CN1131679C - 通过熔接固定钮扣的方法和实施这种方法的装置 - Google Patents

通过熔接固定钮扣的方法和实施这种方法的装置 Download PDF

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CN1131679C
CN1131679C CN988050722A CN98805072A CN1131679C CN 1131679 C CN1131679 C CN 1131679C CN 988050722 A CN988050722 A CN 988050722A CN 98805072 A CN98805072 A CN 98805072A CN 1131679 C CN1131679 C CN 1131679C
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B·彼得森
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ELISABETH PETERSSON
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    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
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    • A—HUMAN NECESSITIES
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    • A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H37/00—Machines, appliances or methods for setting fastener-elements on garments
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
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    • B29C66/0042—Preventing sticking together, e.g. of some areas of the parts to be joined of the joining tool and the parts to be joined
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/038—Covering the joint by a coating material
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
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    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C66/05—Particular design of joint configurations
    • B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
    • B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
    • B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/729—Textile or other fibrous material made from plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
    • B29C66/832—Reciprocating joining or pressing tools
    • B29C66/8322—Joining or pressing tools reciprocating along one axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/80—General aspects of machine operations or constructions and parts thereof
    • B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
    • B29C66/8122—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the composition of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps

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Abstract

本发明涉及一种用线以缝制方式将钮扣(101)装到衣服、纺织品(103)以及类似物上的方法。用一熔融装置(207)将一块至少部分含有人造纤维材料的材料(200)与线在钮扣被缝制在织物上的相反面的聚结(105)熔在一起，并作用所述线的聚结(105)和这块人造纤维材料(200)以形成基本光滑的表面。本发明可用于牢固地锁定仅含有例如棉的线，但也可用于人造线。本发明还涉及实施该方法的装置。

Description

通过熔接固定钮扣的方法和实施这种方法的装置
技术领域
本发明涉及一种用线以缝制方式将钮扣装到衣服、纺织品以及类似物上的方法。
背景技术
在工业成批生产过程中用缝纫线缝到衣服上如衬衫、罩衫或其他有关东西上的钮扣，通常不能有效地固定到织物上，因为借助缝纫机向下引入到钮扣上分开的孔内的上缝纫线即上线不能牢固地被下缝纫线即下线锁住，尽管有足够数量的针眼数，但这种重要的钮扣与纺织品的附装却马马虎虎，因此如果人拉一下松散的线头，缝纫线就会散开，使钮扣脱离。
用于钮扣的缝纫线也可能引起不舒适，因为线在织物内侧的聚结可能会对皮肤来说尖锐而不舒服。这个问题尤其是在开始使用人造缝纫线缝纫后、线头戳入皮肤时出现。
先前公开了这样一种过程，即钮扣借助人造线通过缠绕在线周围形成结头来装钮扣，借助结头使钮扣第一次缝在适当的位置上，然后在钮扣与织物之间从侧面将线熔合在一起，以在钮扣上形成一脖颈。例如参见GB,2 236 046 A。
先前还公开了这样一种过程，即钮扣借助松散的塑料钩被熔接在适当位置上，虽然这样会在织物内侧形成塑料材料的较大聚结并面向着装者。如果该服装是衬衫或罩衫，以及如果钮扣的附装直接接触人体和擦伤处，这会引起不舒服。
发明内容
本发明的主要目的是这样的，首先，获得一种解决上述问题的简单而有效的方法。
所述目的是通过本发明的一种方法实现，其特征主要在于，用一熔融装置将一块至少部分含有人造纤维材料的材料与线在钮扣被缝制在织物上的相反面的聚结熔在一起，其特征还在于，所述线的聚结和这块人造纤维材料受挡块作用形成基本光滑的表面。
本发明还涉及一种用于实施用线以缝制方式将钮扣装到衣服、纺织品以及类似物上的方法的装置。
本发明的另一目的是这样的，即获得一种按照上述类型的装置，其能以简单有效的方式完成实施根据本发明附装钮扣的方法的任务。
该所述的另一目的是借助本发明的装置获得的，其特征主要在于，熔融装置的设置使其能够位于织物等上的钮扣被缝制一面的相反面，其特征还在于，熔融装置的设置使得能够将一块至少部分含有人造纤维的材料在钮扣被缝制在织物上的相反面上的所述线的聚结顶部熔融在一起；一个压力挡块设置得使材料块熔融并压平在线的聚结上，形成基本光滑的表面。
下面参考附图描述优选的示例性实施例，其中
附图说明
图1是将钮扣装到服装上的熔接装置的剖面图；
图2是一种脉冲式熔接装置的透视图，其带有一轨道，用于在熔融缝纫线之前将钮扣导向正确位置；
图3是熔融缝纫线时的位置；
图4是带有用于钮扣的槽和夹住纺织服装的夹子的轨道；
图5是轨道在主动熔融阶段的剖面图；
图6是最终装好了的钮扣的剖面图。
具体实施方式
一种用线102将钮扣101装到衣服103、纺织品如枕套、包以及类似物上的方法，通过用线102和一块材料200在钮扣上缝制，该块材料至少部分是人造纤维材料，该方法是这样进行的，即使用线熔融装置104将位于钮扣101被缝制在织物上的一面B的相反面A上的人造纤维材料块200熔融在一起。所述材料块200还受熔接心轴207的作用在同步变平坦的线聚结105顶部形成一平坦的薄片，其呈现位于服装内面3A1的基本光滑的表面170，使着装者以为是服装的一部分，不会擦伤或刺激皮肤，这意味着钮扣被牢固地装好。如果想去掉钮扣101，很容易，只要将在服装外面3A2的线102断开，从后面将线102自服装上拉出。
将材料块200熔融在一起和压缩线的聚结105适当地作为一组合操作实施，最好仅一次就全部完成钮扣101的缝制。
如图2-4所示，可以有效地同时熔接一排多个缝制钮扣。
所述熔融在一起是通过一个热传递元件207将热传递到材料块200和线的聚结105及其周围区域来完成，所述的热传递元件207作为熔接心轴工作并能够压向线的聚结105。
根据本发明的装置包括用于将全部或部分由人造纤维材料构成的材料块200在钮扣101后面熔融在一起，织物夹在材料块和钮扣之间。例如参见图5。
将所述材料块200熔融在一起的装置最好用脉冲熔接工作，其使得材料块200迅速地附装到缝纫线105顶部，该脉冲熔接本身可包括人造材料并且其设置使得许多个钮扣及其缝纫线在一次操作中装好并能合理地工业化地被使用。同时，这可以获得光滑表面170，而不是通常线会形成的突起并会有些刺激皮肤的小区域，。
更具体说，见图1，装置108用于实施一种用线102将钮扣101装到衣服103、纺织品以及其他类似物上的方法，通过用线102在钮扣101上缝制，该装置108具有一熔融装置104，该熔融装置的设置使得能够将至少部分含有人造纤维材料的材料块200，在钮扣101被缝制在织物上或正在被缝制的一面的相反面A，熔融在线105的顶部。该熔融装置104，即至少其有效的熔融部分，其设置使得能够位于织物等的所述A面。在该例中，为了将材料块200压在线的聚结105顶部上以形成平坦的一体，其在线的聚结105上呈现基本光滑的表面，随钮扣101位于织物的相反面B的挡块280设置得相对所述熔融装置104从而也相对于已有的线的聚结105形成一个托架。
在进行普通操作的普通系统中，该装置可包括类似尺子的熔融装置104和压力挡块106。熔融装置104和压力挡块106适当地用长轨道对制成，其中之一呈现用于每个钮扣的槽状导向元件109，使其设置成按排引入并借助抓手110保持在理想的固定位置，该抓手110使服装103保持在轨道上直到熔接过程完成，钮扣101有效简单地牢固熔融在服装103上，由此不会易于松开。第二轨道(即熔融装置104)由熔接尺形成，该熔接尺以脉冲方式或其他一些合适的熔接方法或热熔接方法工作。
两个轨道形式的熔融装置104、压力挡块106可以这样设置，即使其相互挤压，以使材料块200熔融并压平线102，至少使熔融装置104、压力挡块106中的一个可相对第二个横过其纵向移动。导向轨道109有一支撑表面10，使其能承载纺织品等的边缘，开口111与导向轨道109一起使熔接尺形式的熔融装置104在各钮扣101处熔融材料块200并压线的聚结105。为钮扣101备有反向压力元件112，用于材料块200的熔接和所述线的聚结105的挤压过程中。
熔接心轴207最好在其周边有切割边275。
特氟隆(Teflon)材料或其他类似材料的条208用来能够置于可以用塑料膜条制成的材料块200和熔接心轴207之间，以阻止塑料材料粘附其上。熔接心轴207可替换地用特氟隆涂层用于同一目的。
从上述描述中还应理解本发明的功能。本发明不限于上述实施例，而是可以在权利要求的范围内不脱离发明思想的情况下作出变化。

Claims (13)

1、一种用线(102)以缝制方式将钮扣(101)装到衣服、纺织品(103)上的方法，其特征在于，用一熔融装置(104)将一块至少部分含有人造纤维材料的材料(200)与线在钮扣(101)被缝制在织物上的相反面(A)的聚结(105)熔在一起，其中，所述线的聚结(105)和这块人造纤维材料(200)受压力挡块(106)作用形成基本光滑的表面(170)。
2、如权利要求1所述的方法，其特征在于，线的聚结(105)和人造纤维块(200)的熔融和挤压作为一个组合操作实施，仅一次即完成全部缝纫。
3、如权利要求1或2所述的方法，其特征在于，用于缝制钮扣(101)的线的聚结(105)同时被熔融在一起。
4、如权利要求1或2所述的方法，其特征在于，熔融在一起是通过热熔接心轴(207)传递热来完成的，该热熔接心轴(207)能够被压向线的聚结(105)和人造纤维材料块(200)。
5、如权利要求4所述的方法，其特征在于，人造纤维材料块(200)的熔融和切割是作为组合操作实施的。
6、如权利要求5所述的方法，其特征在于，材料块(200)通过涂有特氟隆的熔接心轴(207)牢固地熔接和切割，或者特氟隆膜(208)置于材料块(200)顶部作为保护，由此实施熔接和压印。
7、用于实施如上述权利要求1-6中的任一个用线(102)以缝制方式将钮扣(101)装到衣服、纺织品(103)上的方法的装置，其特征在于，熔融装置(104)设置得位于钮扣(101)被缝制在织物(103)上的一面的相反面(A)上，而且熔融装置(104)设置得能够在线的聚结(105)顶部上将至少部分含有人造纤维材料的材料块(200)熔融在一起，该所述线的聚结(105)位于钮扣(101)被缝制在织物(103)上的一面的相反面(A)上，并且一个压力挡块(106)设置得使材料块(200)熔融并压平在线的聚结(105)上，形成基本光滑的表面(170)。
8、如权利要求7所述的装置，其特征在于，熔融装置(104)和压力挡块(106)是普通操作的普通缝纫机的部分。
9、如权利要求8所述的装置，其特征在于，熔融装置(104)和压力挡块(106)用长轨道对制成，其压力挡块(106)呈现用于每个钮扣(101)的槽状导向元件，使该导向元件设置成按排引入并借助抓手(110)保持在理想的固定位置，其中熔融装置(104)由熔接尺形成，该熔接尺以脉冲方式工作。
10、如权利要求9所述的装置，其特征在于，熔融装置(104)和压力挡块(106)设置使得能够相互挤压，以便将材料块(200)熔融并压平在线的聚结(105)上
11、如权利要求9所述的装置，其特征在于，导向轨道有一个用于，承载纺织服装(103)的边缘的支撑表面，其中，开口通过所述支撑表面使熔接尺在各钮扣(101)处将材料块(200)和线的聚结(105)熔融并压在一起，与此一起，导向轨道的内部为钮扣(101)形成反向压力元件，用于熔接和挤压过程中。
12、如权利要求7-11中的任一个所述的装置，其特征在于，熔融心轴(207)在其周边有一切割边(275)。
13、如权利要求7-11中的任一个所述的装置，其特征在于，特氟隆材料的条(208)用来能够置于材料块(200)和熔接心轴(207)之间，以阻止在熔接心轴(207)上发生粘附。
CN988050722A 1997-05-13 1998-05-13 通过熔接固定钮扣的方法和实施这种方法的装置 Expired - Fee Related CN1131679C (zh)

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SE9701757A SE9701757D0 (sv) 1997-05-13 1997-05-13 Metod att fästa knappar isydda i textilier genom sammansmälta av sytrådens syntettrådar
SE97017578 1997-05-13
SE97028146 1997-07-29
SE9702814A SE509018C2 (sv) 1997-05-13 1997-07-29 Förfarande för att fästa knappar med tråd, samt anordning för genomförande av sagda förfarande
SE9703708A SE9703708D0 (sv) 1997-10-10 1997-10-10 Förfarande för att svetsa knappar samt anordning för genomförande av sagda förfarande
SE97037089 1997-10-10

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SE527728C2 (sv) * 2004-07-27 2006-05-23 Elisabeth Pettersson Förfarande för sammanhållning av trådar samt anordning för genomförande av förfarandet samt klädesplagg med sammanhållen knappptråd
SE531328C2 (sv) * 2006-12-07 2009-02-24 Bengt Pettersson Metod för fästande av sytråd
SE0700155L (sv) * 2007-01-24 2008-07-25 Bengt Pettersson Sammanhållning av trådarna efter isömnad av knapparna i klädesplagg, trådarna som håller knapparna
CN102657401B (zh) * 2012-05-28 2014-05-07 李锦全 一种金属钮扣或衣物撞钉的装配方法
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CN113925245A (zh) * 2021-09-18 2022-01-14 陈衍宏 无车缝的衣物纽扣和扣眼加工方法

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US4120054A (en) * 1976-10-06 1978-10-17 Lemelson Jerome H Button assembly for textile material
SE416612B (sv) * 1978-03-16 1981-01-26 Petersson New Prod Bengt Forfarande for festande av foremal vid tyg och folier samt apparat for genomforadnde av forfarandet
JPH0233308A (ja) 1988-07-19 1990-02-02 Suzuki Plast Kogyo Kk 熱可塑性合成樹脂製ボタンの止着方法
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