Bio-organic fertilizer cylinder prilling granulator
Technical Field
The invention belongs to the technical field of preparation of bio-organic fertilizers, and particularly relates to a drum granulating device for a bio-organic fertilizer.
Background
In the process of granulating fertilizer, a granulation apparatus is required, and the following patent publication No.: CN204522929U, a roller granulator for producing chemical fertilizers, comprising a roller, a left mounting disk and a right mounting disk, wherein the left mounting disk and the right mounting disk are respectively provided with an annular flange, two ends of the outer wall of the roller are respectively provided with an orbital ring, the orbital ring close to the left end is matched with the annular flange on the left mounting disk, and the orbital ring close to the right end is matched with the annular flange on the right mounting disk; the middle part of the outer wall of the roller is provided with a gear ring, the gear ring is provided with a driving gear for providing power for the roller, and the inner wall of the roller is provided with wavy bulges at equal intervals; a Z-shaped steam pipe is arranged in the roller, a silencing barrel is arranged on the periphery of the roller and comprises an outer barrel and an inner barrel with the diameter smaller than that of the outer barrel, and silencing holes are distributed on the side wall of the inner barrel;
it has the following disadvantages: at the in-process that utilizes cylinder granulation, the granule granularity forms not enough evenly, can increase work load for follow-up processing, later carries out granulation process again, and then leads to granulation work comparatively relapse, makes production efficiency lower, leads to the granule to condense at the inner wall of cylinder under the steam action easily at the in-process of cylinder granulation simultaneously, has not only reduced the normal work that product yield also can influence equipment.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide a roller granulating device for bio-organic fertilizers, particles entering a rolling inner cylinder are kept stable through a flow control mechanism in roller granulation so as to control the particle size to be uniform, wall forming is scraped off in the rolling inner cylinder along with the rotation of the rolling inner cylinder through a scraper, and the outer side wall of the rolling inner cylinder is knocked by matching with a cylinder wall knocking mechanism so as to prevent wall forming.
In order to achieve the purpose, the invention adopts the technical scheme that:
a bio-organic fertilizer roller granulation device comprises a fertilizer buffer tank, a conveying hoister and a roller mechanism, wherein the conveying hoister is arranged on one side of the fertilizer buffer tank, the roller mechanism is arranged on one side of the conveying hoister, crushed particles are subjected to flow control through the fertilizer buffer tank, and then the particles are conveyed to the roller mechanism through the conveying hoister for granulation;
the fertilizer buffer box comprises a flow control mechanism, a feeding control flange, a weighing sensor, a weighing and guiding box, a baffle plate, a control plate, a temperature controller and an upper sealing plate, wherein the feeding control flange is arranged on one side of the fertilizer buffer box, the upper sealing plate is arranged on the other side of the fertilizer buffer box, the flow control mechanism is arranged on one side of the upper sealing plate, the temperature controller is arranged on one side of the flow control mechanism, the baffle plate and the control plate are both arranged in the fertilizer buffer box, the control plate is arranged on one side of the baffle plate, the weighing sensor is arranged on one side of the weighing and guiding box, the baffle plate is fixedly connected with the fertilizer buffer box, the baffle plate is connected with the control plate through a T-shaped block, the other side of the control plate is connected with the flow control mechanism, and the flow control mechanism is fixed on the upper sealing plate;
the crushed material enters the fertilizer buffer box through the feeding control flange, and the flow control mechanism is controlled through the weighing sensor to open the control panel, so that the amount of particles passing through the partition plate is constant;
the roller mechanism comprises a spraying water pipe, a fixing frame, an outer layer fixing cylinder, a cylinder wall knocking mechanism, a charging tray, a charging channel, a stirring guide mechanism, a rolling inner cylinder, a discharging wheel disc, rolling support rings, support frames, support rollers, driving gear rings and scraping plates, wherein the outer layer fixing cylinder is arranged on one side of the fixing frame, the rolling inner cylinder is arranged on one side of the outer layer fixing cylinder, the two groups of rolling support rings are arranged on one side of the rolling inner cylinder, the support frames are arranged on one side of the support frames, the two groups of support rollers are arranged on one side of the support frames, the two groups of cylinder wall knocking mechanisms are arranged on the other side of the rolling support rings, the driving gear rings are arranged on one side of the cylinder wall knocking mechanisms, the charging tray is arranged at one end of the outer layer fixing cylinder, the discharging wheel disc is arranged at the other end of the outer layer fixing cylinder, the two groups of scraping plates are arranged on one side of the charging tray, the charging channel is internally provided with the charging channel, and the stirring guide mechanism is arranged on one side of the charging channel;
the pan feeding dish is fixed on outer solid fixed cylinder, and the pan feeding passageway passes the pan feeding dish and extends to the rolling inner tube in, and the scraper blade is fixed on the pan feeding dish and contacts with the rolling inner tube inner wall, and the support frame is fixed on outer solid fixed cylinder inner wall and contacts with the rolling inner tube outer wall through supporting roller, section of thick bamboo wall striking mechanism and outer solid fixed cylinder fixed connection.
The granule enters into inside the inner tube that rolls through the pan feeding passageway through the pan feeding dish, drives drive gear ring and then makes the inner tube that rolls rotate under the common support of support frame and supporting roller through peripheral hardware drive arrangement, controls the spraying water pipe simultaneously, and the blowout steam makes it the granulation, discharges through arranging the material rim plate after accomplishing, in the pivoted, under the combined action of section of thick bamboo wall knocking mechanism and scraper blade, prevents that the granule from closing the wall.
Preferably, the flow control mechanism comprises an electric pushing cylinder, a control rod, a connecting rod, a motor I, a lead screw, a guide connecting plate, a nut control plate, a connecting ejector rod and a driving slider, wherein the control rod is arranged on one side of the electric pushing cylinder, the connecting rod is arranged on one side of the control rod, the nut control plate is arranged on one side of the guide connecting plate, the connecting ejector rod is arranged on one side of the nut control plate, the lead screw is arranged in the guide connecting plate, the motor I is arranged on one side of the lead screw, the driving slider is arranged on one side of the connecting ejector rod, the output end of the electric pushing cylinder is connected with the control rod, the other end of the control rod is connected with the connecting rod through a pin shaft, the other end of the connecting rod is connected with the control plate through a pin shaft, the guide connecting plate is fixed on the upper sealing plate, the lead screw is connected with the nut control plate through threads, the connecting ejector rod is fixed on the nut control plate, the control rod is connected with the connecting ejector rod through the driving slider, and the output end of the motor I is connected with the lead screw through a coupler;
carry out coordinated control through weighing sensor passback signal to electric pusher jar and motor I to make the control lever can carry out accurate control to the control panel, when needing to increase through the flow, drive the lead screw through motor I and rotate, make the nut control panel to keeping away from control panel one side motion, make the shrink of electric pusher jar drive the control lever tail end and push down, make the control lever drive the connecting rod and drive the control panel upward movement.
Preferably, the cylinder wall knocking mechanism comprises a motor II, a cam, a moving plate, a rack I, a guide groove, a knocking block, a fixed guide frame, a guide wheel, a guide block, a gear, a rack II and a roller groove, wherein the cam is arranged on one side of the motor II, the moving plate is arranged on one side of the cam, the rack I is arranged on one side of the moving plate, the knocking block is arranged on one side of the rack I, the gear is arranged on one side of the rack I, the rack II is arranged on one side of the gear, the knocking block is arranged on one side of the rack II, the fixed guide frame is arranged in the center of the gear, the guide wheel is arranged on one side of the fixed guide frame, the guide block is arranged on the other side of the fixed guide frame, the guide groove is arranged in the rack I, and the roller groove is arranged in the rack II;
when the rolling inner cylinder rotates, the motor II drives the moving plate to enable the moving plate to drive the rack I to move up and down under the action of the guide block, and then the gear is driven to rotate, the gear drives the rack II to move up and down, and then the knocking block alternately reciprocates up and down, so that knocking on the rolling inner cylinder is completed, and wall bonding is prevented.
Preferably, stirring guide mechanism includes spiral stirring leaf, driving motor, sprocket feed subassembly, driving motor one side is equipped with the sprocket feed subassembly, sprocket feed subassembly one side is equipped with two sets of spiral stirring leaves, driving motor passes through the fixing base and connects on going into the charging tray, the sprocket feed subassembly is connected with the driving motor output to be connected with spiral stirring leaf, driving motor provides power and drives sprocket feed subassembly and make spiral stirring leaf rotate, and then accelerate the efficiency of granulation at the in-process of cylinder granulation, make each composition mix fully, also be favorable to the derivation of granule simultaneously.
Compared with the prior art, the invention has the beneficial effects that:
carry out coordinated control to electric propulsion jar and motor I through weighing sensor passback signal, so that the control lever can carry out accurate control to the control panel, and then make the granule reach the constant state through the volume of separating the baffle, make the granule that gets into in the rolling inner tube remain stable, and then make granule granularity form comparatively even, reduce the reverse work that leads to because of the granularity size is not uniform, carry out the wall build-up and strike off along with the rotation of rolling inner tube at the rolling inner tube through the scraper blade, cooperation section of thick bamboo wall knocking mechanism strikes the rolling inner tube lateral wall, drive the motion board through motor II, make motion board driving rack I move from top to bottom under the effect of guide block, and then drive gear revolve, make II up-and-down movements of rack, and then make the piece reciprocating motion about alternating can effectively prevent fertilizer granule from building-up, the yield that leads to is low, also can make equipment can normally operate for a long time, strike through reciprocating motion, can reduce the vibration range of rolling inner tube, also can reduce noise pollution in the workshop.
Drawings
FIG. 1 is a schematic structural diagram of a roller granulating device for bio-organic fertilizer;
FIG. 2 is a schematic structural view of a fertilizer buffer tank in FIG. 1;
FIG. 3 is a sectional view of the fertilizer buffer tank of FIG. 2;
FIG. 4 is a cross-sectional view of the roller mechanism of FIG. 1;
FIG. 5 is a schematic view of the rolling inner cylinder shown in FIG. 4;
FIG. 6 is a schematic structural view of the drum wall striking mechanism of FIG. 5;
in the figure: 1. a fertilizer buffer tank; 11. a flow control mechanism; 111. an electric pushing cylinder; 112. a control lever; 113. a connecting rod; 114. a motor I; 115. a lead screw; 116. a guide connecting plate; 117. a nut control panel; 118. connecting a top rod; 119. driving the slide block; 12. feeding a control flange; 13. a weighing sensor; 14. weighing and guiding the material box; 15. a baffle plate; 16. a control panel; 17. a temperature controller; 18. an upper sealing plate; 2. a conveying elevator; 3. a drum mechanism; 30. a spray water pipe; 31. a fixed mount; 32. an outer layer fixed cylinder; 33. a cylinder wall knocking mechanism; 331. a motor II; 332. a cam; 333. a motion plate; 334. a rack I; 3341. a guide groove; 335. knocking the block; 336. fixing a guide frame; 3361. a guide wheel; 3362. a guide block; 337. a gear; 338. a rack II; 3381. a roller groove; 34. feeding a material tray; 35. a feeding channel; 351. a stirring material guide mechanism; 3511. a spiral stirring blade; 3512. a drive motor; 3513. a sprocket drive assembly; 36. rolling the inner cylinder; 361. a discharging wheel disc; 37. a rolling support ring; 371. a support frame; 372. supporting the rollers; 38. a drive gear ring; 39. a scraper.
Detailed Description
For the convenience of understanding of those skilled in the art, the technical solution of the present invention will be further described in detail with reference to fig. 1 to 6.
A bio-organic fertilizer drum granulation device comprises a fertilizer buffer tank 1, a conveying elevator 2 and a drum mechanism 3, wherein the conveying elevator 2 is arranged on one side of the fertilizer buffer tank 1, the drum mechanism 3 is arranged on one side of the conveying elevator 2, crushed particles are subjected to flow control through the fertilizer buffer tank 1, and then the particles are conveyed to the drum mechanism 3 through the conveying elevator 2 for granulation;
the fertilizer buffer box 1 comprises a flow control mechanism 11, a feeding control flange 12, a weighing sensor 13, a weighing and guiding box 14, a partition plate 15, a control plate 16, a temperature controller 17 and an upper sealing plate 18, wherein the feeding control flange 12 is arranged on one side of the fertilizer buffer box 1, the upper sealing plate 18 is arranged on the other side of the fertilizer buffer box 1, the flow control mechanism 11 is arranged on one side of the upper sealing plate 18, the temperature controller 17 is arranged on one side of the flow control mechanism 11, the partition plate 15 and the control plate 16 are both arranged in the fertilizer buffer box 1, the control plate 16 is arranged on one side of the partition plate 15, the weighing sensor 13 is arranged on one side of the weighing and guiding box 14, the partition plate 15 is fixedly connected with the fertilizer buffer box 1, the partition plate 15 is connected with the control plate 16 through a T-shaped block, the other side of the control plate 16 is connected with the flow control mechanism 11, and the flow control mechanism 11 is fixed on the upper sealing plate 18; the load cell model may be GNS-BW01 and the temperature controller model may be TXK-103.
The crushed materials enter the fertilizer buffer box 1 through the feeding control flange 12, the flow control mechanism 11 is controlled through the weighing sensor 13, the control panel 16 is opened, and the quantity of the particles passing through the baffle 15 is constant;
the roller mechanism 3 comprises a spraying water pipe 30, a fixing frame 31, an outer layer fixing cylinder 32, a cylinder wall knocking mechanism 33, a feeding plate 34, a feeding channel 35, a stirring and guiding mechanism 351, a rolling inner cylinder 36, a discharging wheel disc 361, a rolling support ring 37, a support frame 371, support rollers 372, a driving gear ring 38 and scraping plates 39, wherein the outer layer fixing cylinder 32 is arranged on one side of the fixing frame 31, the rolling inner cylinder 36 is arranged on one side of the outer layer fixing cylinder 32, two groups of rolling support rings 37 are arranged on one side of the rolling inner cylinder 36, the support frame 371 is arranged on one side of the rolling support ring 37, two groups of support rollers 372 are arranged on one side of the support frame 371, two groups of cylinder wall knocking mechanisms 33 are arranged on the other side of the cylinder wall knocking mechanisms 33, the feeding plate 34 is arranged at one end of the outer layer fixing cylinder 32, the wheel disc 361 is arranged at the other end of the outer layer fixing cylinder 32, two groups of scraping plates 39 are arranged on one side of the feeding plate 34, the feeding plate 34 is internally provided with the feeding channel 35, and the discharging channel 35 is provided with the stirring and guiding mechanism 351; (ii) a
The feeding tray 34 is fixed on the outer layer fixed barrel 32, the feeding channel 35 penetrates through the feeding tray 34 and extends into the rolling inner barrel 36, the scraping plate 39 is fixed on the feeding tray 34 and contacts with the inner wall of the rolling inner barrel 36, the support frame 371 is fixed on the inner wall of the outer layer fixed barrel 32 and contacts with the outer wall of the rolling inner barrel 36 through the support roller 372, and the barrel wall knocking mechanism 33 is fixedly connected with the outer layer fixed barrel 32.
The granule passes through pan feeding passageway 35 and enters into inside rolling inner tube 36 through pan feeding dish 34, drives drive gear ring 38 through peripheral hardware drive arrangement and then makes rolling inner tube 36 rotate under the common support of support frame 371 and supporting roller 372, controls spraying water pipe 30 simultaneously, and the steam of spouting makes it the granulation, discharges through arranging material rim plate 361 after accomplishing, in the pivoted, under the combined action of section of thick bamboo wall knocking mechanism 33 and scraper blade 39, prevents that the granule from closing the wall.
The flow control mechanism 11 comprises an electric pushing cylinder 111, a control rod 112, a connecting rod 113, a motor I114, a lead screw 115, a guide connecting plate 116, a nut control plate 117, a connecting ejector rod 118 and a driving slider 119, wherein the control rod 112 is arranged on one side of the electric pushing cylinder 111, the connecting rod 113 is arranged on one side of the control rod 112, the nut control plate 117 is arranged on one side of the guide connecting plate 116, the connecting ejector rod 118 is arranged on one side of the nut control plate 117, the lead screw 115 is arranged in the guide connecting plate 116, the motor I114 is arranged on one side of the lead screw 115, the driving slider 119 is arranged on one side of the connecting ejector rod 118, the output end of the electric pushing cylinder 111 is connected with the control rod 112, the other end of the control rod 112 is connected with the connecting rod 113 through a pin shaft, the other end of the connecting rod 113 is connected with the control plate 16 through a pin shaft, the guide connecting plate 116 is fixed on the upper sealing plate 18, the lead screw 115 is connected with the guide connecting plate 116, the lead screw 115 is connected with the nut control plate 117 through a thread, the connecting ejector rod 118 is fixed on the nut control plate 117, the control rod 112 is connected with the connecting ejector rod 118 through the driving slider 119, and the output end of the motor I114 is connected with the lead screw 115 through a coupler;
carry out coordinated control to electric push cylinder 111 and motor I114 through weighing sensor 13 passback signal to make control lever 112 can carry out accurate control to control panel 16, when needing to increase through the flow, drive lead screw 115 through motor I114 and rotate, make nut control panel 117 move to keeping away from control panel 16 one side, make electric push cylinder 111 shrink and drive control lever 112 tail end and push down, make control lever 112 drive control panel 16 upward movement under the effect of connecting rod 113.
The cylinder wall knocking mechanism 33 comprises a motor II 331, a cam 332, a moving plate 333, a rack I334, a guide groove 3341, a knocking block 335, a fixed guide frame 336, a guide wheel 3361, a guide block 3362, a gear 337, a rack II 338 and a roller groove 3381, wherein the cam 332 is arranged on one side of the motor II 331, the moving plate 333 is arranged on one side of the cam 332, the rack I334 is arranged on one side of the moving plate 333, the knocking block 335 is arranged on one side of the rack I334, the gear 337 is arranged on one side of the rack I334, the rack II 338 is arranged on one side of the rack II 338, the fixed guide frame 336 is arranged in the center of the gear 337, the guide wheel 3361 is arranged on one side of the fixed guide frame 336, the guide block 3362 is arranged on the other side of the fixed guide frame 336, the guide groove 3341 is arranged in the rack I334, and the roller groove 3381 is arranged in the rack II 338;
when the rolling inner cylinder 36 rotates, the motor II 331 drives the moving plate 333, so that the moving plate 333 drives the rack I334 to move up and down under the action of the guide block 3362, the gear 337 is driven to rotate, the gear 337 drives the rack II 338 to move up and down, the knocking block 335 is driven to alternately reciprocate up and down, the knocking on the rolling inner cylinder 36 is completed, and wall bonding is prevented.
Stirring guide mechanism 351 includes spiral stirring leaf 3511, driving motor 3512, sprocket feed subassembly 3513, driving motor 3512 one side is equipped with sprocket feed subassembly 3513, sprocket feed subassembly 3513 one side is equipped with two sets of spiral stirring leaves 3511, driving motor 3512 is connected on income charging tray 34 through the fixing base, sprocket feed subassembly 3513 is connected with driving motor 3512 output, and be connected with spiral stirring leaf 3511, driving motor 3512 provides power and drives sprocket feed subassembly 3513 and make spiral stirring leaf 3511 rotate, and then accelerate the efficiency of granulation at the in-process of cylinder granulation, make each composition mix fully, also be favorable to the derivation of granule simultaneously.
The utility model provides a bio-organic fertilizer cylinder prilling granulator, granulation working process as follows:
step 1, mixed fermentation: piling fruit tree biomass charcoal, harmless excrement, straws, seaweed fertilizer, microbial flora and compound cellulase at 30-55 ℃ for fermentation, wherein the time is controlled to be 5-8 days, the first pile turning time is controlled to be 3 days of fermentation, and then the pile turning is performed once every 1-2 days;
step 2, compound stirring: adding bentonite, pyroligneous and adhesive into the fermentation product after the mixed fermentation is finished, stirring in the same clockwise direction, controlling the stirring temperature at 20-30 ℃, adjusting the water content to be 30-35%, and stirring for 15-30 minutes;
step 3, mixing and crushing: crushing the stirred large materials into small particles by a crusher;
and 4, roller granulation: by crushing the small particlesThe granules are controlled by flow, so that the weight of the granules entering the roller is constant at 1t/h, and the flow of steam is controlled at 0.5-1.5 m 3 /s;
Step 5, drying the particles: the temperature of the drying furnace is 80-110 ℃, and the temperature of the particles is controlled at 60-70 ℃;
step 6, cooling the particles: reducing the temperature of the particles to 25-45 ℃ to increase the hardness of the particles;
step 7, particle screening: screening the first section to dry out larger particles, conveying the larger particles to a roller for re-granulation, and screening the second section to screen out smaller particles from the rest particles in the first section, so as to obtain particles which meet the requirements and have similar diameters;
step 8, coating the powder: coating and dusting the granulated particles to prevent hardening in the finished product storage process.
The circuit components (the type of the weighing sensor: GNS-BW01 and the type of the temperature controller: TXK-103)) related to the invention are all components in the prior art, and the electrical connection among the circuit components is the conventional circuit connection in the prior art, which is not the protection range of the invention.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the present invention as defined in the accompanying claims.