CN220502943U - Fermenting installation is used in production of compound microbial fertilizer - Google Patents
Fermenting installation is used in production of compound microbial fertilizer Download PDFInfo
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- CN220502943U CN220502943U CN202321930284.5U CN202321930284U CN220502943U CN 220502943 U CN220502943 U CN 220502943U CN 202321930284 U CN202321930284 U CN 202321930284U CN 220502943 U CN220502943 U CN 220502943U
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Abstract
The utility model discloses a fermentation device for producing a compound microbial fertilizer, which comprises a fermentation mechanism, wherein the fermentation mechanism comprises a fermentation bin, a discharge port, a valve, a heating plate and a support, the fermentation bin is arranged on the support, a cavity is arranged in the fermentation bin, and the discharge port is arranged at the bottom end of the fermentation bin; still include the mechanism of rolling, actuating mechanism, screening mechanism, crushing mechanism and rabbling mechanism, the rabbling mechanism is installed in the inside of fermentation mechanism, and screening mechanism installs on fermentation mechanism's top, and screening mechanism and fermentation mechanism intercommunication, and crushing mechanism installs in the screening mechanism, and the mechanism of rolling is installed on screening mechanism, and the mechanism of rolling communicates with screening mechanism, and actuating mechanism installs on the mechanism of rolling. The utility model pulverizes the fermentation raw material by the rolling mechanism, is convenient for the contact of microorganisms and the raw material, realizes longitudinal stirring and improves the fermentation efficiency and quality.
Description
Technical Field
The utility model relates to the technical field of compound microbial fertilizer production, in particular to a fermentation device for compound microbial fertilizer production.
Background
Microbial fertilizers are biological fertilizers prepared by fermenting one or more beneficial microorganisms through industrial culture, and are generally divided into two categories: one is to increase the supply of plant nutrient elements through the vital activities of microorganisms contained in the plant nutrient elements, so that the plant nutrient conditions are improved, and the yield is further increased, and the representative variety is bacterial manure; the other group is a broad-sense microbial fertilizer, which increases the yield of crops through the action of the vital activities of the microorganisms contained in the microbial fertilizer, but the microbial fertilizer is not limited to improving the supply level of plant nutrient elements, and also comprises secondary metabolic substances generated by the microbial fertilizer, such as the stimulation of hormone substances to plants, so as to promote the absorption and utilization of the plant to the nutrient elements, or resist the pathogenic action of certain pathogenic microorganisms, lighten plant diseases and insect pests, and improve the yield and quality of crops.
In the existing microbial fertilizer fermentation technology, for example, the prior art with the application number of CN201822217555.8 can play the effect of adjusting the temperature inside the shell through the electrothermal tube, the microbial fertilizer inside the shell is faster in reaction fermentation speed and higher in efficiency, through rotating the handle, the movable shaft can be driven to rotate, thereby driving the gear to rotate, the gear rotates to drive the rack to move, thereby driving the sealing plate to move, the sealing plate is enabled to leave the inside of the material passing hole, further the microbial fertilizer completely reacted and fermented inside the shell enters the inside of the material placing box through the material passing hole, then the handle is rotated in the opposite direction, the sealing plate is enabled to return to the initial position, the microbial fertilizer can be rapidly cooled under the action of the water-cooled tube, meanwhile, the microbial fertilizer can be fed into the inside of the shell, and the new microbial fertilizer is ready to ferment, thereby the time of waiting for the microbial fertilizer cooling is saved, the production efficiency of the microbial fertilizer is effectively increased, the exhaust gas inside the shell and the base can be pumped out through the exhaust plate, and the exhaust pump.
The raw materials may contain caking, resulting in insufficient contact between the raw materials and microorganisms, which in turn reduces the fermentation rate and may vary in upper and lower concentrations, requiring up and down mixing, which is inconvenient in the prior art.
Disclosure of Invention
The utility model aims to solve the technical problem of providing a fermentation device for producing a compound microbial fertilizer, which can crush fermentation raw materials, is convenient for microorganisms to contact with the raw materials, can realize longitudinal stirring, and improves the fermentation efficiency and quality.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows.
The fermentation device for producing the compound microbial fertilizer comprises a fermentation mechanism, wherein the fermentation mechanism comprises a fermentation bin, a discharge hole, a valve, a heating plate and a support, the fermentation bin is arranged on the support, a cavity is arranged in the fermentation bin, the discharge hole is arranged at the bottom end of the fermentation bin, the valve is arranged on the discharge hole, and the heating plate is arranged at the bottom end of the cavity of the fermentation bin; the device also comprises a rolling mechanism, a driving mechanism, a screening mechanism, a crushing mechanism and a stirring mechanism, wherein the stirring mechanism is arranged in the fermentation mechanism, the screening mechanism is arranged at the top end of the fermentation mechanism and is communicated with the fermentation mechanism, the crushing mechanism is arranged in the screening mechanism, the rolling mechanism is arranged on the screening mechanism and is communicated with the screening mechanism, and the driving mechanism is arranged on the rolling mechanism; preliminary crushing is carried out to the raw materials through setting up the mechanism of rolling, provides power for the mechanism of rolling through setting up actuating mechanism, sieves through setting up the raw materials after the mechanism of screening crushed to the mechanism of rolling, smashes the raw materials through setting up crushing mechanism, is convenient for raw materials fermentation through setting up fermentation mechanism, stirs about the raw materials in to fermentation storehouse through setting up rabbling mechanism, improves microorganism and raw materials contact, and then improves fermentation efficiency and quality.
Preferably, the rolling mechanism comprises a feed hopper and two rolling rollers, the feed hopper is arranged on the screening mechanism, and the two rolling rollers are rotatably arranged on the inner wall of the feed hopper; firstly, raw materials are added from a feed hopper, rolled by two rolling rollers and enter a screening mechanism for screening.
Preferably, the driving mechanism comprises a driving gear, a driven gear, a motor frame and a first motor, wherein the driving gear is arranged on one grinding roller, the driven gear is arranged on the other grinding roller, the driving gear is meshed with the driven gear, the motor frame is arranged on the side wall of the feeding hopper, the first motor is arranged on the motor frame, and the output end of the first motor is connected with the driving gear; the first motor is turned on to drive the driving gear to rotate, the driven gear is driven to rotate in opposite directions through the meshing relationship of the driving gear and the driven gear, and then the two grinding rollers are driven to rotate in opposite directions to primarily grind the raw materials.
Preferably, the screening mechanism comprises a screening bin, guide baffles, a first rotating shaft, rotating discs, rotating installation rods, a second motor, a mounting frame and a screen drum, wherein the screening bin is installed at the top end of the fermentation bin, a cavity is arranged in the screening bin, the screening bin is communicated with the fermentation bin, a feeding hopper is installed at the top end of the screening bin, the feeding hopper is communicated with the screening bin, the two guide baffles are installed in the screening bin, the two first rotating shafts are symmetrically and rotatably installed on the inner wall of the screening bin, the two rotating discs are respectively and concentrically installed on the two first rotating shafts, the rotating installation rods are non-concentrically installed between the two rotating discs, the second motor is installed on the side wall of the screening bin, the output end of the second motor is connected with the first rotating shaft, the second rotating shafts and the second rotating installation cooperation quantity of the rotating installation rods are symmetrically installed in the screening bin, the screen drum is installed on the mounting frame, and the mounting frame is rotatably installed on the two rotating installation rods. After the raw materials get into the screening storehouse through the crushing of rolling mechanism in, drive first pivot through opening the second motor and rotate, because carousel and rotation installation pole are not concentric on the first pivot, and then drive mounting bracket and screen drum and shake about to the completion is to the screening of raw materials.
Preferably, the crushing mechanism comprises a protection box, a third motor, a battery, a second rotating shaft and a crushing cutter, wherein the protection box is arranged at the bottom end of the screen drum, the third motor is arranged at the bottom end of the screen drum and is positioned in the protection box, the battery is arranged at the bottom end of the protection box and is positioned in the protection box, the second rotating shaft is rotatably arranged at the bottom end of the screen drum, and the crushing cutter is arranged on the second rotating shaft; the third motor and the battery are protected through the protection box, electric energy is provided for the third motor through the battery, the second rotating shaft is driven to rotate, the smashing cutter is driven to smash raw materials with larger blocks or particles, and then the raw materials enter the fermentation bin for fermentation through screening of the screen drum and flow guiding of the flow guiding baffle.
Preferably, the fermentation mechanism comprises a fermentation bin, a discharge hole, a valve, a heating plate and a support, wherein the fermentation bin is arranged on the support, a cavity is formed in the fermentation bin, the discharge hole is arranged at the bottom end of the fermentation bin, the valve is arranged on the discharge hole, and the heating plate is arranged at the bottom end of the cavity of the fermentation bin; after the crushed raw materials enter the fermentation bin, the raw materials are fermented in the fermentation bin, the heating plate is opened for heating, the fermentation efficiency is improved, and after the fermentation is finished, the valve is opened for discharging from the discharge port.
Preferably, the stirring mechanism comprises a third rotating shaft, stirring blades and a fourth motor, wherein the third rotating shaft is rotatably arranged on the inner wall of the fermentation bin, the stirring blades are arranged on the third rotating shaft, the fourth motor is arranged on the side wall of the fermentation bin, and the output end of the fourth motor is connected with the third rotating shaft; the third rotating shaft is driven to rotate by opening the fourth motor, so that the stirring blades are driven to stir fermentation raw materials in the fermentation bin up and down, the up and down fermentation rate is consistent, the contact between microorganisms and raw materials is increased, and the fermentation rate is improved.
By adopting the technical scheme, the utility model has the following technical progress.
The utility model provides power for the rolling mechanism by arranging the rolling mechanism, screens the crushed raw materials by arranging the screening mechanism, crushes the raw materials by arranging the crushing mechanism, facilitates the fermentation of the raw materials by arranging the fermentation mechanism, stirs the raw materials in the fermentation bin up and down by arranging the stirring mechanism, improves the contact of microorganisms and the raw materials, and further improves the fermentation efficiency and quality.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a front cross-sectional view of the present utility model;
FIG. 3 is a right side cross-sectional view of the present utility model;
FIG. 4 is a front view of the present utility model;
FIG. 5 is an enlarged schematic view of the present utility model at A in FIG. 1;
FIG. 6 is an enlarged schematic view of the present utility model at B in FIG. 2;
FIG. 7 is an enlarged schematic view of the present utility model at C in FIG. 3;
wherein: 01. a grinding mechanism; 11. a feed hopper; 12. grinding roller; 02. a driving mechanism; 21. a drive gear; 22. a driven gear; 23. a motor frame; 24. a first motor; 03. a screening mechanism; 31. screening bins; 32. a flow guiding baffle; 33. a first rotating shaft; 34. a turntable; 35. rotating the mounting rod; 36. a second motor; 37. a mounting frame; 38. a screen drum; 04. a crushing mechanism; 41. a protection box; 42. a third motor; 43. a battery; 44. a second rotating shaft; 45. a crushing knife; 05. a fermentation mechanism; 51. a fermentation bin; 52. a discharge port; 53. a valve; 54. a heating plate; 55. a bracket; 06. a stirring mechanism; 61. a third rotating shaft; 62. stirring the leaves; 63. and a fourth motor.
Detailed Description
The utility model will be described in further detail with reference to the drawings and the detailed description.
The compound microbial fertilizer disclosed by the utility model comprises the following raw materials in parts by weight: 22 parts by weight of organic fertilizer, 77 parts by weight of inorganic fertilizer, 0.3 part by weight of microbial powder and 0.5 part by weight of other fertilizer. Wherein the organic fertilizer is cotton seed residue; the inorganic fertilizer consists of the following raw materials in parts by weight: 20 parts of urea, 15 parts of monoammonium phosphate and 4 parts of potassium chloride; the microorganism is bacillus licheniformis; the other fertilizer is glucose. The raw materials are crushed, fermented, granulated, polished, dried, cooled, coarse-screened, fine-screened, sprayed with strains, finished products and packaged to prepare the efficient compound microbial fertilizer.
This embodiment provides a fermenting installation is used in compound microorganism fertilizer production, mainly accomplish the crushing and the fermentation process to the raw materials, fermenting installation's structure is as shown in fig. 1 through 7, including fermentation mechanism 05, the mechanism of rolling 01, actuating mechanism 02, screening mechanism 03, crushing mechanism 04 and rabbling mechanism 06, the inside at fermentation mechanism 05 is installed to rabbling mechanism 06, the top at fermentation mechanism 05 is installed to screening mechanism 03, and screening mechanism 03 and fermentation mechanism 05 intercommunication, crushing mechanism 04 installs in screening mechanism 03, the mechanism of rolling 01 is installed on screening mechanism 03, and the mechanism of rolling 01 communicates with screening mechanism 03, actuating mechanism 02 installs on the mechanism of rolling 01.
The fermentation mechanism 05 comprises a fermentation bin 51, a discharge hole 52, a valve 53, a heating plate 54 and a support 55, wherein the fermentation bin 51 is arranged on the support 55, a chamber is arranged in the fermentation bin 51, the discharge hole 52 is arranged at the bottom end of the fermentation bin 51, the valve 53 is arranged on the discharge hole 52, and the heating plate 54 is arranged at the bottom end of the chamber of the fermentation bin 51.
The rolling mechanism 01 comprises a feed hopper 11 and two rolling rollers 12, the feed hopper 11 is arranged on the screening mechanism 03, and the two rolling rollers 12 are rotatably arranged on the inner wall of the feed hopper 11.
The driving mechanism 02 comprises a driving gear 21, a driven gear 22, a motor frame 23 and a first motor 24, wherein the driving gear 21 is arranged on one crushing roller 12, the driven gear 22 is arranged on the other crushing roller 12, the driving gear 21 is meshed with the driven gear 22, the motor frame 23 is arranged on the side wall of the feeding hopper 11, the first motor 24 is arranged on the motor frame 23, and the output end of the first motor 24 is connected with the driving gear 21.
Screening mechanism 03 includes screening bin 31, baffle 32, first pivot 33, carousel 34, rotate the installation pole 35, second motor 36, mounting bracket 37 and screen drum 38, screening bin 31 installs on the top of fermentation storehouse 51, and be provided with the cavity in the screening bin 31, screening bin 31 and fermentation storehouse 51 intercommunication, the top at screening bin 31 is installed to feeder hopper 11, and feeder hopper 11 and screening bin 31 intercommunication, two baffle 32 are installed in screening bin 31, two first pivots 33 symmetry and rotation are installed on the inner wall of screening bin 31, two carousels 34 are installed on two first pivots 33 respectively concentric, rotate the installation pole 35 non-concentric installation between two carousels 34, second motor 36 is installed on the lateral wall of screening bin 31, and the output of second motor 36 is connected with first pivot 33, carousel 34, the installation cooperation quantity two of rotation installation pole 35 and symmetry are installed in screening bin 31's inside, screen drum 38 is installed on mounting bracket 37, mounting bracket 37 rotates and is installed on two rotation installation poles 35.
The crushing mechanism 04 includes a protection box 41, a third motor 42, a battery 43, a second rotating shaft 44, and a crushing blade 45, the protection box 41 is mounted at the bottom end of the screen drum 38, the third motor 42 is located in the protection box 41, the battery 43 is mounted at the bottom end of the protection box 41, the battery 43 is located in the protection box 41, the second rotating shaft 44 is rotatably mounted at the bottom end of the screen drum 38, and the crushing blade 45 is mounted on the second rotating shaft 44.
The stirring mechanism 06 comprises a third rotating shaft 61, stirring blades 62 and a fourth motor 63, the third rotating shaft 61 is rotatably arranged on the inner wall of the fermentation bin 51, the stirring blades 62 are arranged on the third rotating shaft 61, the fourth motor 63 is arranged on the side wall of the fermentation bin 51, and the output end of the fourth motor 63 is connected with the third rotating shaft 61.
As shown in fig. 1 to 7, when the utility model works, all raw materials are firstly added from a feed hopper 11, a first motor 24 is turned on to drive a driving gear 21 to rotate, the meshing relationship of the driving gear 21 and a driven gear 22 is turned on to drive the driven gear 22 to rotate in opposite directions, two grinding rollers 12 are driven to rotate in opposite directions to primarily grind the raw materials, the raw materials enter a screening bin 31 to be screened, when the raw materials enter the screening bin 31 after being ground by a grinding mechanism 01, a second motor 36 is turned on to drive a first rotating shaft 33 to rotate, a rotary table 34 and a rotary mounting rod 35 on the first rotating shaft 33 are not concentric, a mounting frame 37 and a screening drum 38 are driven to shake left and right, the raw materials are screened, a third motor 42 and a battery 43 are protected by a protection box 41, the battery 43 provides electric energy for the third motor 42, the second rotating shaft 44 is driven to rotate, the crushing cutter 45 is driven to crush the raw materials with larger blocks or particles, the crushed raw materials enter the fermentation bin 51 for fermentation through screening of the screen drum 38 and flow guiding of the flow guiding baffle 32, after entering the fermentation bin 51, the raw materials complete fermentation in the fermentation bin 51, the heating plate 54 is opened for heating, fermentation efficiency is improved, the valve 53 is opened after fermentation, the raw materials are discharged from the discharge port 52, the fourth motor 63 is opened for driving the third rotating shaft 61 to rotate, the stirring blade 62 is driven to stir the fermentation raw materials in the fermentation bin 51 up and down, the up and down fermentation rate is consistent, the contact between microorganisms and the raw materials is increased, and the fermentation rate is improved.
The first motor 24, the second motor 36, the third motor 42, the battery 43 and the fourth motor 63 of the present utility model are commercially available and can be installed and operated by those skilled in the art according to the accompanying instructions without the need for creative efforts of those skilled in the art.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.
Claims (1)
1. A fermentation device for producing compound microbial fertilizer comprises a fermentation mechanism (05); the device is characterized by further comprising a rolling mechanism (01), a driving mechanism (02), a screening mechanism (03), a crushing mechanism (04) and a stirring mechanism (06), wherein the stirring mechanism (06) is arranged in the fermentation mechanism (05), the screening mechanism (03) is arranged at the top end of the fermentation mechanism (05), the screening mechanism (03) is communicated with the fermentation mechanism (05), the crushing mechanism (04) is arranged in the screening mechanism (03), the rolling mechanism (01) is arranged on the screening mechanism (03), the rolling mechanism (01) is communicated with the screening mechanism (03), and the driving mechanism (02) is arranged on the rolling mechanism (01);
the grinding mechanism (01) is used for primarily grinding the raw materials, the driving mechanism (02) is used for providing power for the grinding mechanism (01), the screening mechanism (03) is used for screening the raw materials ground by the grinding mechanism (01), the grinding mechanism (04) is used for grinding the raw materials, the fermentation mechanism (05) is used for facilitating the fermentation of the raw materials, and the stirring mechanism (06) is used for stirring the raw materials in the fermentation bin (51) up and down;
the rolling mechanism (01) comprises a feed hopper (11) and two rolling rollers (12), the feed hopper (11) is arranged on the screening mechanism (03), and the two rolling rollers (12) are rotatably arranged on the inner wall of the feed hopper (11);
the driving mechanism (02) comprises a driving gear (21), a driven gear (22), a motor frame (23) and a first motor (24), wherein the driving gear (21) is arranged on one grinding roller (12), the driven gear (22) is arranged on the other grinding roller (12), the driving gear (21) is meshed with the driven gear (22), the motor frame (23) is arranged on the side wall of the feed hopper (11), the first motor (24) is arranged on the motor frame (23), and the output end of the first motor (24) is connected with the driving gear (21);
screening mechanism (03) including screening bin (31), guide baffle (32), first pivot (33), carousel (34), rotate installation pole (35), second motor (36), mounting bracket (37) and screen drum (38), screening bin (31) are installed on the top of fermentation bin (51), and be provided with the cavity in screening bin (31), screening bin (31) and fermentation bin (51) intercommunication, feeder hopper (11) are installed on the top of screening bin (31), and feeder hopper (11) and screening bin (31) intercommunication, two guide baffle (32) are installed in screening bin (31), two first pivot (33) symmetry and rotation are installed on the inner wall of screening bin (31), two carousel (34) are installed on two first pivot (33) respectively with heart, rotate installation pole (35) non-concentric between two carousel (34), second motor (36) are installed on the lateral wall of screening bin (31), and the output of second motor (36) is connected with first pivot (33), first pivot (33) and rotation installation pole (35) are installed on the mounting bracket (38) of symmetry, the quantity of installation pole (33) is installed on screening bin (33) with rotation, the mounting frame (37) is rotatably mounted on the two rotary mounting rods (35);
the crushing mechanism (04) comprises a protection box (41), a third motor (42), a battery (43), a second rotating shaft (44) and a crushing cutter (45), wherein the protection box (41) is arranged at the bottom end of the screen drum (38), the third motor (42) is positioned in the protection box (41), the battery (43) is arranged at the bottom end of the protection box (41), the battery (43) is positioned in the protection box (41), the second rotating shaft (44) is rotatably arranged at the bottom end of the screen drum (38), and the crushing cutter (45) is arranged on the second rotating shaft (44);
the fermentation mechanism (05) comprises a fermentation bin (51), a discharge hole (52), a valve (53), a heating plate (54) and a support (55), wherein the fermentation bin (51) is arranged on the support (55), a cavity is formed in the fermentation bin (51), the discharge hole (52) is arranged at the bottom end of the fermentation bin (51), the valve (53) is arranged on the discharge hole (52), and the heating plate (54) is arranged at the bottom end of the cavity of the fermentation bin (51);
the stirring mechanism (06) comprises a third rotating shaft (61), stirring blades (62) and a fourth motor (63), wherein the third rotating shaft (61) is rotatably arranged on the inner wall of the fermentation bin (51), the stirring blades (62) are arranged on the third rotating shaft (61), the fourth motor (63) is arranged on the side wall of the fermentation bin (51), and the output end of the fourth motor (63) is connected with the third rotating shaft (61).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202321930284.5U CN220502943U (en) | 2023-07-21 | 2023-07-21 | Fermenting installation is used in production of compound microbial fertilizer |
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CN202321930284.5U CN220502943U (en) | 2023-07-21 | 2023-07-21 | Fermenting installation is used in production of compound microbial fertilizer |
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CN220502943U true CN220502943U (en) | 2024-02-20 |
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CN202321930284.5U Active CN220502943U (en) | 2023-07-21 | 2023-07-21 | Fermenting installation is used in production of compound microbial fertilizer |
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2023
- 2023-07-21 CN CN202321930284.5U patent/CN220502943U/en active Active
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