CN113102373A - Ultrasonic cleaning machine system - Google Patents

Ultrasonic cleaning machine system Download PDF

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Publication number
CN113102373A
CN113102373A CN202110550479.6A CN202110550479A CN113102373A CN 113102373 A CN113102373 A CN 113102373A CN 202110550479 A CN202110550479 A CN 202110550479A CN 113102373 A CN113102373 A CN 113102373A
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CN
China
Prior art keywords
cleaning
water
pipeline
tank
sewage
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Granted
Application number
CN202110550479.6A
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Chinese (zh)
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CN113102373B (en
Inventor
高贵焕
徐清
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takahashi Metal Manufacturing Suzhou Co ltd
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Takahashi Metal Manufacturing Suzhou Co ltd
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Priority to CN202110550479.6A priority Critical patent/CN113102373B/en
Publication of CN113102373A publication Critical patent/CN113102373A/en
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Publication of CN113102373B publication Critical patent/CN113102373B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/12Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/04Cleaning involving contact with liquid
    • B08B3/10Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
    • B08B3/14Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/001Drying-air generating units, e.g. movable, independent of drying enclosure

Abstract

The invention discloses an ultrasonic cleaning machine system which at least comprises an ultrasonic cleaning device, a second cleaning mechanism, a first cleaning mechanism, a purified water tank and a sewage tank, wherein the first cleaning mechanism is arranged in the purified water tank; the second cleaning mechanism is connected with the water purifying tank through a high-pressure liquid supply pipeline, and the cleaned wastewater of the second cleaning mechanism is connected with the sewage tank through a first drainage filtering pipeline; the first cleaning mechanism is connected with the water purifying tank through a low-pressure liquid supply pipeline, and the cleaned sewage is connected with the sewage tank through a second drainage filtering pipeline; the ultrasonic cleaning device is connected with the sewage tank through a filtering liquid supply pipeline, the sewage tank is connected with the sewage tank through a third drainage filtering pipeline, the sewage tank is communicated with the oil-water separation device through a drainage pipe, and the water outlet end of the sewage tank is connected with the clean water tank through a circulating pipeline. Each mechanism is controlled by a water pumping pump, so that each mechanism can be operated independently, a filter is arranged before the water is pumped into the cleaning machine, and the cleanliness of the extracted cleaning liquid is ensured; after cleaning, the sewage is respectively discharged through the corresponding drain pipes, and the sewage is filtered and separated and is recycled through a circulating system.

Description

Ultrasonic cleaning machine system
Technical Field
The invention belongs to the technical field of machine manufacturing, and particularly relates to an ultrasonic cleaning machine system.
Background
The ultrasonic cleaning is to utilize the direct and indirect action of the cavitation action, the acceleration action and the direct current action of the ultrasonic waves in the cleaning liquid on the cleaning liquid and dirt to disperse, emulsify and strip a dirt layer so as to achieve the cleaning purpose. An ultrasonic cleaning machine is needed when ultrasonic cleaning is carried out, and in the currently used ultrasonic cleaning machine, cavitation and direct current action are more applied.
The ultrasonic cleaning machine is provided with an ultrasonic cleaning liquid, and the ultrasonic cleaning liquid is a chemical agent which is used on various ultrasonic cleaning machines as a cleaning medium and accelerates the removal speed of various oil stains, grease, wax grease and stains through the chemical action of the ultrasonic cleaning liquid. In ultrasonic cleaning, ultrasonic cleaning liquid belongs to the chemical action, and ultrasonic cleaner is then the physical action, and the chemical action of ultrasonic cleaning liquid and the physical action of ultrasonic cleaner combine to produce the effect jointly, can carry out more abundant and thorough washing to the cleaning object and reach the effect.
However, the ultrasonic cleaning liquid becomes more and more dirty during the repeated use process, and the cost is higher when the cleaning liquid is frequently replaced, and moreover, a great resource waste is caused. In order to solve the above problems, designing an ultrasonic cleaning machine system is an important technical problem to be solved by those skilled in the art at present.
Disclosure of Invention
The present invention is directed to solving the above problems of the prior art and to providing an ultrasonic cleaning system.
The purpose of the invention is realized by the following technical scheme:
the ultrasonic cleaning machine system at least comprises an ultrasonic cleaning device, a second cleaning mechanism, a first cleaning mechanism, a wind cutting mechanism, a purified water tank and a sewage tank;
the second cleaning mechanism is connected with the clean water tank for supplying cleaning liquid to the second cleaning nozzle of the second cleaning mechanism through a high-pressure liquid supply pipeline, and a first drainage port at the bottom of a collecting tank for collecting the wastewater generated during cleaning of the second cleaning mechanism is connected with the sewage tank through a first drainage filtering pipeline;
the first cleaning mechanism is connected with the purified water tank through a low-pressure liquid supply pipeline for supplying cleaning liquid to a first cleaning spray head of the first cleaning mechanism, and a second water outlet at the bottom of the containing tank for collecting sewage formed during cleaning of the first cleaning mechanism is connected with the sewage tank through a second water discharge filtering pipeline; the ultrasonic cleaning device is connected with the sewage tank through a filtering liquid supply pipeline for supplying cleaning liquid for a cleaning tank of the ultrasonic cleaning device, the ultrasonic cleaning device is connected with the sewage tank through a third drainage filtering pipeline, the sewage tank is communicated with the oil-water separation device through a drainage pipe, and the water outlet end of the oil-water separation device is connected with the water purification tank through a circulating pipeline.
Preferably, the first drainage filtering pipeline comprises a first drainage pipeline, the water outlet end of the first drainage pipeline is connected with the liquid inlet end of the magnetic separator, and the water outlet end of the magnetic separator is connected with the sewage tank.
Preferably, a filter screen is arranged at the water outlet end of the first liquid drainage pipeline or a filter screen is arranged between the water outlet end of the first liquid drainage pipeline and the magnetic separator.
Preferably, the low-pressure liquid supply pipeline comprises a second water suction pump, the second water suction pump is connected with the first cleaning device through a second pipeline, and a second filter is arranged on the second pipeline.
Preferably, the two second filters are arranged in parallel, and the filtering precision of the second filters is greater than that of the filters in the filtering liquid supply pipeline.
Preferably, the filtration liquid supply pipeline comprises a third water suction pump, the third water suction pump is connected with the cleaning tank of the ultrasonic cleaning device through a third pipeline, and two-stage first filters are connected to the third pipeline in series.
Preferably, the filtration accuracy of the two first filters increases.
Preferably, the third drainage filter pipeline include with the second drainage pipe that the washing tank is connected, the feed liquor end of magnetic separator is connected to the play water end of second drainage pipe, the play water end of magnetic separator is connected the sewage case, the play water end of second drainage pipe is provided with the filter screen or be provided with the filter screen between the play water end of second drainage pipe and the magnetic separator.
Preferably, the first drainage filtering pipeline and the second drainage filtering pipeline share one filter screen and one magnetic separator.
Preferably, the sewage tank is further provided with an oil scraper.
The technical scheme of the invention has the advantages that:
each mechanism is controlled by a water pumping pump, so that each mechanism can be independently operated, and a filter is arranged before the water is pumped into the cleaning machine, so that the cleanliness of the extracted cleaning liquid is ensured; after being cleaned, the sewage is respectively discharged through the corresponding drain pipes, and is filtered and separated, and is recycled by the circulating system, so that the sewage treatment device is more environment-friendly and sanitary;
the workpiece at the second support rail is subjected to ultrasonic cleaning by controlling the second support rail to lift, and meanwhile, a position difference is generated between the ultrasonic cleaning and the high-pressure/low-pressure cleaning mechanism, so that mutual water channeling and mutual influence when different workpieces are cleaned at the same height are avoided;
lifting type cleaning/air-drying waterproof is adopted in the high-pressure cleaning mechanism, the low-pressure cleaning mechanism and the air cutting mechanism, and stains on the workpiece can be quickly peeled off by adjusting the distances between the spray heads or the air-drying heads positioned at the periphery, the upper bottom surface and the lower bottom surface of the workpiece and the jig and the workpiece, so that the cleaning effect is improved, the cleaning speed is increased, and the working efficiency is improved;
a chain wheel and a first tensioning gear are arranged between the chains to play a role in driving, supporting and tensioning the chains, and a certain space is formed between the chain wheel and the first tensioning gear to prevent a part of the chains below from influencing the lifting of the second supporting rail;
the conveying cleaning machine and the ultrasonic cleaning machine are integrated, so that the chain conveying cleaning machine has the stability of chain conveying and the quick drying function of ultrasonic cleaning, the cleaning performance is greatly improved, the application range is expanded, and the use amount of customers is increased;
a liftable partition plate is arranged between every two adjacent supporting plates or spraying heads, so that mutual influence among different mechanisms is effectively avoided, and the sealing performance and the safety of each mechanism in the cleaning process are guaranteed.
Drawings
FIG. 1: a perspective view of a preferred embodiment of the present invention;
FIG. 2: a first partial perspective view of a preferred embodiment of the present invention;
FIG. 3: a front view of a preferred embodiment of the present invention;
FIG. 4 is a cross-sectional view of FIG. 2 of the present invention;
FIG. 5: a second partial perspective view of a preferred embodiment of the present invention;
FIG. 6: the structure of the ultrasonic cleaning apparatus of the preferred embodiment of the present invention;
FIG. 7: the structure of the cleaning medium supply pipe of the preferred embodiment of the present invention;
FIG. 8: the chain structure of the preferred embodiment of the present invention;
FIG. 9: piping diagram of a cleaning system in accordance with a preferred embodiment of the present invention.
Detailed Description
Objects, advantages and features of the present invention will be illustrated and explained by the following non-limiting description of preferred embodiments. The embodiments are merely exemplary for applying the technical solutions of the present invention, and any technical solution formed by replacing or converting the equivalent thereof falls within the scope of the present invention claimed.
In the description of the schemes, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the embodiment, the operator is used as a reference, and the direction close to the operator is a proximal end, and the direction away from the operator is a distal end.
As shown in fig. 1, the present invention discloses a push type ultrasonic cleaning machine, which includes an ultrasonic cleaning device 101, a rail 2 and a pushing device 1, wherein the specific structure of the ultrasonic cleaning device 101 is the prior art, for example, the structure disclosed in chinese patent CN206104451U, and is not described herein again. The ultrasonic cleaning device 101 is provided on the frame 9.
The number of the rails 2 is designed according to the need, and may be 2, three, or more, based on the effective support of the following jig, preferably 2, the width between the rails is smaller than the width or length of the cleaning tank of the ultrasonic cleaning device 101, the material of the rails is selected according to the need, and the rails may be made of various feasible materials such as metal, hard plastic, and the like. The distance between the two rails is designed according to the size of the workpiece or jig to be placed.
As shown in fig. 5, each track 2 has the same structure, and includes a first support rail 21, a second support rail 22, and a third support rail 23 extending horizontally and arranged in sequence. The first support rail 21, the second support rail 22 and the third support rail 23 are straight rails, and they may be combined into a straight extending rail.
As shown in fig. 4 to 5, the top surfaces of the first support rail 21 and the second support rail 23 are equal in height and fixed on the frame 9, they are located above and at the left and right sides of the cleaning tank 1010 of the ultrasonic cleaning apparatus 101, and the second support rail 22 is located between the first support rail 21 and the third support rail 23 and opposite to the notch of the cleaning tank of the ultrasonic cleaning apparatus, and can be lifted and lowered relative to the first support rail 21 and the third support rail 23. In the first state, the second support rail 22 is located below the first support rail 21 and the third support rail 23 and is placed in the cleaning tank 1010 of the ultrasonic cleaning device 101, and at this time, the articles on the two second support rails 22 can fall into the cleaning tank of the ultrasonic cleaning device along with the second support rail 22 to be subjected to ultrasonic cleaning; in the second state, two ends of the second support rail 22 are respectively connected with the first support rail and the third support rail, at this time, the top surface of the second support rail 22 is flush with the top surface of the first support rail and the top surface of the third support rail, the first support rail, the second support rail and the third support rail form a linearly extending rail, and the article can be moved from the first support rail 21 to the third support rail 23 through the second support rail 22.
As shown in fig. 1 and fig. 6, the second support rail 22 is connected to a second lifting cylinder 221 for driving the second support rail 22 to lift relative to the first support rail 21 and the second support rail 23, the second lifting cylinder 221 is fixed to a mounting plate at the top end of the frame 9, the mounting plate is penetrated by a set of mutually parallel lifting shafts 222, the top end of the lifting shaft 222 is fixedly connected to a lifting plate 223 located above the mounting plate, and the cylinder shaft of the second lifting cylinder 221 faces upward and is fixedly connected to the lifting plate 223 and drives the lifting plate 223 to move up and down; the bottom end of the lifting shaft 222 is fixedly connected with a connecting plate 224, four connecting rods 225 at four vertex positions of the connecting plate 224 are vertically fixed below the connecting plate 224, a throwing rod 226 perpendicular to the connecting rods 225 is arranged at the bottom end of two connecting rods 225 close to the first supporting rail, a throwing rod 226 perpendicular to the connecting rods 225 is arranged at the bottom end of two connecting rods 225 close to the third supporting rail, the two throwing rods are equal in height, and two second supporting rails 22 are vertically erected on the two throwing rods 226. Thus, the second support rail 22 is switched between the first state and the second state by the second lift cylinder 22.
Meanwhile, as shown in fig. 5, stop rods 24 are further respectively arranged on the outer sides of the two rails 2, the stop rods 24 are preferably round rods and higher than the rails, and the space between the two stop rods 24 is matched with the size of the jig or the workpiece, so that the workpiece or the jig can be effectively guided. Each stop lever is multi-segment like the rail, that is, it includes three segments of levers corresponding to the positions of the first support rail, the second support rail and the third support rail, and at the same time, the segment of lever corresponding to the position of the second support rail 22 is lifted synchronously with the second support rail 22.
When a workpiece or a jig is placed on the rail, thrust needs to be applied to the workpiece or the jig by the pushing device 1 to move the workpiece or the jig from one end of the rail 2 to the other end, as shown in fig. 1 and 5, the pushing device 1 includes a group of push rods 12 which are parallel and perpendicular to the rail, and the distance between adjacent push rods 12 can be adjusted according to the size of the jig or the workpiece, so that the workpiece or the jig can be located between two adjacent push rods 12.
In order to enhance the stability in the transportation process and the bearing capacity of the push rods 12, two push rods 12 are combined into a group and are connected into a whole through a connecting block 121, a storage space for placing jigs or workpieces is formed between every two adjacent push rods, and in order to effectively pull the distance between the workpieces or jigs and avoid the interference during cleaning, a section of distance is kept between every two adjacent storage spaces.
As shown in fig. 5 and 8, two ends of the push rod 12 extend to the outer sides of the two tracks 2, and the two ends of the push rod are respectively fixed to the chains 11, chain links defined by the two chains 11 have the same and coaxial shape, and the height of the upper layer of the chain link defined by each chain 11 is slightly higher than that of the track 2, so that when the push rod 12 rotating to the upper layer continues to rotate, the push rod can apply a pushing force to an article on the track 2 to move along the track. Each chain 11 is sleeved on a group of supporting chain wheels 110, the axes of the supporting chain wheels 110 are parallel to the push rod 12, and at least one supporting chain wheel 110 is connected with a motor 10 for driving the supporting chain wheel to rotate.
Specifically, the chain 11 is sleeved on two supporting chain wheels 110 with the same height, the two supporting chain wheels 110 are located at two ends of the track, and the supporting chain wheels are respectively arranged on the rack 9 in a self-rotating manner, a rotating shaft coaxially connected with one supporting chain wheel 110 is connected with the motor 10, the motor 10 is preferably a speed reduction motor and is fixed on the side portion of the rack 9, so that the motor 10 is started to drive the chain 11 to rotate, further drive the push rod 12 to rotate, the push rod rotates to push the jig or the workpiece on the track, and when the jig 100 moves to the second supporting rail 22, the motor 10 stops driving, that is, the chain 11 stops working until the jig 100 drives the workpiece thereon to descend, complete the resetting of the ultrasonic cleaning operation, and then starts again, and drives the jig 100 and the workpiece to move towards the next station. Moreover, two chains 11 share one motor 10, that is, two supporting sprockets 110 are arranged on a supporting shaft connected with the motor 10, and each supporting sprocket 110 is connected with one chain 11.
Further, in order to avoid the interference between the chains and the ultrasonic cleaning device, as shown in fig. 1 to 3 and 8, each of the supporting sprockets 10 connected to each of the chains 11 further includes two first tensioning gears 1101 with equal height located inside the supporting sprocket, each of the first tensioning gears 1101 is close to one of the supporting sprockets 110 and is lower than the corresponding supporting sprocket 110, the end of the first tensioning gear 1101 is not higher than the bottom of the ultrasonic cleaning machine so that the two first tensioning gears 1101 and the two supporting sprockets 110 enclose the chains on the periphery of the ultrasonic cleaning machine, and in addition, in order to prevent the chains 11 from loosening and affecting the conveying, a second tensioning gear 1102 is further disposed between one of the first tensioning gears 1101 and the supporting sprocket 110, and the second tensioning gear 1102 is located outside the chains.
As shown in fig. 1 to 4, the push type ultrasonic cleaning machine further includes a first cleaning mechanism 4, and the first cleaning mechanism 4 at least includes a first cleaning nozzle 41 located between the two third support rails 23 and located above and/or below the third support rails 23. Preferably, the first cleaning nozzles 41 are disposed above and below the third support rail 23, and the first cleaning nozzles 41 below the third support rail 23 are fixed to the frame 9 with their cleaning openings facing upward.
The first cleaning nozzles 41 above the third support rail 23 are designed to be of a liftable structure, and as shown in fig. 7, the first cleaning nozzles 41 above are distributed in multiple rows and are respectively disposed at different positions of the cleaning medium supply pipeline 43. The cleaning medium supply pipe 43 includes an upper pipe, a lower pipe and a vertical pipe connecting them, which form a medium passage so that a medium can flow to various positions of the pipes, the upper pipe includes a plurality of branch pipes 431 parallel to the push rods and connecting pipes 432 vertically connected to both ends thereof, one of the linking pipes 432 is connected with a cleaning medium inlet pipe 433, the cleaning medium inlet pipe 433 is connected with an external cleaning medium supply pipeline, both ends of each linking pipe 432 are respectively connected with the upper end of a vertical pipe 434, the lower end of the vertical pipe 434 is connected to a lower layer pipe 435, two lower layer pipes 435 are parallel to the branch pipes 431 and are located at both sides of the plurality of branch pipes 431, a row of the first cleaning nozzles 41 is disposed below each branch pipe 431, the cleaning opening of the first cleaning nozzle 41 faces downwards, and each lower layer pipeline is provided with a row of the first cleaning nozzles 41 which are inclined inwards.
The top of the cleaning medium supply pipeline 43 is connected with a carrier plate 42, the carrier plate 42 is connected with a cleaning air cylinder 411 for driving the carrier plate 42 to lift, and the cleaning air cylinder 411 is fixed on the frame 9. Under the same water pressure, the flushing pressure can be changed by changing the height of the first cleaning spray head 41, so that stains on the workpiece positioned at the first cleaning mechanism 4 can be quickly peeled off, and the cleaning effect is improved. In the present invention, the first cleaning nozzle 41 located below the jig 100 is preferably fixedly disposed on the frame 9, but may be designed to be elevating according to the use requirement. In addition, the high-pressure cleaning air cylinder can be replaced by other mechanisms capable of generating linear motion, the displacement is not realized in a manual operation mode, and only an air cylinder mode is preferably adopted in the invention, so that the operation and the control are convenient, and the automation degree is improved.
As shown in fig. 5, the air outlets of the nozzles of the first cleaning nozzles 41 located below the third support rail 23 are upward, and they are preferably four rows, two rows of the first cleaning nozzles 41 are installed at two sides of a medium pipeline 44, two medium pipelines 44 are parallel and fixed on the rack 9, the medium pipeline 44 can be connected to a water supply mechanism (not shown in the figure), the specific structure of the water supply mechanism is known technology, and details thereof are not described herein.
A collecting groove 40 is formed on the frame 9 and located below the fixed first cleaning nozzle 41, the collecting groove 40 is at least used for collecting sewage generated when the first cleaning mechanism 4 is cleaned, and a second water outlet is formed in the bottom of the collecting groove 40 and used for being connected with a water drainage pipeline.
As shown in fig. 1 to 4, the push type ultrasonic cleaning machine disclosed in the present invention further includes a second cleaning mechanism 3, the structure of the second cleaning mechanism 3 is the same as that of the first cleaning mechanism 4, and the second cleaning nozzle 31 of the second cleaning mechanism 3 is located between the two first support rails 21, so that a cleaning process can be performed before the workpiece is ultrasonically cleaned. Of course, in other embodiments, the second cleaning mechanism may have only a partial structure of the first cleaning mechanism, for example, the second cleaning head 31 may be provided only below the first support rail 21 or the second cleaning head 31 may be provided only above the first support rail 21.
As shown in fig. 3 and 4, a receiving groove 30 is formed on the frame 9 and located below the second cleaning nozzle 31, the receiving groove 30 is used for collecting sewage generated during cleaning of the second cleaning mechanism, and a first drain port is arranged at the bottom of the collecting groove and is used for connecting a drain pipeline.
As shown in fig. 1 to fig. 3, the push-type ultrasonic cleaning machine disclosed in the present invention further includes an air-cut drying mechanism 5, wherein the air-cut drying mechanism 5 includes a first air knife 521 located behind the first cleaning nozzle 41 (the position where the article passes first and the position where the article passes later during the movement on the track are rear), and located above the third support rail 23, and a second air knife 522 located below the third support rail 23, an air outlet of the first air knife 521 faces downward and is inclined toward the first cleaning nozzle 41 (downward right), and an air outlet of the second air knife 522 faces upward and is inclined toward the first cleaning nozzle 41 (upward right). Therefore, after the ultrasonic cleaning and the first cleaning means cleaning, cleaning such as drying and dust removal can be performed by the wind-cut drying means 5.
Further, a cleaning mechanism is arranged behind the second air knife 522, the specific structure of the cleaning mechanism is consistent with that of the first cleaning mechanism 4, and details are not repeated here, and the cleaning head 51 above the third support rail can be driven by the air cylinder 511 to lift. The cleaning head 51 of the cleaning mechanism can be used for air drying or water washing, and the corresponding medium pipeline of the cleaning mechanism can be connected with a cleaning liquid supply mechanism or an air supply mechanism and is specifically selected according to different cleaning requirements. Meanwhile, the accommodating groove also covers the cleaning mechanism and can collect wastewater generated when the cleaning mechanism is cleaned.
As shown in fig. 1, in order to ensure that the liquids of the second cleaning mechanism 3 and the ultrasonic cleaning device do not leak water with each other during the operation, a partition 345 is disposed between the first support rail 21 and the second support rail 22, between the second support rail 22 and the third support rail 23, and between the first cleaning mechanism 4 and the wind-cut drying mechanism 5, the partition 345 is driven to move up and down by a lifting cylinder 3451 fixed on the frame, when a cylinder shaft of the lifting cylinder 3451 extends, a bottom of the partition 345 is equal to or level with or slightly lower than a height of the support rail 2, preferably, the bottom of the partition 345 is located below the support rail 2, when the cylinder shaft of the lifting cylinder 3451 retracts, the partition 345 is lifted above the support rail 2 and the lifting height thereof is not lower than a height of the jig 100 or the workpiece, so as to ensure that the jig 100 can smoothly move from the first support rail 21, the second support rail 22 and the third support rail 23 pass over. When a plurality of partition plates 345 descend, the track 2 can be divided into a plurality of cleaning subareas, so that the interference in the cleaning of the subareas is avoided.
The cleaning machine further comprises a feeding station 71 located in front of the first cleaning mechanism 4 and a discharging station 72 located behind the air-cut drying mechanism 5. The feeding station 71 is located on the first support rail 21, and a liftable partition 345 is arranged between the feeding station and the second cleaning mechanism 3; the blanking station 72 is located on the third support rail 23, and a liftable partition 345 is arranged between the blanking station and the wind-cutting drying mechanism 5. After the workpiece to be cleaned is placed on the jig 100, the jig 100 and the workpiece are placed between the two push rods 12 on the feeding station 71, and the push rods 12 push the workpiece to move toward the second cleaning nozzle 31. In the process that the first support rail 21 moves to the second support rail 22, the workpiece in the jig 100 is subjected to omnibearing high-pressure washing. The jig 100 and the workpiece are moved to the third support rail 23, and the workpiece in the jig 100 is subjected to low-pressure flushing. After low-pressure washing, the workpieces in the jig 100 are subjected to overall air-cutting air-drying and dust-removing treatment.
The scheme further discloses a cleaning system which comprises the push type ultrasonic cleaning machine. The cleaning device also comprises a cleaning medium supply mechanism for supplying a cleaning medium to the push type ultrasonic cleaning machine.
The cleaning medium supply mechanism is specifically as follows:
as shown in fig. 6, it includes a fresh water tank 91 for storing fresh water for washing and a foul water tank 92 for storing foul water formed after washing. Both of which are provided with level sensors 90. The water quantity in the tank body is sensed by the liquid level sensor 90 positioned on the water purifying tank 91, and when the water quantity is insufficient, a signal is transmitted to the control system, and the control system controls the conduction of the valve 901 on the automatic water replenishing pipeline to realize automatic water replenishing. A heater 911 is provided in the clean water tank 91 to heat the liquid in the clean water tank 91, the temperature of the water in the clean water tank 91 is detected and displayed by a temperature sensor 93, and the temperature sensor 93 is provided at a side portion of the clean water tank 91.
The cleaning medium supply mechanism further comprises a high-pressure liquid supply pipeline for supplying high-pressure water to the second cleaning spray head 31, wherein the high-pressure liquid supply pipeline comprises a first water pump 831 and a first pipeline 832; the first suction pump 831 is connected to the clean water tank 91, and delivers the cleaning liquid in the clean water tank 91 to the cleaning medium supply pipe 43 connected to the second cleaning nozzle 31 through the first pipe 832, and outputs the cleaning liquid. The outlet pressure of the first water pump 831 is preferably 2 ± 0.3 mpa.
The sewage obtained after the cleaning by the cleaning liquid sprayed from the second cleaning nozzle 31 is collected in the storage tank 30, and the sewage flows into the sewage tank 92 through a first drain filter line connected to a first drain port at the bottom of the storage tank 30. First drainage filter pipe way includes first drain pipe 301, the end connection of intaking of first drain pipe 301 accomodate the first drain port of groove 30 bottom, the inlet end of magnetic separator 95 is connected to the play water end of first drain pipe 301, the play water end of magnetic separator 95 is connected sewage case 92. The water outlet end of the first liquid discharge pipeline 301 is provided with a filter screen 94 or the filter screen 94 is arranged between the water outlet end of the first liquid discharge pipeline 301 and the magnetic separator 94, at the moment, the filter screen is positioned in a water tank, and the water outlet at the bottom of the water tank is communicated with the liquid inlet section of the magnetic separator 94. The sewage is filtered and separated by the first filter screen 94 and the magnetic separator 95 before entering the sewage tank 92, so as to ensure that the cleaned solid impurities do not enter the sewage tank 92. The mesh number of the first filter 94 is preferably 70 meshes, although the size can be adjusted according to actual requirements.
As shown in fig. 6, the oil stain of the upper layer of the sewage entered into the sewage tank 92 is removed out of the sewage tank 92 by the sewage tank 921 provided on the sewage tank 92. The specific structure of the oil scraper is known in the art and will not be described herein.
The water reservoir in the waste tank 92 is also used to supply water to the ultrasonic cleaning device. The sewage tank 92 is connected to a cleaning tank of the ultrasonic cleaning apparatus through a filtering liquid supply line. The filtering water supply pipeline at least comprises a third water suction pump 801, a third pipeline 802 and a third filter arranged on the third pipeline 802; the third suction pump 801 is connected to the waste water tank 92, and pumps the liquid in the waste water tank 92, and the liquid is filtered by the first filter 803 and then is delivered to the cleaning tank of the ultrasonic cleaning apparatus through the third pipe 802. Meanwhile, the first filter 803 is further connected to the clean water tank 91 through a fourth pipe 804, a connection point of the fourth pipe 804 and the third pipe is located behind the first filter, and the third pipe is further provided with a valve located behind the connection point of the third pipe and the fourth pipe.
The first filter 803 is preferably a bag filter, and a two-stage belt filter is adopted, wherein the filtration precision of the former stage belt filter is 50 microns, and the filtration precision of the latter stage belt filter is 25 microns, and of course, the filtration precision of the two-stage filter can also be adjusted according to requirements. The bag filter has the advantages that: the filter is small in size, novel in structure, high in applicability, convenient to replace the filter bag and easy to operate. And the two-stage filter can effectively ensure the filtering precision and efficiency. Of course, other filters disclosed in the prior art may be used instead of the bag filter of the present invention, and will not be described in detail herein.
The sewage that the ultrasonic cleaning device washd the back and formed is discharged by third drainage filter tube way in the sewage case, third drainage filter tube way include with the second drain line 805 that the washing tank is connected, the inlet end of magnetic separator is connected to the play water end of second drain line 805, the play water end of magnetic separator is connected the sewage case, the play water end of second drain line is provided with the filter screen or be provided with the filter screen between the play water end of second drain line 805 and the magnetic separator.
The first drainage filtering pipeline and the second drainage filtering pipeline can be respectively provided with a magnetic filter and a filter screen, and more preferably, the first drainage filtering pipeline and the second drainage filtering pipeline share one filter screen 94 and one magnetic separator 95, at the moment, the filter screens are arranged in a water tank above the sewage tank, and the liquid outlet ends of the two pipelines are respectively opposite to the filter screens 94 in the water tank.
The sewage tank 92 is further connected with an oil-water separation device 97, oil is separated through the oil-water separation device 97, the water outlet end of the oil-water separation device 97 is connected with the purified water tank 91 through a pipeline, and finally the filtered purified water is circularly discharged into the purified water tank 91 through a pipeline. It can be seen that the liquid which is finally circulated and discharged into the clean water tank 91 is oil-free and free of solid impurities, whether filtered by the first filter 803 or separated by the oil-water separating device 97.
As shown in fig. 6, the cleaning medium supply mechanism further includes a low-pressure liquid supply pipeline for supplying low-pressure water to the first cleaning nozzle 41, the low-pressure liquid supply pipeline includes a second water pump 841 and a second pipeline 842, the second water pump 841 is connected to the clean water tank 91 and conveys the cleaning liquid pumped from the clean water tank 91 to the second cleaning nozzle 31 through the second pipeline 842 for output. The outlet water pressure of the second water pump 841 is preferably 1.2 +/-0.2 mpa.
In order to improve the cleanliness of the cleaning liquid output by the first cleaning nozzle 41, a second filter 843 is disposed on the second pipeline 842, the second filter 843 preferably adopts a cotton swab filter, and is used for eliminating impurities in the liquid pumped by the second suction pump 841 so as to protect the normal use of the cleaning machine and reduce maintenance, and in order to improve the efficiency, the second filter 843 adopts two cotton swab filters connected in parallel, and the filtering precision of the two cotton swab filters is 10 microns. So that the cleaning cleanliness of the first cleaning spray head can be higher than the cleaning proximity of the second cleaning spray head.
The sewage formed after being sprayed out by the first cleaning nozzle 41 is collected in the collecting tank 40, and is discharged into the sewage tank 92 through a second drainage filtering line communicated with a second drainage port of the collecting tank 40. The second drainage filtering pipeline comprises a second drainage pipe 401 connected with a second drainage port at the bottom of the storage tank, a second filter screen 96 is arranged at the water outlet end of the second drainage pipe 401, and the second filter screen 96 can be fixed at the water outlet end of the second drainage pipe 401 or in a water tank on the sewage tank.
The air-cut drying mechanism 5 is connected to a blowing device (not shown in the figure), which may be an air blower, a fan, or other devices disclosed in the prior art, and the structure thereof is not described herein. The air is conveyed to the drying nozzle 51 through the blowing device and is output to remove the moisture on the surface of the workpiece. The wind shear flow rate of the blowing device in the invention is preferably 100 +/-1 KM/H.
The jig used in cleaning can be of various feasible structures, such as a basket for conventional ultrasonic cleaning, or other containers with water leakage and holding space.
The following briefly describes a cleaning method of an ultrasonic cleaning machine:
and S1, placing the jig 100 with the workpiece on the two first support rails 21 and between the push rods 12.
S2, the motor 10 is started to drive the two chains to rotate to drive the push rod 12 to rotate, and to push the fixture 100 on the first support rail 21 to move toward the second support rail 22.
And S3, moving the jig 100 to the second support rail 22 in the second state, stopping the motor 10, and stopping the rotation of the chain 21.
S4, retracting the cylinder shaft of the second lifting cylinder 221 to lower the two second support rails 22, and simultaneously driving the jig 100 to descend into the cleaning tank of the ultrasonic cleaning machine for ultrasonic cleaning.
S5, after the ultrasonic cleaning is completed, the cylinder shaft of the second lifting cylinder 221 extends to drive the second support rail 22 and the jig 100 to ascend until the second support rail 22 returns to the second state and is engaged with the first support rail and the third support rail.
And S6, the motor 10 is started to drive the chain 21 to rotate again, and the push rod 22 pushes the jig 10 to the third support rail 23 and moves to the tail end for blanking.
Further, besides ultrasonic cleaning, the method can also perform other cleaning processes according to different requirements, for example, before ultrasonic cleaning, the workpiece on the first support rail can be subjected to high-pressure water cleaning through the second cleaning mechanism; after the ultrasonic cleaning, the workpiece on the third support rail may be subjected to low-pressure water washing by the first cleaning mechanism. After low-pressure water washing, the workpiece can be subjected to air cutting, air drying treatment and the like through the air cutting mechanism and the cleaning mechanism.
The invention has various embodiments, and all technical solutions formed by adopting equivalent transformation or equivalent transformation are within the protection scope of the invention.

Claims (10)

1. Ultrasonic cleaner system, its characterized in that: the device at least comprises an ultrasonic cleaning device (101), a second cleaning mechanism (3), a first cleaning mechanism (4), a wind cutting mechanism (5), a water purifying tank (91) and a sewage tank (92);
the second cleaning mechanism (3) is connected with the clean water tank (91) which supplies cleaning liquid for the second cleaning spray head (31) through a high-pressure liquid supply pipeline, and a first drainage port at the bottom of a collecting tank (30) for collecting waste water generated during cleaning of the second cleaning mechanism (3) is connected with the sewage tank (92) through a first drainage filtering pipeline;
the first cleaning mechanism (4) is connected with the purified water tank (91) through a low-pressure liquid supply pipeline for supplying cleaning liquid to the first cleaning spray head (41) of the first cleaning mechanism, and a second water outlet at the bottom of a receiving groove (40) for collecting sewage formed when the first cleaning mechanism (4) is cleaned is connected with the sewage tank (92) through a second water drainage filtering pipeline; ultrasonic cleaning device (101) is through the filtration confession liquid pipe connection for its washing tank (1010) supply washing liquid sewage case (92), ultrasonic cleaning device (101) are through the third drainage filter tube coupling sewage case (92), sewage case (92) are through drain pipe (971) intercommunication oil water separator (97), oil water separator's play water end is connected through circulating line (972) water purification case (91).
2. The ultrasonic cleaner system of claim 2, wherein: the first drainage filtering pipeline comprises a first drainage pipeline, the water outlet end of the first drainage pipeline is connected with the liquid inlet end of the magnetic separator (95), and the water outlet end of the magnetic separator (95) is connected with the sewage tank (92).
3. The ultrasonic cleaner system of claim 2, wherein: the water outlet end of the first liquid drainage pipeline is provided with a filter screen or the filter screen is arranged between the water outlet end of the first liquid drainage pipeline and the magnetic separator.
4. The ultrasonic cleaner system of claim 3, wherein: the low-pressure liquid supply pipeline comprises a second water suction pump (841), the second water suction pump (841) is connected with the first cleaning device (31) through a second pipeline (842), and a second filter (843) is arranged on the second pipeline (842).
5. The ultrasonic cleaner system of claim 3, wherein: the two second filters (843) are arranged in parallel, and the filtering precision of the second filters (843) is greater than that of the filters in the filtering liquid supply pipeline.
6. The ultrasonic cleaner system of claim 1, wherein: the filtration liquid supply pipeline comprises a third water suction pump (801), the third water suction pump (801) is connected with a cleaning tank (1010) of the ultrasonic cleaning device through a third pipeline (802), and a two-stage first filter (803) is connected with the third pipeline (802) in series.
7. The ultrasonic cleaner system of claim 6, wherein: the filtering accuracy of the two first filters (803) is increased.
8. The ultrasonic cleaner system of claim 3, wherein: the third drainage filter tube way include with second drain line (805) that washing tank (1010) are connected, the inlet end of magnetic separator (95) is connected to the play water end of second drain line (805), the play water end of magnetic separator (95) is connected sewage case (92), the play water end of second drain line is provided with the filter screen or be provided with the filter screen between the play water end of second drain line and the magnetic separator.
9. The ultrasonic cleaner system of claim 8, wherein: the first drainage filtering pipeline and the second drainage filtering pipeline share a filter screen and a magnetic separator.
10. An ultrasonic cleaning machine system according to any of claims 1-9, wherein: and an oil scraper (921) is also arranged on the sewage tank (92).
CN202110550479.6A 2021-05-20 2021-05-20 Ultrasonic cleaner system Active CN113102373B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113579158A (en) * 2021-07-30 2021-11-02 广东利元亨智能装备股份有限公司 Device and method for removing 3D printing edge material

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Publication number Priority date Publication date Assignee Title
JP2008080305A (en) * 2006-09-29 2008-04-10 Fujishima Kensetsu:Kk Drainage filtration system
CN106000989A (en) * 2016-05-30 2016-10-12 浙江拓邦液压科技有限公司 Ultrasonic cleaning machine with filter device
CN109761429A (en) * 2019-03-06 2019-05-17 高桥金属制品(苏州)有限公司 Energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system and its application method
CN211359865U (en) * 2019-12-27 2020-08-28 昆山通莱五金机械有限公司 Tunnel type ultrasonic cleaning equipment

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008080305A (en) * 2006-09-29 2008-04-10 Fujishima Kensetsu:Kk Drainage filtration system
CN106000989A (en) * 2016-05-30 2016-10-12 浙江拓邦液压科技有限公司 Ultrasonic cleaning machine with filter device
CN109761429A (en) * 2019-03-06 2019-05-17 高桥金属制品(苏州)有限公司 Energy-saving emission-reduction type machining coolant liquid, cleaning solution utilization system and its application method
CN211359865U (en) * 2019-12-27 2020-08-28 昆山通莱五金机械有限公司 Tunnel type ultrasonic cleaning equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113579158A (en) * 2021-07-30 2021-11-02 广东利元亨智能装备股份有限公司 Device and method for removing 3D printing edge material

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