CN113087528A - 铁水包防粘渣剂及其使用方法 - Google Patents
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- 239000002893 slag Substances 0.000 title claims abstract description 54
- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000002265 prevention Effects 0.000 title claims description 4
- 239000000843 powder Substances 0.000 claims abstract description 27
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 14
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000010439 graphite Substances 0.000 claims abstract description 12
- 229910002804 graphite Inorganic materials 0.000 claims abstract description 12
- 239000010426 asphalt Substances 0.000 claims abstract description 11
- 239000004927 clay Substances 0.000 claims abstract description 11
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 10
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 10
- 239000010703 silicon Substances 0.000 claims abstract description 10
- 239000011230 binding agent Substances 0.000 claims abstract description 9
- 235000019353 potassium silicate Nutrition 0.000 claims abstract description 6
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000005507 spraying Methods 0.000 claims description 17
- 239000002994 raw material Substances 0.000 claims description 10
- 238000002156 mixing Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 4
- 239000002002 slurry Substances 0.000 claims description 4
- 239000002245 particle Substances 0.000 claims description 2
- 238000005303 weighing Methods 0.000 claims description 2
- 239000003112 inhibitor Substances 0.000 claims 6
- 239000007772 electrode material Substances 0.000 claims 1
- 239000011449 brick Substances 0.000 abstract description 9
- 230000002035 prolonged effect Effects 0.000 abstract description 3
- 229910052799 carbon Inorganic materials 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titanium dioxide Inorganic materials O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
本发明公开了一种铁水包防粘渣剂,是由原料粒度100目的石墨电极粉65~75份,粒度200目的沥青粉2~4份,粒度320目的碳化硅粉5~10份,粒度1μm的硅微粉8~15份,粒度200目的粘土粉8~12份配制而成。本发明配制的铁水包防粘渣剂使用含碳材料,具有高温下耐火度高、粘结性好的特点;使用水玻璃做结合剂早期强度高,粘结在铁水包渣线上不会脱落;高温下能够阻止渣与铁水包内衬砖的粘结,采用钩机可以很轻松的勾掉附着在渣线部位的粘结渣,不会对铁水包内衬砖造成损坏,延长了铁水包的使用寿命,提高了高炉炼铁的经济效益。
Description
技术领域
本发明涉及铁水包,尤其是涉及一种铁水包防粘渣剂,本发明还涉及该铁水包防粘渣剂的使用方法。
背景技术
高炉冶炼钒钛矿时,渣中含有较多的TiO2,导致炉渣的熔点高、黏度大,铁水包粘渣严重,特别是渣线部位,严重粘渣,导致铁水包有效容积变小,使用钩机打渣过程中容易把铁水包内衬砖打坏,不仅增加了工人的劳动强度,也减少了铁水包使用次数和铁水包的利用效率。因此研究一种能够阻止高炉渣与铁水包粘在一起的防粘渣剂,以提高铁水包利用效率,是目前炼铁行业内急需解决的技术难题。
发明内容
本发明的目的在于针对现有技术存在的问题,提供一种铁水包防粘渣剂,以延长铁水包的使用寿命,提高铁水包的利用效率;本发明还提供该铁水包防粘渣剂的使用方法。
为实现上述目的,本发明可采取下述技术方案:
本发明所述的铁水包防粘渣剂,是由原料石墨电极粉、沥青粉、碳化硅粉、硅微粉和粘土按下述重量份配比配制而成:
粒度100目的石墨电极粉65~75份;
粒度200目的沥青粉2~4份;
粒度320目的碳化硅粉5~10份;
粒度1μm的硅微粉8~15份;
粒度200目的粘土粉8~12份。
为保证成品的质量满足使用要求,本发明对所用原料要求如下:
石墨电极粉中C≥80%;沥青粉中C≥45%;碳化硅中SiC≥80%;硅微粉中SiO2≥90%;粘土中Al2O3≥32%。
经测试,本发明配制的铁水包防粘渣剂的技术指标如下表所示:
本发明配制的铁水包防粘渣剂的使用方法为:
将原料石墨电极粉、沥青粉、碳化硅粉、硅微粉和粘土按比例精确称量后混合均匀分袋保存;使用前加入原料总重60~80%的结合剂混合成浆料(或者由生产厂家直接混合好,装入包装桶中待用),现场采用喷涂机喷涂在铁水包渣线表面,喷涂量5±0.5kg/m2。喷涂完后不需烘烤即可直接上线使用。
本发明所用的结合剂为液体水玻璃,密度为1.10~1.20g/cm3。
本发明配制的铁水包防粘渣剂使用含碳材料,具有高温下耐火度高、粘结性好的特点;使用水玻璃做结合剂早期强度高,粘结在铁水包渣线上不会脱落;高温下能够阻止渣与铁水包内衬砖的粘结,采用钩机可以很轻松的勾掉附着在渣线部位的粘结渣,不会对铁水包内衬砖造成损坏,延长了铁水包的使用寿命,提高了高炉炼铁的经济效益。
具体实施方式
下面通过具体实施例对本发明做更加详细的说明,以便于本领域技术人员的理解。
本发明所用原料石墨电极粉、沥青粉、碳化硅粉、硅微粉和粘土均为市售产品,使用时按要求购买即可。
实施例1 配制100吨铁水包防粘渣剂
将原料石墨电极粉(100目)、沥青粉(200目)、碳化硅粉(320目)、硅微粉(1μm)和粘土(200目)按65:4:10:9:12的比例混合均匀,然后加入63%/混合料总重的液体水玻璃(密度1.14g/cm3)混合成均匀的泥浆状喷涂料,使用喷涂机喷涂在铁水包渣线表面,喷涂料使用量22kg,喷涂厚度约2mm。喷涂后直接上线使用。
经过上述处理的铁水包经过3~5次周转,渣线部位粘附的粘渣使用勾机轻轻便可勾掉,对渣线部位的耐火砖基本不造成影响;对比未喷涂防粘渣剂的铁水包,渣线部位粘渣难以去掉,渣与铁水包砖粘结一起,部分渣还渗透到耐火砖里面,造成铁水包渣线部位侵蚀。
经测试,喷涂本发明防粘渣剂的铁水包寿命可由1100次增加到1250次,使铁水包的使用寿命提高了13.6%。
实施例2 配制120吨铁水包防粘渣剂
将原料石墨电极粉(100目)、沥青粉(200目)、碳化硅粉(320目)、硅微粉(1μm)和粘土(200目)按75:2:5:10:8的比例混合均匀,然后加入80%/混合料总重的液体水玻璃(密度1.15g/cm3)混合成均匀的泥浆状喷涂料,装入塑料桶中密封严实。现场使用时采用喷涂机喷涂在铁水包渣线表面,喷涂料使用量28kg喷涂厚度约3mm。喷涂后直接上线使用。
经过上述处理的铁水包经过5~6次周转,渣线部位粘附的粘渣使用勾机轻轻便可勾掉,对渣线部位的耐火砖基本不造成影响。
经测试,喷涂本发明防粘渣剂的铁水包寿命可由1150次增加到1300次,使铁水包的使用寿命提高了13.0%。
Claims (8)
1.一种铁水包防粘渣剂,其特征在于:是由原料石墨电极粉、沥青粉、碳化硅粉、硅微粉和粘土按下述重量份配比配制而成:
粒度100目的石墨电极粉65~75份;
粒度200目的沥青粉2~4份;
粒度320目的碳化硅粉5~10份;
粒度1μm的硅微粉8~15份;
粒度200目的粘土粉8~12份。
2.根据权利要求1所述的铁水包防粘渣剂,其特征在于:所述石墨电极粉中C≥80%。
3.根据权利要求1所述的铁水包防粘渣剂,其特征在于:所述沥青粉中C≥45%。
4.根据权利要求1所述的铁水包防粘渣剂,其特征在于:所述碳化硅中SiC≥80%。
5.根据权利要求1所述的铁水包防粘渣剂,其特征在于:所述硅微粉中SiO2≥90%。
6.根据权利要求1所述的铁水包防粘渣剂,其特征在于:所述粘土中Al2O3≥32%。
7.权利要求1所述铁水包防粘渣剂的使用方法,其特征在于:
将原料石墨电极粉、沥青粉、碳化硅粉、硅微粉和粘土按比例精确称量后混合均匀分袋保存;使用前加入原料总重60~80%的结合剂混合成浆料,现场喷涂在铁水包渣线表面,喷涂量5±0.5kg/m2。
8.根据权利要求7所述的铁水包防粘渣剂的使用方法,其特征在于:所述结合剂为液体水玻璃,密度为1.10~1.20g/cm3。
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