CN113103727A - 一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置 - Google Patents

一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置 Download PDF

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CN113103727A
CN113103727A CN202110531749.9A CN202110531749A CN113103727A CN 113103727 A CN113103727 A CN 113103727A CN 202110531749 A CN202110531749 A CN 202110531749A CN 113103727 A CN113103727 A CN 113103727A
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fabric
parts
waterproof
frame
shading
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戴晶晶
杨秀丽
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Nantong Sanrui Textile Technology Co Ltd
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Abstract

本发明公开了一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置，其技术方案要点是：包括以下具体步骤：步骤一：制作主布面料，将聚酯纤维4‑6份、高弹性聚乙烯纤维3‑5份、聚氨酯弹性纤维2‑3份、防水改性聚酯纤维3.5‑5.5份和竹纤维3‑4份纺织成主布面料；步骤二：主布面料与内衬布定型，将纺织好的主布面料与现有的内衬布分别放置到定型机中进行定型处理；步骤三：三防整理剂处理，利用整理剂分别对主布面料与内衬布通过浸湿设备进行浸泡处理，设有的主布面料具有较好的弹力以及结构强度，通过三防整理剂对面料进行处理，赋予其具有超拒水拒油和防污功能的纺织后整理剂，通过复合处理提高主布面料与内衬布之间粘结的强度。

Description

一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置
技术领域
本发明涉及面料领域，具体涉及一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置。
背景技术
窗帘是由布、麻、纱、铝片、木片、金属材料等制作的，具有遮阳隔热和调节室内光线的功能。布帘按材质分有棉纱布、涤纶布、涤棉混纺、棉麻混纺、无纺布等，不同的材质、纹理、颜色、图案等综合起来就形成了不同风格的布帘，配合不同风格的室内设计窗帘。其中，窗帘面料是制作窗帘的主要材料之一。
如授权公告号为CN110281602A的中国专利，其公开了一种窗帘面料的加工工艺，包括如下步骤：a、外购：购买市场上现有的主布和颜色为灰色的内衬布；b、定型：将内衬布放入到定型机中进行定型处理，定型参数如下：温度为170-180℃，速度为20-25M/s；c、复合：将定型好的内衬布与主布放入到复合设备中进行复合处理，复合温度为120-140℃，用热熔胶进行复合，并固化10-14h；d、检验切边：将固化好的成品进行检验，切去多余内衬布，分卷打包。
上述的这种窗帘面料的加工工艺具有产品质量好的优点；但是上述的这种窗帘面料的加工工艺依旧存在着一些缺点，如：窗帘面料的吸热遮光防水性能较差，弹性较差，不利于窗帘的使用。
发明内容
本发明的目的在于提供一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种吸热遮光防水的高弹化纤窗帘面料加工工艺，包括以下具体步骤：
步骤一：制作主布面料，将聚酯纤维4-6份、高弹性聚乙烯纤维3-5份、聚氨酯弹性纤维2-3份、防水改性聚酯纤维3.5-5.5份和竹纤维3-4份纺织成主布面料；
步骤二：主布面料与内衬布定型，将纺织好的主布面料与现有的内衬布分别放置到定型机中进行定型处理；
步骤三：三防整理剂处理，利用整理剂分别对主布面料与内衬布通过浸湿设备进行浸泡处理，然后进行烘干处理；
步骤四：复合处理，将步骤三处理后的主布面料与内衬布的表面通过复合机构均匀涂抹粘连剂并进行复合处理，将主布面料与内衬布进行固定粘连在一起，最后得到窗帘面料；
步骤五：防水处理，将复合后的得到的窗帘面料的表面均匀喷涂防水层，进行防水处理，再进行干燥处理；
步骤六：检验包装。
优选的，所述三防整理剂为XH-8080A整理剂、SK-FL606整理剂和SK-X818整理剂其中的一种或者多种。
优选的，所述步骤三中烘干处理时的温度为80-110摄氏度，烘干时间为20-30分钟。
优选的，所述防水层由织物防水剂喷涂后干燥形成，所述织物防水剂由以下重量份数制备而成；脂肪酸钠5-8份、紫胶4-6份、乙醇2-3份、磷酸三甲酚酯2-4份、丙酮1-2份、有机硅1-3份和云母粉0.5-1份。
优选的，所述步骤五中对制备好的窗帘面料进行裁边处理，去除多余的部分，再进行分割、包装。
一种吸热遮光防水的高弹化纤窗帘面料加工装置，包括复合机构，所述复合机构中设置有底板，所述底板的上表面上固定安装有导向架，所述导向架上分别通过轴承转动安装有两个导向辊，所述导向架的一侧设置有涂胶架，所述涂胶架上通过轴承转动安装有涂胶辊，所述导向架上固定安装有两个对称的蒸汽加热板，所述蒸汽加热板上安装有多个蒸汽喷头，所述底板的上表面上设置有复合架，所述复合架的下方通过轴承转动安装有主动复合辊，所述主动复合辊的上端设置有从动复合辊调节机构，所述从动复合辊调节机构的一侧设置有收卷架，所述收卷架上安装有收卷辊，所述底板的侧面上固定安装有L型安装板，所述L型安装板上固定安装有传动机构，所述传动机构分别与所述主动复合辊和所述收卷辊传动连接。
优选的，所述涂胶架上设置有两个对称的滑槽，两个所述滑槽内安装有辅助导向辊架。
优选的，所述从动复合辊调节机构包括伺服液压缸、安装架和从动复合辊，所述伺服液压缸固定安装在所述复合架上，所述安装架固定安装在所述伺服液压缸的输出轴上，所述从动复合辊通过轴承转动安装在所述安装架上。
优选的，所述传动机构包括伺服电机、减速器和皮带，所述伺服电机固定安装在所述L型安装板上，所述减速器的输入端与所述减速器的输出端传动连接，所述减速器的输出端通过联轴器与所述主动复合辊传动连接，所述收卷辊的输出端通过所述皮带套装在所述减速器的输出端上。
优选的，所述涂胶辊的表面上设置有多个等距分布的涂胶槽。
与现有技术相比，本发明的有益效果是：
该吸热遮光防水的高弹化纤窗帘面料加工工艺中，设有的主布面料具有较好的弹力以及结构强度，通过三防整理剂对面料进行处理，赋予其具有超拒水拒油和防污功能的纺织后整理剂，通过复合处理提高主布面料与内衬布之间粘结的强度，通过防水处理进一步提高窗帘面料表面的防水的寿命，操作简单、成本低、安全环保。
附图说明
图1为本发明的结构示意图之一；
图2为本发明的结构示意图之二；
图3为本发明的结构示意图之三；
图4为图3中A处的放大图；
图5为为本发明的工艺流程框图。
图中：1、底板；2、导向架；3、导向辊；4、涂胶架；5、涂胶辊；6、蒸汽加热板；7、蒸汽喷头；8、复合架；9、主动复合辊；10、从动复合辊调节机构；101、伺服液压缸；102、安装架；103、从动复合辊；11、收卷架；12、收卷辊；13、L型安装板；14、传动机构；141、伺服电机；142、减速器；143、皮带；15、滑槽；16、辅助导向辊架；17、涂胶槽。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种吸热遮光防水的高弹化纤窗帘面料加工工艺，包括以下具体步骤：
步骤一：制作主布面料，将聚酯纤维4份、高弹性聚乙烯纤维3份、聚氨酯弹性纤维2份、防水改性聚酯纤维3.5份和竹纤维3份纺织成主布面料；
步骤二：主布面料与内衬布定型，将纺织好的主布面料与现有的内衬布分别放置到定型机中进行定型处理；
步骤三：三防整理剂处理，利用整理剂分别对主布面料与内衬布通过浸湿设备进行浸泡处理，然后进行烘干处理；
步骤四：复合处理，将步骤三处理后的主布面料与内衬布的表面通过复合机构均匀涂抹粘连剂并进行复合处理，将主布面料与内衬布进行固定粘连在一起，最后得到窗帘面料；
步骤五：防水处理，将复合后的得到的窗帘面料的表面均匀喷涂防水层，进行防水处理，再进行干燥处理；
步骤六：检验包装。
本实施例中，优选的，所述三防整理剂为XH-8080A整理剂。
本实施例中，优选的，所述步骤三中烘干处理时的温度为80摄氏度，烘干时间为20分钟。
本实施例中，优选的，所述防水层由织物防水剂喷涂后干燥形成，所述织物防水剂由以下重量份数制备而成；脂肪酸钠5份、紫胶4份、乙醇2份；磷酸三甲酚酯2份、丙酮1份、有机硅1份和云母粉0.5份。
本实施例中，优选的，所述步骤五中对制备好的窗帘面料进行裁边处理，去除多余的部分，再进行分割、包装。
实施例2
一种吸热遮光防水的高弹化纤窗帘面料加工工艺，包括以下具体步骤：
步骤一：制作主布面料，将聚酯纤维6份、高弹性聚乙烯纤维5份、聚氨酯弹性纤维3份、防水改性聚酯纤维5.5份和竹纤维4份纺织成主布面料；
步骤二：主布面料与内衬布定型，将纺织好的主布面料与现有的内衬布分别放置到定型机中进行定型处理；
步骤三：三防整理剂处理，利用整理剂分别对主布面料与内衬布通过浸湿设备进行浸泡处理，然后进行烘干处理；
步骤四：复合处理，将步骤三处理后的主布面料与内衬布的表面通过复合机构均匀涂抹粘连剂并进行复合处理，将主布面料与内衬布进行固定粘连在一起，最后得到窗帘面料；
步骤五：防水处理，将复合后的得到的窗帘面料的表面均匀喷涂防水层，进行防水处理，再进行干燥处理；
步骤六：检验包装。
本实施例中，优选的，所述三防整理剂为SK-FL606整理剂和SK-X818整理剂。
本实施例中，优选的，所述步骤三中烘干处理时的温度为110摄氏度，烘干时间为30分钟。
本实施例中，优选的，所述防水层由织物防水剂喷涂后干燥形成，所述织物防水剂由以下重量份数制备而成；脂肪酸钠8份、紫胶6份、乙醇3份；磷酸三甲酚酯4份、丙酮2份、有机硅3份和云母粉1份。
本实施例中，优选的，所述步骤五中对制备好的窗帘面料进行裁边处理，去除多余的部分，再进行分割、包装。
实施例3
一种吸热遮光防水的高弹化纤窗帘面料加工装置，包括复合机构，复合机构中设置有底板1，底板1的上表面上固定安装有导向架2，导向架2上分别通过轴承转动安装有两个导向辊3，导向架2的一侧设置有涂胶架4，涂胶架4上通过轴承转动安装有涂胶辊5，导向架2上固定安装有两个对称的蒸汽加热板6，蒸汽加热板6上安装有多个蒸汽喷头7，底板1的上表面上设置有复合架8，复合架8的下方通过轴承转动安装有主动复合辊9，主动复合辊9的上端设置有从动复合辊调节机构10，从动复合辊调节机构10的一侧设置有收卷架11，收卷架11上安装有收卷辊12，底板1的侧面上固定安装有L型安装板13，L型安装板13上固定安装有传动机构14，传动机构14分别与主动复合辊9和收卷辊12传动连接，通过导向架2上的导向辊3方便对主布面料与内衬布进行导向，通过涂胶辊5方便对主布面料与内衬布的表面进行涂抹粘连剂，通过蒸汽加热板6上连接的蒸汽喷头7方便对主布面料与内衬布的表面进行加热，通过从动复合辊调节机构10和主动复合辊9的配合方便主布面料与内衬布进行复合，从动复合辊调节机构10方便调节主布面料与内衬布之间的接触压力，提高复合的质量，设有的收卷辊12方便对窗帘面料进行收卷，设有的传动机构14方便同时带动主动复合辊9与收卷辊12同时转动，降低耗电量。
本实施例中，优选的，涂胶架4上设置有两个对称的滑槽15，两个滑槽15内安装有辅助导向辊架16，设有的滑槽15方便辅助导向辊架16进行安装，通过辅助导向辊架16有利于调节面料的涂胶的高度。
本实施例中，优选的，从动复合辊调节机构10包括伺服液压缸101、安装架102和从动复合辊103，伺服液压缸101固定安装在复合架8上，安装架102固定安装在伺服液压缸101的输出轴上，从动复合辊103通过轴承转动安装在安装架102上，通过调节伺服液压缸101的输出轴的伸缩长度，从而调节安装架102上安装的从动复合辊103与主动复合辊9的接触高度，复合架8上设置滑槽，安装架102的一端滑动安装在滑槽内，提高了安装架102的稳定性。
本实施例中，优选的，传动机构14包括伺服电机141、减速器142和皮带143，伺服电机141固定安装在L型安装板13上，减速器142的输入端与减速器142的输出端传动连接，减速器142的输出端通过联轴器与主动复合辊9传动连接，收卷辊12的输出端通过皮带143套装在减速器142的输出端上，伺服电机141带动减速器142转动，带动了主动复合辊9转动，收卷辊12的输出端通过皮带143套装在减速器142的输出端，方便收卷，可以有效的减少电力设备的投入，达到节约电力能源与减少投入成本，节能环保的目的。
本实施例中，优选的，涂胶辊5的表面上设置有多个等距分布的涂胶槽17，设有的多个等距分布的涂胶槽17提高布料涂抹的均匀性。
本发明的工作原理及使用流程：
该吸热遮光防水的高弹化纤窗帘面料加工工艺，设有的主布面料具有较好的弹力以及结构强度，通过三防整理剂对面料进行处理，赋予其具有超拒水拒油和防污功能的纺织后整理剂，通过复合处理提高主布面料与内衬布之间粘结的强度，通过防水处理进一步提高窗帘面料表面的防水的寿命，操作简单、成本低、安全环保。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (10)

1.一种吸热遮光防水的高弹化纤窗帘面料加工工艺，其特征在于：包括以下具体步骤：
步骤一：制作主布面料，将聚酯纤维4-6份、高弹性聚乙烯纤维3-5份、聚氨酯弹性纤维2-3份、防水改性聚酯纤维3.5-5.5份和竹纤维3-4份纺织成主布面料；
步骤二：主布面料与内衬布定型，将纺织好的主布面料与现有的内衬布分别放置到定型机中进行定型处理；
步骤三：三防整理剂处理，利用整理剂分别对主布面料与内衬布通过浸湿设备进行浸泡处理，然后进行烘干处理；
步骤四：复合处理，将步骤三处理后的主布面料与内衬布的表面通过复合机构均匀涂抹粘连剂并进行复合处理，将主布面料与内衬布进行固定粘连在一起，最后得到窗帘面料；
步骤五：防水处理，将复合后的得到的窗帘面料的表面均匀喷涂防水层，进行防水处理，再进行干燥处理；
步骤六：检验包装。
2.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺，其特征在于：所述三防整理剂为XH-8080A整理剂、SK-FL606整理剂和SK-X818整理剂其中的一种或者多种。
3.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺，其特征在于：所述步骤三中烘干处理时的温度为80-110摄氏度，烘干时间为20-30分钟。
4.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺，其特征在于：所述防水层由织物防水剂喷涂后干燥形成，所述织物防水剂由以下重量份数制备而成；脂肪酸钠5-8份、紫胶4-6份、乙醇2-3份、磷酸三甲酚酯2-4份、丙酮1-2份、有机硅1-3份和云母粉0.5-1份。
5.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺，其特征在于：所述步骤五中对制备好的窗帘面料进行裁边处理，去除多余的部分，再进行分割、包装。
6.一种吸热遮光防水的高弹化纤窗帘面料加工装置，包括复合机构，其特征在于：所述复合机构中设置有底板(1)，所述底板(1)的上表面上固定安装有导向架(2)，所述导向架(2)上分别通过轴承转动安装有两个导向辊(3)，所述导向架(2)的一侧设置有涂胶架(4)，所述涂胶架(4)上通过轴承转动安装有涂胶辊(5)，所述导向架(2)上固定安装有两个对称的蒸汽加热板(6)，所述蒸汽加热板(6)上安装有多个蒸汽喷头(7)，所述底板(1)的上表面上设置有复合架(8)，所述复合架(8)的下方通过轴承转动安装有主动复合辊(9)，所述主动复合辊(9)的上端设置有从动复合辊调节机构(10)，所述从动复合辊调节机构(10)的一侧设置有收卷架(11)，所述收卷架(11)上安装有收卷辊(12)，所述底板(1)的侧面上固定安装有L型安装板(13)，所述L型安装板(13)上固定安装有传动机构(14)，所述传动机构(14)分别与所述主动复合辊(9)和所述收卷辊(12)传动连接。
7.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置，其特征在于：所述涂胶架(4)上设置有两个对称的滑槽(15)，两个所述滑槽(15)内安装有辅助导向辊架(16)。
8.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置，其特征在于：所述从动复合辊调节机构(10)包括伺服液压缸(101)、安装架(102)和从动复合辊(103)，所述伺服液压缸(101)固定安装在所述复合架(8)上，所述安装架(102)固定安装在所述伺服液压缸(101)的输出轴上，所述从动复合辊(103)通过轴承转动安装在所述安装架(102)上。
9.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置，其特征在于：所述传动机构(14)包括伺服电机(141)、减速器(142)和皮带(143)，所述伺服电机(141)固定安装在所述L型安装板(13)上，所述减速器(142)的输入端与所述减速器(142)的输出端传动连接，所述减速器(142)的输出端通过联轴器与所述主动复合辊(9)传动连接，所述收卷辊(12)的输出端通过所述皮带(143)套装在所述减速器(142)的输出端上。
10.根据权利要求1所述的一种吸热遮光防水的高弹化纤窗帘面料加工工艺及装置，其特征在于：所述涂胶辊(5)的表面上设置有多个等距分布的涂胶槽(17)。
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