CN113131699A

CN113131699A - Brush end cover processing production system

Info

Publication number: CN113131699A
Application number: CN202110574445.0A
Authority: CN
Inventors: 陈钢; 李家腾
Original assignee: Dongguan Huajuntong Motor Co Ltd
Current assignee: Dongguan Huajuntong Motor Co Ltd
Priority date: 2021-05-25
Filing date: 2021-05-25
Publication date: 2021-07-16
Anticipated expiration: 2041-05-25
Also published as: CN113131699B

Abstract

The application relates to an electric brush end cover processing production system, which comprises a rack, wherein a conveying mechanism is arranged on the rack, the conveying mechanism conveys an end cover, a combined mechanism, a first mounting mechanism, a second mounting mechanism and a third mounting mechanism are sequentially arranged on the rack along the conveying direction of the end cover, the combined mechanism is used for combining an inner cover and an outer cover, the first mounting mechanism is used for mounting a stopping sheet, the second mounting mechanism is used for mounting a bearing, and the third mounting mechanism is used for mounting an electric brush; the frame is provided with the school position subassembly, and the school position subassembly includes school position cylinder, school position motor and school position piece, and the school position motor is fixed in the school position cylinder, and the school position piece is fixed in the school position motor, and school position piece bottom surface is provided with flexible groove, is provided with the flexible subassembly that stretches out and draws back in the flexible inslot, and the flexible subassembly includes the school position inserted block, and the school position inserted block is used for pegging graft the cooperation with the installation jack of enclosing cover. This application has the effect that improves the stability of end cover in installation work.

Description

Brush end cover processing production system

Technical Field

The application relates to the technical field of motor production, in particular to an electric brush end cover processing production system.

Background

The motor is an electromagnetic device for converting or transmitting electric energy according to the law of electromagnetic induction, and the end cover is a cover body arranged on the shell of the motor. In the production and processing of end covers, when the end covers are fed, the position states of the end covers are not easy to control, and the end covers can rotate in the moving process, so that workers are required to place the end covers and enable the end covers to be in accurate position states to carry out end cover processing and production, and in the working process, the workers are easy to fatigue muscles, the position control of the end covers is influenced, and the installation stability of the end covers is low.

Disclosure of Invention

In order to improve the stability of end cover in installation work, the application provides an electric brush end cover processing production system.

The application provides a brush end cover processing production system adopts following technical scheme:

a processing and production system for an electric brush end cover comprises a rack, wherein a conveying mechanism is arranged on the rack, the conveying mechanism conveys the end cover, a combination mechanism, a first mounting mechanism, a second mounting mechanism and a third mounting mechanism are sequentially arranged on the rack along the conveying direction of the end cover, the combination mechanism is used for combining an inner cover and an outer cover, the first mounting mechanism is used for mounting a stopping sheet, the second mounting mechanism is used for mounting a bearing, and the third mounting mechanism is used for mounting an electric brush; the motor assembly comprises a rack and is characterized in that a position correcting assembly is arranged on the rack and comprises a position correcting cylinder, a position correcting motor and a position correcting block, the position correcting motor is fixed on the position correcting cylinder, the position correcting block is fixed on the position correcting motor, a telescopic groove is formed in the bottom surface of the position correcting block, an elastic telescopic assembly is arranged in the telescopic groove and comprises a position correcting insertion block, and the position correcting insertion block is used for being matched with an installation insertion hole of an outer cover in an inserting mode.

By adopting the technical scheme, the combination mechanism combines the inner cover and the outer cover, and the position of the outer cover is corrected by the position correcting component before the inner cover and the outer cover are combined; specifically, the calibration cylinder drives the calibration motor to move downwards, the calibration block moves downwards along with the calibration cylinder, if the position state of the outer cover is the calibration state, the calibration insertion block is inserted into the installation jack, the calibration motor drives the calibration block to rotate for a circle, and under the insertion fit of the calibration insertion block and the installation jack, the outer cover returns to the calibration state after rotating for a circle; if the position state of the outer cover is in a non-calibration state, the position correction insertion block is abutted against the top surface of the outer cover, when the position correction insertion block rotates to the position correction insertion block to align with the installation jack along with the position correction block, the position correction insertion block is inserted into the installation jack, and then the outer cover rotates until reaching the calibration state, so that the position correction is carried out on the outer cover, and the stable installation effect is achieved.

Optionally, a position correction pulley is rotatably arranged at the bottom end of the position correction insertion block.

Through adopting above-mentioned technical scheme, the bottom of school position inserted block is rotated and is set up the school position pulley, and when the relative rotation takes place for school position inserted block and enclosing cover, the sliding friction between school position inserted block and the enclosing cover is changed into rolling friction to the school position pulley, reduces the frictional resistance that the school position slider received when relative enclosing cover rotates for the school position slider can insert in the installation jack more easily, improves the stability of school position work.

Optionally, a transfer assembly is further arranged on the frame and comprises a horizontal transfer cylinder, a vertical transfer cylinder and a transfer block, the horizontal transfer cylinder is fixed to the frame, the vertical transfer cylinder is fixed to the horizontal transfer cylinder to be driven by the horizontal transfer cylinder, the transfer block is fixed to the vertical transfer cylinder to be driven by the vertical transfer cylinder, and a transfer insert block matched with an installation jack of the outer cover is fixed to the transfer block.

By adopting the technical scheme, the vertical transfer cylinder drives the transfer block to move upwards to be close to the outer cover, the transfer insertion block on the transfer block is inserted into the mounting insertion hole on the outer cover, then the horizontal cylinder drives the vertical transfer cylinder to move, the transfer block moves along with the vertical transfer cylinder, and the transfer block transfers the outer cover; when the outer cover after the position is corrected is transferred by the transfer assembly, the transfer insertion block is inserted into the mounting insertion hole in the outer cover, and the outer cover is difficult to rotate in the rotating process under the limiting effect of the transfer insertion block, so that the outer cover is stably transferred.

Optionally, the conveying mechanism includes a bearing assembly and a conveying assembly, the bearing assembly includes a bearing member, the bearing member is provided with a bearing groove for accommodating the outer cover, the conveying assembly includes an X-axis cylinder, a first moving member, a Y-axis cylinder and a second moving member, the X-axis cylinder is fixed to the frame, the first moving member is fixed to the X-axis cylinder, the Y-axis cylinder is fixed to the first moving member, the second moving member is fixed to the Y-axis cylinder, the X-axis cylinder drives the first moving member to move toward the bearing member, the Y-axis cylinder drives the second moving member to extend and retract along the moving direction of the end cover, the second moving member is provided with a plurality of conveying members, and the distance between adjacent conveying members is equal to the piston rod extending and retracting distance of the Y-axis cylinder; the bearing piece is further provided with a limiting groove, the limiting groove is identical to the bearing groove in length direction and equal in length, and the width of the limiting groove is identical to that of the inner cover.

Through adopting above-mentioned technical scheme, the X axle cylinder orders about first moving member and holds carrier motion towards, the Y axle cylinder orders about the second moving member and stretches out and draws back along the moving direction of end cover, the interval of the adjacent conveying piece on the second moving member equals the flexible distance of piston rod of Y axle cylinder, the interval of adjacent conveying piece equals the unit stroke of end cover, make the input speed and the feeding process of end cover in the bearing groove stable, the spacing groove is unanimous with the width of inner cup, at the pay-off in-process of end cover, the inner cup receives the limiting displacement of spacing groove and is difficult for producing the rotation, reach the rotation restriction effect to the end cover from this, make the holistic pay-off of end cover more stable.

Optionally, the combination mechanism includes a horizontal combination cylinder, a horizontal slider, a vertical combination cylinder and a clamping jaw, the horizontal combination cylinder is fixed to the frame, the horizontal slider is fixed to the horizontal combination cylinder and driven by the horizontal combination cylinder, the vertical combination cylinder is fixed to the horizontal slider, the clamping jaw is fixed to the vertical combination cylinder and driven by the vertical combination cylinder, and the clamping jaw can grab the inner cover downwards.

Through adopting above-mentioned technical scheme, the clamping jaw is got to the inner cover clamp, and vertical combination cylinder orders about the clamping jaw and makes elevating movement, and horizontal combination cylinder orders about horizontal slider and transports reciprocating motion between piece and the carrier at the inner cover, and vertical slider and clamping jaw follow horizontal slider and remove, shifts the inner cover in order to make up inner cover and enclosing cover from this to the enclosing cover.

Optionally, the first mounting mechanism includes a glue applying assembly and a blanking assembly, the glue applying assembly includes a glue containing cylinder and a glue applying cylinder, the glue applying cylinder is vertically arranged, the glue containing cylinder is fixed to the glue applying cylinder and driven by the glue applying cylinder, a glue outlet head is arranged at the bottom end of the glue containing cylinder, the bearing member is provided with a glue applying hole, and the glue outlet head is located right above the glue applying hole; the glue discharging head is internally provided with a glue control piece, the glue control piece comprises a top opening part and a glue blocking part, the glue blocking part seals the glue discharging head, and the top opening part is used for jacking the glue blocking part to remove the sealing of the glue blocking part on the glue discharging head; the blanking subassembly includes blanking cylinder and drift, the drift is fixed in the blanking cylinder, hold the weight of the carrier and seted up the blanking hole, the drift is located directly over the blanking hole, the blanking cylinder orders about the drift inserts the blanking hole, the outer wall of drift with the inner wall in blanking hole is tailor graphite backstop strip.

Through adopting above-mentioned technical scheme, the end cover removes and in proper order through beating gluey hole and blanking hole in the bearing groove that holds the carrier, beats gluey subassembly and beats gluey to the end cover in beating gluey hole department, and the blanking subassembly is at blanking graphite end separation blade of blanking hole department, and the graphite end separation blade of blanking falls to the end cover on, carries out the pasting of end separation blade to the end cover from this. Beat and glue the cylinder and order about holding a packing element and remove in order being close to or keeping away from the end cover, blow to holding a packing element by the air pump and extrude in order will hold the gluey extrusion in the packing element, beat to glue the end cover through machinery from this, seal or remove to gluing the head by accuse glue spare and seal, reach better play and glue control effect.

Optionally, still be provided with in the frame and unreel subassembly and rolling assembly, unreel the subassembly with the rolling assembly set up respectively in hold carrier both sides, unreel the subassembly including unreeling the frame and unreeling the dish, unreel the dish rotate set up in unreel the frame, it is used for placing graphite backstop strip book to unreel the dish, the rolling subassembly includes rolling frame and rolling dish, rolling dish rotate set up in the rolling frame, the rolling dish is used for rolling graphite backstop strip waste material.

Through adopting above-mentioned technical scheme, place graphite backstop strip book on the reel, graphite backstop strip from unreeling the ejection of compact of subassembly and rolling in the rolling subassembly behind the blanking hole, the graphite backstop strip of blanking hole department is blanked to the blanking subassembly, reaches better graphite backstop piece blanking effect from this for press and paste the mechanism and have higher work efficiency. And the graphite stop strip waste after blanking is wound on the winding disc, so that a better waste collection effect is achieved.

Optionally, the second mounting mechanism comprises a feeding assembly and a press-fitting assembly, the feeding assembly comprises a feeding cylinder and a feeding block, the feeding block is provided with a feeding groove, the feeding cylinder is fixed to the feeding block, and a piston rod of the feeding cylinder is located in the feeding groove; the press-fitting assembly comprises a press-fitting cylinder, a press-fitting frame, a lower press-fitting block, a first press-fitting block and a second press-fitting block, the press-fitting cylinder is fixed on the press-fitting frame, the lower press-fitting block is fixed on the press-fitting cylinder and driven by the press-fitting cylinder, the first press-fitting block and the second press-fitting block are both fixed on the lower press-fitting block, the bearing piece is provided with a first press-fitting hole and a second press-fitting hole, the first press-fitting block is located right above the first press-fitting hole, and the second press-fitting block is located right above the second press-fitting hole.

By adopting the technical scheme, the end cover moves in the bearing groove of the bearing piece, the bearing is pushed to the first press mounting hole from the feeding groove by the feeding cylinder, when the end cover reaches the first press mounting hole, the bearing is pre-pressed at the first press mounting hole by the press mounting mechanism, then the end cover with the pre-pressed bearing moves to the second press mounting hole, the press mounting mechanism carries out the press mounting of the bearing for the second time, the press mounting of the bearing is carried out through machinery, and a better bearing press mounting effect can be achieved through the step press mounting.

Optionally, the third mounting mechanism includes a top mounting assembly, the top mounting assembly includes a top mounting frame, a top mounting cylinder and a mounting block, the top mounting frame is fixed to the frame, the mounting block is fixed to the top mounting cylinder, a clamping assembly and a press-fitting assembly are arranged on the mounting block, the bearing piece is provided with a clamping hole and a fixing press-fitting hole, the clamping assembly places the electric brush on the end cover at the clamping hole, and the press-fitting assembly presses the electric brush down and fixes the electric brush on the end cover at the fixing press-fitting hole.

By adopting the technical scheme, the end cover moves from the cover conveying groove of the bearing piece and sequentially passes through the upper mounting hole and the fixed pressure hole, the electric brush is mounted on the end cover at the upper mounting hole by the upper mounting mechanism, the end cover carrying the electric brush moves to the fixed pressure hole from the upper mounting hole, the electric brush on the end cover is fixed at the fixed pressure hole by the fixing mechanism, and therefore the electric brush is mounted and fixed through machinery, and higher end cover electric brush mounting efficiency is achieved.

Optionally, the third mounting mechanism further comprises a limiting assembly and a punching assembly, the limiting assembly comprises a limiting cylinder and a limiting stopper, and the limiting stopper is connected to the limiting cylinder and driven by the limiting cylinder; the punching assembly comprises a punching cylinder and a punching sheet, the punching sheet is fixed on the punching cylinder and driven by the punching cylinder, the bearing piece is provided with a punching groove, and the punching sheet is in sliding fit with the punching groove.

By adopting the technical scheme, the punching and rotating cylinder drives the punching and rotating sheet to move, the punching and rotating sheet applies torque to the end cover so as to enable the end cover to rotate, and the electric brush is subjected to the limiting action of the limiting stop block, so that the electric brush is bent, the electric brush is fixed, and a better electric brush fixing effect is achieved; the punching and rotating sheet is in sliding fit with the punching and rotating groove, so that the moving action of the punching and rotating sheet is more stable, and the punching and rotating effect of the punching and rotating sheet on the end cover is more stable.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the position correcting component corrects the bottom cover, so that the mounting combination of the end cover is more stable, workers do not need to align and correct the position, and the more efficient and stable end cover mounting effect is achieved;

2. the spacing groove is spacing to the inner cup, and first installation mechanism ends the separation blade installation to the end cover, and second installation mechanism carries out the bearing installation to the end cover, and third installation mechanism carries out the brush installation to the end cover, and in the whole end cover course of working, the inner cup receives the limiting displacement of spacing groove and is difficult for producing the rotation, reaches the rotation restriction effect to the end cover from this for the holistic processing effect of end cover is more stable.

Drawings

Fig. 1 is an overall structural view of an embodiment of the present application.

Fig. 2 is a structural view of the carrier in the embodiment of the present application.

Fig. 3 is a structural view of a carrier assembly in an embodiment of the present application.

Fig. 4 is a structural view of the combining mechanism in the embodiment of the present application.

FIG. 5 is a structural view of a positioning component in an embodiment of the present application.

FIG. 6 is a cross-sectional view of a proof mass in an embodiment of the present application.

Fig. 7 is a structural view of a transfer unit in an embodiment of the present application.

FIG. 8 is a structural view of a gluing assembly in an embodiment of the present application.

FIG. 9 is a cross-sectional view of the gluing cylinder in the embodiment of the present application.

Fig. 10 is a structural view of an unwinding assembly and a winding assembly in an embodiment of the present application.

Fig. 11 is a structural view of a feed assembly and a press-fitting assembly in an embodiment of the present application.

Fig. 12 is a structural view of the upper assembly and the clamping assembly in the embodiment of the present application.

Fig. 13 is a structural view of a stop assembly in an embodiment of the present application.

Figure 14 is a structural view of a rush assembly in an embodiment of the present application.

Description of reference numerals: 01. a frame; 02. a position correcting component; 021. a position correcting cylinder; 022. a position correcting motor; 023. a position correcting block; 0231. a telescopic groove; 0232. a tension spring; 0233. correcting and inserting the blocks; 0234. a position correcting pulley; 03. a transfer assembly; 031. a horizontal transfer cylinder; 032. a vertical transfer cylinder; 033. transferring the block; 04. a transport assembly; 041. an X-axis cylinder; 042. a first moving member; 043. a Y-axis cylinder; 044. a second moving member; 045. a conveyance member; 05. a load bearing assembly; 051. a carrier; 0511. a bearing groove; 05111. a limiting groove; 0512. punching a glue hole; 0513. punching holes; 0514. a material passing hole; 0515. a first press-fitting hole; 0516. a second press mounting hole; 0517. clamping the hole; 0518. fixing the pressure hole; 0519. punching a rotary groove; 0521. a combination hole; 06. a horizontal combined cylinder; 061. a horizontal slider; 062. a vertical combined cylinder; 063. a clamping jaw; 07. gluing components; 071. a glue containing cylinder; 072. a gluing cylinder; 073. discharging the rubber head; 074. glue control pieces; 0741. a top opening portion; 0742. a glue blocking part; 08. a blanking assembly; 081. blanking the air cylinder; 082. a punch; 09. an unwinding assembly; 091. unwinding the frame; 092. placing the reel; 10. a winding component; 101. a winding frame; 102. a winding disc; 11. a feeding assembly; 111. a feeding cylinder; 112. a feeding block; 1121. a feed chute; 12. pressing the assembly; 121. pressing the air cylinder; 122. a press-mounting frame; 123. pressing the block; 1231. a first press fitting block; 1232. a second press mounting block; 13. assembling the components; 131. mounting a frame; 132. installing a cylinder; 133. mounting blocks; 14. clamping the assembly; 141. clamping a claw; 142. clamping a cylinder; 15. a limiting component; 151. a limiting cylinder; 152. a limit stop block; 16. a punching component; 161. punching a rotating cylinder; 162. and (5) punching and rotating the sheet.

Detailed Description

The present application is described in further detail below with reference to figures 1-14.

The embodiment of the application discloses brush end cover processing production system, refer to fig. 1, including frame 01, be provided with on frame 01 and transport the mechanism, transport the mechanism and transport the end cover, transport the mechanism and include carrier assembly 05 and transport subassembly 04, carrier assembly 05 is used for bearing the end cover, transports subassembly 04 and is used for ordering about the end cover to move on carrier assembly 05, and carrier assembly 05 includes carrier 051. The bearing piece 051 is provided with a bearing groove 0511, and the bearing groove 0511 is inwards formed by the side surface of the bearing piece 051. The length direction of the bearing part 051 is consistent with the length direction of the bearing part 051, and the length of the bearing groove 0511 is equal to the length of the bearing part 051, namely the bearing groove 0511 penetrates through the bearing part 051 along the length direction of the bearing part 051.

Referring to fig. 1 and 3, the transporting assembly 04 is disposed on the frame 01 near the opening side of the carrying groove 0511, and the transporting assembly 04 includes an X-axis cylinder 041, a first moving member 042, a Y-axis cylinder 043, and a second moving member 044. The cylinder barrel of the X-axis cylinder 041 is fixed on the rack 01, the telescopic direction of the piston rod of the X-axis cylinder 041 is vertical to the length direction of the bearing piece 051, and the first moving piece 042 is fixed at the end part of the piston rod of the X-axis cylinder 041; the cylinder barrel of the Y-axis cylinder 043 is fixed on the first moving piece 042, the telescopic direction of the piston rod of the Y-axis cylinder 043 is parallel to the length direction of the bearing piece 051, and the second moving piece 044 is fixed on the end part of the piston rod of the Y-axis cylinder 043. A plurality of conveying pieces 045 are mounted on the second moving piece 044, each conveying piece 045 is in a long strip shape, one end of each conveying piece 045 in the length direction is fixed on the second moving piece 044, and the other end of each conveying piece 045 can be inserted into the bearing groove 0511. In this embodiment, it is preferable that the distance between the adjacent conveying members 045 is equal to the telescopic distance of the piston rod of the Y-axis cylinder 043. The X-axis cylinder 041 drives the second moving member 044 to move towards the bearing member 051, the end part of the conveying member 045 is inserted into the bearing groove 0511, then the Y-axis cylinder 043 drives the first moving member 042 to move by the telescopic length of the piston rod of the Y-axis cylinder 043, so that the end cover is pushed forwards, then the X-axis cylinder 041 drives the second moving member 044 to be away from the bearing member 051, the conveying member 045 leaves the bearing groove 0511, at the moment, the Y-axis cylinder 043 drives the first moving member 042 to reset, so that one-time feeding is completed, and the X-axis cylinder 041 and the Y-axis cylinder 043 repeat the steps to continuously feed the end cover.

Referring to fig. 4, a combination hole 0521 is formed in a bearing piece 051, a combination mechanism is arranged at a position, close to the combination hole 0521, of a rack 01, the combination mechanism comprises a horizontal combination cylinder 06, a horizontal sliding block 061, a vertical combination cylinder 062 and a clamping jaw 063, a cylinder barrel of the horizontal combination cylinder 06 is fixed to the rack 01, a piston rod of the horizontal combination cylinder 06 stretches out and draws back in a direction perpendicular to the length direction of the bearing piece 051, and the horizontal sliding block 061 is fixed to the end portion of a piston rod of the horizontal combination cylinder. The cylinder barrel of the vertical combined cylinder 062 is fixed on the horizontal sliding block 061, the piston rod of the vertical combined cylinder 062 stretches downwards, and the clamping jaw 063 is fixed at the bottom end of the piston rod of the vertical combined cylinder 062. The vertical combined cylinder 062 drives the clamping claw 063 to move downwards, the clamping claw 063 moves to the position where the inner cover is located and clamps the inner cover, then the vertical combined cylinder 062 lifts the clamping claw 063, the horizontal combined cylinder 06 drives the horizontal sliding block 061 to move towards the combined hole 0521 until the inner cover reaches the position right above the combined hole 0521, then the vertical combined cylinder 062 drives the clamping claw 063 to move downwards, and the clamping claw 063 places the inner cover on the outer cover at the combined hole 0521.

Referring to fig. 1 and 2, in order to enable the installation insertion hole on the outer cover to be aligned and inserted with the installation insertion block on the inner cover when the outer cover is in the combination hole 0521, a calibration assembly 02 and a transfer assembly 03 are further arranged on the rack 01, the calibration assembly 02 is used for calibrating the outer cover, and the transfer assembly 03 is used for moving the calibrated outer cover to the combination hole 0521.

Referring to fig. 5, the calibration assembly 02 includes a calibration cylinder 021, a calibration motor 022 and a calibration block 023, wherein a cylinder of the calibration cylinder 021 is fixed to the frame 01, a piston rod of the calibration cylinder 021 extends and retracts vertically downward, the calibration motor 022 is fixed to a bottom end of the piston rod of the calibration cylinder 021, a rotating shaft of the calibration motor 022 faces downward, and the calibration block 023 is fixed to a bottom end of the rotating shaft of the calibration cylinder 021. Combine fig. 6, positioning block 023 bottom surface is provided with flexible groove 0231, be provided with the flexible subassembly of elasticity in flexible groove 0231, the flexible subassembly of elasticity includes expanding spring 0232 and positioning inserted block 0233, the notch of flexible groove 0231 is down, the vertical setting of expanding spring 0232, expanding spring 0232's top is fixed in the roof of flexible grass, expanding spring 0232's bottom and positioning block 023 fixed connection, expanding spring 0232 receives the decurrent pulling force of positioning block 023 and produces elastic stretching, when expanding spring 0232 is in balanced state, positioning block 023 upper portion is located flexible groove 0231 and the lower part stretches out in flexible groove 0231. When the outer cover is subjected to position correction, the position correction cylinder 021 drives the position correction motor 022 to move downwards, the position correction block 023 moves downwards along with the position correction cylinder 021 until the position correction insert block 0233 is inserted into the installation jack or the position correction insert block 0233 abuts against the top surface of the outer cover, and when the position correction insert block 0233 abuts against the top surface of the outer cover, the position correction insert block 0233 is abutted into the telescopic groove 0231; then the rotation shaft of the position correction motor 022 rotates a circle, the position correction insertion block 0233 is in insertion fit with the installation insertion hole, and the outer cover is rotated to a position correction state. Further, when conflicting in the outer lid top surface in order to reduce the school position inserted block 0233, the enclosing cover produces under the frictional force effect of school position inserted block 0233 and rotates and make the school position inserted block 0233 unable and the installation jack cooperation of pegging graft the condition, this application is provided with school position pulley 0234 in the rotation of school position inserted block 0233's bottom, school position pulley 0234 changes the sliding friction between school position inserted block 0233 and the enclosing cover into rolling friction, reduce the frictional resistance that the school position slider received when rotating relative the enclosing cover, make the school position slider can insert in the installation jack more easily.

Referring to fig. 7, the transfer assembly 03 includes a horizontal transfer cylinder 031, a vertical transfer cylinder 032 and a transfer block 033, the cylinder barrel of the horizontal transfer cylinder 031 is fixed to the frame 01, and the telescopic direction of the piston rod of the horizontal transfer cylinder 031 is consistent with the length direction of the bearing member 051. The cylinder of vertical transfer cylinder 032 is fixed in the piston rod tip of horizontal transfer cylinder 031, and the piston rod of vertical transfer cylinder 032 stretches out and draws back upwards. The transfer block 033 is fixed to the top end of a piston rod of the vertical transfer cylinder 032, and a transfer insert block matched with an installation insertion hole of the outer cover is fixed to the transfer block 033. The bearing member 051 is provided with a transfer hole, and the transfer block 033 can be inserted into the transfer hole and is in sliding fit with the transfer hole. Combine fig. 5, when carrying out the bottom and shifting, vertical transfer cylinder 032 orders about to shift piece 033 rebound, it is downthehole to shift piece 033 to insert the transfer, shift the inserted block and insert in the installation jack, then horizontal transfer cylinder 031 orders about vertical transfer cylinder 032 to the position removal of combined hole 0521, from this remove the enclosing cover to combined hole 0521 department, the enclosing cover receives the spacing of shifting the inserted block and can not produce the rotation, make the enclosing cover be in the position correcting state, carry out the combination of enclosing cover and inner cup this moment, the installation inserted block has better alignment effect with the installation jack.

Referring to fig. 5, in order to stabilize the position state of the end cover in the moving process after combination to meet the subsequent processing requirements, in this embodiment, a limiting groove 05111 is further formed in the bearing member 051, the limiting groove 05111 is formed by the top wall of the bearing groove 0511 in an upward manner, the width of the limiting groove 05111 is consistent with that of the inner cover, and when the end cover moves in the bearing groove 0511, the inner cover moves in the limiting groove 05111 and is limited by the limiting groove 05111 so as not to easily rotate.

Referring to fig. 1 and 2, the bearing member 051 is sequentially provided with a gluing hole 0512, a blanking hole 0513, a press mounting hole, a clamping hole 0517 and a fixing press hole 0518 along the moving direction of the end cover. A first mounting mechanism is arranged at the positions of the gluing hole 0512 and the blanking hole 0513 of the frame 01 and is used for mounting a stop piece on the end cover. The frame 01 is provided with a second mounting mechanism at the press-fitting hole, and the second mounting mechanism is used for bearing mounting of the end cover. And a third mounting mechanism is arranged at the positions of the clamping hole 0517 and the fixed pressing hole 0518 of the frame 01 and is used for mounting the electric brush on the end cover.

Referring to fig. 1 and 8, the first mounting mechanism includes a gluing assembly 07 and a blanking assembly 08, the gluing assembly 07 includes a gluing cylinder 072 and a glue containing cylinder 071, a cylinder barrel of the gluing cylinder 072 is fixed to the frame 01, and a piston rod of the gluing cylinder 072 is vertically arranged downward. The glue containing cylinder 071 is fixed on the piston rod of the glue beating cylinder 072, the bottom end of the glue containing cylinder 071 is provided with a glue outlet, the glue outlet is fixedly provided with a glue outlet 073, the glue outlet 073 is provided with a glue outlet channel, and the bottom end of the glue outlet channel faces the glue beating hole 0512. Glue outlet head 073 is provided with a glue control part 074, the glue control part 074 is provided with a top opening part 0741 and a glue blocking part 0742, the top opening part 0741 is positioned in a glue outlet channel, the horizontal cross section contour of the top opening part 0741 is smaller than that of the glue outlet channel, the length of the top opening part 0741 is smaller than that of the glue outlet channel, the glue blocking part 0742 is fixed at the upper end of the top opening part 0741, the horizontal cross section contour of the glue blocking part 0742 is larger than that of the glue outlet hole, when a glue containing cylinder 072 lifts the glue containing cylinder 071, the glue blocking part 0742 falls down and covers the glue outlet hole, the bottom end of the top opening part 0741 extends out from the bottom end of the glue outlet channel, glue in the glue containing cylinder 071 cannot flow out at the moment, when the glue containing cylinder 072 presses the glue containing cylinder 071 down, the bottom end of the top opening part 0741 is abutted against an end cover, the top opening part 0741 is pressed into the glue outlet channel, the glue blocking part 0742 is lifted by the top opening part 0741, and the glue outlet channel can flow out from the glue outlet channel to the glue outlet. Further, in the embodiment, the top of the glue containing cylinder 071 is provided with a glue blowing hole, the glue blowing hole can be connected to an air pump through an air pipe, and air is blown into the glue containing cylinder 071 through the air pump, so that the inside of the glue containing cylinder 071 has a larger air pressure, and when the glue containing cylinder 071 is lifted by the glue blowing cylinder 072, the glue blocking cylinder can cover the glue outlet hole more quickly by the larger air pressure; when the glue containing cylinder 071 is put down by the glue beating cylinder 072, i.e. the glue blocking part 0742 is jacked up by the jacking part 0741, the glue in the glue containing cylinder 071 can flow out from the glue outlet channel more smoothly.

With continued reference to fig. 1 and 8, the blanking assembly 08 includes a blanking cylinder 081 and a punch 082, the blanking cylinder 081 is fixed to the frame 01, a piston rod of the blanking cylinder 081 is disposed vertically downward, the punch 082 is fixed to a bottom end of the piston rod of the blanking cylinder 081, and the punch 082 is located right above the blanking hole 0513. The bearing piece 051 is further provided with a material passing hole 0514, the material passing hole 0514 is located at the blanking hole 0513, and the material passing hole 0514 is communicated with the blanking hole 0513 and the bearing groove 0511. The end cover moves to a blanking hole 0513 after glue is applied to a gluing hole 0512, the graphite stopping sheet passes through the blanking hole 0514, a blanking cylinder 081 drives a punch 082 to move downwards, the punch 082 is inserted into the blanking hole 0513, the outer wall of the punch 082 and the inner wall of the blanking hole 0513 generate shearing stress on the graphite stopping strip so as to shear the graphite stopping sheet from the graphite stopping strip, and the graphite stopping sheet falls onto the end cover.

Referring to fig. 1 and 10, a winding assembly 10 and an unwinding assembly 09 for automatically feeding the graphite stopper strip are further arranged on the frame 01, and the winding assembly 10 and the unwinding assembly 09 are respectively arranged on two sides of the carrier 051. The unwinding assembly 09 comprises an unwinding frame 091 and an unwinding disc 092, the unwinding frame 091 is fixed on the frame 01, and the unwinding disc 092 is rotatably arranged on the unwinding frame 091; the winding assembly 10 comprises a winding frame 101 and a winding disc 102, the winding frame 101 is fixed on the rack 01, the winding disc 102 is rotatably arranged on the winding frame 101, and the unwinding disc 092 and the winding disc 102 are located on the same vertical plane. The unwinding disc 092 is provided with a graphite stop strip roll, and the graphite stop strip is discharged from the unwinding disc 092, passes through the blanking hole 0513 and then is wound on the winding disc 102.

Referring to fig. 1 and 11, the second mounting mechanism includes a feeding assembly 11 and a press-fitting assembly 12, the feeding assembly 11 includes a feeding cylinder 111 and a feeding block 112, the feeding block 112 is fixed to the frame 01, the feeding block 112 is in a rectangular shape, and a length direction of the feeding block 112 is perpendicular to a length direction of the bearing member 051. The number of the press mounting holes is two, the two press mounting holes are a first press mounting hole 0515 and a second press mounting hole 0516 respectively, and the end cover sequentially passes through the first press mounting hole 0515 and the second press mounting hole 0516. One end of the feeding block 112 is close to the first press-fitting hole 0515, the feeding block 112 is provided with a feeding groove 1121, and the feeding groove 1121 is communicated with the first press-fitting hole 0515. The cylinder barrel of the feeding cylinder 111 is fixed at one end, far away from the first press-fitting hole 0515, of the feeding block 112, the piston rod of the feeding cylinder 111 is located in the feeding groove 1121, and the feeding cylinder 111 pushes the bearing in the feeding groove 1121 towards the first press-fitting hole 0515.

With continued reference to fig. 1 and 11, the press-fitting assembly 12 includes a press-fitting cylinder 121, a press-fitting frame 122, a lower press-fitting block 123, a first press-fitting block 1231, and a second press-fitting block 1232, the press-fitting frame 122 is fixed to the frame 01, and the press-fitting frame 122 is disposed across the supporting member 051. The cylinder barrel of the press-fitting cylinder 121 is fixed to the press-fitting frame 122, the piston rod of the press-fitting cylinder 121 stretches downward, the lower pressing block 123 is fixed to the bottom end of the piston rod of the press-fitting cylinder 121, the first press-fitting block 1231 and the second press-fitting block 1232 are both fixed to the lower pressing block 123, the first press-fitting block 1231 is located over the first press-fitting hole 0515, and the second press-fitting block 1232 is located over the second press-fitting hole 0516. When the bearing is installed, the feeding cylinder 111 pushes the bearing to the first press-fitting hole 0515, the first press-fitting block 1231 performs pre-pressing on the bearing, the end cover bearing the bearing continues to move to the second press-fitting hole 0516, and the second press-fitting block 1232 performs final press-fitting and fixing on the bearing.

Referring to fig. 1 and 12, the third mounting mechanism includes an upper mounting assembly 13, a limiting assembly 15 and a punching assembly 16, the upper mounting assembly 13 includes an upper mounting frame 131, an upper mounting cylinder 132 and a mounting block 133, the upper mounting frame 131 is fixed to the frame 01, a cylinder barrel of the upper mounting cylinder 132 is fixed to the upper mounting frame 131, a piston rod of the upper mounting cylinder 132 extends downward, and the mounting block 133 is fixed to a bottom end of the piston rod of the upper mounting cylinder 132. The mounting block 133 is provided with a clamping assembly 14, and the clamping assembly 14 includes a clamping cylinder 142 and a clamping claw 141. The cylinder of the clamping cylinder 142 is fixed to the mounting block 133, the clamping cylinder 142 is horizontally disposed, and a piston rod of the clamping cylinder 142 extends and retracts toward the bearing member 051. The clamping claw 141 comprises a first claw piece, a second claw piece and a clamping cylinder, the first claw piece is fixed at the end part of a piston rod of the clamping cylinder 142, a cylinder barrel of the clamping cylinder is fixed at the first claw piece, the telescopic direction of the piston rod of the clamping cylinder is consistent with the telescopic direction of the piston rod of the clamping cylinder 142, the second claw piece is fixed at the end part of the piston rod of the clamping cylinder, and the clamping cylinder can drive the first claw piece to move towards or away from the second claw piece so that the clamping claw 141 clamps or places the electric brush.

Referring to fig. 12 and 13, limiting assembly 15 includes limiting cylinder 151 and limiting stopper 152, the cylinder of limiting cylinder 151 is fixed in frame 01, the vertical setting of limiting cylinder 151, limiting cylinder 151's piston rod is flexible towards fixed pressure hole 0518, limiting cylinder 151's piston rod tip fixedly connected with connecting block, limiting stopper 152 is provided with two, two limiting stopper 152 are located the both sides of connecting block respectively, in this embodiment, two limiting stopper 152 are fixed in the connecting block simultaneously through bolt and nut, to the different end cover of brush mounted position, the accessible is changed the connecting block with the fixed of adaptation in the brush. Limit stop 152 bottom surface has been seted up and has been lacked the groove, and spacing cylinder 151 orders about the connecting block and inserts in fixed pressure hole 0518, and the brush part inserts in the lacked groove, and the lacked groove produces the ascending spacing of vertical side to the brush.

Referring to fig. 13 and 14, the impulse components 16 are provided in two sets, and the two sets of impulse components 16 are respectively located at two sides of the carrier 051. The punching assembly 16 comprises a punching cylinder 161 and a punching sheet 162, the punching cylinder 161 is horizontally arranged, a cylinder barrel of the punching cylinder 161 is fixed on the frame 01, a piston rod of the punching cylinder 161 extends towards the fixed pressure hole 0518, and the punching sheet 162 is fixed at the end part of the piston rod of the punching cylinder 161. The bearing member 051 is further provided with a punching groove 0519, the punching groove 0519 is communicated with the cover conveying groove, the punching grooves 0519 are equal in number and correspond to the punching sheets 162 in position one by one, and the punching sheets 162 can be inserted into the punching grooves 0519 in corresponding positions and are in sliding fit with the punching grooves 0519. After the electric brush is inserted into the notch groove, the punching cylinder 161 drives the punching sheet 162 to be inserted into the punching groove 0519 and generates torque to the end cover, the end cover rotates under the torque of the punching sheet 162, and the electric brush is bent under the limiting action of the groove wall of the notch groove, so that the electric brush is fixed.

The implementation principle of an electric brush end cover processing production system of the embodiment of the application is as follows: when the end cover is loaded, the aligning component 02 aligns the end cover, the aligning cylinder 021 drives the aligning motor 022 to move downwards, the aligning block 023 moves downwards along with the aligning cylinder 021 until the aligning insert 0233 is inserted into the installation jack or the aligning insert 0233 abuts against the top surface of the outer cover, and when the aligning insert 0233 abuts against the top surface of the outer cover, the aligning insert 0233 is abutted into the telescopic groove 0231; next the pivot of school position motor 022 rotates the round, the cooperation of pegging graft of school position plug 0233 and installation jack, the enclosing cover is rotated and is rotated to the state of school position, afterwards, in whole course of working, the inner cup removes in spacing groove 05111, because the width of spacing groove 05111 is unanimous with the width of inner cup, make the inner cup receive spacing effect of spacing groove 05111, make the end cover difficult production in whole course of working rotatory, make the end cover have higher installation and processing stability from this.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. The utility model provides an electric brush end cover processing production system which characterized in that: the end cover assembling device comprises a rack (01), wherein a conveying mechanism is arranged on the rack (01), the conveying mechanism conveys an end cover, a combination mechanism, a first installation mechanism, a second installation mechanism and a third installation mechanism are sequentially arranged on the rack (01) along the conveying direction of the end cover, the combination mechanism is used for combining an inner cover and an outer cover, the first installation mechanism is used for installing a stopping sheet, the second installation mechanism is used for installing a bearing, and the third installation mechanism is used for installing an electric brush; be provided with school bit assembly (02) on frame (01), school bit assembly (02) are including school bit cylinder (021), school bit motor (022) and school bit piece (023), school bit motor (022) is fixed in school bit cylinder (021), school bit piece (023) is fixed in school bit motor (022), school bit piece (023) bottom surface is provided with flexible groove (0231), be provided with the flexible subassembly in flexible groove (0231), the flexible subassembly is including school bit inserted block (0233), school bit inserted block (0233) are used for pegging graft with the installation jack of enclosing cover and cooperate.

2. The brush end cap manufacturing production system of claim 1, wherein: the bottom end of the position correction inserting block (0233) is rotatably provided with a position correction pulley (0234).

3. The brush end cap manufacturing production system of claim 1, wherein: still be provided with transfer assembly (03) on frame (01), transfer assembly (03) include horizontal transfer cylinder (031), vertical transfer cylinder (032) and transfer block (033), horizontal transfer cylinder (031) is fixed in frame (01), vertical transfer cylinder (032) are fixed in horizontal transfer cylinder (031) is in order to receive horizontal transfer cylinder (031) drive, transfer block (033) are fixed in vertical transfer cylinder (032) is in order to receive vertical transfer cylinder (032) drive, be fixed with on transfer block (033) and be used for with the installation jack complex of enclosing cover transfer inserted block.

4. The brush end cap manufacturing production system of claim 1, wherein: the conveying mechanism comprises a bearing component (05) and a conveying component (04), the bearing component (05) comprises a bearing part (051), the bearing part (051) is provided with a bearing groove (0511) used for accommodating an outer cover, the conveying component (04) comprises an X-axis cylinder (041), a first moving part (042), a Y-axis cylinder (043) and a second moving part (044), the X-axis cylinder (041) is fixed on the rack (01), the first moving part (042) is fixed on the X-axis cylinder (041), the Y-axis cylinder (043) is fixed on the first moving part (042), the second moving part (044) is fixed on the Y-axis cylinder (043), the X-axis cylinder (041) drives the first moving part (042) to move towards the bearing part (051), and the Y-axis cylinder (043) drives the second moving part (044) to stretch along the moving direction of the end cover, a plurality of conveying pieces (045) are mounted on the second moving piece (044), and the distance between every two adjacent conveying pieces (045) is equal to the telescopic distance of a piston rod of the Y-axis cylinder (043); the bearing piece (051) is further provided with a limiting groove (05111), the limiting groove (05111) is consistent with the length direction of the bearing groove (0511) and is equal in length, and the width of the limiting groove (05111) is consistent with that of the inner cover.

5. The brush end cap manufacturing production system of claim 4, wherein: the combination mechanism comprises a horizontal combination cylinder (06), a horizontal sliding block (061), a vertical combination cylinder (062) and clamping jaws (141) (063), wherein the horizontal combination cylinder (06) is fixed on the frame (01), the horizontal sliding block (061) is fixed on the horizontal combination cylinder (06) and driven by the horizontal combination cylinder (06), the vertical combination cylinder (062) is fixed on the horizontal sliding block (061), the clamping jaws (141) (063) are fixed on the vertical combination cylinder (062) and driven by the vertical combination cylinder (062), and the clamping jaws (141) (063) can downwards grab the inner cover.

6. The brush end cap manufacturing production system of claim 4, wherein: the first installation mechanism comprises a gluing assembly (07) and a blanking assembly (08), the gluing assembly (07) comprises a glue containing cylinder (071) and a gluing cylinder (072), the gluing cylinder (072) is vertically arranged, the glue containing cylinder (071) is fixed on the gluing cylinder (072) and driven by the gluing cylinder (072), a glue outlet head (073) is arranged at the bottom end of the glue containing cylinder (071), a gluing hole (0512) is formed in the bearing piece (051), and the glue outlet head (073) is positioned right above the gluing hole (0512); a glue control part (074) is arranged in the glue outlet head (073), the glue control part (074) comprises a top opening part (0741) and a glue blocking part (0742), the glue outlet head (073) is sealed by the glue blocking part (0742), and the top opening part (0741) is used for jacking the glue blocking part (0742) to remove the sealing of the glue outlet head (073) by the glue blocking part (0742); the blanking assembly (08) comprises a blanking cylinder (081) and a punch (082), the punch (082) is fixed to the blanking cylinder (081), the bearing piece (051) is provided with a blanking hole (0513), the punch (082) is located right above the blanking hole (0513), the blanking cylinder (081) drives the punch (082) to be inserted into the blanking hole (0513), and the outer wall of the punch (082) and the inner wall of the blanking hole (0513) cut the graphite stop strip.

7. The brush end cap manufacturing production system of claim 6, wherein: still be provided with on frame (01) and unreel subassembly (09) and rolling component (10), unreel subassembly (09) with rolling component (10) set up respectively in carrier (051) both sides, unreel subassembly (09) including unreeling frame (091) and unreeling dish (092), unreel dish (092) rotate set up in unreel frame (091), unreel dish (092) and be used for placing graphite backstop strip book, rolling component (10) are including rolling frame (101) and rolling dish (102), rolling dish (102) rotate set up in rolling frame (101), rolling dish (102) are used for rolling graphite backstop strip waste material.

8. The brush end cap manufacturing production system of claim 4, wherein: the second mounting mechanism comprises a feeding assembly (11) and a press-fitting assembly (12), the feeding assembly (11) comprises a feeding cylinder (111) and a feeding block (112), the feeding block (112) is provided with a feeding groove (1121), the feeding cylinder (111) is fixed to the feeding block (112), and a piston rod of the feeding cylinder (111) is positioned in the feeding groove (1121); the press fitting assembly (12) comprises a press fitting cylinder (121), a press fitting frame (122), a lower pressing block (123), a first press fitting block (1231) and a second press fitting block (1232), the press fitting cylinder (121) is fixed to the press fitting frame (122), the lower pressing block (123) is fixed to the press fitting cylinder (121) and driven by the press fitting cylinder (121), the first press fitting block (1231) and the second press fitting block (1232) are both fixed to the lower pressing block (123), a first press fitting hole (0515) and a second press fitting hole (0516) are formed in the bearing piece (051), the first press fitting block (1231) is located right above the first press fitting hole (0515), and the second press fitting block (1232) is located right above the second press fitting hole (0516).

9. The brush end cap manufacturing production system of claim 4, wherein: the third mounting mechanism comprises a top mounting assembly (13), the top mounting assembly (13) comprises a top mounting frame (131), a top mounting cylinder (132) and a mounting block (133), the top mounting frame (131) is fixed to the rack (01), the mounting block (133) is fixed to the top mounting cylinder (132), a clamping assembly (14) and a press mounting assembly (12) are arranged on the mounting block (133), a clamping hole (0517) and a fixing press hole (0518) are formed in the bearing piece (051), the clamping assembly (14) places the electric brush on the end cover at the clamping hole (0517), and the press mounting assembly (12) presses and fixes the electric brush on the end cover at the fixing press hole (0518).

10. The brush end cap manufacturing production system of claim 9, wherein: the third mounting mechanism further comprises a limiting assembly (15) and a punching assembly (16), the limiting assembly (15) comprises a limiting cylinder (151) and a limiting stop block (152), and the limiting stop block (152) is connected to the limiting cylinder (151) to be driven by the limiting cylinder (151); the punching and rotating assembly (16) comprises a punching and rotating cylinder (161) and a punching and rotating sheet (162), the punching and rotating sheet (162) is fixed on the punching and rotating cylinder (161) to be driven by the punching and rotating cylinder (161), a punching and rotating groove (0519) is formed in the bearing piece (051), and the punching and rotating sheet (162) is in sliding fit with the punching and rotating groove (0519).