Detonator rapping machine
One, technical field
The utility model relates to the device technique field that makes detonator and mould separating in the detonator production, is a kind of detonator rapping machine.
Two, background technology
On the at present domestic detonator filling production line,,, cause the detonator of filling out behind the medicine to be stuck in and be difficult in the mould breaking away from because the detonator external diameter behind the filling explosive can be bigger slightly than the external diameter of filling out before the medicine for paper case detonator and aluminum detonator.General method is at present: patrix and positioning module, the end template assembling that will have macropore become split mold, when the needs demoulding, manually remove end template earlier, re-use oil press detonator and positioning module are broken away from, and enter in the macropore of patrix.This process need just can make detonator take off from positioning module by Manual Switch mould twice.This mode is difficult for realizing the man-machine isolation and the production automation that not only working efficiency is lower, and operator's danger is bigger.
Three, summary of the invention
The utility model provides a kind of detonator rapping machine, and it has solved the man-machine isolation of difficult realization that mode that detonator and positioning module are broken away from exists and automatization, lower, the dangerous big problem of working efficiency.
The technical solution of the utility model realizes by following measure: a kind of detonator rapping machine comprises frame, detonator positioning module, mould actuator, punching pin lifting device and rapping punching pin; Worktable is arranged at the top of frame, the mould actuator is installed in the upper end left part of worktable, the punching pin lifting device that the rapping punching pin that is no less than is housed is installed in the below right part of worktable, the punching pin hole that rapping punching pin upper end is stretched out is arranged on the worktable, can install and be no less than a capsular detonator fixed mould and be fixed on mould actuator right part, mould actuator right part is positioned at the top of rapping punching pin, the lower end of rapping punching pin be installed on the punching pin lifting device and can on move and move down withdrawal after the bearing that makes detonator and detonator positioning module gets loose.
Be further optimization and/or improvements below to above-mentioned utility model technical scheme:
Can have on the above-mentioned detonator positioning module be no less than one can install detonator and with the corresponding open holes in punching pin hole site, the bottom of open holes have diameter less than open holes and with open holes the coaxial and fixing pilot hole of detonator lower end.
Above-mentioned mould actuator can comprise planker cylinder, planker connecting rod, planker assembly, preceding planker slideway and rear base plate slideway; The upper end left part of worktable is installed with the planker cylinder, the right-hand member of planker cylinder has the planker cylinder piston rod that can stretch out and regain, the right-hand member of planker cylinder piston rod links together by the left end of planker connecting rod and planker assembly, preceding planker slideway and rear base plate slideway are fixedly mounted on the upper end right part of worktable respectively, there is the front slide face at the rear portion of preceding planker slideway, there is back slipping plane the front portion of rear base plate slideway, and planker assembly that can clamping detonator fixed mould is installed between front slide face and the back slipping plane and can horizontally slips along front slide face and back slipping plane; The planker assembly can comprise end planker, connection block, guiding saddle, push pedal guide pillar, thrust plate and thrust spring; The upper end left part of end planker is equipped with the connection block by screw retention, and the upper end right part of end planker is equipped with the guiding saddle by screw retention, have on the end planker with the detonator positioning module on position of positioning hole planker through hole one to one; There is the drawbar open holes that the planker connecting rod can be installed at the middle part that connects block, the right-hand member of planker connecting rod is installed in the drawbar open holes and can freely rotates, the front and rear of guiding saddle has the guide pillar through hole of left and right directions respectively, push pedal guide pillar middle part is sleeved in the guide pillar through hole and can move left and right, the left end of push pedal guide pillar is fixed with thrust plate, the right-hand member of push pedal guide pillar is equipped with can prevent that thrust plate guide pillar right-hand member enters the stop nut of guide pillar through hole, on the push pedal guide pillar between guiding saddle and the thrust plate thrust spring is installed, the left end of thrust spring holds out against on the right flank of thrust plate, and the right-hand member of thrust spring holds out against on the left surface of guiding saddle.
Above-mentioned punching pin lifting device can comprise connection column, cylinder mounting plate, rapping cylinder, adapter sleeve, lifter plate, sliding surface bearing and punching pin seat; On the worktable before the upper end of four connection columns is fixedly mounted on respectively below planker slideway and the rear base plate slideway, the upper end that connects column is fixedly installed togather with four bights of cylinder mounting plate respectively, there is the piston rod hole at the middle part of cylinder mounting plate, the top of rapping cylinder is fixedly mounted on the lower end, middle part of cylinder mounting plate, there is the rapping cylinder piston rod that can stretch out and regain the upper end of rapping cylinder, the rapping cylinder piston rod is sleeved in the piston rod hole and can moves up and down, the top of rapping cylinder piston rod is installed with adapter sleeve, the top of adapter sleeve is installed with lifter plate, dead eye is arranged respectively and sliding surface bearing is installed on four bights of lifter plate, lifter plate is installed in connection column middle part by sliding surface bearing and goes up and can slide up and down, the upper end, middle part of lifter plate is installed with the punching pin seat, is installed with the rapping punching pin respectively on the upper end, middle part of punching pin seat and the corresponding position, punching pin hole.
The top of planker slideway and rear base plate slideway can be installed with the baffle plate column respectively before above-mentioned, and baffle plate column top is installed with and can prevents the fly out baffle plate of detonator positioning module of detonator.
Can there be the dovetail chute of axis along left and right directions upper end, the middle part of above-mentioned punching pin seat, be equipped with in the dovetail chute can about adjust the adjustable skid of position, adjustable skid is fixedly connected on the punching pin seat by locking screw, adjustable skid top is fixed with the rapping punching pin.
Can there be the punching pin head lower end of above-mentioned rapping punching pin, the bottom of adjustable skid can have the corresponding punching pin in position and punching pin hole that counterbore is installed, the top that punching pin is installed counterbore has and the co-axial punching pin installation of punching pin installation counterbore through hole, the punching pin head is installed in the punching pin installation counterbore and is maintained fixed, and the top that through hole extends adjustable skid is installed by punching pin in the top of rapping punching pin.
The utility model reasonable and compact in structure, easy to use, it will treat that by the mould actuator detonator positioning module of the demoulding delivers to the top of rapping punching pin, by the punching pin lifting device realize the rapping punching pin automatically on move, move down withdrawal after detonator ejected from the detonator positioning module, have level of automation height, safety, characteristics of high efficiency.
Four, description of drawings
Accompanying drawing 1 is looked the broken section structural representation for the master of the utility model most preferred embodiment.
Accompanying drawing 2 is looked the broken section structural representation for the left side of accompanying drawing 1.
Accompanying drawing 3 is looked the sectional structure synoptic diagram for the master of detonator positioning module.
Accompanying drawing 4 is the plan structure synoptic diagram of accompanying drawing 3.
Accompanying drawing 5 is looked the broken section structural representation for the master of planker assembly.
Accompanying drawing 6 is the plan structure synoptic diagram of accompanying drawing 5.
Coding in the accompanying drawing is respectively: 1 is frame, and 2 is the detonator positioning module, and 3 is the rapping punching pin, 4 is worktable, and 5 is the punching pin hole, and 6 is detonator, 7 is open holes, and 8 is pilot hole, and 9 is the planker cylinder, 10 is the planker connecting rod, and 11 is preceding planker slideway, and 12 is the rear base plate slideway, 13 is the planker cylinder piston rod, and 14 is the front slide face, and 15 is the back slipping plane, 16 is end planker, and 17 for connecting block, and 18 are the guiding saddle, 19 are the push pedal guide pillar, and 20 is thrust plate, and 21 is thrust spring, 22 is the planker through hole, and 23 is the drawbar open holes, and 24 is the guide pillar through hole, 25 is stop nut, and 26 for connecting column, and 27 is cylinder mounting plate, 28 is the rapping cylinder, and 29 is adapter sleeve, and 30 is lifter plate, 31 is sliding surface bearing, and 32 is the punching pin seat, and 33 is the piston rod hole, 34 is the rapping cylinder piston rod, and 35 is the dovetail chute, and 36 is adjustable skid, 37 is the punching pin head, 38 are punching pin installation counterbore, and 39 is the baffle plate column, and 40 is baffle plate.
Five, embodiment
The utility model is not subjected to the restriction of following embodiment, can determine concrete embodiment according to the technical solution of the utility model and practical situation.
Below in conjunction with most preferred embodiment and accompanying drawing the utility model is further described:
Shown in accompanying drawing 1,2, this detonator rapping machine comprises frame 1, detonator positioning module 2, mould actuator, punching pin lifting device and rapping punching pin 3; Worktable 4 is arranged at the top of frame 1, the mould actuator is installed in the upper end left part of worktable 4, the punching pin lifting device that the rapping punching pin 3 that is no less than is housed is installed in the below right part of worktable 4, the punching pin hole 5 that rapping punching pin 3 upper ends are stretched out is arranged on the worktable 4, the detonator fixed mould 2 that is no less than a detonator 6 can be installed be fixed on mould actuator right part, mould actuator right part is positioned at the top of rapping punching pin 3, the lower end of rapping punching pin 3 be installed on the punching pin lifting device and can on move and move down withdrawal after the bearing that makes detonator 6 and detonator positioning module 2 gets loose.Can realize the automatic transport of detonator 6 by the mould actuator, by the punching pin lifting device realize rapping punching pin 3 automatically on move, make detonator 6 demouldings and move down withdrawal, not only improved level of automation, alleviated personnel's workload, and improved working efficiency and safety of persons.
Can according to actual needs above-mentioned detonator rapping machine be made further optimization and/or improvements:
Shown in accompanying drawing 3,4, have on the detonator positioning module 2 be no less than one can install detonator 6 and with the corresponding open holes 7 in 5 positions, punching pin hole, the bottom of open holes 7 have diameter less than open holes 7 and with open holes 7 coaxial the and fixing pilot hole 8 of detonator 6 lower ends.The lower end of detonator positioning module 2 is equipped with originally can limit the end template that detonator 6 moves down, end template is fixedly mounted on the bottom of detonator positioning module 2 by pin, because it is littler than the diameter of rapping punching pin on the end template with pilot hole 8 corresponding hole diameters, so before using the utility model, need in last procedure, end template at first be removed.Detonator positioning module 2 is preferably phenol aldehyde laminated cloth board, phenol aldehyde laminated cloth board intensity height, wear-resisting and softer, and safety performance is good, can not send spark because of collision.
Shown in accompanying drawing 1,5,6, the mould actuator comprises planker cylinder 9, planker connecting rod 10, planker assembly, preceding planker slideway 11 and rear base plate slideway 12; The upper end left part of worktable 4 is installed with planker cylinder 9, the right-hand member of planker cylinder 9 has the planker cylinder piston rod 13 that can stretch out and regain, the right-hand member of planker cylinder piston rod 13 links together by the left end of planker connecting rod 10 with the planker assembly, preceding planker slideway 11 and rear base plate slideway 12 are fixedly mounted on the upper end right part of worktable 4 respectively, there is front slide face 14 at the rear portion of preceding planker slideway 11, there is back slipping plane 15 front portion of rear base plate slideway 12, and planker assembly that can clamping detonator fixed mould is installed between front slide face 14 and the back slipping plane 15 and can horizontally slips along front slide face 14 and back slipping plane 15; The planker assembly comprises end planker 16, connection block 17, guiding saddle 18, push pedal guide pillar 19, thrust plate 20 and thrust spring 21; The upper end left part of end planker 16 is equipped with by screw retention and connects block 17, and the upper end right part of end planker 16 is equipped with guiding saddle 18 by screw retention, have on the end planker 16 with detonator positioning module 2 on pilot hole 8 positions planker through hole 22 one to one; There is the drawbar open holes 23 that planker connecting rod 10 can be installed at the middle part that connects block 17, the right-hand member of planker connecting rod 10 is installed in the drawbar open holes 23 and can freely rotates, the front and rear of guiding saddle 18 has the guide pillar through hole 24 of left and right directions respectively, push pedal guide pillar 19 middle parts are sleeved in the guide pillar through hole 24 and can move left and right, the left end of push pedal guide pillar is fixed with thrust plate 20, the right-hand member of push pedal guide pillar 19 is equipped with can prevent that thrust plate guide pillar 19 right-hand members enter the stop nut 25 of guide pillar through hole 24, on the push pedal guide pillar 19 between guiding saddle 18 and the thrust plate 20 thrust spring 21 is installed, the left end of thrust spring 21 holds out against on the right flank of thrust plate 20, and the right-hand member of thrust spring 21 holds out against on the left surface of guiding saddle 18.Stretch out or regain planker cylinder piston rod 13 by control planker cylinder 9, can realize sending into automatically or regaining of detonator positioning module 2.Elastic force by thrust spring 21 makes thrust plate 20 and is connected the two ends, the left and right sides that block 17 clamps the detonator fixed mould, so that move with the planker assembly.Softer and attrition resistant copper sheathing preferably is housed, to prolong the work-ing life of push pedal guide pillar 19 in the guide pillar through hole 24.
Shown in accompanying drawing 1,2, the punching pin lifting device comprises connection column 26, cylinder mounting plate 27, rapping cylinder 28, adapter sleeve 29, lifter plate 30, sliding surface bearing 31 and punching pin seat 32; The upper end of four connection columns 26 is fixedly mounted on respectively on the worktable 4 of preceding planker slideway 11 and rear base plate slideway 12 belows, the upper end that connects column 26 is fixedly installed togather with four bights of cylinder mounting plate 27 respectively, there is piston rod hole 33 at the middle part of cylinder mounting plate 27, the top of rapping cylinder 28 is fixedly mounted on the lower end, middle part of cylinder mounting plate 27, there is the rapping cylinder piston rod 34 that can stretch out and regain the upper end of rapping cylinder 28, rapping cylinder piston rod 34 is sleeved in the piston rod hole 33 and can moves up and down, the top of rapping cylinder piston rod 34 is installed with adapter sleeve 29, the top of adapter sleeve 29 is installed with lifter plate 30, dead eye is arranged respectively and sliding surface bearing 31 is installed on four bights of lifter plate 30, lifter plate 30 is installed in to connect on column 26 middle parts by sliding surface bearing 31 and also can slides up and down, the upper end, middle part of lifter plate 30 is installed with punching pin seat 32, is installed with rapping punching pin 3 respectively on the upper end, middle part of punching pin seat 32 and the 5 corresponding positions, punching pin hole.By the stretching out or regain of rapping cylinder piston rod 34, make adapter sleeve 29 drive lifter plates 30 and punching pin seat 32 on move or move down, finally drive on the rapping punching pin 3 and move or move down.
As shown in Figure 1, the top of preceding planker slideway 11 and rear base plate slideway 12 is installed with baffle plate column 39 respectively, and baffle plate column 39 tops are installed with and can prevent the fly out baffle plate 40 of detonator positioning module 2 of detonator 6.Can prevent the detonator 6 detonator positioning module 2 that flies out by baffle plate 40, or be scattering into elsewhere.
As shown in Figure 2, there is the dovetail chute 35 of axis along left and right directions the upper end, middle part of punching pin seat 32, be equipped with in the dovetail chute 35 can about adjust the adjustable skid 36 of position, adjustable skid 36 is fixedly connected on the punching pin seat 32 by locking screw, and adjustable skid 36 tops are fixed with rapping punching pin 3.By regulating the left and right sides position of adjustable skid 36 in dovetail chute 35, can make punching pin hole 5 and planker through hole 22 directly over 3 pairs of the rapping punching pines easily.
As shown in Figure 2, there is punching pin head 37 lower end of rapping punching pin 3, the bottom of adjustable skid 36 has position and punching pin hole 5 corresponding punching pines that counterbore 38 is installed, the top that punching pin is installed counterbore 38 has and punching pin installation counterbore 38 co-axial punching pines installation through holes, punching pin head 37 is installed in the punching pin installation counterbore 38 and is maintained fixed, and the top that through hole extends adjustable skid 36 is installed by punching pin in the top of rapping punching pin 3.Rapping punching pin 3 is preferably upper end and lower diameter is bigger, the middle part diameter is smaller right cylinder, when rapping punching pin 3 upper ends eject the place of being fixed, detonator 6 lower end to the open holes 7 from the pilot hole 8 of detonator positioning module 2 after, can move down withdrawal more easily.By punching pin fixedly punching pin head 37 of counterbore 38 is installed, can either be guaranteed the strength of joint of rapping punching pin 3, can change rapping punching pin 3 easily again.
Above technical characterictic has constituted most preferred embodiment of the present utility model, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
The working process of the utility model most preferred embodiment is: at first, will detonator positioning module 2 clampings of detonator 6 be housed on the planker assembly of mould actuator; Secondly, control planker cylinder 9 is regained planker cylinder piston rod 13 and is dragged the planker assembly, make the detonator 6 that needs rapping move to punching pin hole 5 directly over; Then, control rapping cylinder 28 stretches out rapping cylinder piston rod 34, drive on adapter sleeve 29, lifter plate 30 and the punching pin seat 32 and move, the final drive moved on the rapping punching pin 3 and stretched out punching pin hole 5, enter by the planker through hole 22 on the end planker 16 in the pilot hole 8 of detonator positioning module 2, with detonator 6 jack-up upwards, the bearing of detonator 6 lower ends is got loose; Then, move and leave pilot hole 8 on the lower end of detonator 6 and enter open holes 7, the detonator 6 that part is upspring falls because of the upper end touches baffle plate 40, still is sleeved in the open holes 7; At last, 28 actions of rapping cylinder are regained rapping cylinder piston rod 34, drive adapter sleeve 29, lifter plate 30 and punching pin seat 32 and move down, rapping punching pin 3 is moved down be retracted to below worktable 4 upper surfaces, next 9 actions of planker cylinder are regained planker cylinder piston rod 13.