baffle, 136-second baffle, 137-third baffle, 138-bottom plate and 139-L-shaped plate.

Detailed Description

The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited to these examples.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", and the like indicate orientations or positional relationships that are based on the orientations or positional relationships shown in the drawings, or that are conventionally placed when the product of the present invention is used, and are used only for convenience in describing and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "open," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Example 1

A full-automatic production line of disc single-shot detonators sequentially comprises a tube shell lifting system, a tube loading system, a medicament compacting system, a detection system, a reinforcing cap pressing system and a tube loosening system, wherein the tube shell lifting system is a tube discharging lifter 14, the tube discharging end of the tube discharging lifter 14 corresponds to the tube inlet end of the tube loading system, the medicament loading system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the tube loosening system mutually realize the transportation of the single-shot detonators among all working procedures through chain plate transmission equipment 17, the chain plate transmission equipment 17 is arranged on the side surface of each system, guide blocks 11 are arranged on two sides of the chain plate transmission equipment 17, the guide blocks 11 are arranged along the transportation direction of the chain plate transmission equipment 17, and the tube loading system, the medicament loading system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the tube loosening system are all arranged above a mold operating platform 12, the mould operation platform 12 is fixed on a frame 16, a transmission system for driving each system to operate is arranged in the frame 16, the transmission system comprises a power assembly 1, a mould inlet and outlet drive plate 6, a central rotating platform 2, a mould inlet and outlet drive plate gear 3 and a turntable bearing 4 which are positioned in a transmission box 24, the power assembly 1 comprises a motor, the output end of the motor is provided with a motor straight gear, the central rotating platform 2 is connected with the turntable bearing 4, the motor straight gear is meshed with a central large gear on the central rotating platform 2, the central large gear is meshed with the mould inlet and outlet drive plate gear 3, the mould inlet and outlet drive plate gear 3 is coaxially connected with the mould inlet and outlet drive plate 6, the mould inlet and outlet drive plate gear 3 is arranged at the mould inlet end and mould outlet end of each system and is used for conveying a single-shot mould 15, a single-shot mould 15 filled with medicament into the corresponding system to complete corresponding procedures, the central rotating platform 2 is used for driving corresponding components in each system to coaxially rotate, the running speed of the chain plate transmission device 17 is matched with the rotating speed of the motor, so that the stable speed ratio of the single-hair nail die and the single-hair die 15 can be effectively ensured.

The invention sequentially and mutually cooperates a tube shell lifting system, a tube loading system, a medicament compacting system, a detection system, a reinforcing cap pressing system and a tube loosening system, continuous operation is realized among the systems through chain plate transmission equipment 17, a single-shot mold 15 is transported to the tube loading system through the chain plate transmission equipment 17, a detonator tube shell is transported to the tube loading system by the tube shell lifting system, the tube shell is installed to the single-shot mold 15 by the tube loading system, then transported to the medicament loading system through the chain plate transmission equipment 17 for medicament loading, the process is transported to the detection system after the process is finished, the medicament amount and whether impurities exist in the tube shell 18 are detected, the quality is avoided being unqualified, the medicament in the tube shell 18 is transported to the medicament compacting system after the detection is finished, the medicament in the tube shell 18 is compacted, and multiple times of sectional charging and compacting can be carried out according to actual needs, the required compactness is achieved, then the pipe shell is conveyed to the reinforcing cap pressing system to be pressed on the pipe shell, so that the leakage of internal medicament is avoided, and finally the pipe shell in the single-shot die 15 is taken out through the pipe loosening system to obtain a finished product detonator.

Example 2

As shown in fig. 2-10 and fig. 14, the tube loading system is used for loading tube shells into a single-shot mold 15, and comprises a rotary turnover system, a chain plate transmission device 17 is arranged on the side surface of the rotary turnover system, the rotary turnover system comprises a flange seat 5, a central drive plate 13 and a turnover device, the central drive plate 13 is connected with a central rotary table 2 through the flange seat 5, a guide ring 10 fixed on a mold running platform 12 is arranged on the outer side of the central drive plate 13, the turnover device is coaxially connected with the central drive plate 13, the turnover device comprises a plurality of turnover bodies 7, each turnover body 7 comprises a left turnover body 701 and a right turnover body 702, arc-shaped stoppers 705 are arranged on both sides of the top of the left and right turnover bodies, a dovetail groove 703 is arranged on the left side of the left turnover body 701, a dovetail block 704 corresponding to the dovetail groove 703 is arranged on the right side of the right turnover body 702, the left turnover body 701 and the right turnover body 702 are inserted through pin holes to form the turnover body 7, the top surface of the left turning body 701 is higher than the top surface of the right turning body 702, a dovetail groove 703 of the left turning body 701 of one turning body 7 and a dovetail block 704 of the right turning body 702 of the other turning body 7 are mutually clamped to form a circular ring, the connecting surfaces of two adjacent turning bodies 7 are inclined surfaces, a rectangular tube shell inlet 706 corresponding to the outlet end of a tube bank elevator 14 is arranged at the top of the turning body 7, the length of the tube shell inlet 706 is longer than that of a tube shell, a turning plate 8 is arranged in the middle of the tube shell inlet 706, two ends of the turning plate 8 are respectively connected with the left turning body 701 and the right turning body 702, the turning plate 8 is vertically crossed with the tube shell inlet 706, the inside of the turning body 7 is of a hollow structure, sliding tube inserts 9 are respectively arranged on the inner walls of the left turning body 701 and the right turning body 702, the sliding tube inserts are inner arc smooth surfaces, the sliding tube inserts 9 are made of polytetrafluoroethylene materials, and an outlet 707 corresponding to a working unit of the central driving plate 13 is arranged at the bottom of the turning body 7.

Specifically, in the present embodiment, when the single-shot mold 15 is transferred to the point of tangency with the mold access dial 6 by the chain plate transfer device 17, the single-shot mold 15 will change the motion track under the combined action of the guide block 11, the chain plate transfer device 17 and the mold access dial 6, and the linear motion is converted into the rotary motion, which is driven by the mold access dial 6. When the single-shot mold 15 moves to a tangent point (mold inlet end) of the mold inlet and outlet dial 6 and the rotary turnover system, under the combined action of the guide ring 10, the mold inlet and outlet dial 6 and the rotary turnover system, the single-shot mold 15 changes the motion track again and is driven by the rotary turnover system, and when the single-shot mold 15 enters the corresponding central dial 13, the mold inlet process of the single-shot mold 15 is completed; the detonator tube shell enters the tube overturning device through the tube arranging elevator 14, then rolls downwards through the circular inclined planes on the left and right tube overturning bodies to reach the tube shell inlet 706, when the tube shell falls to the lowest point along the circular inclined planes on the left and right tube overturning bodies, the central position of the tube shell 18 is positioned above the positive center of the tube overturning plate 8, because the upper part of the tube shell 18 is opened, and the bottom of the lower part is closed, the weight of the bottom of the tube shell 18 from the central position exceeds the weight of the tube opening from the central position, so the bottom of the tube shell 18 moves to drop downwards, when the bottom of the tube shell 18 drops downwards, the detonator tube shell slides downwards along the inner arc smooth surface on the slide tube panel 9, then the detonator shell drops downwards through the outlet 707 of the square tube shell spliced by the left and right tube overturning bodies and the slide tube panel 9, and finally falls into the corresponding single-shot die 15 on the central drive plate 13, and the single-shot die 15 tube loading process is completed; when the center dial 13 on the rotary pipe turnover system drives the single-shot mold 15 to move to the tangent position of the mold in-out dial 6, the single-shot mold 15 changes the movement track under the combined action of the guide ring 10, the mold in-out dial 6 and the rotary pipe turnover system, and is driven by the rotary mold in-out dial 6. When the single-shot mold 15 moves to the point where the mold in-and-out dial 6 is tangent to the chain plate transmission device 17 under the driving of the single-shot mold 15, under the combined action of the guide block 11, the chain plate transmission device 17 and the mold in-and-out dial 6, the single-shot mold 15 changes the motion track again and enters the chain plate transmission device 17, namely, the mold out process is completed and is transmitted to the medicament filling system by the mold out process.

In this embodiment, as shown in fig. 34 to 41, the detonator shell enters the tubulation system through the calandria elevator 14, and the specific structure of the calandria elevator is as follows: the detonator shell sorting device comprises a base frame 111, wherein a vibrating disc 109 is arranged on the base frame 111, a discharging guide rail 123 is arranged at a material outlet of the vibrating disc 109, a plurality of discharging channels 126 used for containing detonator shells are arranged on the discharging guide rail 123, the discharging channels 126 are used for taking the detonator shells away from the vibrating disc 109, when the detonator shells to be sorted are placed into a hopper 125 of the vibrating disc 109 during use, a proximity switch 122 is arranged in the hopper 125, a vibrating power device drives the vibrating disc 109 to work, the vibrating power device enables the hopper 125 to vibrate in the vertical direction and drives the hopper 125 to do torsional vibration around a vertical shaft, disordered detonator shells are subjected to screening or posture change through a series of tracks in the ascending process, and then are orderly, directionally and accurately conveyed into the discharging channels 126 of the discharging guide rail 123. The work efficiency of having improved detonator tube sequencing is low, and personnel's operation reduces by a wide margin, has reduced the potential safety hazard, has improved the degree of automation of sequencing, and proximity switch 122 can effectively respond to and feed back the quantity data of the inside detonator tube of vibration dish 109, and this access electrical system of being convenient for is convenient for, and the automatic opportunity of judging the interpolation detonator tube of being convenient for is convenient for further realize automated control.

The detonator shell diameter size-matched transition guide rail structure further comprises a transition guide rail 112, wherein a plurality of transition channels 128 with the width gradually narrowing from the width and finally keeping the width matched with the detonator shell diameter size are arranged on the transition guide rail 112, one end of each transition channel 128 is connected with the discharging channel 126, and the other end of each transition channel 128 extends in the direction far away from the vibrating disk 109.

The transition channel 128 gradually narrows from the width, and finally keeps the width matched with the diameter of the detonator shells, so that the detonator shells are guided to be arranged more neatly, the sequenced detonator shells are gathered, guided and adjusted, and the sequencing accuracy of the detonator shells is higher.

The detonator collecting device is characterized by further comprising a collecting wheel 113 and a collecting wheel mounting seat 116 which are vertically arranged, wherein the collecting wheel 113 is mounted on the collecting wheel mounting seat 116, the collecting wheel 113 can rotate, one end, far away from the vibrating disk 109, of the discharging channel 126 is close to the collecting wheel 113, the collecting wheel 113 comprises a plurality of collecting blocks 129 distributed at intervals, the collecting blocks 129 are distributed along the circumference of the collecting wheel 113 in an annular mode, a temporary storage cavity 130 for containing detonator shells is formed at intervals between every two adjacent collecting blocks 129, and the discharging channel 126 is used for bringing the detonator shells into the temporary storage cavity 130.

A row of detonator shells on the transition guide rail 112 sequentially enter an empty temporary storage cavity 130 of the collecting wheel 113, after the row of detonator shells completely enters the temporary storage cavity 130, the collecting wheel 113 rotates for a certain angle, so that the next empty temporary storage cavity 130 of the collecting wheel 113 rotates to a set position, and then the detonator shells continuously enter. The detonator shell collecting device effectively realizes detonator shell collecting and keeps ordering regularity.

The collecting wheel mounting seat 116 comprises a curved surface 134 protruding upwards, the curved surface 134 is used for extruding the detonator shell in the temporary storage cavity 130 at the top of the curved surface 134 in the rotating process of the collecting wheel 113, and the curved surface 134 is positioned on one side of the collecting wheel 113 in the axial direction.

The curved surface 134 functions such that when the collection wheel 113 is rotated, the detonator shell in the temporary storage chamber 130 on the collection wheel 113 disengages from the temporary storage chamber 130 as it passes over the top of the curved surface 134. The collecting wheel 113 rotates a plurality of times, and the detonator shell is extruded out of the temporary storage cavity 130 along with the curved surface 134. In actual use, the top of the curved surface 134 and the top of the collecting wheel 113 are arranged on the same horizontal line, and the detonator shell is extruded by the top of the curved surface 134 when passing through the top of the collecting wheel 113. The control structure is convenient and quick to operate, convenient to further automate and beneficial to further improving the production efficiency; and be favorable to extruding the detonator tube in proper order step by step, effectively kept the regularity, prevented that a plurality of detonator tube leave the disorder that temporary storage chamber 130 brought simultaneously.

The detonator collecting device is characterized by further comprising a flywheel pushing block 115, the collecting wheel 113 is connected with a rotating shaft 131, the flywheel pushing block 115 clamps the rotating shaft 131, the flywheel pushing block 115 is connected with a pushing device 114, the pushing device 114 can select an air cylinder, the air cylinder is connected with an air source and a pneumatic control device, the flywheel pushing block 115 comprises a clamping arc 132 and a connecting portion 133 which are connected, the clamping arc 132 clamps the rotating shaft 131, a piston rod of the air cylinder is connected with the connecting portion 133, the flywheel pushing block 12 clamps the rotating shaft 103, the pushing device 11 pushes the flywheel pushing block 12 upwards, the collecting wheel 113 is rotated through the flywheel pushing block 115, the collecting wheel 113 rotates for multiple times, and a detonator tube shell is gradually extruded by the curved surface 134.

And a storage device 114 is arranged outside the collecting wheel 113, and the storage device 114 is used for preventing detonator shells in the temporary storage cavity 130 from falling off and receiving and transferring detonator shells in the temporary storage cavity 130 in the rotating process of the collecting wheel 113.

The storing device 114 comprises a first baffle 135 and a second baffle 136 which are arranged in parallel, the first baffle 135 and the second baffle 136 are respectively positioned at two sides of the axial direction, one end of the first baffle 135 and one end of the second baffle 136 are connected with a vertical third baffle 137 together, the third baffle 137 is positioned at one side of the collecting wheel 113 in the radial direction, the bottom ends of the first baffle 135 and the second baffle 136 are connected with a bottom plate 138 together, and the bottom plate 138 is arranged at the other side of the collecting wheel 113 in the radial direction; the first baffle 135, the second baffle 136 and the third baffle 137 are used for preventing detonator shells in the temporary storage cavity 130 from falling off during the rotation of the collecting wheel 113, and the bottom plate 138 is used for receiving and transferring detonator shells in the temporary storage cavity 130.

The first baffle 135, the second baffle 136 and the third baffle 137 effectively prevent the detonator shells from falling off in the rotating process of the collecting wheel 10, and are also beneficial to keeping the orderliness of the detonator shells, so that the detonator shells can smoothly and orderly reach the bottom plate 138 for subsequent operation.

The proximity switch 122 is arranged at a proper position in the hopper 125, the proximity switch 122 can effectively sense and feed back the quantity data of the detonator shells in the vibration disc 109, and therefore the proximity switch is convenient to access an electric control system, is convenient to automatically judge the opportunity for adding the detonator shells, and is convenient to further realize automatic control.

The detonator storage device is characterized by further comprising a lifting chain 118 arranged beside the storage device 117, wherein the lifting chain 118 is arranged obliquely upwards, a plurality of accommodating parts 119 used for accommodating detonator shells entering from the storage device 117 are arranged on the lifting chain 118, and the lifting chain 118 is used for lifting the detonator shells.

The receiving portion 119 comprises an L-shaped plate 139, the internal space where the horizontal and vertical portions of the L-shaped plate 139 meet providing a space to receive a detonator shell entering from the base plate 138.

The detonator shell enters an accommodating part 119 on a lifting chain 118 from the storage device 117, the lifting chain 118 drives the detonator shell to do lifting motion, and the inclined arrangement is favorable for keeping the detonator shell to gradually move in the lifting process so as to keep the regularity; meanwhile, in the process that the L-shaped plate 139 moves to the top of the lifting chain 118 along with the lifting chain 118, the vertical part of the L-shaped plate 139 is gradually and stably changed into the horizontal direction, so that the detonator shell is smoothly placed.

A feeding device 121 horizontally arranged is arranged beside the top of the lifting chain 118, the feeding device 121 is used for receiving the detonator shell output from the top of the lifting chain 118, and the feeding device 121 provides a placing space for the detonator shell so as to be convenient for collection and the next operation.

A feeding transition block 120 is arranged between the feeding device 121 and the top of the lifting chain 118, and the feeding transition block 120 is higher than the feeding device 121. After the detonator shell passes through the L-shaped plate 139, the detonator shell continues to move along the feeding transition block 120 due to inertia, and then falls into the feeding device 121 from the feeding transition block 120, so that the detonator shell more smoothly enters the feeding device 121, and the feeding device 121 inputs the detonator shell into the tube loading system.

The working principle of the pipe loading system of the embodiment is as follows: because the power component 1 is meshed with the gear on the central rotating platform 2, and the gear on the central rotating platform 2 is meshed with the in-out mould driving plate gear 3, the central rotating platform 2 and the in-out mould driving plate gear 3 are fixed in ratio, fixed in speed and simultaneously rotate, each pipe loading working unit on the pipe turnover device is coaxially arranged on the central rotating platform 2 through the central driving plate 13, the in-out mould driving plate gear 3 and the in-out mould driving plate 6 are coaxially connected into a whole, and each in-out mould unit of the in-out mould driving plate 6 is in one-to-one correspondence with each pipe loading working unit of the pipe turnover device and the speed operation is matched. When a control system sends a power component starting instruction, a power component in a transmission system is electrified to operate, a die in-out driving plate 6 rotates to bring a single-shot die 15 into a corresponding tube loading unit on a central rotating table 2, the single-shot die 15 enters a central driving plate 13 of the corresponding tube loading unit, a tube shell 18 rolls downwards through an annular inclined surface of a tube turnover body 7, the tube shell 18 which is balanced and falls on the tube turnover plate 8 is converted into a vertical state through a tube turnover plate 8, the tube shell 18 in the vertical state slides downwards through a sliding tube embedding strip 9 and finally enters the single-shot die 15, the single-shot die 15 with the tube shell 18 rotates to a die outlet end of the die in-out driving plate 6, the die outlet end of the die in-out driving plate 6 is driven out of the single-shot die 15 and enters a chain plate transmission device 17 to be transmitted to next working equipment, the whole process is efficient and fast, manual tube turnover operation is not needed, and safety accidents are avoided.

Example 3

As shown in fig. 11-14, the drug loading system includes a drug loading device for loading a drug into a tube shell, the drug loading device includes a jacking rail 26, a jacking shaft 24, a jacking block 23, a drug measuring plate 20, a central rotating shaft 28 and a drug leaking plate 22, a trajectory plane of the jacking rail 26 is an inclined plane and is installed on a top surface of a transmission box 27, a rolling bearing 25 is arranged on the jacking rail 26, the rolling bearing 25 is connected with one end of the jacking shaft 24, the other end of the jacking shaft 24 is connected with the jacking block 23, the jacking block 23 is located right below a single-shot mold 15, a lower end of the central rotating shaft 28 extends into the transmission box 27 and is coaxially connected with the central rotating table 2, a drug measuring plate 20 is connected at a top end of the central rotating shaft 28, a drug bucket 19 is arranged on the drug measuring plate 20, a tray 29 is arranged below the drug measuring plate 20, the drug leaking plate 22 is installed on the tray 29, a central rotating shaft 28 is connected with a central dial 13 for driving the single-shot mold 15 to rotate, the outside of the central drive plate 13 is provided with a circle of guide rings 10 positioned on the mould operation platform 12, the central drive plate 13 is positioned below the tray 29, a medicine sealing cloth strip 21 is arranged between the medicine measuring plate 20 and the medicine leakage plate 22, the medicine measuring plate 20 is provided with a medicine measuring hole 201 matched with the outlet of the medicine bucket 19, and the medicine leakage plate 22 is provided with a medicine leakage hole 221 matched with the pipe shell 18.

Specifically, the charging principle in this embodiment is as follows: the equipment is started, the single-shot mold 15 with the pipe shell 18 enters the mold entering and exiting dial 6 (mold entering end) under the action of the chain plate transmission equipment 17, at the moment, the single-shot mold 15 is just positioned above the jacking block 23, the mold entering and exiting dial 6 drives the single-shot mold 15 to synchronously rotate along with the rotation of the central rotating shaft 29 driven by the motor, the jacking block 23, the lower jacking shaft 24 and the rolling bearing 25 are connected and combined together to form a component, the rolling bearing 25 rotates along with the rail plane of the jacking rail 26, because the rail plane of the jacking rail 26 is an inclined plane, the rolling bearing 25, the jacking shaft 24 and the jacking block 23 drive the single-shot mold 15 to ascend and descend firstly, when the single-shot mold 15 moves to the highest point, the single-shot mold 15 is just positioned below the medicine hopper 19, the medicine in the medicine hopper 19 enters the medicine metering hole 201 of the medicine metering plate 20 along with the rotation of the medicine metering plate 20, there is a cloth 21 of sealing medicine between medicine measuring board 20 and the board 22 of leaking the medicine, when the position of equivalent weight medicine hole 201 turned to the scope of cloth 21 of sealing medicine, the medicament that leaks to the medicine measuring hole 201 from medicine fill 19 was blocked by cloth 21 of sealing medicine, when the position of equivalent weight medicine hole 201 turned out the scope of cloth 21 of sealing medicine, the inside medicament fell into the tube 18 in the single-shot mould 15 under through the hole 221 of leaking the medicine board 22 again, this moment accomplished the process that the medicament was filled, single-shot mould 15 transports to next process through link joint transmission equipment 17, whole journey need not the manual contact operation, automatic powder charge, the efficiency of filling has been improved, the incident has been avoided simultaneously, also reduce artificial strength.

As shown in fig. 12 and 15, a medicament weighing device is further provided on the basis of embodiment 3, an inverted L-shaped frame 35 is fixed at the left end of the mold operating platform, the horizontal part of the inverted L-shaped frame 35 is connected with the mold operating platform 12, the vertical part is connected with a lifting cylinder 34, the output end of the lifting cylinder 34 is connected with a rotary cylinder 30, the output end of the rotary cylinder 30 is connected with a horizontal medicament receiving plate 31, a receiving through cavity for placing the medicament receiving box 32 is provided on the medicament receiving plate 31, the top of the medicament receiving box 32 is provided with a circle of limiting block 36 for preventing the medicament receiving box 32 from falling off, the medicament receiving box 32 can be replaced conveniently and quickly by the limiting block 36, an electronic balance 33 is provided under the medicament receiving box 32, the medicament receiving plate 31 is rotated to a medicament leaking device by rotating the rotary cylinder 30 by 180 degrees counterclockwise, after the medicament falls into the medicament receiving box 36, the rotary cylinder 30 rotates clockwise to rotate the medicament receiving plate 32 to an initial position, lift cylinder 34 withdrawal, the drive connects medicine board 31, connect medicine box 32 decline, it stops descending to connect medicine box 32 bottom contact electronic balance 33's pan of balance back, connect medicine board 31 to continue to descend and stop descending after a section distance, connect medicine box 32 and connect medicine board 31 to break away from completely this moment, it does not influence weighing to connect medicine board 31 like this, make and weigh the accuracy, electronic balance 33 reachs the numerical value of medicament quality after stable and shows immediately, the staff does the record, take away the medicine box 32 that connects that has the medicament after the completion, lift cylinder 34 stretches out once more, the staff places another medicine box 32 that connects that does not have the medicament and holds the logical intracavity. The procedure is repeated, the work is stopped when the sampling quantity requirement is met, whether the current medicament is qualified or not can be judged through the measurement data, the whole weighing device is fully automatic, the weighing efficiency is improved, the steps of manually contacting the medicament are reduced, and the safety accidents are reduced.

Example 4

On the basis of embodiment 4, as shown in fig. 16 and 17, a floating powder cleaning process is further provided, a base 42 located on the mold running platform 12 is fixed on the side surface of the powder charging device, a dust suction frame 39 is fixed on the base 42, an upper connecting block 38 is fixed on the top of the dust suction frame 39, an upper dust suction head 37 located above the powder measuring plate 20 is fixed at one end of the upper connecting block 38 away from the dust suction frame 39, a flat lower connecting block 40 is arranged below the upper connecting block 38, one end of the lower connecting block 40 is fixed on the dust suction frame 39, a lower dust suction head 41 located below the powder leakage plate 22 is fixed at the other end, and suction ports of the upper dust suction head 37 and the lower dust suction head 41 respectively correspond to working hole positions of the powder measuring plate 20 and the powder leakage plate 22; two sides of the chain plate transmission device 17 are oppositely provided with two dust collection supports 46, the top ends of the two dust collection supports 46 are obliquely arranged upwards, a single-shot die 15 with a tube shell 18 is placed on the chain plate transmission device 17, the top end of one side of the dust collection support 46 is detachably connected with a dust collection connector 43 which is inclined towards the single-shot die 15, a matched dust collection nozzle 44 is connected onto the dust collection connector 43, the top end of the other side of the dust collection support 46 is detachably connected with a wiping brush 45 which is inclined towards the single-shot die 15, wiping cloths of the dust collection nozzle 44 and the wiping brush 45 are located on the outer side of the tube shell 18, and the dust collection nozzle 44, the upper dust collection head 37 and the lower dust collection head 41 are connected with an external vacuum pump.

The working principle of the embodiment is as follows: in the process of filling the medicament, the possibility of residual medicament exists in the working hole positions of the medicament metering plate 20 and the medicament leakage plate 22, unsafe influence is caused on production if no measure is taken, the upper dust suction head 37 and the lower dust suction head 41 are respectively aligned to the working hole positions on the medicament metering plate 20 and the medicament leakage plate 22, the residual medicament at the accessories of the working hole positions is sucked away by a vacuum pump for treatment, and the device belongs to an online cleaning device for floating medicament on the medicament metering plate 20 and the medicament leakage plate 22; when the single-shot mold 15 and the pipe shell 18 are conveyed to the next station through the chain plate conveying equipment 17 after the medicament is filled in the medicament filling device, an online floating medicament cleaning device for the single-shot mold 15 is arranged between the two stations, the single-shot mold 15 and the pipe shell 18 pass through the device in the process of conveying to the other station through the chain plate conveying equipment 17, a dust suction nozzle 44 is arranged on the device, medicinal dust which can be attached to the single-shot mold 15 and the pipe shell 18 is sucked through a vacuum pump, the sucked medicinal dust is conveyed to other places to be treated, and meanwhile, the pipe shell 18 and the medicinal dust on the single-shot mold 15 are also wiped through the wiping brush 45. The two devices reduce the medicament dust on the equipment and the single-shot die 15, ensure the production safety and ensure the life safety of workers.

Example 5

As shown in fig. 24-26, the medicine compacting system comprises a plurality of pressing cylinders 74, a center dial 13 and a hydraulic compensation system, the center dial 13 is arranged on the mold operating platform 12, the center dial 13 is coaxially connected with the center rotary table 2, the plurality of pressing cylinders 74 are annularly arranged on a fixed frame above the mold operating platform 12, the output end of the pressing cylinder 74 is arranged downwards and is connected with a pressing punching strip 73, the pressing punching strip 73 corresponds to the working unit of the center dial 13, a supporting mold column 71 is arranged below the working unit of the center dial 13, a hydraulic ram 70 is arranged at the bottom of the supporting mold column 71, the hydraulic compensation system comprises an electric cylinder 103, an adjusting plunger 104, a hydraulic container 67, a piston pressure gauge 105 and a weight 106, one end of the adjusting plunger 104 is connected with the electric cylinder 103, the other end is connected with the hydraulic container 67, the piston pressure gauge 105 is connected with the hydraulic container 67, a connecting seat 69 is arranged above the piston pressure gauge 105, a plurality of blades are arranged on the connecting seat 69, a weight 106 is placed on the connecting seat 69, the hydraulic container 67 and the hydraulic ram 70 are communicated through a hydraulic-electric rotating joint 68, a displacement sensor 76 is arranged above the weight 106, and an air blowing device 107 is arranged on the side face of the weight 106. By utilizing the Pascal principle, the pressure value of the hydraulic oil in the closed space of the hydraulic container 67 is kept constant in one-to-one correspondence with the added weights 106 by adding and subtracting the weights 106, and finally the pressure value is output to the die supporting column 71 to act on the die, so that the pressure value of the pressed explosive column is constant, the adjusting piston is driven by the electric cylinder 103 to go deep or retreat, the volume of the hydraulic container 67 can be changed, and the piston pressure gauge 105 is ensured to work in an effective range; the blowing device 107 blows the blades to enable the connecting seat 69 to drive the plunger of the piston pressure gauge 105 to rotate and keep a rotating state all the time, so that the change of the dynamic and static friction force generated when the plunger of the piston pressure gauge 105 moves up and down can be avoided, the change of the pressure intensity in the hydraulic container 67 is caused, and the change of the pressure intensity of the explosive column is caused. In the present embodiment, the air blowing device 107 is an air nozzle, and besides, a fan or the like may be used. The standard plunger of the piston pressure gauge 105 is driven to rotate in a non-contact manner by air blowing, so that the additional driving interference caused by direct contact driving is effectively prevented, and the pressure value in the hydraulic container 67 is changed. And an oil supplementing and replacing interface 108 is also arranged on the hydraulic container 67. When oil is needed to be supplemented or replaced in the hydraulic compensation system, oil can be directly added or replaced into the hydraulic container 67 through the oil gun connection oil supplementing and replacing interface 108.

Specifically, the single-shot mold 15 is conveyed to the position (mold inlet end) of the mold inlet and outlet drive plate 6 by the chain plate conveying device 17, the single-shot mold 15 is brought into a working unit of the center drive plate 13 by the rotation of the center drive plate 13, at the moment, the pressing air cylinder 74, the pressing punching strip 73, the single-shot mold 15, the mold supporting column 71 and the hydraulic top punch 70 are positioned on the same axis, and the pressing air cylinder 74 extends out to push the pressing punching strip 73 to act on a product in the single-shot mold 15; when the pressure born by the product in the single-shot die 15 is greater than the supporting force provided by the die supporting column 71 and the hydraulic ram 70, the single-shot die 15, the die supporting column 71 and the hydraulic ram 70 are forced to move downwards together, so that the whole hydraulic circuit has a tendency that the volume is reduced to increase the internal pressure, as long as the increased force is greater than the dynamic friction force of the piston pressure gauge 105, the piston pressure gauge 105 and the weight 106 rise accordingly, when the displacement sensor 76 detects the tiny change of the rising of the weight 106, a signal for driving the electric cylinder 103 to act is sent to the servo system, the electric cylinder 103 drives the adjusting plunger 104 to retract, so that the piston pressure gauge 105 and the weight 106 move up and down in a very small moving range, and the working stability of the whole hydraulic system is ensured; after pressing, the pressing air cylinder 74 retracts, meanwhile, the die supporting columns 71 extend out, the pressing times can be compacted in a segmented mode according to actual requirements, namely, the medicine filling and compacting are carried out in a segmented mode, therefore, the good compaction degree can be guaranteed, and when the central driving plate 13 rotates to the outlet of the in-out die driving plate 6 (the die outlet end), the single-shot die 15 leaves the die operation platform 12 and enters the chain plate transmission device 17 again to be conveyed to the next process.

Example 6

As shown in fig. 18-23, the detecting system includes a detecting device and a rotating device for detecting the foreign matters and the vacant positions in the pipe shell, the rotating device includes a flange seat 5, a central rotating disk 66, a guiding shaft 47, a first linear bearing 48, a detecting driving disk 49, and a central fixing shaft 50, the guiding shaft 47 is fixed on the central rotating disk 66, one end of the first linear bearing 48 is sleeved on the guiding shaft 47, the other end is connected with the detecting driving disk 49, the flange seat 5 is fixed on the transmission case 27, the lower end of the central fixing shaft 50 penetrates through the flange seat 5 and then is connected with the lower part of the transmission case 27, the central fixing shaft 50 is fixed and does not rotate, the top end is inclined, the detecting driving disk 49 is rotatably connected with the top end of the central fixing shaft 50, the top end of the central fixing shaft 50 is inclined to ensure that the detecting driving disk 49 rotates obliquely and rotates, the detecting driving disk 49 rotates synchronously with the central rotating platform 2 through the guiding shaft 47, the first linear bearing 48 and the central dial 66, eighteen vertically arranged detection punches 51 are circumferentially and annularly distributed on the detection driving disc 49, each detection punch 51 comprises a connecting plate 61, a connecting column 62 and a detection rod 63, the connecting plate 61 is connected with a protrusion on the detection driving disc 49, the connecting columns 62 are integrally connected with the connecting plates 61, longitudinal gaps are formed in the connecting columns 62 and the connecting plates 61, a connecting groove for mounting the detection rods 63 is formed in the bottom ends of the connecting columns 62, bolt holes penetrating through the gaps are formed in the side faces of the connecting columns 62, the detection rods 63 and the connecting columns 62 are locked through the bolt holes by threaded connecting bolts in the bolt holes, and a circular groove 64 is formed in the connecting columns 62 and close to the bottom ends; detection device includes installation piece 52, mount pad 53, backing plate 54, clamp plate 55 and detection silk 56, mount pad 52 passes through installation piece 53 to be fixed on central fixed axle 50, installation piece 52 is nonmetal, detection silk 56 is fixed in on mount pad 53 through clamp plate 55 and backing plate 54, detection silk 56 afterbody has wire 65, wire 65 connects external control ware, external control ware is PLC, whether there is the foreign matter in the detection tube shell for realizing automaticly, whether up to standard of the charge amount, when detection punch 51 is located the minimum, the prelude of detection silk 56 just is located between the ring groove 64 on detecting punch 51.

Specifically, the output end of the motor is meshed with a large central gear on a central rotating platform 2, a gear on the central rotating platform 2 is meshed with a die in-out dial gear 3, so that the central rotating platform 2 and the die in-out dial gear 3 rotate at a fixed ratio and a fixed speed simultaneously, each working unit of a detection punch 51 on a detection driving disk 49 is coaxially arranged on the central rotating platform 2 through two guide shafts 47 and a central dial 13, the die in-out dial gear 3 and the die in-out dial 6 are coaxially connected into a whole, each die in-out unit of the die in-out dial 6 is in one-to-one correspondence with each working unit of the detection punch 51 of a rotating device and runs at a speed matched with each other, a single-shot mold 15 enters the central dial 13 of the corresponding detection punch 51 under the driving of the die in-out dial 6, the detection driving disk 49 is driven by the guide shafts 47 and a first straight-line bearing 48 to synchronously rotate with the central dial 13 and the central rotating platform 2, the inclined direction of the central fixed shaft 50 is inclined from the right front to the right rear of the equipment, and the detection driving disc 49 is arranged on the inclined shaft of the central fixed shaft 50, so the excircle of the detection driving disc 49 always rotates in a trend of the highest point at the right front of the equipment and the lowest point at the right rear of the equipment, and the detection punches 51 uniformly distributed on the detection driving disc 49 are always at the highest hanging point at the right front of the equipment and at the lowest hanging point at the right rear of the equipment during synchronous rotation. When the single-shot mold 15 with the pipe shell 18 is transported to the right back of the equipment through the rotation movement of the chain plate transmission equipment 17 and the center dial 13, the detection punch 51 is at the lowest point at the moment and is in a free state in the pipe shell 18 of the single-shot mold 15; when no foreign matter exists in the pipe shell 18 or the height of the pressed powder column is within the process requirement range, the detection wire 56 is positioned between the specific circular grooves 64 on the detection punch 51 (the detection punch is not contacted), the mounting block 52 is non-metal, so that the detection device is of an independent structure, a lead 65 on the detection device is connected with an external controller and is equivalent to the positive pole of a power supply, the rotating device is integrally mounted with the rack 16, the transmission system and the chain plate transmission equipment 17 and is equivalent to the formation of a power supply negative pole, at the moment, the whole detection device is not communicated with the rotating device, the rack 16, the transmission system and the chain plate transmission equipment 17 and is not formed into a closed loop, and the product is known to be qualified through a control signal; when foreign matters exist in the pipe shell 18 or the height of the pressed powder column is not within the process requirement range, the detection wire 56 is not positioned between the specific circular grooves 64 on the detection punch 51 and is in contact with the detection punch 51, at the moment, the whole detection device is communicated with the rotating device, the rack, the transmission system and the chain plate transmission equipment 17 to form a closed loop, and the product is known to be an unqualified product through a control signal. Therefore, the efficiency and the accuracy of detection are greatly improved, the steps of manual detection are reduced, and safety accidents are avoided.

The device further comprises a removing system, the removing system comprises a removing table surface 57, a push-pull air cylinder 58, a push-pull mechanism 59 and a connecting module 60, the removing table surface 57 is arranged on the side surface of the chain plate transmission device 17 through a mounting plate below the removing table surface, the push-pull air cylinder 58 is mounted on the removing table surface 57, the push-pull mechanism 59 is provided with two channels of the single-shot mold 15, one end of each channel is connected with the push-pull air cylinder 58, the other end of each channel is located on the side surface of the connecting module 60, and the connecting module 60 is mounted between two guide blocks 11 close to the mold inlet and outlet driving plate 6 (mold outlet end).

Specifically, when the single-shot mold 15 with the tube shell 18 and the compacted medicament is conveyed by the chain plate conveying device 17, if no unqualified product is detected in the front section detection, the single-shot mold 15 enters the next device along with the chain plate conveying device 17 through a conveying channel in the push-pull mechanism 59; if a defective product is detected in the front-section detection, the control system records the single-shot mold 15, when the single-shot mold 15 with the defective product reaches the push-pull mechanism 59, the control system sends an instruction to the push-pull cylinder, the push-pull cylinder 58 pushes the push-pull mechanism 59 out, the single-shot mold 15 with the defective product is pushed into the access module 60, and the other channel of the push-pull mechanism 59 reaches the position right above the chain plate on the chain plate conveying device 17 to form the next conveying channel; similarly, when the next single-shot mold 15 with the unqualified product reaches the push-pull mechanism 59, the control system sends an instruction to the push-pull cylinder 58, the push-pull cylinder 58 pulls the push-pull mechanism 59 to recover, the single-shot mold 15 with the unqualified product is pulled back to the rejection table surface 57, and the other channel of the push-pull mechanism 59 returns to the position right above the chain plate on the chain plate transmission device 17 to form the next transmission channel.

Example 7

The reinforced cap pressing system comprises a pressing system, an upper cap system and a cap arranging system, wherein the upper cap system and the lower cap system are arranged on the chain plate transmission equipment 17 on the side face of the cap arranging system, the lower chain plate transmission equipment is used for transporting single-shot mold nails, the upper chain plate transmission equipment 17 is used for transporting single-shot connecting molds 92 with reinforced caps, the cap pressing system is the same as the medicament pressing system, only the single-shot connecting molds 92 with the reinforced caps after the upper cap system is completed enter the cap pressing system, the cap pressing system presses the reinforced caps in the single-shot connecting molds 92 into detonator shells (the pressing system is basically the same as the medicament pressing equipment, only one layer of connecting mold running space is arranged between the lower part of a punching strip and the upper parts of the detonator shells, the pressing process is the same as the medicament pressing), and the empty connecting molds are transmitted out to enter the upper chain plate transmission equipment of the upper cap system to carry out cap loading. The cap arranging system comprises a cap arranging driving plate 81, the cap arranging driving plate 81 is coaxially connected with the central rotating platform 2, a cap arranging plate 90 is arranged on the top surface of the cap arranging driving plate 81, and a plurality of through holes 91 corresponding to the single-hair nail dies are annularly distributed on the cap arranging plate 90; the rotary cap mounting system comprises a lifting rail 80, an ejector rod 78, a second linear bearing 79, a cap mounting dial 77 and a connecting die dial 83, the cap mounting dial 77 is coaxially connected with the central rotating platform 2, the connecting die dial 83 is mounted on the cap mounting dial 77, the bottom of the ejector rod 78 is placed on the lifting rail 80 through a bearing, the lifting rail 80 is inclined, the lifting rail 80 is horizontally arranged on the transmission box 27, a nail die collecting disk 82 is arranged on the cap mounting dial 81, a connecting die collecting disk 84 is arranged on the connecting die dial 83, and the nail die collecting disk 82 plays a role in centralized collection for reinforcing caps which are not hung with single-hair nails and single-hair nails which are not provided with reinforcing caps; the connection mold collecting disc 84 plays a role in centralized collection for the single-shot connection mold 92 without the reinforcing caps, guide rings 10 are arranged on the outer sides of the upper cap dial 77 and the cap arranging dial 81, a connection mold guide ring 85 is arranged on the outer side of the connection mold dial 83 and located on the guide ring 10, an inclined annular rail is arranged at the bottom of the inner side of the connection mold guide ring 85, and the inclined direction of the annular rail is opposite to the inclined direction of the lifting rail 80.

Specifically, in this embodiment, two racks 16 are provided, a transmission system is provided in each of the two racks 16, one of the racks 16 is provided with an upper cap system connected to the transmission system, the other rack 16 is provided with a cap arranging system connected to the transmission system, the single-pin dies enter the cap arranging dial 81 from the lower link plate transmission device, the cap arranging dial 81 is driven by the central rotary table 2 to rotate synchronously with the lower link plate transmission device, an ascending inclined surface is provided below the die entering end of the cap arranging dial 81, a descending inclined surface is provided below the die exiting end, so that the single-pin dies perform ascending and descending circular motion under the driving of the cap arranging dial 81, the single-pin dies gradually increase in height under the action of the ascending inclined surface after entering the cap arranging dial 81, so that the top ends of the single-pin dies extend from the through holes to the outside, and the reinforcing caps placed in the vibration disc orderly arrange and form the reinforcing caps according to the required mode through the vibration of the vibration disc, the single-hair nail dies hung with the reinforcing caps are gradually reduced in height under the action of a descending slope, the single-hair nail dies with the reinforcing caps are separated from the through cavities, the single-hair nail dies hung with the reinforcing caps are transported to a lower chain plate transmission device under the drive of a cap arranging drive plate 81 and are transported to an upper cap drive plate 77 in a rotary upper cap system, a single-hair connecting die 92 is transported to a connecting die drive plate 83 by the upper cap transmission device, the upper cap drive plate 77 and the connecting die drive plate 83 synchronously rotate under the drive of a transmission system, an ejector rod 78 below the single-hair nail dies also rotates along with the rotation of the upper cap drive plate 77, when the ejector rod 78 rotates to the highest position of a lifting track 80, the single-hair nail dies are ejected to the highest position, the reinforcing caps are ejected into the single-hair connecting die 92 and clamped in the single-hair connecting die 92 at the moment, the pressing process of the reinforcing caps is completed, the upper cap drive plate 77 and the connecting die drive plate 83 continue to drive the single-hair nail dies and the single-hair connecting die 92 to rotate respectively, during the continuous rotation process, the mandril 78 begins to descend along the lifting track 80, after the mandril 78 descends to the right position, the top of the mandril 78 is separated from the bottom of the single-hair nail mold, and the single-hair nail mold is separated from the single-hair connecting mold 92. When the single-hair nail dies and the single-hair connecting dies 92 rotate to the left die in-out drive plate 6 (die outlet end), the single-hair nail dies enter the transportation system under the drive of the left die in-out drive plate 6 (die outlet end), and the single-hair nail dies are conveyed to the right die in-out drive plate 6 (die inlet end) of the rotary cap arranging system through the lower chain plate transmission equipment to continue cap arranging work; the single-shot connecting die 92 is conveyed to the next working device through the upper chain plate conveying device to complete the installation work of the reinforcing cap, the whole process greatly reduces the manual operation of the installation work of the reinforcing cap, reduces the potential safety hazard, meanwhile, the installation process of the reinforcing cap is automated, and the operation efficiency is greatly improved.

And (3) removing the single-hair nail mold: when the single-hair nail mold is detected to be not hung with a reinforcing cap on the rotary cap arranging system, the stretching cylinder 89 drives the electromagnetic attraction block 87 below to extend, when the bottom of the electromagnetic attraction block 87 contacts the single-hair nail mold, the electromagnetic attraction block 87 is electrified to attract the single-hair nail mold, the stretching cylinder 89 retracts after attracting the single-hair nail mold, after the stretching cylinder 89 retracts to the right position, the rotary cylinder 86 drives the electromagnetic attraction block 87 with the single-hair nail mold and the stretching cylinder 89 to rotate 180 degrees together through the mounting seat 88, after the rotation is completed, the stretching cylinder 89 drives the electromagnetic attraction block 87 to extend the single-hair nail mold to be placed on the nail mold collecting tray 82, at the moment, the electromagnetic attraction block 87 is powered off, the stretching cylinder 89 drives the electromagnetic attraction block 87 to retract and separate from the single-hair nail mold, and a removing process is completed.

For the rejection of the single shot join die 92: when the single-shot connecting die 93 detects that no reinforcing cap is contained on the rotary upper cap system, the stretching cylinder 89 drives the electromagnetic attraction block 87 below to extend out, when the bottom of the electromagnetic attraction block 87 contacts the single-shot connecting die, the electromagnetic attraction block 87 is electrified to attract the single-shot connecting die 92, the stretching cylinder 89 retracts after attracting the single-shot connecting die 93, after the stretching cylinder 89 retracts to the right position, the rotary cylinder 86 drives the electromagnetic attraction block 87 with the single-shot connecting die 93 and the stretching cylinder 89 to rotate together by 180 degrees through the mounting seat 88, after the rotation is completed, the stretching cylinder 89 drives the electromagnetic attraction block 87 to extend the single-shot connecting die 93 to be arranged on the connecting die collecting disc 84, at the moment, the electromagnetic attraction block 87 is powered off, the stretching cylinder 89 drives the electromagnetic attraction block 87 to retract and separate from the single-shot connecting die 92, and a rejection process is completed.

Example 8

As shown in fig. 32-33, the pipe loosening system includes a pipe loosening guide rail 93, a pipe loosening mechanism, a central turntable 94, and a central disc 102, the pipe loosening mechanism includes a top rod 96, a lifting rod 95, a third linear bearing 97, and a deep groove ball bearing 98, a lower end of the lifting rod 95 is sleeved on an inner ring of the deep groove ball bearing 98, a second magnet 99 located on a side surface of the deep groove ball bearing 98 is disposed at a lower end of the lifting rod 95, a top end of the lifting rod 95 is connected with a bottom end of the top rod 96, the third linear bearing 97 is sleeved on the lifting rod 95, the deep groove ball bearing 98 is disposed on the pipe loosening guide rail 93, the pipe loosening guide rail 93 is annular and magnetic, the pipe loosening guide rail 93 is inclined and disposed on the transmission case 27, a plurality of adsorption blocks 100 are disposed at intervals on an edge of the central disc 102, the adsorption blocks 100 are located above an inner side of the top rod 96 and are disposed with a first magnet 101 inside, the central disc 102 is disposed on the central turntable 94, a center dial 13 is provided between the center disc 102 and the center turntable 94, a mounting hole for mounting the third linear bearing 97 is provided in the center turntable 94, the mounting hole corresponds to the suction block 100 and the working unit of the center dial 13, and the center disc 102, the center dial 13, and the center turntable 94 are coaxially connected to the center turntable 2.

Specifically, when the single-shot mold 15 with the pipe shell 18 is transported to the mold entrance and exit driving plate 6 (mold entrance end) along with the chain plate transmission equipment 17 through the previous process, the mold entrance and exit driving plate 6 is matched with the guide block 11 to drive the single-shot mold 15 into the central driving plate 13, the central rotating table 2 drives the central rotating table 94 and the central driving plate 13 to rotate under the action of the transmission system, and the single-shot mold 15 rotates along with the rotation; meanwhile, the tube loosening mechanism in the central turntable 94 rotates along with the tube loosening mechanism, so that the tube loosening mechanism and the single-shot mold 15 in the central drive plate 13 are always in a relatively static state, the lifting rod 95 drives the ejector rod 96 to move upwards along the tube loosening guide rail 93, the lifting rod 95 has a height adjusting function, is more convenient to adjust and has wider applicability, the third linear shaft 97 bearing effectively ensures the effect of the lifting motion of the ejector rod 96, the ejector rod 96 ejects the tube shell 18 with the medicament out of the single-shot mold 15, so that the tube shell 18 is forcibly separated from the single-shot mold 15, the tube shell 18 is adsorbed by the first magnet 101 on the adsorption block 100 in the process of ejecting the single-shot mold 15 by the ejector rod 96, so that tube loosening and mold stripping are realized, then the tube loosening mechanism continues to rotate along the tube shell 94, descends to the initial position along the surface of the tube loosening guide rail 93, waits for the next tube loosening and mold stripping process, and meanwhile, the empty single-shot mold 15 after the tube loosening and mold stripping is under the combined action of the central drive plate 13 and the in-out and mold drive plate 6 Leaving and entering a subsequent treatment process; due to the mutual magnetic attraction between the second magnet 99 and the pipe loosening guide rail 93, in the process that the lifting rod 95 rotates along with the central rotary table 94, the lifting rod 95 is always attached to the pipe loosening guide rail 93 and keeps a constant movement distance with the pipe loosening guide rail 93, the problem that the lifting rod 95 cannot normally descend due to the existence of friction force in the process of descending and returning is solved, a redundant function is provided for smooth returning of the lifting rod 95, the smooth returning of the lifting rod 95 is effectively guaranteed, and the reliability of the device is improved; after the tube loosening process is finished, finished detonators are transported to a box packing system, the box packing process of the basic detonators is efficiently and quickly completed through the automatic box packing system, a large amount of manpower and material resources are saved, and the box packing efficiency is improved.

Example 9

The frame 16 adopts the frame-type, and every side is equipped with steel sheet or explosion-proof door, is equipped with a plurality of exhaust holes on steel sheet or the explosion-proof door, transmission system outside is equipped with the box and installs each part airtight inside, and the box is fixed in on the frame 16, and the box top surface is equipped with the support column that is used for supporting mould operation platform 12. The frame 16 adopts the frame-type, and every side is equipped with steel sheet or explosion-proof door, is equipped with a plurality of exhaust holes on steel sheet or the explosion-proof door, and the exhaust hole can effectually be discharged inside steam, more is favorable to the normal work of inside each part. The steel plate or the explosion-proof door enables the frame 16 to be used in various dustproof, waterproof or explosion-proof environments, and meanwhile, a power system, a control system and associated supporting facilities of the equipment main body can be placed in the equipment frame box body, so that the whole equipment is simple and attractive in external and compact in internal. The outside box that is equipped with of transmission system is with each part airtight installation in inside, and on the box was fixed in frame 16, the box top surface was equipped with the support column that is used for supporting mould operation platform 12, and the support column is used for supporting fixed mould operation platform 12, adopts the box structure with each part airtight installation of gear drive, dustproof, waterproof, work safe and reliable, outward appearance are clean and tidy.

The foregoing is only a preferred embodiment of the present invention, and the present invention is not limited thereto in any way, and any simple modification, equivalent replacement and improvement made to the above embodiment within the spirit and principle of the present invention still fall within the protection scope of the present invention.

Claims (10)

1. A full-automatic production line of disc single-shot detonators is characterized by sequentially comprising a tube shell lifting system, a tube loading system, a medicament compacting system, a detection system, a reinforcing cap pressing system and a tube loosening system, wherein the tube shell lifting system is a tube discharging lifter (14), the outlet end of the tube discharging lifter (14) corresponds to the inlet end of the tube loading system, the medicament loading system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the tube loosening system mutually realize the transportation of the single-shot detonators among all working procedures through chain plate transmission equipment (17), guide blocks (11) are arranged on two sides of the chain plate transmission equipment (17), and the tube loading system, the medicament loading system, the detection system, the medicament compacting system, the reinforcing cap pressing system and the tube loosening system are all arranged above a mould operating platform (12), on mould operation platform (12) was fixed in frame (16), be equipped with in frame (16) and be used for driving each system moving transmission system, transmission system includes power component (1), business turn over mould driver plate (6) and is located central revolving stage (2), business turn over mould driver plate gear (3), revolving stage bearing (4) of transmission case (27), power component (1) contains the motor, the motor output end is equipped with the motor spur gear, central revolving stage (2) are connected with revolving stage bearing (4), the motor spur gear is connected with the central gear wheel meshing on central revolving stage (2), central gear wheel is connected with business turn over mould driver plate gear (3) meshing, business turn over mould driver plate gear (3) and business turn over mould driver plate (6) coaxial coupling.

2. The full-automatic production line of the disc single-shot detonators of claim 1, wherein the tube loading system is used for loading tube shells (18) into a single-shot die (15) and comprises a rotary tube overturning system, the chain plate transmission equipment (17) is arranged on the side surface of the rotary tube overturning system, the rotary tube overturning system comprises a flange seat (5), a central driving plate (13) and a tube overturning device, the central driving plate (13) is connected with the central rotating table (2) through the flange seat (5), the tube overturning device is coaxially connected with the central driving plate (13), the tube overturning device is composed of a plurality of overturning bodies (7), each overturning body (7) comprises a left overturning body (701) and a right overturning body (702), arc-shaped stop blocks (705) are arranged on the two sides of the tops of the left and right overturning bodies, a dovetail groove (703) is arranged on the left side of the left overturning body (701), and a dovetail block (704) corresponding to the dovetail groove (703) is arranged on the right side of the right overturning body (702), the left turnover body (701) and the right turnover body (702) are spliced through pin holes to form the turnover body (7), the top surface of the left turnover body (701) is higher than the top surface of the right turnover body (702), a dovetail groove (703) of the left turnover body (701) of one turnover body (7) and a dovetail block (704) of the right turnover body (702) of the other turnover body (7) are mutually clamped to form a circular ring shape, the connecting surfaces of two adjacent turnover bodies (7) are inclined surfaces, a rectangular tube shell inlet (706) corresponding to the outlet end of a tube bank elevator (14) is arranged at the top of the turnover body (7), the length of the tube shell inlet (706) is longer than that of a tube shell (18), a turnover plate (8) is arranged in the middle of the tube shell inlet (706), two ends of the turnover plate (8) are respectively connected with the left turnover body (701) and the right turnover body (702), the turnover plate (8) is vertically crossed with the tube shell inlet (706), and the interior of the turnover body (7) is of a hollow structure, slide pipe inlaid strips (9) are respectively arranged on the inner walls of the left turnover body (701) and the right turnover body (702), the slide pipe inlaid strips (9) are inner arc smooth surfaces, and a pipe shell outlet (707) corresponding to a working unit of the central drive plate (13) is arranged at the bottom of the turnover body (7).

3. The full-automatic production line of the disc single-shot detonators of claim 1, wherein the drug loading system comprises a drug loading device for loading a drug in a tube shell (18), the drug loading device comprises a jacking rail (26), a jacking shaft (24), a jacking block (23), a drug measuring plate (20), a central rotating shaft (28) and a drug leakage plate (22), the track surface of the jacking rail (26) is an inclined surface and is mounted on the top surface of a transmission case (27), a rolling bearing (25) is arranged on the jacking rail (26), the rolling bearing (25) is connected with one end of the jacking shaft (24), the other end of the jacking shaft (24) is connected with the jacking block (23), the jacking block (23) is positioned under the single-shot mould (15), the lower end of the central rotating shaft (28) extends into the transmission case (27) and is coaxially connected with the central rotating table (2), the top end of the central rotating shaft (28) is connected with the drug measuring plate (20), be equipped with medicine fill (19) on medicine measuring plate (20), the below of medicine measuring plate (20) is equipped with tray (29), install medicine leaking plate (22) on tray (29), be connected with on central pivot (28) and drive single-shot mould (15) pivoted center driver plate (13), center driver plate (13) outside is equipped with guide ring (10) that the round is located mould operation platform (12), center driver plate (13) are located tray (29) below, be equipped with between medicine measuring plate (20) and medicine leaking plate (22) and seal medicine cloth strip (21), be equipped with medicine measuring hole (201) that match with medicine fill (19) export on medicine measuring plate (20), be equipped with medicine leaking hole (221) that match with tube (18) on the medicine leaking plate (22).

4. The full-automatic production line of the disc single-shot detonators of claim 2, wherein a base (42) positioned on the die running platform (12) is fixed on the side face of the explosive charging device, a dust suction rack (39) is fixed on the base (42), an upper connecting block (38) is fixed on the top of the dust suction rack (39), an upper dust suction head (37) positioned above the explosive measuring plate (20) is fixed on one end of the upper connecting block (38) far away from the dust suction rack (39), a flat lower connecting block (40) is arranged below the upper connecting block (38), one end of the lower connecting block (40) is fixed on the dust suction rack (39), the other end of the lower connecting block is fixed with a lower dust suction head (41) positioned below the explosive leakage plate (22), and suction ports of the upper dust suction head (37) and the lower dust suction head (41) respectively correspond to working hole positions of the explosive measuring plate (20) and the explosive; two dust absorption supports (46) are oppositely arranged on two sides of chain plate transmission equipment (17), the top ends of the two dust absorption supports (46) are obliquely arranged upwards, a single-shot die (15) with a tube shell (18) is placed on the chain plate transmission equipment (17), a dust absorption joint (43) which is oblique towards the single-shot die (15) is detachably connected to the top end of one side of the dust absorption support (46), a matched dust absorption nozzle (44) is connected to the dust absorption joint (43), the other side of the dust absorption joint is detachably connected with a wiping brush (45) which is oblique towards the single-shot die (15), wiping cloths of the dust absorption nozzle (44) and the wiping brush (45) are both located on the outer side of the tube shell (18), and the dust absorption nozzle (44), an upper dust absorption head (37) and a lower dust absorption head (41) are connected with an external vacuum pump.

5. The full-automatic production line of the disc single-shot detonators as claimed in claim 1, wherein the medicament compacting system comprises a plurality of pressing cylinders (74), a central driving plate (13) and a hydraulic compensation system, the central driving plate (13) is arranged on the mold operating platform (12), the central driving plate (13) is coaxially connected with the central rotating platform (2), the pressing cylinders (74) are annularly arranged on a fixing frame above the mold operating platform (12), the output ends of the pressing cylinders (74) are arranged downwards, the output ends of the pressing cylinders are connected with pressing punching strips (73), the pressing punching strips (73) correspond to the working units of the central driving plate (13), a support mold column (71) is arranged below the working units of the central driving plate (13), a hydraulic jacking punch (70) is arranged at the bottom of the support mold column (71), the hydraulic compensation system comprises an electric cylinder (103), an adjusting plunger (104), Hydraulic pressure container (67), piston pressure gauge (105) and weight (106), adjusting plunger (104) one end is connected the other end with electric jar (103) and is connected with hydraulic pressure container (67), piston pressure gauge (105) are connected with hydraulic pressure container (67), piston pressure gauge (105) top is equipped with connecting seat (69), weight (106) are placed on connecting seat (69), and hydraulic pressure container (67) and hydraulic pressure top are dashed (70) and are put through liquid electricity rotary joint (68), and weight (106) top is equipped with displacement sensor (76), and the side of weight (106) is equipped with gas blowing device (107).

6. The full-automatic production line of the disc single-shot detonators of claim 1, wherein the detection system comprises a detection device and a rotating device for detecting foreign matters and vacant positions in the pipe shell, the rotating device comprises a flange seat (5), a central turntable (66), a guide shaft (47), a first linear bearing (48), a detection driving disk (49) and a central fixed shaft (50), the guide shaft (47) is fixed on the central turntable (66), one end of the first linear bearing (48) is sleeved on the guide shaft (47), the other end of the first linear bearing is connected with the detection driving disk (49), the flange seat (5) is fixed on the transmission case (27), the lower end of the central fixed shaft (50) penetrates through the flange seat (5) and then is connected with the lower part of the transmission case (27), the central fixed shaft (50) is fixed and does not rotate, the top end of the central fixed shaft is inclined, the detection driving disk (49) is rotatably connected with the top end of the central fixed shaft (50), the detection driving disc (49) rotates synchronously with the central rotating table (2) through a guide shaft (47), a first linear bearing (48) and a central driving disc (66), eighteen detection punches (51) which are vertically arranged are circumferentially and annularly distributed on the detection driving disc (49), each detection punch (51) comprises a connecting plate (61), the detection device comprises a connecting column (62) and a detection rod (63), wherein the connecting plate (61) is connected with a protrusion on a detection driving disc (49), the connecting column (62) is integrally connected with the connecting plate (61), longitudinal gaps are formed in the connecting column (62) and the connecting plate (61), a connecting groove for mounting the detection rod (63) is formed in the bottom end of the connecting column (62), a bolt hole penetrating through the gap is formed in the side surface of the connecting column (62), the detection rod (63) and the connecting column (62) are locked through a threaded connecting bolt in the bolt hole, and a circular groove (64) is formed in the connecting column (62) close to the bottom end; detection device is including installation piece (52), mount pad (53), backing plate (54), clamp plate (55) and detection silk (56), mount pad (53) are fixed on central fixed axle (50) through installation piece (52), installation piece (52) are nonmetal, detection silk (56) are fixed in on mount pad (53) through clamp plate (55) and backing plate (54), detection silk (56) afterbody even has wire (65), external control ware is connected in wire (65), when detecting punching pin (51) and being located the minimum, the prelude of detection silk (56) just is located between ring groove (64) on detecting punching pin (51).

7. The full-automatic production line of the disc single-shot detonators of claim 6, further comprising a removing system, wherein the removing system comprises a removing table top (57), a push-pull air cylinder (58), a push-pull mechanism (59) and a connecting module (60), the removing table top (57) is arranged on the side face of the chain plate transmission device (17) through a mounting plate below the removing table top, the push-pull air cylinder (58) is arranged on the removing table top (57), the push-pull mechanism (59) is provided with two channels of the single-shot detonators (15), one end of each channel is connected with the push-pull air cylinder (58), the other end of each channel is located on the side face of the connecting module (60), and the connecting module (60) is arranged between the two guide blocks (11).

8. The full-automatic production line of the disc single-shot detonators of claim 1, wherein the reinforcing cap pressing system comprises a cap pressing system, an upper cap system and a cap arranging system, the chain plate transmission devices (17) on the side surfaces of the upper cap system and the cap arranging system are provided with an upper layer and a lower layer, the lower layer of chain plate transmission device is used for transporting single-shot mold nails, the upper layer of chain plate transmission device is used for transporting single-shot connecting molds (92) with reinforcing caps, the cap arranging system comprises a cap arranging driving plate (81), the cap arranging driving plate (81) is coaxially connected with the central rotating table (2), the top surface of the cap arranging driving plate (81) is provided with a cap arranging plate (90), and the cap arranging plate (90) is annularly provided with a plurality of through holes (91) corresponding to the single-shot mold; the rotary upper cap system comprises a lifting track (80), an ejector rod (78), a second linear bearing (79), an upper cap drive plate (77) and a connecting die drive plate (83), the upper cap drive plate (77) is coaxially connected with the central rotating table (2), the connecting die drive plate (83) is installed on the upper cap drive plate (77), the bottom of the ejector rod (78) is placed on the lifting track (80) through a bearing, the lifting track (80) is inclined, the lifting track (80) is horizontally arranged on the transmission box (27), a pin die collecting plate (82) is arranged on the upper cap drive plate (81), the connecting die collecting plate (84) is arranged on the connecting die drive plate (83), guide rings (10) are arranged on the outer sides of the upper cap drive plate (77) and the upper cap drive plate (81), a connecting die guide ring (85) is arranged above the guide rings (10), and an inclined annular track is arranged at the bottom of the inner side of the connecting die guide ring (85), the inclination direction of the circular rail is opposite to that of the lifting rail (80).

9. The full-automatic production line of disc single shot detonator according to claim 7, characterized in that the upper and lower chain plate transmission devices are both provided with a cleaning system, the cleaning system comprises a rotary cylinder (86), an electromagnetic suction block (87), a mounting seat (88) and a stretching cylinder (89), the rotary cylinder (86) is installed and fixed on the guide block (11), the electromagnetic suction block (87) and the stretching cylinder (89) are assembled into a whole and installed on the rotary cylinder (86) through the mounting seat (88), the mounting seat (88) is of a bilateral symmetry type, and the electromagnetic suction block (87) and the stretching cylinder (89) are respectively connected to two sides of 180 degrees.

10. The full-automatic production line of the disc single-shot detonators of claim 1, wherein the tube loosening system comprises a tube loosening guide rail (93), a tube loosening mechanism, a central turntable (94) and a central disc (102), the tube loosening mechanism comprises a top rod (96), a lifting rod (95), a third linear bearing (97) and a deep groove ball bearing (98), the lower end of the lifting rod (95) is sleeved on an inner ring of the deep groove ball bearing (98), the lower end of the lifting rod (95) is provided with a second magnet (99) positioned on the side surface of the deep groove ball bearing (98), the top end of the lifting rod (95) is connected with the bottom end of the top rod (96), the third linear bearing (97) is sleeved on the lifting rod (95), the deep groove ball bearing (98) is arranged on the tube loosening guide rail (93), the tube loosening guide rail (93) is annular and has magnetism, the tube loosening guide rail (93) is inclined and is arranged on the transmission case (27), the edge interval of center disc (102) is equipped with a plurality of absorption pieces (100), absorption piece (100) are located the inboard top of ejector pin and inside is equipped with first magnet (101), center disc (102) set up on central revolving stage (94), be equipped with central driver plate (13) between center disc (102) and central revolving stage (94), be equipped with the mounting hole of installation third linear bearing (97) in central revolving stage (94), the mounting hole corresponds with the work cell of absorption piece (100), central driver plate (13), center disc (102), central driver plate (13), central revolving stage (94) and central revolving stage (2) coaxial coupling.

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