CN217616258U - Steel ball integral type cleaning equipment - Google Patents
Steel ball integral type cleaning equipment Download PDFInfo
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- CN217616258U CN217616258U CN202221449604.0U CN202221449604U CN217616258U CN 217616258 U CN217616258 U CN 217616258U CN 202221449604 U CN202221449604 U CN 202221449604U CN 217616258 U CN217616258 U CN 217616258U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 211
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 201
- 239000010959 steel Substances 0.000 title claims abstract description 201
- 239000007788 liquid Substances 0.000 claims abstract description 165
- 238000005406 washing Methods 0.000 claims abstract description 84
- 239000000463 material Substances 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims abstract description 62
- 239000007921 spray Substances 0.000 claims abstract description 55
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 17
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 17
- 241001330002 Bambuseae Species 0.000 claims abstract description 17
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 17
- 239000011425 bamboo Substances 0.000 claims abstract description 17
- 239000002699 waste material Substances 0.000 claims description 41
- 238000003756 stirring Methods 0.000 claims description 30
- 238000005507 spraying Methods 0.000 claims description 22
- 238000007599 discharging Methods 0.000 claims description 20
- 238000001802 infusion Methods 0.000 claims description 7
- 238000012546 transfer Methods 0.000 abstract description 22
- 238000000034 method Methods 0.000 abstract description 14
- 230000008569 process Effects 0.000 abstract description 14
- 239000012535 impurity Substances 0.000 description 35
- 230000000694 effects Effects 0.000 description 11
- 238000012545 processing Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 238000004064 recycling Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
The utility model discloses a steel ball integral type cleaning equipment, including box, jetter, fine purifiation device, the fine purifiation device around all be provided with two jetters, its characterized in that: the top of the box body is provided with a bracket and a cleaning liquid box, and a steel ball box is movably arranged on the bracket at the top of the box body; the spray washing device comprises a first motor, a rotary roller and a transmission belt, wherein the first motor is arranged on the outer wall of the box body; the fine cleaning device comprises a fine cleaning barrel, a second motor and a material receiving barrel. The utility model discloses spray corresponding transmission belt with the washing liquid of cleaning solution incasement on, in the fine purifiation section of thick bamboo through transfer line, spray tube, nozzle, make the steel ball can through wasing many times in an equipment, changed current steel ball and need passed through a plurality of equipment abluent modes, also reduced the work with the steel ball handling between twice cleaning process, reduced operating personnel's the amount of labour, improved the cleaning efficiency and the cleaning quality of steel ball.
Description
Technical Field
The utility model relates to a steel ball production technical field specifically is a steel ball integral type cleaning equipment.
Background
At present, in the process of processing a steel ball, impurities such as chips and the like exist on the surface of the steel ball due to the grinding process of the steel ball, the steel ball needs to be cleaned in order to improve the quality of the steel ball, multiple cleaning processes need to be carried out in the existing steel ball cleaning process, the steel ball needs to be transferred between two cleaning processes, the labor path of operators is increased, the working efficiency is reduced, the consumption of cleaning liquid is high, and the cleaned steel ball is easy to be polluted again.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a problem that impurity that can not carry out washing many times, washing liquid can not recycle, produce in the steel ball cleaning process can not separate with the steel ball fast to what current steel ball belt cleaning device exists, a structural design is reasonable, can carry out washing many times, impurity that the washing liquid can recycle, produce in the steel ball cleaning process can separate with the steel ball fast, the high steel ball integral type cleaning equipment of work efficiency to the steel ball.
The utility model provides a technical scheme that technical problem taken does:
the utility model provides a steel ball integral type cleaning equipment, includes box, jetter, fine purifiation device, the fine purifiation device around all be provided with two jetters, its characterized in that: the steel ball box is movably placed on the support at the top of the box body, a discharging pipe is arranged at the bottom of the box body, a liquid spraying pipe is arranged at the top of the box body, the liquid spraying pipe is connected with the liquid spraying pipe through a connecting pipe, a nozzle is arranged on the liquid spraying pipe, a discharging pipe is arranged at the bottom of the steel ball box, and a valve is arranged on the discharging pipe; the spray washing device comprises a first motor, a rotating roller and a transmission belt, wherein the first motor is arranged on the outer wall of the box body, two ends of the rotating roller are provided with connecting shafts, the connecting shafts extend into the bearing, one of the connecting shafts is connected with an output shaft of the first motor, the transmission belt is arranged between the rotating roller and the rotating roller, and a liquid discharge hole is formed in the transmission belt; the fine cleaning device comprises a fine cleaning barrel, a second motor, a material receiving barrel, wherein the fine cleaning barrel is arranged in a box body, an outer sponge layer is arranged on the inner wall of the fine cleaning barrel, the second motor is arranged at the top of the box body, a transmission shaft is arranged on the second motor and extends into the fine cleaning barrel, a stirring roller is arranged on the transmission shaft in the fine cleaning barrel and is provided with an inner sponge layer, the material receiving barrel is arranged below the fine cleaning barrel and is provided with a material passing pipe on the outer wall of the material receiving barrel, the material passing pipe extends into the upper part of the transmission belt adjacent to the front, a steel ball box filled with steel balls is hoisted to a support through a crane, a valve on a discharging pipe is opened, the steel balls fall onto the transmission belt at the rear, the steel balls are sequentially pushed forward through the transmission belt, the cleaning liquid is pushed backward under the action of a liquid delivery pump, impurities carried by the steel balls are less and less, impurities in the cleaning liquid are more and more, the cleaning liquid directly recycled after the first cleaning device is used, the cleaning liquid of the steel balls is sprayed out of the fine cleaning barrel, and the steel balls are treated twice after the cleaning liquid is sprayed out, and the steel balls.
Preferably, the box on wash liquid case and waste liquid case, the spray rinsing device, the fine purifiation device sets up to the structure of one-to-one, be provided with the transfer line on the wash liquid case, and be connected the transfer line with the spray tube, the washing liquid of wash liquid incasement passes through the transfer line, the spray tube, the nozzle sprays on corresponding conveyer belt, in the fine purifiation section of thick bamboo, make the steel ball can wash many times in an equipment, it needs through the abluent mode of a plurality of equipment to have changed current steel ball, the work with the steel ball handling between the washing process twice has also been reduced, operating personnel's the amount of labour has been reduced, the cleaning efficiency and the cleaning quality of steel ball have been improved.
Preferably, height differences of 6-10cm are arranged between every two adjacent spray washing devices and between the fine washing device and the spray washing devices on two sides, and certain height differences are arranged between every two adjacent spray washing devices and between the fine washing device and the spray washing devices on two sides, so that steel balls sprayed on the conveying belt can quickly fall onto the conveying belt in front or into the fine washing barrel, and the steel balls in the material receiving barrel can quickly fall onto the conveying belt in front for spray washing treatment, the flowing efficiency of the steel balls is improved, and the cleaning efficiency of the steel balls is further improved.
Preferably, the guide plates are arranged between the two adjacent spray-washing devices and between the spray-washing devices and the fine-washing devices, the steel balls sprayed on the conveying belt can be quickly guided to the conveying belt in front or the fine-washing barrel through the guide plates, the steel balls are prevented from falling to the bottom in the box body between the two adjacent spray-washing devices and between the spray-washing devices and the fine-washing devices, all the steel balls are sufficiently cleaned, and waste of the steel balls is reduced.
Preferably, diversion bins are arranged in the box body below the conveying belt and at the bottom of the material receiving barrel, a liquid discharge pipe is arranged at the bottom of the diversion bins and extends to the upper part of the corresponding waste liquid tank, and impurities cleaned by the steel balls carried by cleaning liquid sprayed onto the conveying belt flow out of liquid discharge holes in the conveying belt, fall into the diversion bins below the conveying belt and are discharged into the corresponding waste liquid tank below the conveying belt from the liquid discharge pipe; the steel ball in the fine purifiation section of thick bamboo is carried out the fine purifiation to the washing liquid that the nozzle sprayed in the fine purifiation section of thick bamboo, and steel ball, washing liquid, impurity fall into the material receiving tube of fine purifiation section of thick bamboo below together, and the washing liquid carries impurity and flows into the corresponding waste liquid incasement in below through diversion storehouse, fluid-discharge tube, and the washing liquid recycling in the waste liquid incasement of being convenient for can the recovery processing.
Preferably, the inner walls of the box bodies on the two sides of the conveying belt are provided with the limiting blocks, the limiting blocks can block the steel balls moving along with the conveying belt, the steel balls are prevented from falling from the edges of the two sides of the conveying belt, loss of the steel balls in the conveying process is reduced, the steel balls can be sufficiently cleaned, and the cleaning efficiency and the cleaning quality of the steel balls are improved.
Preferably, the top of the inner sponge layer is set to be an inclined structure with a high outer part and a low inner part, the top of the stirring roller on the transmission shaft is set to be an arc-shaped structure, the inner sponge layer is set to be a structure capable of being replaced on the stirring roller, the top of the inner sponge layer is set to be an inclined structure, and the top of the stirring roller is set to be an arc-shaped structure, so that steel balls entering the fine washing cylinder fully flow between the inner sponge layer and the outer sponge layer, the motor drives the transmission shaft and the stirring roller on the transmission shaft to rotate, the stirring roller drives the inner sponge layer to rotate, steel balls between the inner sponge layer and the outer sponge layer are stirred, the purpose of rubbing the steel balls is achieved, the fine washing quality of the steel balls is improved, the inner sponge layer with different thicknesses is selected according to the steel balls with different sizes, the inner sponge layer with different thicknesses is replaced, the distance between the inner sponge layer and the outer sponge layer can be adjusted, the cleaning quality of the steel balls can be improved, the universality of the cleaning equipment can be improved, the cleaning requirements of the steel balls with different sizes are met, the application range of the cleaning equipment is expanded, the cleaning quality of the inner sponge layer can be further improved, the upper cleaning quality of the steel balls can be further, and the fine washing effect of the inner sponge layer can be improved.
Preferably, a material receiving plate is arranged in the material receiving cylinder, the material receiving plate is set to be of an inclined structure, a leakage hole is formed in the material receiving plate, cleaning liquid in a fine cleaning cylinder carries out fine cleaning treatment on steel balls in the fine cleaning cylinder, the steel balls, the cleaning liquid and impurities fall into the material receiving cylinder below the fine cleaning cylinder together, the steel balls and the cleaning liquid are separated through the leakage hole in the material receiving plate and the material receiving plate, the steel balls flow into a material passing pipe along the material receiving plate of the inclined structure and fall onto an adjacent conveying belt in the front of the material passing pipe to continue spray cleaning treatment, the cleaning liquid carries the impurities to flow into a diversion bin from the leakage hole and flow into a waste liquid box corresponding to the lower part of the material passing pipe, the cleaning liquid is recycled, the material receiving plate is set to be of the inclined structure, the steel balls are prevented from being remained in the material receiving cylinder, the steel balls in the material receiving cylinder can quickly flow into the conveying belt in the front of the material receiving cylinder, and the cleaning efficiency of the steel balls is further improved.
Preferably, bottom half between waste liquid case and the waste liquid case be provided with transfer pump, pipette, logical liquid pipe, pipette and the adjacent waste liquid case in transfer pump the place ahead be connected, logical liquid pipe be connected with the adjacent cleaning solution case in transfer pump rear, impel the steel ball forward through the transmission band in proper order, and the washing liquid impels backward through the effect of transfer pump, makes the impurity that the steel ball carried less and less, and the impurity in the washing liquid is more and more, to the direct recovery processing of washing liquid after the first way jetter uses, the washing liquid is through manifold cycles use, has not only improved the availability factor of washing liquid, also can reduce the washing cost of steel ball.
Has the beneficial effects that: the utility model discloses set up interior sponge layer top into slope structure, set up the stirring roller top into the arc structure, the steel ball that makes to enter into in the fine purifiation section of thick bamboo fully flows in between sponge layer and the outer sponge layer, it is rotatory that motor two drive transmission shaft and the epaxial stirring roller of transmission drive, the stirring roller drives interior sponge layer and rotates, stir the steel ball between sponge layer and the outer sponge layer, the purpose of rubbing with the hands the steel ball is washed has been realized, improve the fine purifiation quality of steel ball, according to the steel ball of variation in size, select the interior sponge layer of different thickness, change the interior sponge layer of different thickness, can adjust the distance between interior sponge layer and the outer sponge layer, can improve the cleaning quality of steel ball, also can improve cleaning equipment's commonality, satisfy the washing needs of different size steel balls, steel ball cleaning equipment's application scope has been enlarged.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a part of the structure of the present invention, showing the structure of the spray washing structure and the fine washing structure in the box.
Fig. 3 is a partial structural schematic diagram of the present invention, illustrating the flow structure of the spraying liquid.
Fig. 4 is a schematic view of a part of the structure of the utility model, illustrating the connection structure between the transmission band and the limiting block.
Fig. 5 is a schematic view of a part of the structure of the present invention, illustrating the connection structure of the transmission belt and the drain hole.
Fig. 6 is a partial structural schematic diagram of the present invention, illustrating the connection structure of the fine washing cylinder and the stirring roller.
Fig. 7 is a schematic view of a part of the structure of the present invention, illustrating the connecting structure of the material receiving cylinder and the material receiving plate.
Fig. 8 is a schematic view of a part of the structure of the present invention, illustrating the connection structure of the receiving plate and the leakage hole.
Fig. 9 is a schematic diagram of another embodiment of the present invention.
Fig. 10 is a partial structural view of fig. 9 illustrating a connection structure of a connecting rod and a brush bar according to the present invention.
In the figure: 1. the automatic cleaning device comprises a box body, a steel ball box, a motor I, a motor II, a rotating roller 4, a conveying belt 5, a fine cleaning barrel 6, a motor II, a material receiving barrel 8, a support 9, a cleaning liquid box 10, a waste liquid box 11, a bearing 12, a bearing 13, a material discharging pipe 13, a liquid spraying pipe 14, a nozzle 15, a connecting pipe 16, a connecting pipe 17, a liquid conveying pipe 18, a diversion bin 19, a liquid discharging pipe 20, a diversion plate 21, a limiting block 22, a discharging pipe 22, a valve 23, a connecting shaft 24, a liquid discharging hole 25, a liquid discharging pipe 26, an inner sponge layer 27, a transmission shaft 28, a stirring roller 29, an outer sponge layer 30, a material receiving plate 31, a material passing pipe 31, a leakage hole 32, a liquid conveying pump 33, a liquid conveying pump 34, a liquid passing pipe 35, a filter screen 36, a filter screen 37, a connecting rod 38 and a hairbrush strip.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
The first embodiment is as follows:
as shown in the attached figures 1-8, the steel ball integrated cleaning equipment comprises a box body 1, a spray-washing device and a fine-washing device, wherein the fine-washing device is provided with two spray-washing devices at the front and the back, and is characterized in that: the device comprises a box body 1, a support 9 and a cleaning liquid box 10 are arranged at the top of the box body 1, a bearing 12 is arranged on the inner wall of the box body 1, a discharge pipe 13 is arranged at one end of the box body 1, a waste liquid box 11 is arranged at the bottom of the box body 1, a liquid spraying pipe 14 is arranged at the top of the box body 1, the liquid spraying pipe 14 is connected with the liquid spraying pipe 14 through a connecting pipe 16, a nozzle 15 is arranged on the liquid spraying pipe 14, a steel ball box 2 is movably placed on the support 9 at the top of the box body 1, a discharging pipe 22 is arranged at the bottom of the steel ball box 2, and a valve 23 is arranged on the discharging pipe 22; the spray washing device comprises a first motor 3, a rotating roller 4 and a transmission belt 5, wherein the first motor 3 is arranged on the outer wall of the box body 1, two ends of the rotating roller 4 are provided with connecting shafts 24, the connecting shafts 24 extend into the bearings 12, one of the connecting shafts 24 is connected with an output shaft of the first motor 3, the transmission belt 5 is arranged between the rotating roller 4 and the rotating roller 4, and a liquid discharge hole 25 is formed in the transmission belt 5; the fine cleaning device comprises a fine cleaning barrel 6, a second motor 7 and a material receiving barrel 8, wherein the fine cleaning barrel 6 is arranged in a box body 1, an outer sponge layer 29 is arranged on the inner wall of the fine cleaning barrel 6, the second motor 7 is arranged at the top of the box body 1, a transmission shaft 27 is arranged on the second motor 7, the transmission shaft 27 extends into the fine cleaning barrel 6, a stirring roller 28 is arranged on the transmission shaft 27 in the fine cleaning barrel 6, an inner sponge layer 26 is arranged on the stirring roller 28, the material receiving barrel 8 is arranged below the fine cleaning barrel 6, a material passing pipe 31 is arranged on the outer wall of the material receiving barrel 8, the material passing pipe 31 extends into the upper part of a transmission belt 5 adjacent to the front, a steel ball box 2 filled with steel balls is hoisted to a support 9 by a crane, and a valve 23 on a material discharging pipe 13 is opened, the steel balls fall onto the rearmost conveying belt 5, the steel balls are sequentially pushed forwards through the conveying belt 5, the cleaning liquid is pushed backwards through the infusion pump 33, so that the impurities carried by the steel balls are less and less, more and more impurities are contained in the cleaning liquid, the cleaning liquid used by the first spray cleaning device is directly recycled, the use efficiency of the cleaning liquid is improved, the cleaning cost of the steel balls can be reduced, the cleaning liquid sprayed from the nozzles 15 above the conveying belt 5 sprays the steel balls on the conveying belt 5, the steel balls subjected to the two-time spray cleaning treatment enter the fine cleaning barrel 6 for the fine cleaning treatment, the steel balls subjected to the fine cleaning treatment flow out of the discharge pipe 13 after the two-time spray cleaning treatment, and the cleaning treatment of the steel balls is completed.
Preferably, box 1 on wash solution case 10 and waste liquid case 11, the jetter, the fine purifier sets up to the structure of one-to-one, be provided with transfer line 17 on wash solution case 10, and be connected transfer line 17 and sparge pipe 14, the washing liquid in the wash solution case 10 passes through transfer line 17, sparge pipe 14, nozzle 15 sprays on corresponding transmission band 5, in the fine purifier 6, make the steel ball can wash many times in an equipment, it needs to pass through the abluent mode of a plurality of equipment to have changed current steel ball, the work with the steel ball handling between the washing process twice has also been reduced, operating personnel's the amount of labour has been reduced, the cleaning efficiency and the cleaning quality of steel ball have been improved.
Preferably, two adjacent spray rinsing devices between and all be provided with 8 cm's difference in height between the spray rinsing device of fine purifiation device and both sides, all be provided with certain difference in height between two adjacent spray rinsing devices and between the spray rinsing device of fine purifiation device and both sides, the steel ball after spraying on the transmission band 5 of being convenient for falls on the transmission band 5 in the place ahead fast or in the fine purifiation section of thick bamboo 6, and the steel ball in the material receiving cylinder 8 falls on the transmission band 5 in the place ahead fast and carries out the spray rinsing processing, the flow efficiency of steel ball has been improved, and then the cleaning efficiency of steel ball has been improved.
Preferably, two adjacent spray rinsing devices between and all be provided with guide plate 20 between spray rinsing device and the fine purifiation device, can with the steel ball after spraying on the transmission band 5 quick water conservancy diversion to the transmission band 5 in the place ahead on or in the fine purifiation section of thick bamboo 6 through guide plate 20, avoid the steel ball to drop to the bottom in box 1 between two adjacent spray rinsing devices and between spray rinsing device and the fine purifiation device, carry out abundant cleaning process to all steel balls, reduced the waste of steel ball.
Preferably, diversion bins 18 are arranged in the box body 1 below the conveying belt 5 and at the bottom of the material receiving barrel 8, a liquid discharge pipe 19 is arranged at the bottom of the diversion bin 18, the liquid discharge pipe 19 extends to the upper part of the corresponding waste liquid tank 11, and impurities cleaned by the steel balls carried by the cleaning liquid sprayed on the conveying belt 5 flow out of a liquid discharge hole 25 on the conveying belt 5, fall into the diversion bins 18 below the conveying belt 5 and are discharged into the corresponding waste liquid tank 11 below from the liquid discharge pipe 19; the steel ball in the fine cleaning barrel 6 is subjected to fine cleaning treatment by the cleaning liquid sprayed into the fine cleaning barrel 6 through the nozzle 15, the steel ball, the cleaning liquid and impurities fall into the material receiving barrel 8 below the fine cleaning barrel 6 together, the cleaning liquid carries the impurities to flow into the corresponding waste liquid tank 11 below through the diversion bin 18 and the liquid discharge pipe 19, and the cleaning liquid in the waste liquid tank 11 can be recycled conveniently.
Preferably, the inner walls of the box bodies 1 at the two sides of the conveying belt 5 are provided with the limiting blocks 21, the limiting blocks 21 can block the steel balls moving along with the conveying belt 5, the steel balls are prevented from falling from the edges of the two sides of the conveying belt 5, the loss of the steel balls in the conveying process is reduced, the steel balls can be sufficiently cleaned, and the cleaning efficiency and the cleaning quality of the steel balls are improved.
Preferably, the top of the inner sponge layer 26 is set to be an inclined structure with a high outer part and a low inner part, the top of the stirring roller 28 on the transmission shaft 27 is set to be an arc-shaped structure, the inner sponge layer 26 is set to be a structure which can be replaced on the stirring roller 28, the top of the inner sponge layer 26 is set to be an inclined structure, the top of the stirring roller 28 is set to be an arc-shaped structure, so that the steel balls entering the fine washing cylinder 6 fully flow between the inner sponge layer 26 and the outer sponge layer 29, the motor two 7 drives the transmission shaft 27 and the stirring roller 28 on the transmission shaft 27 to rotate, the stirring roller 28 drives the inner sponge layer 26 to rotate, the steel balls between the inner sponge layer 26 and the outer sponge layer 29 are stirred, the purpose of washing the steel balls is achieved, the fine washing quality of the steel balls is improved, the inner sponge layer 26 with different thicknesses is selected according to the steel balls with different sizes, the inner sponge layer 26 with different thicknesses is replaced, the distance between the inner sponge layer 26 and the outer sponge layer 29 can be adjusted, the washing quality of the steel balls is improved, the general washing quality of the steel balls can be improved, the washing equipment can meet the requirements of different sizes, the washing equipment, the washing requirements of the cleaning effect of the outer sponge layer can be further improved, and the fine washing effect of the steel balls can be further improved, and the fine washing effect of the cleaning equipment can be further improved.
Preferably, a receiving plate 30 is arranged in the receiving cylinder 8, the receiving plate 30 is set to be of an inclined structure, a leakage hole 32 is formed in the receiving plate 30, cleaning liquid in the fine cleaning cylinder 6 carries out fine cleaning treatment on steel balls in the fine cleaning cylinder 6, the steel balls, the cleaning liquid and impurities fall into the receiving cylinder 8 below the fine cleaning cylinder 6 together, the steel balls and the cleaning liquid are separated through the leakage hole 32 in the receiving plate 30 and the leakage hole 32 in the receiving plate 30, the steel balls flow into a material passing pipe 31 along the receiving plate 30 of the inclined structure and fall onto an adjacent conveying belt 5 in front from the material passing pipe 31 to continue spray cleaning treatment, the cleaning liquid carries impurities, the impurities flow into the diversion bin 18 from the leakage hole 32 and flow into a waste liquid tank 11 corresponding to the lower part through a liquid discharging pipe 19, the cleaning liquid can be recycled, the receiving plate 30 is set to be of an inclined structure, residues in the receiving cylinder 8 are avoided, the steel balls in the receiving cylinder 8 can quickly flow onto the conveying belt 5 in front, and the cleaning efficiency of the steel balls is further improved.
Preferably, 1 bottom of box between waste liquid case 11 and the waste liquid case 11 be provided with transfer pump 33, pipette 34, lead to liquid pipe 35, pipette 34 be connected with transfer pump 33 the place ahead adjacent waste liquid case 11, lead to liquid pipe 35 and be connected with transfer pump 33 rear adjacent cleaning solution case 10, impel the steel ball forward through transmission band 5 in proper order, and the effect of cleaning solution through transfer pump 33 impels backward, makes the impurity that the steel ball carried less and less, and impurity in the cleaning solution is more and more, to the direct recovery processing of cleaning solution after the first way jetter uses, the cleaning solution is through manifold cycles use, has not only improved the availability factor of cleaning solution, also can reduce the cleaning cost of steel ball.
The second embodiment:
as shown in the attached figures 9-10, the steel ball integrated cleaning equipment comprises a box body 1, a spray-washing device and a fine-washing device, wherein the fine-washing device is provided with two spray-washing devices at the front and the back, and the steel ball integrated cleaning equipment is characterized in that: the device comprises a box body 1, a support 9 and a cleaning liquid box 10 are arranged at the top of the box body 1, a bearing 12 is arranged on the inner wall of the box body 1, a discharge pipe 13 is arranged at one end of the box body 1, a waste liquid box 11 is arranged at the bottom of the box body 1, a liquid spraying pipe 14 is arranged at the top of the box body 1, the liquid spraying pipe 14 is connected with the liquid spraying pipe 14 through a connecting pipe 16, a nozzle 15 is arranged on the liquid spraying pipe 14, a steel ball box 2 is movably placed on the support 9 at the top of the box body 1, a discharging pipe 22 is arranged at the bottom of the steel ball box 2, and a valve 23 is arranged on the discharging pipe 22; the spray washing device comprises a first motor 3, a rotating roller 4 and a transmission belt 5, wherein the first motor 3 is arranged on the outer wall of the box body 1, two ends of the rotating roller 4 are provided with connecting shafts 24, the connecting shafts 24 extend into the bearings 12, one of the connecting shafts 24 is connected with an output shaft of the first motor 3, the transmission belt 5 is arranged between the rotating roller 4 and the rotating roller 4, and a liquid discharge hole 25 is formed in the transmission belt 5; the fine cleaning device comprises a fine cleaning barrel 6, a second motor 7 and a material receiving barrel 8, wherein the fine cleaning barrel 6 is arranged in a box body 1, an outer sponge layer 29 is arranged on the inner wall of the fine cleaning barrel 6, the second motor 7 is arranged at the top of the box body 1, a transmission shaft 27 is arranged on the second motor 7, the transmission shaft 27 extends into the fine cleaning barrel 6, a stirring roller 28 is arranged on the transmission shaft 27 in the fine cleaning barrel 6, an inner sponge layer 26 is arranged on the stirring roller 28, the material receiving barrel 8 is arranged below the fine cleaning barrel 6, a material passing pipe 31 is arranged on the outer wall of the material receiving barrel 8, the material passing pipe 31 extends into the upper part of a transmission belt 5 adjacent to the front, a steel ball box 2 filled with steel balls is hoisted to a support 9 by a crane, and a valve 23 on a material discharging pipe 13 is opened, the steel balls fall onto the rearmost conveying belt 5, the steel balls are sequentially pushed forwards through the conveying belt 5, the cleaning liquid is pushed backwards through the infusion pump 33, so that the impurities carried by the steel balls are less and less, more and more impurities are contained in the cleaning liquid, the cleaning liquid used by the first spray cleaning device is directly recycled, the use efficiency of the cleaning liquid is improved, the cleaning cost of the steel balls can be reduced, the cleaning liquid sprayed from the nozzles 15 above the conveying belt 5 sprays the steel balls on the conveying belt 5, the steel balls subjected to the two-time spray cleaning treatment enter the fine cleaning barrel 6 for the fine cleaning treatment, the steel balls subjected to the fine cleaning treatment flow out of the discharge pipe 13 after the two-time spray cleaning treatment, and the cleaning treatment of the steel balls is completed.
Preferably, the cleaning solution box 10 and the waste liquid box 11 on the box 1, the spray rinsing device, the fine cleaning device sets up to the structure of one-to-one, be provided with the transfer line 17 on the cleaning solution box 10, and be connected transfer line 17 and spray pipe 14, the washing liquid in the cleaning solution box 10 passes through the transfer line 17, spray pipe 14, nozzle 15 sprays on corresponding transmission band 5, in the fine cleaning section of thick bamboo 6, make the steel ball can wash many times in an equipment, the abluent mode of a plurality of equipment of present steel ball needs to be passed through has been changed, the work with the steel ball handling between the washing process twice has also been reduced, operating personnel's the amount of labour has been reduced, the cleaning efficiency and the cleaning quality of steel ball have been improved.
Preferably, two adjacent spray rinsing devices between and all be provided with 6 cm's difference in height between the spray rinsing device of fine purifiation device and both sides, all be provided with certain difference in height between two adjacent spray rinsing devices and between the spray rinsing device of fine purifiation device and both sides, the steel ball after spraying on the transmission band 5 of being convenient for falls on the transmission band 5 in the place ahead fast or in the fine purifiation section of thick bamboo 6, and the steel ball in the material receiving cylinder 8 falls on the transmission band 5 in the place ahead fast and carries out the spray rinsing processing, the flow efficiency of steel ball has been improved, and then the cleaning efficiency of steel ball has been improved.
Preferably, two adjacent spray rinsing devices between and spray rinsing device and the fine cleaning device between all be provided with guide plate 20, can with the steel ball that spouts after the washing on the transmission band 5 in the quick water conservancy diversion to the transmission band 5 in the place ahead or the fine cleaning section of thick bamboo 6 in through guide plate 20, avoid the steel ball to drop to box 1 bottom in between two adjacent spray rinsing devices and between spray rinsing device and the fine cleaning device, carry out abundant cleaning process to all steel balls, reduced the waste of steel ball.
Preferably, diversion bins 18 are arranged in the box body 1 below the conveying belt 5 and at the bottom of the material receiving barrel 8, a liquid discharge pipe 19 is arranged at the bottom of the diversion bin 18, the liquid discharge pipe 19 extends to the upper part of the corresponding waste liquid tank 11, and impurities cleaned by the steel balls carried by the cleaning liquid sprayed on the conveying belt 5 flow out of a liquid discharge hole 25 on the conveying belt 5, fall into the diversion bins 18 below the conveying belt 5 and are discharged into the corresponding waste liquid tank 11 below from the liquid discharge pipe 19; the steel ball in the fine cleaning barrel 6 is subjected to fine cleaning treatment by the cleaning liquid sprayed into the fine cleaning barrel 6 through the nozzle 15, the steel ball, the cleaning liquid and impurities fall into the material receiving barrel 8 below the fine cleaning barrel 6 together, the cleaning liquid carries the impurities to flow into the corresponding waste liquid tank 11 below through the diversion bin 18 and the liquid discharge pipe 19, and the cleaning liquid in the waste liquid tank 11 can be recycled conveniently.
Preferably, the inner walls of the box bodies 1 on the two sides of the conveying belt 5 are provided with the limiting blocks 21, the limiting blocks 21 can block the steel balls moving along with the conveying belt 5, the steel balls are prevented from falling from the edges of the two sides of the conveying belt 5, the loss of the steel balls in the conveying process is reduced, the steel balls can be sufficiently cleaned, and the cleaning efficiency and the cleaning quality of the steel balls are improved.
Preferably, the top of the inner sponge layer 26 is set to be an inclined structure with a high outer part and a low inner part, the top of the stirring roller 28 on the transmission shaft 27 is set to be an arc-shaped structure, the inner sponge layer 26 is set to be a structure which can be replaced on the stirring roller 28, the top of the inner sponge layer 26 is set to be an inclined structure, the top of the stirring roller 28 is set to be an arc-shaped structure, so that the steel balls entering the fine washing cylinder 6 fully flow between the inner sponge layer 26 and the outer sponge layer 29, the motor two 7 drives the transmission shaft 27 and the stirring roller 28 on the transmission shaft 27 to rotate, the stirring roller 28 drives the inner sponge layer 26 to rotate, the steel balls between the inner sponge layer 26 and the outer sponge layer 29 are stirred, the purpose of washing the steel balls is achieved, the fine washing quality of the steel balls is improved, the inner sponge layer 26 with different thicknesses is selected according to the steel balls with different sizes, the inner sponge layer 26 with different thicknesses is replaced, the distance between the inner sponge layer 26 and the outer sponge layer 29 can be adjusted, the washing quality of the steel balls is improved, the general washing quality of the steel balls can be improved, the washing equipment can meet the requirements of different sizes, the washing equipment, the washing requirements of the cleaning effect of the outer sponge layer can be further improved, and the fine washing effect of the steel balls can be further improved, and the fine washing effect of the cleaning equipment can be further improved.
Preferably, a material receiving plate 30 is arranged in the material receiving cylinder 8, the material receiving plate 30 is set to be in an inclined structure, a leakage hole 32 is formed in the material receiving plate 30, cleaning liquid in the fine cleaning cylinder 6 performs fine cleaning treatment on a steel ball in the fine cleaning cylinder 6, the steel ball, the cleaning liquid and impurities fall into the material receiving cylinder 8 below the fine cleaning cylinder 6 together, the steel ball and the cleaning liquid are separated by the material receiving plate 30 and the leakage hole 32 in the material receiving plate 30, the steel ball flows into a material passing pipe 31 along the material receiving plate 30 in the inclined structure and falls onto an adjacent conveying belt 5 in front from the material passing pipe 31 to continue spray cleaning treatment, the cleaning liquid carries impurities, the impurities flow into a diversion bin 18 from the leakage hole 32 and flows into a corresponding waste liquid tank 11 below through a liquid discharging pipe 19, recycling of the cleaning liquid is facilitated, the material receiving plate 30 is set to be in an inclined structure, residues of the steel ball in the material receiving cylinder 8 are avoided, the steel ball can quickly flow into the conveying belt 5 in front, and cleaning efficiency of the steel ball is further improved.
Preferably, 1 bottom of box between waste liquid case 11 and the waste liquid case 11 be provided with transfer pump 33, pipette 34, lead to liquid pipe 35, pipette 34 be connected with transfer pump 33 the place ahead adjacent waste liquid case 11, lead to liquid pipe 35 and be connected with transfer pump 33 rear adjacent cleaning solution case 10, impel the steel ball forward through transmission band 5 in proper order, and the effect of cleaning solution through transfer pump 33 impels backward, makes the impurity that the steel ball carried less and less, and impurity in the cleaning solution is more and more, to the direct recovery processing of cleaning solution after the first way jetter uses, the cleaning solution is through manifold cycles use, has not only improved the availability factor of cleaning solution, also can reduce the cleaning cost of steel ball.
Preferably, a filter screen 36 with a transverse structure is arranged in the waste liquid tank 11, the cleaning liquid flowing into the waste liquid tank 11 can be filtered through the filter screen 36, impurities entering the waste liquid tank 11 are prevented from being sucked out by the infusion pump 33 along with the cleaning liquid, damage of the impurities to the infusion pump 33 can be reduced, cleanliness of the cleaning liquid in a recycling process can be improved, and therefore cleaning quality of the steel balls is improved.
Preferably, the limiting block 21 is provided with a connecting rod 37, the connecting rod 37 is provided with a brush strip 38, and the connecting rod 37 and the brush strip 38 on the connecting rod 37 can be used for brushing the steel balls moving along with the conveyor belt 5, so that impurities on the surfaces of the steel balls can be quickly separated from the steel balls, and the cleaning effect of the steel balls is improved.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
The utility model discloses the part that does not relate to all is the same with prior art or can adopt prior art to realize.
Claims (9)
1. The utility model provides a steel ball integral type cleaning equipment, includes box, jetter, fine purifiation device, the fine purifiation device around all be provided with two jetters, its characterized in that: the steel ball box is movably placed on the support at the top of the box body, a discharging pipe is arranged at the bottom of the box body, a liquid spraying pipe is arranged at the top of the box body, the liquid spraying pipe is connected with the liquid spraying pipe through a connecting pipe, a nozzle is arranged on the liquid spraying pipe, a discharging pipe is arranged at the bottom of the steel ball box, and a valve is arranged on the discharging pipe; the spray washing device comprises a first motor, a first rotating roller and a transmission belt, wherein the first motor is arranged on the outer wall of the box body, two ends of the first rotating roller are provided with connecting shafts, the connecting shafts extend into the bearings, one of the connecting shafts is connected with an output shaft of the first motor, the transmission belt is arranged between the first rotating roller and the first rotating roller, and a liquid discharge hole is formed in the transmission belt; the fine cleaning device include a fine cleaning section of thick bamboo, motor two, connect the feed cylinder, a fine cleaning section of thick bamboo set up in the box to be provided with outer sponge layer on a fine cleaning section of thick bamboo inner wall, two settings of motor at the box top, be provided with the transmission shaft on motor two, stretch into a fine cleaning section of thick bamboo with the transmission shaft in, be provided with the stirring roller on the transmission shaft in a fine cleaning section of thick bamboo to be provided with interior sponge layer on the stirring roller, connect the feed cylinder setting in a fine cleaning section of thick bamboo below, be provided with logical material pipe on receiving the feed cylinder outer wall to will lead to the material pipe and stretch into the adjacent transmission band top in the place ahead.
2. The integrated steel ball cleaning apparatus according to claim 1, wherein: the cleaning solution tank, the waste solution tank, the spray washing device and the fine washing device on the tank body are arranged in a one-to-one corresponding structure, and the cleaning solution tank is provided with a liquid conveying pipe which is connected with the liquid spraying pipe.
3. The steel ball integrated cleaning apparatus according to claim 1 or 2, characterized in that: height differences of 6-10cm are arranged between the spray washing devices and between the fine washing device and the spray washing devices at two sides.
4. The integrated steel ball cleaning apparatus according to claim 3, wherein: and guide plates are arranged between the spray washing devices and the fine washing device.
5. The integrated steel ball cleaning apparatus according to claim 1, wherein: the box body below the conveying belt and the bottom of the material receiving barrel are provided with flow guide bins, the bottom of each flow guide bin is provided with a liquid discharge pipe, and the liquid discharge pipes extend to the upper parts of the corresponding waste liquid boxes.
6. The integrated steel ball cleaning apparatus according to claim 1, wherein: the box inner wall of transmission band both sides on be provided with the stopper.
7. The integrated steel ball cleaning apparatus according to claim 1, wherein: the top of the inner sponge layer is of an inclined structure with a high outside and a low inside, the top of the stirring roller on the transmission shaft is of an arc structure, and the inner sponge layer is of a structure which can be replaced on the stirring roller.
8. The integrated cleaning equipment for the steel balls according to claim 1 or 5, characterized in that: the material receiving barrel is internally provided with a material receiving plate, the material receiving plate is set to be of an inclined structure, and a leakage hole is formed in the material receiving plate.
9. The integrated cleaning equipment for the steel balls according to claim 1, characterized in that: the liquid transferring device is characterized in that an infusion pump, a liquid sucking pipe and a liquid passing pipe are arranged at the bottom of the box body between the waste liquid box and the waste liquid box, the liquid sucking pipe is connected with the waste liquid box adjacent to the front of the infusion pump, and the liquid passing pipe is connected with a cleaning liquid box adjacent to the rear of the infusion pump.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114951080A (en) * | 2022-06-11 | 2022-08-30 | 芜湖市宇恒特种钢球有限公司 | Steel ball integrated cleaning equipment and operation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114951080A (en) * | 2022-06-11 | 2022-08-30 | 芜湖市宇恒特种钢球有限公司 | Steel ball integrated cleaning equipment and operation method thereof |
CN114951080B (en) * | 2022-06-11 | 2024-09-13 | 芜湖市宇恒特种钢球有限公司 | Steel ball integrated cleaning equipment and operation method thereof |
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Denomination of utility model: Integrated steel ball cleaning equipment Effective date of registration: 20230324 Granted publication date: 20221021 Pledgee: Bank of China Limited by Share Ltd. Wuhu branch Pledgor: WUHU YUHENG SPECIAL STEEL BALL CO.,LTD. Registration number: Y2023980035997 |