CN211359865U - Tunnel type ultrasonic cleaning equipment - Google Patents
Tunnel type ultrasonic cleaning equipment Download PDFInfo
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- CN211359865U CN211359865U CN201922402999.3U CN201922402999U CN211359865U CN 211359865 U CN211359865 U CN 211359865U CN 201922402999 U CN201922402999 U CN 201922402999U CN 211359865 U CN211359865 U CN 211359865U
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Abstract
The utility model discloses a tunnel type ultrasonic cleaning equipment, its structure includes feeding station, supersound station, sprays station, wind and cuts station, dry station, cooling ejection of compact station, operating system and transmission system. The utility model has the advantages that: through ultrasonic cleaning to hardware production spare, spray the washing, wind is cut, the drying, can effectively remove oil, remove dust, remove bits, rust cleaning, automatic cleaning uses environment-friendly water-soluble cleaner, pure water, city water, has improved the cleaning performance, has reduced manufacturing cost, has improved work efficiency and to the filter effect of sewage, has reduced the pollution to the environment, saves artifically, can satisfy the demand of enterprise mass production.
Description
Technical Field
The utility model relates to a cleaning equipment specifically is used for hardware production spare to wash technical field, specifically is a tunnel type ultrasonic cleaning equipment.
Background
With the rapid development of the mechanical industry, the processing production of mechanical parts is larger and larger, the requirements on mechanical technology, production material rate and production quality are higher and higher, the quality requirements on relative hardware production pieces are higher and higher, and the cleaning of the hardware becomes a great key point. In the past, manual cleaning is mostly adopted, and manual water blowing and drying are adopted, so that the cleaning is not clean and the efficiency is low; the ultrasonic cleaner is used for cleaning, only the ultrasonic cleaner can be operated and cleaned in a single mode, dirt and oil stains on the upper part, the corner part and other parts of a production piece cannot be cleaned, and the cleaning water is not treated and is used for repeatedly cleaning secondary pollution caused by different products. China is a large industrial country, but for large-batch hardware production pieces, the operation and equipment can not solve the problem of dirt cleanness of the produced pieces, the problem of non-drying surface of the produced pieces, the problem of waste of pure water after one-time use of the traditional cleaning device and the problem of manual operation, and has low water blowing efficiency and high labor intensity.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a tunnel type ultrasonic cleaning equipment to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a tunnel type ultrasonic cleaning device comprises a feeding station, an ultrasonic station, a spraying station, a wind cutting station, a drying station, a cooling discharging station, an operating system and a transmission system,
the feeding station is provided with a sliding plate slope;
the ultrasonic station comprises an ultrasonic cleaning section conveying chain, an ultrasonic vibration plate, a conveying chain pressing-down chain wheel and an ultrasonic cleaning chamber, wherein the ultrasonic vibration plate is arranged in the middle of the ultrasonic cleaning section conveying chain;
the spraying station comprises a filter, a spraying pump and a spraying chamber, the filter is communicated with the spraying pump, an observation visual window is arranged outside the front face of the spraying chamber, a liquid storage tank is arranged at the bottom of the spraying chamber, a heating steam coil is arranged inside the liquid storage tank, a side spraying system, a lower spraying system and an upper spraying system are arranged in the spraying chamber, and the upper spraying system is connected with a spraying system lifting adjuster;
the wind cutting station is provided with a wind knife and a wind cutting fan, and the wind knife is provided with a wind cutting lifting adjusting system and a wind knife inclination adjusting device;
the drying station contains heated air circulation pipeline, dry thermal-insulated fan of circulation, heating cabinet, dry thermal-insulated fan of circulation is fixed in the heating cabinet, and communicates with heated air circulation pipeline.
Three sets of ultrasonic vibration plates are arranged and welded by adopting SUS 316-2.5T; the length of the conveying chain of the ultrasonic cleaning section is 1100mm, and the inclined angle of the slope of the conveying chain is 20 degrees; the ultrasonic cleaning chamber is of a full stainless steel structure with the thickness of 2mm, is wrapped with heat insulation cotton, can insulate sound and heat, is provided with a transparent visual window, and has the size of 3400x1350x950 mm; the upper spraying system is transversely provided with 6 stainless steel spraying pipes which are divided into 2 groups, and each group of spraying pipes is provided with 14 stainless steel fan-shaped nozzles; the lower spraying system is transversely provided with 6 stainless steel spraying pipes which are divided into 2 groups, and each group of spraying pipes is provided with 10 stainless steel fan-shaped nozzles; the side spraying system is vertically provided with 6 stainless steel spraying pipes, each group of spraying pipes is provided with 4 stainless steel fan-shaped nozzles, the position of the upper spraying system can be manually operated and moved, the spraying pipes are made of stainless steel pipes and are connected by adopting quick connectors, the disassembly is convenient, and the size of a cleaning section of a spraying station is 1180x1350x550 mm; the spraying station is provided with three sections, namely a first section for spraying and degreasing, a second section for spraying and rinsing with city water and a third section for spraying and rinsing with pure water; the operating system is provided with two groups of electric control boxes, one group controls the ultrasonic degreasing station, and the other group controls the spraying, wind cutting and drying stations, which can be operated independently.
Further preferably, the size of the inner groove of the liquid storage tank is 1300x1200x600mm, the inner groove and the spraying chamber are integrally designed, the material is 304 stainless steel with the thickness of 2mm, heat preservation cotton with the thickness of 10mm is wrapped outside the inner groove, a certain inclination angle is arranged at the bottom of the inner groove, a drain valve is arranged at the lowest position of the inner groove, the cleaning liquid is convenient to discharge, and a constant temperature control system with an over-temperature alarm function is arranged.
Preferably, the filter is internally provided with a multi-layer filtering regeneration water tank which is a four-tank filter, impurities contained in the cleaned water are filtered by the four filter tanks to become clean cleaning water, the filter is communicated with the spray pump, and the filtered clean cleaning water is recycled by the spray pump, so that the energy-saving effect is achieved.
Preferably, the air cutting station is provided with 3 air knives, a filter screen and a silencer are arranged at an air inlet of the air cutting fan, the top of the air cutting fan is provided with an air suction pipeline, the positions of the air knives are manually adjustable, a large amount of liquid channeling is avoided, and the water cutting section of the air cutting station is 2450x1350x550mm in size.
Further preferably, the heating cabinet is tunnel furnace body structure, and the inlayer is 2mm thick stainless steel, and the stainless steel board that the outsourcing is 1mm thick fills the heat preservation cotton in the centre, and this heat preservation cotton material is silicate, and thickness is greater than 50mm, is equipped with overtemperature alarm function's digital display temperature controller, and dry station section size is 3750x1350x2750 mm.
Preferably, the cooling discharge station is provided with a set of cooling fans, the length of the cooling discharge section is 775mm, and the left side and the right side of the cooling discharge station are respectively provided with an emergency stop button.
Further preferably, the transmission system comprises a transmission motor, a main transmission device, a driven device and a conveying chain, is in a conventional transmission combination mode, adopts a full-automatic chain conveying system, automatically transmits and circulates, and is provided with a torque protector and an elastic coupling so as to avoid damaging the conveying chain and the conveying mesh belt.
Advantageous effects
Through tunnel type ultrasonic cleaning equipment, can emulsify, differentiate, peel off the spot on production piece surface to wash the dirt layer clean, thereby reach the effect of effective deoiling, dust removal, desquamation, rust cleaning, filter equipment can filter the cleanness with wasing water, reaches repetitious usage, prolongs the life of pure water, the effect of water conservation and emission reduction. Cleaning stubborn stains on a produced part and parts such as grooves and holes which are difficult to clean at an ultrasonic station, emulsifying, differentiating and stripping the stains on the product, degreasing again at a spraying station, washing with water and air, drying and cooling to clean and dry the produced part. The utility model aims at providing a tunnel type ultrasonic cleaning equipment has solved the clean unclean problem of production piece filth, has solved the extravagant problem of washing water in the past, has solved the not dry problem in production piece surface, has solved the problem that manual operation amount of labour is big, slow speed, and this equipment has both reduced the cost and has improved production efficiency again.
Drawings
Fig. 1 is a schematic front view of a tunnel type ultrasonic cleaning apparatus disclosed in an embodiment of the present invention;
fig. 2 is a schematic top view of a tunnel type ultrasonic cleaning apparatus according to an embodiment of the present invention;
fig. 3 is an enlarged schematic view of a position a of the tunnel-type ultrasonic cleaning apparatus disclosed in the embodiment of the present invention.
Reference numerals
1-a sliding plate slope, 2-an ultrasonic cleaning section conveying chain, 3-an ultrasonic vibration plate, 4-a conveying chain pressing chain wheel, 5-an ultrasonic cleaning chamber, 6-an observation visible window, 7-a filter, 8-a spray pump, 9-a wind cutting lifting adjusting system, 10-an air knife, 11-an air knife inclination adjusting device, 12-a wind cutting fan, 13-a hot air circulating pipeline, 14-a drying circulating heat insulation fan, 15-a heating box, 16-a transmission motor, 17-a main transmission device, 18-a driven device, 19-a conveying chain, 20-a spray chamber, 21-a liquid storage tank, 22-a side spray system, 23-a lower spray system, 24-a heating steam coil pipe, 25-an upper spray system and 26-a spray system lifting adjusting mechanism, 27-electrically controlled box.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
Examples
As shown in figures 1-3, a tunnel type ultrasonic cleaning device comprises a feeding station, an ultrasonic station, a spraying station, a wind cutting station, a drying station, a cooling discharging station, an operating system and a transmission system,
the feeding station is provided with a sliding plate slope 1;
the ultrasonic station comprises an ultrasonic cleaning section conveying chain 2, an ultrasonic vibration plate 3, a conveying chain pressing-down chain wheel 4 and an ultrasonic cleaning chamber 5, wherein the ultrasonic vibration plate 3 is arranged in the middle of the ultrasonic cleaning section conveying chain 2, the conveying chain pressing-down chain wheel 4 is arranged on the ultrasonic cleaning section conveying chain 2 to enable the conveying chain to be in a slope structure, and the ultrasonic cleaning chamber 5 is arranged on the ultrasonic cleaning section conveying chain 2;
the spraying station comprises a filter 7, a spraying pump 8 and a spraying chamber 20, the filter 7 is communicated with the spraying pump 8, an observation visible window 6 is arranged outside the front face of the spraying chamber 20, a liquid storage tank 21 is arranged at the bottom of the spraying chamber 20, a heating steam coil 24 is arranged inside the liquid storage tank 21, a side spraying system 22, a lower spraying system 23 and an upper spraying system 25 are arranged in the spraying chamber 20, and the upper spraying system 25 is connected with a spraying system lifting and adjusting machine 26;
the wind cutting station is provided with a wind knife 10 and a wind cutting fan 12, and the wind knife 10 is provided with a wind cutting lifting adjusting system 9 and a wind knife inclination adjusting device 11;
the drying station comprises a hot air circulation pipeline 13, a drying circulation heat insulation fan 14 and a heating box 15, wherein the drying circulation heat insulation fan 14 is fixed in the heating box 15 and is communicated with the hot air circulation pipeline 13.
The utility model discloses a tunnel type ultrasonic cleaning equipment's work flow:
1) the hardware production part is conveyed to a cleaning tank in an ultrasonic cleaning cavity 5 through a sliding plate slope 1, ultrasonic degreasing and cleaning are carried out under the action of ultrasonic vibration emitted by 3 sets of ultrasonic vibration plates 3, so that stains on the surface of the production part are emulsified, differentiated and separated, then the stains are transmitted on a conveying chain 2 of an ultrasonic cleaning section and are conveyed to the horizontal position of equipment through the slope, the butt joint with a feeding section and a spraying section is considered in design, ports are reserved, 2 emergency stop switches are installed, and the positions are two sides of the feeding section, so that the operation is convenient;
2) the hardware production piece after ultrasonic degreasing enters a spraying station under the transmission of a conveying chain 19, firstly enters a first section of spraying station, enters a cleaning tank for spraying degreasing, a spraying system lifting adjusting mechanism 26 adjusts the position of an upper spraying system 25, degreasing agents and city water are sprayed out of a nozzle for degreasing cleaning, cleaning solution flows into a liquid storage tank, a wind cutting fan performs coarse water blowing filtration on the cleaned hardware production piece, then enters a second section of spraying station for city water spraying rinsing, and finally enters a third section of spraying station for pure water spraying rinsing, a filter 7 and a spraying pump 8 are arranged on the three sections of spraying stations, and clean cleaning solution filtered by the filter 7 is recycled by the spraying pump 8, so that resources are saved, and the cost is saved;
3) conveying the degreased and rinsed hardware production piece at the spraying station to an air inlet cutting station through a conveying chain 19, adjusting the position of an air knife 10 by adjusting an air knife lifting adjusting system 9 and an air knife inclination adjusting device 11, and blowing or cutting the hardware production piece by the air knife 10 for 3 air cuts in total to ensure that the air cutting effect is optimal;
4) the hardware production piece is conveyed to a drying station by the conveying chain 19, hot air generated by the drying circulating heat insulation fan 14 is conveyed to the hardware production piece through the hot air circulating pipeline 13, the hardware production piece is heated and dried, and the hardware production piece can be dried in all directions by hot air drying, including corners, holes and the like without dead angles;
5) and finally, conveying the hardware production piece out after the hardware production piece is cooled by a cooling discharging station.
Preferably, the liquid storage tank 21 and the spraying chamber 20 are integrally designed, a certain inclination angle is arranged at the bottom of the liquid storage tank 21, a drain valve is installed at the lowest position of the liquid storage tank 21, and the liquid storage tank is provided with constant temperature control.
Preferably, a multi-layer filtering regeneration water tank is arranged in the filter 7, and the filter 7 is communicated with the spray pump 8.
Preferably, there are 3 air knives 10, and a filter screen and a silencer are installed at the air inlet of the air cutting fan 12.
Preferably, the heating box 15 is a tunnel furnace body structure provided with a digital display temperature controller with an overtemperature alarm function.
Preferably, the cooling discharging station is provided with a set of cooling fans, and the left side and the right side of the cooling discharging station are respectively provided with an emergency stop button.
Preferably, the transmission system adopts a full-automatic chain conveying system and is provided with a torsion protector and an elastic coupling.
The following table is the utility model discloses a tunnel type ultrasonic cleaning equipment washs the washing flow of five metals production.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the content of the present invention within the protection scope of the present invention.
Claims (7)
1. The utility model provides a tunnel type ultrasonic cleaning equipment, includes feeding station, supersound station, sprays station, wind and cuts station, dry station, cooling ejection of compact station, operating system and transmission system, its characterized in that:
the feeding station is provided with a sliding plate slope (1);
the ultrasonic station comprises an ultrasonic cleaning section conveying chain (2), an ultrasonic vibration plate (3), a conveying chain pressing-down chain wheel (4) and an ultrasonic cleaning chamber (5), the ultrasonic vibration plate (3) is arranged in the middle of the ultrasonic cleaning section conveying chain (2), the conveying chain pressing-down chain wheel (4) is arranged on the ultrasonic cleaning section conveying chain (2) to enable the conveying chain to be in a slope structure, and the ultrasonic cleaning chamber (5) is arranged on the ultrasonic cleaning section conveying chain (2);
the spraying station comprises a filter (7), a spraying pump (8) and a spraying chamber (20), the filter (7) is communicated with the spraying pump (8), an observation visual window (6) is arranged outside the front of the spraying chamber (20), a liquid storage tank (21) is arranged at the bottom of the spraying chamber (20), a heating steam coil (24) is arranged inside the liquid storage tank (21), a side spraying system (22), a lower spraying system (23) and an upper spraying system (25) are arranged in the spraying chamber (20), and the upper spraying system (25) is connected with a spraying system lifting adjuster (26);
the wind cutting station is provided with a wind knife (10) and a wind cutting fan (12), and the wind knife (10) is provided with a wind cutting lifting adjusting system (9) and a wind knife inclination adjusting device (11);
the drying station comprises a hot air circulation pipeline (13), a drying circulation heat insulation fan (14) and a heating box (15), wherein the drying circulation heat insulation fan (14) is fixed in the heating box (15) and is communicated with the hot air circulation pipeline (13).
2. The ultrasonic tunnel cleaning apparatus of claim 1, wherein: the liquid storage tank (21) and the spraying chamber (20) are integrally designed, a certain inclination angle is arranged at the bottom of the liquid storage tank (21), a drain valve is installed at the lowest position of the liquid storage tank, and the liquid storage tank is provided with constant temperature control.
3. The ultrasonic tunnel cleaning apparatus of claim 1, wherein: a multi-layer filtering regeneration water tank is arranged in the filter (7).
4. The ultrasonic tunnel cleaning apparatus of claim 1, wherein: the air knife (10) has 3, and a filter screen and a silencer are arranged at the air inlet of the air cutting fan (12).
5. The ultrasonic tunnel cleaning apparatus of claim 1, wherein: the heating box (15) is a tunnel furnace body structure provided with a digital display temperature controller with an overtemperature alarm function.
6. The ultrasonic tunnel cleaning apparatus of claim 1, wherein: and the cooling discharging station is provided with a set of cooling fan, and the left side and the right side of the cooling discharging station are respectively provided with an emergency stop button.
7. The ultrasonic tunnel cleaning apparatus of claim 1, wherein: the transmission system is provided with a torque protector and an elastic coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922402999.3U CN211359865U (en) | 2019-12-27 | 2019-12-27 | Tunnel type ultrasonic cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922402999.3U CN211359865U (en) | 2019-12-27 | 2019-12-27 | Tunnel type ultrasonic cleaning equipment |
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| Publication Number | Publication Date |
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| CN211359865U true CN211359865U (en) | 2020-08-28 |
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| CN201922402999.3U Active CN211359865U (en) | 2019-12-27 | 2019-12-27 | Tunnel type ultrasonic cleaning equipment |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102373A (en) * | 2021-05-20 | 2021-07-13 | 高桥金属制品（苏州）有限公司 | Ultrasonic cleaning machine system |
| CN113102374A (en) * | 2021-05-20 | 2021-07-13 | 高桥金属制品（苏州）有限公司 | Push type ultrasonic cleaning machine, cleaning method and cleaning system thereof |
| CN113351573A (en) * | 2021-06-16 | 2021-09-07 | 飞荣达科技(江苏)有限公司 | Liquid cooling plate degreasing and cleaning equipment and method |
| CN115007510A (en) * | 2022-06-13 | 2022-09-06 | 苏州司达夫超声科技有限公司 | Full-automatic magnetic sheet and magnetic core cleaning line and cleaning method thereof |
-
2019
- 2019-12-27 CN CN201922402999.3U patent/CN211359865U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113102373A (en) * | 2021-05-20 | 2021-07-13 | 高桥金属制品（苏州）有限公司 | Ultrasonic cleaning machine system |
| CN113102374A (en) * | 2021-05-20 | 2021-07-13 | 高桥金属制品（苏州）有限公司 | Push type ultrasonic cleaning machine, cleaning method and cleaning system thereof |
| CN113351573A (en) * | 2021-06-16 | 2021-09-07 | 飞荣达科技(江苏)有限公司 | Liquid cooling plate degreasing and cleaning equipment and method |
| CN115007510A (en) * | 2022-06-13 | 2022-09-06 | 苏州司达夫超声科技有限公司 | Full-automatic magnetic sheet and magnetic core cleaning line and cleaning method thereof |
| CN115007510B (en) * | 2022-06-13 | 2023-11-28 | 苏州司达夫超声科技有限公司 | Full-automatic magnetic sheet and magnetic core cleaning line and cleaning method thereof |
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