CN111995487A - Basic detonator tube loosening device and tube loosening and box packing integrated equipment formed by same - Google Patents
Basic detonator tube loosening device and tube loosening and box packing integrated equipment formed by same Download PDFInfo
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- CN111995487A CN111995487A CN202010926593.XA CN202010926593A CN111995487A CN 111995487 A CN111995487 A CN 111995487A CN 202010926593 A CN202010926593 A CN 202010926593A CN 111995487 A CN111995487 A CN 111995487A
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06C—DETONATING OR PRIMING DEVICES; FUSES; CHEMICAL LIGHTERS; PYROPHORIC COMPOSITIONS
- C06C7/00—Non-electric detonators; Blasting caps; Primers
- C06C7/02—Manufacture; Packing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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Abstract
The invention discloses a basic detonator tube loosening device which comprises a tube loosening and die releasing system, wherein the tube loosening and die releasing system comprises a tube loosening mechanism, a tube loosening guide rail, a central turntable, a central large dial and a flange plate, a plurality of adsorption blocks which are arranged at intervals are arranged at the edge of the central large dial, a first magnet is arranged in each adsorption block, and one section of the tube loosening guide rail is of a structure that the height of the tube loosening guide rail is gradually increased upwards from the base surface of the guide rail and then gradually reduced downwards to the base surface of the guide rail; the pipe loosening mechanism is arranged above the pipe loosening guide rail and comprises a vertically arranged ejector rod, and the ejector rod is positioned below the outer side of the adsorption block; the invention also discloses a base detonator tube loosening and boxing integrated device comprising the base detonator tube loosening device, and a boxing system arranged beside the adsorption block. The invention solves the defects of complex equipment, higher cost, lower production efficiency, potential safety hazard, insufficient automation degree and the like in the prior art.
Description
Technical Field
The invention relates to the technical field of detonator production lines, in particular to a basic detonator tube loosening device and tube loosening and box packing integrated equipment formed by the same.
Background
The basic detonator is a main element for detonator production, a group mode production mode is generally adopted in the current basic detonator production line, namely, a plurality of detonators are generally placed in a combined die, the detonators are arranged in the combined die in a multi-row and multi-column mode, and when the basic detonator is produced, the basic detonator is loosened from the combined die and then is loaded into a detonator box, so that the produced detonator is boxed. The base detonators in the combined die produced in the group mode are large in number, so that the force required when the base detonators are loosened and released is large, in the prior art, most of pipe loosening procedures adopt complex mechanical equipment capable of providing large force to complete multiple pipe loosening, the equipment is complex, and the cost is high; the boxing process is mostly manually picked up, the basic detonator which is released after the tube is loosened is manually taken out for boxing, the production efficiency is low, an operator is in direct contact with the basic detonator, the personal safety of the operator and the property safety of enterprises cannot be fully and effectively guaranteed due to the flammable and explosive characteristics of the basic detonator, the operator cannot be isolated from a hazard source in the current production mode, and potential safety hazards exist; in the prior art, the processes of tube loosening and box packing exist independently, the automation degree is not high enough,
the prior art has the defects of complex equipment, higher cost, lower production efficiency, potential safety hazard, low automation degree and the like, and restricts the further development of the basic detonator production technology.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides a basic detonator tube loosening device and tube loosening and box packing integrated equipment formed by the same, and solves the defects of complex equipment, higher cost, lower production efficiency, potential safety hazard, low automation degree and the like in the prior art.
The technical scheme adopted by the invention for solving the problems is as follows:
a basic detonator tube-loosening device comprises a rack, a transmission and mold-in and mold-out system and a tube-loosening and mold-releasing system, wherein the transmission and mold-in and mold-out system is installed on the rack;
the loose tube demoulding system comprises a loose tube mechanism, a loose tube guide rail, a central turntable, a central large dial and a flange plate, wherein the edge of the central large dial is provided with a plurality of adsorption blocks arranged at intervals, a first magnet is arranged in each adsorption block, one section of the loose tube guide rail is a structure of which the height gradually increases from the guide rail base surface and then gradually decreases to the guide rail base surface, the loose tube guide rail is arranged on the transmission and mold-in and mold-out system, a central big gear is arranged in the transmission and mold-in and mold-out system, the transmission and mold in-and-out system is internally provided with a power device and a transmission device, the power device and the transmission device drive the central big gear to do rotary motion, the flange plate is arranged above the central big gear, the central rotary table is arranged on the flange plate, the central big drive plate is arranged on the central rotary table, the central big gear, the flange plate, the central rotary table and the central big drive plate are connected, and a through hole is formed in the central rotary table;
the pipe loosening mechanism is arranged above the pipe loosening guide rail and comprises a vertically arranged ejector rod, and the ejector rod is located below the outer side of the adsorption block.
In the technical scheme, a single-shot mold provided with a basic detonator and a pipe to be loosened is placed on a central large drive plate, a power device and a transmission device in a transmission and in-out mold system drive a central large gear to rotate, the central large gear drives a flange plate, a central rotary table and a central large drive plate to rotate, the central large gear, the flange plate, the central rotary table and the central large drive plate synchronously rotate, and the single-shot mold rotates along with the central large gear; meanwhile, the pipe loosening mechanism in the central turntable rotates along with the pipe loosening mechanism, so that the pipe loosening mechanism and a single-shot mold in the central large drive plate are always in a relatively static state, the ejector rod ejects the basic detonator out of the single-shot mold in the ascending process, the basic detonator is forcedly separated from the single-shot mold, the basic detonator is adsorbed by the adsorption frame in the process of ejecting the single-shot mold by the ejector rod, pipe loosening and mold withdrawing are realized, then the pipe loosening mechanism continuously rotates along with the central turntable, descends to the initial position along the surface of the pipe loosening guide rail, and waits for the next pipe loosening and mold withdrawing process; meanwhile, the empty single-shot die after being released from the die is separated under the action of the central large driving plate and enters the subsequent processing procedure.
In the invention, the detonator mould adopts single-shot moulds, each single-shot mould is provided with a corresponding tube loosening mechanism, the pressure required by tube loosening is reduced, and simultaneously, the requirement of a tube loosening process in single-shot detonator production can be met.
The invention can meet the requirement of a tube loosening process in the production of single detonator, can realize the linear production of the basic detonator due to the continuous rotation of the central large drive plate, improves the production efficiency of the basic detonator, simplifies the equipment structure, improves the space utilization rate, improves the automation degree, and effectively saves the economic cost.
Preferably, the mould releasing device further comprises a chain plate transmission system, the chain plate transmission system is used for transmitting the single-shot mould, the transmission and mould releasing system comprises a pair of mould releasing drive plates, guide plates are arranged outside the mould releasing drive plates, the mould releasing drive plates comprise mould releasing drive plates and mould releasing drive plates, the mould releasing drive plates are used for being matched with the guide plates to bring the single-shot mould with the basic detonator into a central bull gear of the mould releasing system, and the mould releasing drive plates are used for being matched with the guide plates to bring the empty single-shot mould after the mould releasing is released out of the central bull gear of the mould releasing system.
When in mold feeding, the single-shot mold with the basic detonators and to be loosened is sent to a chain plate transmission system, the chain plate transmission system sends the single-shot mold to a mold feeding driving plate, the single-shot mold with the basic detonators and to be loosened is placed in a mold feeding driving plate, and the mold feeding driving plate is matched with a guide plate to drive the single-shot mold to a central large driving plate; after the pipe is loosened, the empty single-shot die after being loosened and demoulded enters a chain plate transmission system under the combined action of a central large drive plate and a demoulding drive plate, is driven by the chain plate transmission system to leave, and enters a subsequent processing procedure; the preferred scheme automates the transportation of the entering and exiting of the single-shot mold, and further improves the automation degree.
Preferably, the pipe loosening mechanism further comprises a lifting rod, a linear bearing and a deep groove ball bearing, the bottom of the lifting rod is connected with the deep groove ball bearing, the top end of the lifting rod is connected with the bottom end of the ejector rod, the inner ring of the linear bearing is sleeved with the lifting rod, the linear bearing is arranged in the through hole, and the deep groove ball bearing is arranged on the pipe loosening guide rail.
The lifting rod drives the ejector rod to do ascending motion along the pipe loosening guide rail, the lifting rod has the height adjusting function, is more convenient to adjust and has wider applicability, the linear bearing effectively ensures the ascending motion effect of the ejector rod, the deep groove ball bearing is the rolling bearing which is most widely applied, and the deep groove ball bearing is characterized by small friction resistance and high rotating speed, can be used on a machine element bearing radial load or combined load acted simultaneously in the radial direction and the axial direction, and can also be used on a machine element bearing axial load, has simple structure and convenient use, is easy to achieve higher manufacturing precision compared with other types, is convenient for series mass production, and has lower manufacturing cost; besides the basic type, the deep groove ball bearing has various modified structures, such as: the deep groove ball bearing with the dust cover, the deep groove ball bearing with the rubber sealing ring, the deep groove ball bearing with the stop groove, the deep groove ball bearing with the ball loading notch and the large load capacity, the double-row deep groove ball bearing and the like can be selected in a wide range.
The structure is beneficial to improving the speed of loosening the pipe and prolonging the service life of the device, and the maintenance of the equipment is more convenient.
Preferably, the pipe loosening guide rail is a ferromagnetic part, the pipe loosening mechanism further comprises a second magnet, and the second magnet is arranged at the lower end of the lifting rod.
Because the second magnet and the mutual magnetic attraction effect of pine pipe guide rail, at the lifter along with the rotatory in-process of central revolving stage, the lifter is hugged closely all the time and is kept invariable movement interval with it to the pine pipe guide rail, has solved the lifter at the return in-process that falls, probably because the existence of frictional force and the problem that can not normally descend, this provides a redundant function for the smooth return of lifter more, is favorable to effectively guaranteeing the smooth return of lifter, and the reliability of equipment improves.
Preferably, the loose tube guide rail is annular.
The annular structure is favorable for conveniently adjusting the position of the loose tube guide rail and is convenient to install and fix.
The utility model provides an including above-mentioned basic detonator pine pipe dress box integration equipment of device of loosing pipe, still includes the dress box system, dress box system locates by the adsorption block, dress box system includes calandria mechanism, cartoning machine structure, calandria mechanism includes power shaft gear, power shaft, dress box driver plate, the power shaft below is located to the power shaft gear, and the power shaft top is located to the dress box driver plate, and the dress box driver plate is located the adsorption block outside, power shaft gear meshes with transmission and business turn over die system inner centre gear wheel mutually, and the dress box driver plate is other to be equipped with the shifting block chain, is equipped with a plurality of shifting blocks on the shifting block chain, and the other shifting block sprocket that is equipped with of shifting block chain, shifting block chain below are used for driving shifting block chain meshing motion, and the shifting block below is equipped with the layer board, and the shifting block chain outside is equipped with the shifting block deflector.
The shifting block chain moves in a chain mode, the basic detonators are adsorbed by the adsorption block after being demoulded, the basic detonators rotate along with the central large drive plate to be intersected with the boxing drive plate, the power shaft gear and the power shaft drive the boxing drive plate to rotate, the basic detonators are separated from the adsorption frame by the boxing drive plate, the basic detonators are shifted into corresponding shifting block positions in the shifting block chain along with the rotation of the boxing drive plate, under the combined action of the shifting block chain and the shifting block guide plate, the basic detonators which are loosened and demoulded sequentially reach boxing positions (areas to which the supporting plates belong), the supporting plates are pulled, the basic detonators above the supporting plates freely fall into the turnover boxes below the supporting plates, and the boxing process of the basic detonators is completed.
The invention effectively connects the tube loosening and box packing processes on one device to be automatically completed, simplifies the device structure, improves the space utilization rate, improves the automation degree, effectively saves the economic cost, reduces the production stations, avoids personnel from directly contacting the basic detonator, reduces the safety risk and further improves the production efficiency. In practical application, the spacing of the box loading holes is matched with the corresponding shifting block position in the shifting block chain.
Preferably, the calandria mechanism still includes sprocket installation piece, calandria mount pad, layer board, shifting block deflector, sprocket installation piece are installed on the calandria mount pad, the shifting block sprocket is connected with the sprocket installation piece, is equipped with table surface in the frame, the calandria mount pad is fixed in table surface upper surface.
The chain wheel mounting block is used for mounting a fixed shifting block chain wheel, the calandria mounting seat is used for mounting a fixed supporting plate, a shifting block guide plate and a chain wheel mounting block, the working table is used for mounting a fixed calandria mounting seat, and the equipment stability is stronger due to the arrangement, the device is more integrated, and the visual effect is improved.
Preferably, the boxing mechanism further comprises a pair of turnover box inlet and outlet bases, a turnover box pushing assembly, a boxing base bottom plate, a pushing device and a push-pull electromagnet, the turnover box inlet and outlet bases comprise turnover box inlet bases and turnover box outlet bases which are arranged at intervals, the push-pull box assembly is arranged between the turnover box inlet bases and the turnover box outlet bases, the turnover box pushing assembly comprises a plurality of turnover blocks, the turnover box inlet bases and the turnover box outlet bases are arranged on the upper surface of the boxing base bottom plate, the pushing device is arranged on one side close to the turnover box inlet bases, the rod ends of the push-pull electromagnet are connected with the turnover box assembly, the turnover boxes are arranged on the push-pull assembly, box pushing baffles are arranged on two sides of the box pushing assembly and matched with the width of the turnover boxes, each turnover box comprises a plurality of box loading holes which are arranged in a matrix array, and the force outlet ends of the pushing devices face the turnover box inlet bases and the turnover box outlet bases, the rod end of the push-pull electromagnet exits the base towards the turnover box.
When boxing, an empty turnover box is pushed into a boxing area between the turnover box inlet base and the turnover box outlet base through a pushing device, a base detonator corresponding to the position of a boxing hole on a shifting block falls into the boxing hole, after a row of vacant boxing holes of the turnover box are filled with the base detonator, a push rod of a push-pull electromagnet rapidly extends out to push a push box assembly to move forwards for a certain distance, a turnover block of the push box assembly provides forward thrust to drive the turnover box to move for a set distance (belonging to the prior art, can be manually set during debugging and can also be electrically controlled through a PLC (programmable logic controller) and the like), the push rod of the push-pull electromagnet returns rapidly after reaching, so as to drive the push box assembly to return, a push box baffle provides friction resistance for the turnover box, and the turnover box cannot return along with the box pushing assembly, the vacancy of the turnover box moves forwards, and then the next row of box packing holes are filled with the basic detonators; when all boxing holes of one turnover box are filled with basic detonators, the pushing device pushes another empty turnover box into the boxing area, the filled turnover box enters the turnover box exit base to leave the boxing area, and further leaves the device, so that the assembly line type boxing process is realized.
The automation degree of equipment has further been improved to such design, and efficiency further improves, and simultaneously, the turnover box includes a plurality of dress box holes are the setting of matrix array range, have realized that the basic detonator after the pine pipe demolding forms the linear arrangement and gets into the function of one row in the dress box hole, for the automatic dress box of assembly line provides the support for dress box efficiency further improves, and online assembly line degree improves, and in addition, has further reduced the probability of operating personnel direct contact basic detonator, has further reduced the safe risk of this process.
Preferably, the box pushing assembly further comprises two overturning block mounting side plates and an overturning block mounting bottom plate, the overturning block mounting side plates are mounted on the upper surface of the overturning block mounting bottom plate, the overturning blocks are mounted between the two overturning block mounting side plates, the overturning block mounting bottom plate is arranged on the upper surface of the box packing base bottom plate, and a push rod of the push-pull electromagnet is connected with one end of the overturning block mounting bottom plate.
Two upset piece installation curb plates, upset piece mounting plate become as an organic whole with the upset piece, conveniently are applicable to whole loading and unloading, are favorable to routine maintenance, and two upset piece installation curb plates provide the support for the turnover box simultaneously, prevent the slope of turnover box, push rod and the one end of upset piece mounting plate of plug-type electro-magnet link to each other for the thrust that push rod of plug-type electro-magnet provided is as far as possible the level forward and is used for pushing away the box subassembly, do benefit to and reduce the vertical component that upwards received of turnover box, thereby effectively guarantee that the turnover box is high-efficient to advance, also prevent the wearing and tearing of turnover box.
Preferably, the boxing mechanism further comprises a boxing support, and the boxing support is arranged below the bottom plate of the boxing base.
The boxing support provides support for a boxing base bottom plate, the boxing support can select parts with a telescopic function and can be provided with mounting holes and the like, so that adjustment can be performed according to actual working conditions such as the size of a basic detonator, the size of a turnover box, the size and the height of a boxing area.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention can meet the requirement of a tube loosening process in the production of single detonator, can realize the linear production of the basic detonator due to the continuous rotation of the central large drive plate, improves the production efficiency of the basic detonator, simplifies the equipment structure, improves the space utilization rate, improves the automation degree, effectively saves the economic cost, reduces the production station, avoids the direct contact of personnel with the basic detonator and reduces the safety risk;
(2) the invention is beneficial to improving the speed of pipe loosening and the service life of the device, and makes the maintenance of the equipment more convenient;
(3) the invention provides a redundant function for smooth return of the lifting rod, improves the reliability of the equipment, is beneficial to conveniently adjusting the position of the pipe loosening guide rail and is convenient to install and fix;
(4) the equipment has stronger stability and is more integrated, and the visual effect is improved;
(5) according to the invention, production stations are reduced, meanwhile, personnel are prevented from directly contacting the basic detonator, and the safety risk is reduced;
(6) the invention realizes the function that the basic detonators after pipe loosening and mold stripping are linearly arranged and enter a row of boxing holes, provides support for the automatic boxing of the assembly line, further improves the boxing efficiency, improves the degree of the online assembly line, further reduces the probability that operators directly contact the basic detonators, and further reduces the safety risk of the process;
(7) the invention is convenient and suitable for integral loading and unloading, and is beneficial to daily maintenance;
(8) the invention effectively ensures the efficient advance of the turnover box and also prevents the abrasion of the turnover box.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view taken along A-A of FIG. 1;
FIG. 3 is a schematic structural view of the loose tube guide of the present invention;
FIG. 4 is a schematic structural diagram of the boxing system of the present invention;
FIG. 5 is a second schematic structural view of the cartoning system of the present invention (FIG. 4 is a sectional view taken along the direction B-B);
FIG. 6 is a schematic structural view of the tube arranging mechanism according to the present invention;
FIG. 7 is a second schematic structural view of the tube arranging mechanism according to the present invention;
FIG. 8 is a third schematic structural view of the cartoning system of the present invention;
FIG. 9 is a fourth schematic structural view of the boxing system of the present invention;
FIG. 10 is a schematic view of the construction of the magazine assembly of the present invention;
FIG. 11 is a schematic structural view of the turnover box according to the present invention;
FIG. 12 is a schematic structural view of the tube loosening mechanism according to the present invention;
FIG. 13 is one of the side views of the general structural schematic of the present invention;
FIG. 14 is a second side view of the general structural schematic of the present invention;
FIG. 15 is a diagram illustrating the inclusion relationship of the reference numerals of the related components of the present invention.
Reference numbers and corresponding part names in the drawings: 1. a loose tube guide rail, 2, a central turntable, 3, a central large drive plate, 4, a mold in-out drive plate, 5, a single-shot mold, 6, a lifting rod, 7, a push rod, 8, a linear bearing, 9, a deep groove ball bearing, 10, a second magnet, 11, a power shaft gear, 12, a power shaft, 13, a boxing drive plate, 14, a shift block, 15, a supporting plate, 16, a turnover box, 17, a turnover box in-out base, 18, a turnover block, 19, a turnover block mounting side plate, 20, a turnover block mounting bottom plate, 21, a shift block guide plate, 22, a boxing base bottom plate, 23, a flange plate, 24, an adsorption block, 25, a shift block chain wheel, 26, a chain wheel mounting block, 27, a calandria mounting seat, 28, a working table top, 29, a boxing bracket, 30, a basic detonator, 31, a central large gear, 32, a pushing device, 33, a first magnet, 34, a push-pull type electromagnet, 40, a shift block chain, 41, 43. the automatic pipe loosening and demolding device comprises a box loading hole, 44, a box pushing baffle, 45, a through hole, 401, a mold feeding dial, 402, a mold discharging dial, 171, a turnover box entering base, 172, a turnover box exiting base, 101, a rack, 102, a transmission and mold entering and exiting system, 103, a pipe loosening and demolding system, 104, a chain plate transmission system, 105, a box loading system, 113, a pipe loosening mechanism, 115, a pipe arranging mechanism, 125, a box loading mechanism, 135 and a box pushing assembly.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the present invention is not limited to these examples.
In the description of the invention, the components relating to transmission, movement, etc. are provided with power and control means; the pushing device is a cylinder, a hydraulic cylinder or an electric cylinder with a power and control device.
In the description of the invention, the setting of time, distance, software programs, etc. is referred to in the prior art, and the principle thereof is not explained again.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "rear", "top", "bottom", and the like indicate orientations or positional relationships that are based on the orientations or positional relationships shown in the drawings, or that are conventionally placed when the product of the present invention is used, and are used only for convenience in describing and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be construed as limiting the invention.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "open," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, the mold-in dial 401 and the mold-out dial 402 have their own transmission devices to drive the mold-in dial 401 and the mold-out dial 402 to rotate, respectively, which belongs to the prior art, and therefore, the structure and principle of these mechanisms will not be further described.
Example 1
As shown in fig. 1 to 15, a basic detonator tube releasing device comprises a frame 101, a transmission and mold-in and mold-out system 102, and a tube releasing and mold-releasing system 103, wherein the transmission and mold-in and mold-out system 102 is installed on the frame 101, and the tube releasing and mold-releasing system 103 is installed on the transmission and mold-in and mold-out system 102;
the loose tube demolding system 103 comprises a loose tube mechanism 113, a loose tube guide rail 1, a central turntable 2, a central large drive plate 3 and a flange 23, wherein the edge of the central large drive plate 3 is provided with a plurality of adsorption blocks 24 which are arranged in a clearance mode, a first magnet 33 is arranged in each adsorption block 24, one section of the loose tube guide rail 1 is of a structure that the height of the loose tube guide rail 1 is gradually increased from a guide rail base surface upwards and then gradually reduced to the guide rail base surface downwards, the loose tube guide rail 1 is installed on a transmission and mold entering and exiting system 102, a central large gear 31 is arranged in the transmission and mold entering and exiting system 102, a power device and a transmission device are arranged in the transmission and mold exiting system 102, the power device and the transmission device drive the central large gear 31 to do rotary motion, the flange 23 is arranged above the central large gear 31, the central turntable 2 is arranged on the flange 23, the flange plate 23, the central turntable 2 and the central large drive plate 3 are connected, and a through hole 45 is formed in the central turntable 2;
the pipe loosening mechanism 113 is arranged above the pipe loosening guide rail 1, the pipe loosening mechanism 113 comprises a top rod 7 which is vertically arranged, and the top rod 7 is located below the outer side of the adsorption block 24.
When the single-shot mold is used, a single-shot mold 5 which is to be loosened and is provided with a basic detonator 30 is placed into the central large drive plate 3, the power device and the transmission device in the transmission and mold-in and mold-out system 102 drive the central large gear 31 to rotate, the central large gear 31 drives the flange plate 23, the central turntable 2 and the central large drive plate 3 to rotate (the central large gear 31, the flange plate 23, the central turntable 2 and the central large drive plate 3 can be fixedly connected or detachably connected, so that the central large gear 31, the flange plate 23, the central turntable 2 and the central large drive plate 3 can synchronously rotate), and the single-shot mold 5 rotates along with the rotation; meanwhile, the pipe loosening mechanism 113 in the central turntable 2 rotates to enable the pipe loosening mechanism 113 and the single-shot mold 5 in the central large dial 3 to be in a relatively static state all the time, the ejector rod 7 ejects the basic detonator 30 out of the single-shot mold 5 in the ascending process, so that the basic detonator 30 is separated from the single-shot mold 5 forcibly, the basic detonator 30 is adsorbed by the adsorption frame 24 in the process of being ejected out of the single-shot mold 5 by the ejector rod 7, so that pipe loosening and mold stripping are achieved, then the pipe loosening mechanism 113 continues to rotate along with the central turntable 2, descends to the initial position along the surface of the pipe loosening guide rail 1, and waits for the next pipe loosening and mold stripping process; at the same time, the empty single-shot mold 5 after the tube is released and the mold is removed by the center large dial 3, and enters the subsequent processing procedure.
In the invention, the detonator mould adopts the single-shot mould 5, each single-shot mould 5 is provided with the corresponding tube loosening mechanism 113, the pressure required by tube loosening is reduced, and simultaneously, the requirement of a tube loosening process in single-shot detonator production can be met, because the central large drive plate 3 continuously rotates, the single-shot mould 5 can be driven to move, linear production of the basic detonator 30 can be realized after the central large drive plate is connected with other conveying mechanisms, and the production efficiency and the automation degree of the basic detonator 30 are improved.
The tube loosening guide rail 1 is matched with the tube loosening mechanism 113 for use, when the sizes of the parts in the tube loosening mechanism 113 are fixed, the tube loosening guide rail 1 can accurately position a tube loosening, the rising and falling slopes of the tube loosening guide rail 1 determine the tube loosening process and the returning time of the tube loosening mechanism 113, and the height difference between the top point and the lowest point of the tube loosening guide rail determines the pushing height of the basic detonator 30 out by the tube loosening mechanism 113. In actual design, the loose tube guide rail 1 can be designed according to actual working condition parameters such as the tube length of the basic detonator 30 and the ejection height of the needed loose tube, and has the advantages of simple structure, convenience in installation, flexibility in modification and the like.
Example 2
As shown in fig. 1 to fig. 15, as a further optimization of embodiment 1, this embodiment includes all the technical features of embodiment 1, and in addition, this embodiment further includes the following technical features:
preferably, the mold release system further comprises a chain plate transmission system 104, the chain plate transmission system 104 is used for transmitting the single-shot molds, the transmission and mold release system 102 comprises a pair of mold release drive plates 4, guide plates 41 are arranged outside the mold release drive plates 4, the mold release drive plates 4 comprise mold release drive plates 401 and mold release drive plates 402, the mold release drive plates 401 are used for matching with the guide plates 41 to bring the single-shot molds with the basic detonators into the central bull gears 31 of the loose tube mold release system 103, and the mold release drive plates 402 are used for matching with the guide plates 41 to bring the empty single-shot molds with the loose tubes removed out of the central bull gears 31 of the loose tube mold release system 103.
When in mold feeding, the single-shot mold 5 which is to be loosened and is provided with the basic detonator 30 is sent to the chain plate transmission system 104, the chain plate transmission system 104 sends the single-shot mold 5 to the mold feeding dial 401, the single-shot mold 5 which is to be loosened and is provided with the basic detonator 30 is put into the mold feeding dial 401, and the mold feeding dial 401 is matched with the guide plate 41 to dial the single-shot mold 5 into the central large dial 3; after the pipe loosening is finished, the empty single-shot mold 5 subjected to pipe loosening and mold stripping enters the chain plate conveying system 104 under the combined action of the central large drive plate 3 and the mold stripping drive plate 402, is driven to leave, and enters a subsequent processing procedure; the preferred scheme automates the transportation of the entering and exiting of the single-shot molds 5, and further improves the automation degree.
In the present invention, the mold entering and exiting dial 4 comprises a mold entering dial 401, a mold exiting dial 402, and a guiding plate 41, which are used to bring the single-shot mold with the base detonator into and out of the tube releasing and mold withdrawing system 103, and can also be performed manually, by a conveyor belt, etc.
Preferably, the pipe loosening mechanism 113 further comprises a lifting rod 6, a linear bearing 8 and a deep groove ball bearing 9, the bottom of the lifting rod 6 is connected with the deep groove ball bearing 9, the top end of the lifting rod 6 is connected with the bottom end of the ejector rod 7, the inner ring of the linear bearing 8 sleeves the lifting rod 6, the linear bearing 8 is arranged in the through hole 45, and the deep groove ball bearing 9 is arranged on the pipe loosening guide rail 1.
The lifting rod 6 drives the ejector rod 7 to do ascending motion along the pipe loosening guide rail 1, the lifting rod 6 has the height-adjustable function, is more convenient to adjust and has wider applicability, the linear bearing 8 effectively ensures the ascending motion effect of the ejector rod 7, and the deep groove ball bearing is a rolling bearing which is most widely applied, has the characteristics of small friction resistance and high rotating speed, can be used on a machine element bearing radial load or combined load acted simultaneously in the radial direction and the axial direction, and can also be used on a machine element bearing axial load, has simple structure and convenient use, and is easy to achieve higher manufacturing precision compared with other types, so the machine element is convenient to produce in series in batches, and the manufacturing cost is also lower; besides the basic type, the deep groove ball bearing has various modified structures, such as: the deep groove ball bearing with the dust cover, the deep groove ball bearing with the rubber sealing ring, the deep groove ball bearing with the stop groove, the deep groove ball bearing with the ball loading notch and the large load capacity, the double-row deep groove ball bearing and the like can be selected in a wide range.
The structure is beneficial to improving the speed of loosening the pipe and prolonging the service life of the device, and the maintenance of the equipment is more convenient.
Preferably, the pipe loosening guide rail 1 is a ferromagnetic member, the pipe loosening mechanism 113 further includes a second magnet 10, and the second magnet 10 is disposed at the lower end of the lifting rod 6.
Because the second magnet 10 and the loose tube guide rail 1 are mutually acted by magnetic attraction, in the process that the lifting rod 6 rotates along with the central rotary table 2, the lifting rod 6 is always attached to the loose tube guide rail 1 and keeps a constant movement distance with the loose tube guide rail, the problem that the lifting rod 6 can not normally descend due to the existence of friction force in the process of descending and returning is solved, a redundant function is provided for the smooth returning of the lifting rod 6, the smooth returning of the lifting rod 6 is effectively ensured, and the reliability of the equipment is improved.
Preferably, the loose tube guide rail 1 is annular.
The annular structure is favorable for conveniently adjusting the position of the loose tube guide rail 1 and is convenient to install and fix.
Example 3
As shown in fig. 1 to fig. 15, as a further optimization of embodiment 2, this embodiment includes all the technical features of embodiment 2, and in addition, this embodiment further includes the following technical features:
the basic detonator tube loosening and boxing integrated equipment comprises the basic detonator tube loosening device, and further comprises a boxing system 105, wherein the boxing system 105 is arranged beside an adsorption block 24, the boxing system 105 comprises a tube arranging mechanism 115 and a boxing mechanism 125, the tube arranging mechanism 115 comprises a power shaft gear 11, a power shaft 12 and a boxing drive plate 13, the power shaft gear 11 is arranged below the power shaft 12, the boxing drive plate 13 is arranged above the power shaft 12, the boxing drive plate 13 is positioned outside the adsorption block 24, the power shaft gear 11 is meshed with a central large gear 31 in the transmission and mold entering and exiting system 102, a shifting block chain 40 is arranged beside the boxing drive plate 13, a plurality of shifting blocks 14 are arranged on the shifting block chain 40, a shifting block chain wheel 25 is arranged beside the shifting block chain 40 and used for driving the shifting block chain 40 to move in a meshing manner, a supporting plate 15 is arranged below the shifting block 14, a shifting block guide plate 21 is arranged outside the shifting block chain 40, the box packing mechanism 125 includes a transfer box 16, and the transfer box 16 is provided below the pallet 15.
The shifting block chain 40 moves in a chain mode, after the basic detonators 30 are demoulded, the basic detonators are adsorbed by the adsorption block 24, when the basic detonators 30 rotate along with the center large dial plate 3 to meet the boxing dial plate 13, the power shaft gear 11 and the power shaft 12 drive the boxing dial plate 13 to rotate, the basic detonators 30 are separated from the adsorption frame 24 by the boxing dial plate 13, the basic detonators 30 are dialed into corresponding shifting block 14 positions in the shifting block chain 40 along with the rotation of the boxing dial plate 13, under the combined action of the shifting block chain 40 and the shifting block guide plate 21, when the basic detonators 30 which are loosened and demoulded sequentially reach boxing positions (areas to which the supporting plates 15 belong), the supporting plates 15 are pulled, the basic detonators 30 located above the supporting plates 15 freely fall into the turnover boxes 16 below the supporting plates 15, and the boxing process of the basic detonato.
The invention effectively connects the tube loosening and box packing processes on one device to be automatically completed, simplifies the device structure, improves the space utilization rate, improves the automation degree, effectively saves the economic cost, reduces the production stations, simultaneously avoids personnel from directly contacting the basic detonator 30, reduces the safety risk and further improves the production efficiency. In practical application, the spacing of the boxing holes 43 is designed to match the position of the corresponding shifting block 14 in the shifting block chain 40.
Preferably, the pipe arranging mechanism 115 further comprises a chain wheel mounting block 26 and a pipe arranging mounting seat 27, the supporting plate 15, the shifting block guide plate 21 and the chain wheel mounting block 26 are mounted on the pipe arranging mounting seat 27, the shifting block chain wheel 25 is connected with the chain wheel mounting block 26, a worktable 28 is arranged on the rack 101, and the pipe arranging mounting seat 27 is fixed on the upper surface of the worktable 28.
Example 4
As shown in fig. 1 to fig. 15, as a further optimization of embodiment 3, this embodiment includes all the technical features of embodiment 3, and in addition, this embodiment further includes the following technical features:
preferably, the boxing mechanism 125 further includes a pair of turnover box in-out bases 17, a box pushing assembly 135, a boxing base bottom plate 22, a pushing device 32, and a push-pull electromagnet 34, the turnover box in-out bases 17 include a turnover box entering base 171 and a turnover box exiting base 172 which are arranged at intervals, the box pushing assembly 135 is arranged between the turnover box entering base 171 and the turnover box exiting base 172, the box pushing assembly 135 includes a plurality of turning blocks 18, the turnover box entering base 171 and the turnover box exiting base 172 are arranged on the upper surface of the boxing base bottom plate 22, the pushing device 32 is arranged on one side close to the turnover box entering base 171, the rod end of the push-pull electromagnet 34 is connected with the box pushing assembly 135, the turnover box 16 is arranged on the box pushing assembly 135, box pushing baffles 44 are arranged on two sides of the box pushing assembly 135, the box pushing baffles 44 are matched with the width of the turnover box 16, the turnover box 16 comprises a plurality of box loading holes 43, the box loading holes 43 are arranged in a matrix array, the output end of the pushing device 32 faces the turnover box 16 and the turnover box withdrawing base 172, and the rod end of the push-pull electromagnet 34 faces the turnover box withdrawing base 172.
The turnover box enters the base 171, the turnover box exits the base 172 as the access passage of the turnover box 16, an empty turnover box 16 is pushed into the boxing area between the turnover box entering base 171, the turnover box exiting base 172 through the pushing device 32, when boxing, the supporting plate 15 is pulled, the basic detonator 30 corresponding to the position of the boxing hole 43 on the shifting block 14 falls into the boxing hole 43, when the basic detonator 30 is filled in the row of vacant boxing holes 43 of the turnover box 16, the push rod of the push-pull electromagnet 34 rapidly extends out of the push-pull box assembly 135 to move forward for a certain distance, the turning block 18 of the push-pull box assembly 135 provides forward pushing force to drive the turnover box 16 to move for a set distance (belonging to the prior art, can be manually set during debugging, and can also be electrically controlled through PLC and the like), the push rod of the push-pull electromagnet 34 rapidly returns after reaching, thereby driving the push-pull box assembly 135 to return, and the push-box baffle 44 provides friction resistance for the turnover box 16, if the turnover box 16 cannot retreat along with the pushing box assembly 135, the vacancy of the turnover box 16 moves forwards, and then the next row of box loading holes 43 are loaded with the basic detonators 30; when all boxing holes 43 of one turnover box 16 are filled with the base detonators 30, the pushing device 32 pushes another empty turnover box 16 into the boxing area, and the filled turnover box 16 enters the turnover box exit base 172, leaves the boxing area and further leaves the device, so that the assembly line boxing process is realized; in addition, in the process of the empty turnover box 16, the pushing device 32 pushes the full turnover box 16, and when the full turnover box 16 is pushed still, the empty turnover box 16 is positioned, and a control device, a return time of the rear push-pull type electromagnet 34 and the like can be further arranged, so that the empty turnover box 16 is accurately positioned.
The design further improves the automation degree of the equipment, the efficiency is further improved, meanwhile, the turnover box 16 comprises a plurality of box loading holes 43, the box loading holes 43 are arranged in a matrix array, the function that the basic detonators 30 after pipe loosening and die stripping are linearly arranged and enter the box loading holes 43 in a row is realized, and the automatic box loading of the assembly line is supported, so that the box loading efficiency is further improved, the on-line assembly line degree is improved, the probability that operators directly contact the basic detonators 30 is further reduced, and the safety risk of the process is further reduced.
Preferably, the box pushing assembly 135 further comprises two turning block mounting side plates 19 and a turning block mounting bottom plate 20, the turning block mounting side plates 19 are mounted on the upper surface of the turning block mounting bottom plate 20, the turning block 18 is mounted between the two turning block mounting side plates 19, the turning block mounting bottom plate 20 is arranged on the upper surface of the box base bottom plate 22, and the push rod of the push-pull electromagnet 34 is connected with one end of the turning block mounting bottom plate 20.
The two turnover block mounting side plates 19, the turnover block mounting bottom plate 20 and the turnover block 18 are integrated, so that the turnover box is convenient to assemble and disassemble integrally, and is favorable for daily maintenance, the two turnover block mounting side plates 19 simultaneously support the turnover box 16 to prevent the turnover box 16 from inclining, the push rod of the push-pull electromagnet 34 is connected with one end of the turnover block mounting bottom plate 20, so that the push force provided by the push rod of the push-pull electromagnet 34 can be horizontally used for pushing the box component 135 as far as possible, the vertical upward component force of the turnover box 16 can be reduced, the turnover box 16 can be effectively guaranteed to efficiently advance, and the turnover box 16 can be prevented from being worn.
Preferably, the box packing mechanism 125 further includes a box packing bracket 29, and the box packing bracket 29 is disposed below the box packing base bottom plate 22.
The boxing support 29 provides support for the boxing base bottom plate 22, and the boxing support 29 can select parts with a telescopic function and can be provided with mounting holes and the like so as to be convenient to adjust according to actual working conditions such as the size of the base detonator 30, the size of the turnover box 16, the size and the height of a boxing area and the like.
As described above, the present invention can be preferably realized.
The foregoing is only a preferred embodiment of the present invention, and the present invention is not limited thereto in any way, and any simple modification, equivalent replacement and improvement made to the above embodiment within the spirit and principle of the present invention still fall within the protection scope of the present invention.
Claims (10)
1. The basic detonator tube-loosening device is characterized by comprising a rack (101), a transmission and mold-in and mold-out system (102) and a tube-loosening and mold-releasing system (103), wherein the transmission and mold-in and mold-out system (102) is installed on the rack (101), and the tube-loosening and mold-releasing system (103) is installed on the transmission and mold-in and mold-out system (102);
the loose tube demolding system (103) comprises a loose tube mechanism (113), a loose tube guide rail (1), a central turntable (2), a central large drive plate (3) and a flange plate (23), wherein a plurality of adsorption blocks (24) which are arranged in a clearance mode are arranged at the edge of the central large drive plate (3), a first magnet (33) is arranged in each adsorption block (24), one section of the loose tube guide rail (1) is of a structure with the height gradually increasing from a guide rail base surface upwards and then gradually decreasing to the guide rail base surface downwards, the loose tube guide rail (1) is arranged on the transmission and mold access system (102), a central large gear (31) is arranged in the transmission and mold access system (102), a power device and a transmission device are arranged in the transmission and mold access system (102), the power device and the transmission device drive the central large gear (31) to rotate, and the flange plate (23) is arranged above the central large gear (31), the center turntable (2) is arranged on the flange plate (23), the center large drive plate (3) is arranged on the center turntable (2), the center large gear (31), the flange plate (23), the center turntable (2) and the center large drive plate (3) are connected, and a through hole (45) is formed in the center turntable (2);
the pipe loosening mechanism (113) is arranged above the pipe loosening guide rail (1), the pipe loosening mechanism (113) comprises a push rod (7) which is vertically arranged, and the push rod (7) is located below the outer side of the adsorption block (24).
2. The basic detonator tube loosening device according to claim 1, further comprising a chain plate transmission system (104), wherein the chain plate transmission system (104) is used for transmitting the single-shot mold, the transmission and mold entering and exiting system (102) comprises a pair of mold entering and exiting dials (4), a guide plate (41) is arranged outside the mold entering and exiting dials (4), the mold entering and exiting dials (4) comprise a mold entering dial (401) and a mold exiting dial (402), the mold entering dial (401) is used for being matched with the guide plate (41) to bring the single-shot mold provided with the basic detonator into the central gearwheel (31) of the tube loosening and demolding system (103), and the mold exiting dial (402) is used for being matched with the guide plate (41) to bring the empty single-shot mold subjected to tube loosening and demolding out of the central gearwheel (31) of the tube loosening and demolding system (103).
3. The basic detonator tube loosening device according to claim 1, wherein the tube loosening mechanism (113) further comprises a lifting rod (6), a linear bearing (8) and a deep groove ball bearing (9), the bottom of the lifting rod (6) is connected with the deep groove ball bearing (9), the top end of the lifting rod (6) is connected with the bottom end of a push rod (7), the lifting rod (6) is sleeved with the inner ring of the linear bearing (8), the linear bearing (8) is arranged in the through hole (45), and the deep groove ball bearing (9) is arranged on the tube loosening guide rail (1).
4. The basic detonator tube loosening device according to claim 1, wherein the tube loosening guide rail (1) is a ferromagnetic member, the tube loosening mechanism (113) further comprises a second magnet (10), and the second magnet (10) is arranged at the lower end of the lifting rod (6).
5. A basic detonator tube loosening device according to claim 1, wherein the tube loosening guide rail (1) is ring-shaped.
6. The integrated device for loosening and boxing the basic detonator is composed of the basic detonator loosening device according to any one of claims 1 to 5, and is characterized by further comprising a boxing system (105), wherein the boxing system (105) is arranged beside the adsorption block (24), the boxing system (105) comprises a pipe arrangement mechanism (115) and a boxing mechanism (125), the pipe arrangement mechanism (115) comprises a power shaft gear (11), a power shaft (12) and a boxing drive plate (13), the power shaft gear (11) is arranged below the power shaft (12), the boxing drive plate (13) is arranged above the power shaft (12), the boxing drive plate (13) is arranged outside the adsorption block (24), the power shaft gear (11) is meshed with a central large gear (31) in the transmission and in-out mold system (102), a drive block chain (40) is arranged beside the boxing drive plate (13), and a plurality of drive blocks (14) are arranged on the drive block chain (40), the side of the shifting block chain (40) is provided with a shifting block chain wheel (25), the shifting block chain wheel (25) is used for driving the shifting block chain (40) to move in a meshing manner, a supporting plate (15) is arranged below the shifting block (14), a shifting block guide plate (21) is arranged on the outer side of the shifting block chain (40), the boxing mechanism (125) comprises a turnover box (16), and the turnover box (16) is arranged below the supporting plate (15).
7. The integrated device for tube loosening and box packing of basic detonators according to claim 6, wherein the tube arranging mechanism (115) further comprises a chain wheel mounting block (26) and a tube arranging mounting seat (27), the supporting plate (15), the shifting block guide plate (21) and the chain wheel mounting block (26) are mounted on the tube arranging mounting seat (27), the shifting block chain wheel (25) is connected with the chain wheel mounting block (26), the rack (101) is provided with a working table (28), and the tube arranging mounting seat (27) is fixed on the upper surface of the working table (28).
8. The integrated device for tube loosening and box packing of basic detonators according to claim 6, wherein the box packing mechanism (125) further comprises a pair of turnover box in-out bases (17), a box pushing assembly (135), a box packing base bottom plate (22), a pushing device (32) and a push-pull electromagnet (34), the pair of turnover box in-out bases (17) comprises turnover box entering bases (171) and turnover box exiting bases (172) which are arranged at intervals, the box pushing assembly (135) is arranged between the turnover box entering bases (171) and the turnover box exiting bases (172), the box pushing assembly (135) comprises a plurality of turning blocks (18), the turnover box entering bases (171) and the turnover box exiting bases (172) are arranged on the upper surface of the box packing base bottom plate (22), the pushing device (32) is arranged on one side close to the turnover box entering bases (171), and the rod end of the push-pull electromagnet (34) is connected with the box pushing assembly (135), turnover box (16) are located and are pushed away on box subassembly (135), it is equipped with and pushes away box baffle (44) to push away box subassembly (135) both sides, it matches with turnover box (16) width to push away box baffle (44), turnover box (16) are including a plurality of dress box holes (43), a plurality of dress box holes (43) are the matrix array and arrange, and thrust output end orientation turnover box (16) and the plug-type box of thrust unit (32) withdraw from base (172), and the rod end orientation turnover box of electro-magnet (34) withdraws from base (172).
9. The integrated equipment for tube loosening and box packing of the basic detonators according to claim 6, wherein the box pushing assembly (135) further comprises two turnover block mounting side plates (19) and a turnover block mounting bottom plate (20), the turnover block mounting side plates (19) are mounted on the upper surface of the turnover block mounting bottom plate (20), the turnover block (18) is mounted between the two turnover block mounting side plates (19), the turnover block mounting bottom plate (20) is arranged on the upper surface of the box mounting base bottom plate (22), and a push rod of the push-pull electromagnet (34) is connected with one end of the turnover block mounting bottom plate (20).
10. The integrated equipment for tube loosening and box packing of the basic detonators as claimed in claim 6, wherein the box packing mechanism (125) further comprises a box packing bracket (29), and the box packing bracket (29) is arranged below the box packing base bottom plate (22).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010926593.XA CN111995487B (en) | 2020-09-07 | 2020-09-07 | Basic detonator tube loosening device and tube loosening and box packing integrated equipment formed by same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010926593.XA CN111995487B (en) | 2020-09-07 | 2020-09-07 | Basic detonator tube loosening device and tube loosening and box packing integrated equipment formed by same |
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| CN111995487A true CN111995487A (en) | 2020-11-27 |
| CN111995487B CN111995487B (en) | 2021-10-08 |
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| CN112851453A (en) * | 2021-02-04 | 2021-05-28 | 雅化集团绵阳实业有限公司 | Arrange of disc type single shot detonator production and strengthen cap equipment |
| CN112939712A (en) * | 2021-02-04 | 2021-06-11 | 雅化集团绵阳实业有限公司 | Tubulation equipment of disc type single shot detonator production |
| CN113185375A (en) * | 2021-02-04 | 2021-07-30 | 雅化集团绵阳实业有限公司 | Full-automatic production line for disc single-shot detonators |
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